SINHGAD COLLEGE OF ENGINEERING Department of Mechanical Engineering Lecture Planning Sheet Year - 2012 - 2013 subMANUFACTURING PROCESSES Class

- S.E. (Mechanical) Name of the Teacher - Pramod G Patole Lectures/Week - 4 Unit No Lect No Contents planned

Semester- I Subject code-

1 2 3 4 5 6 7

II

8 9 10 11 12 13 14

III

15 16 17 18 19 20

Introduction to Casting Processes,Sand Casting, Pattern types, materials, pattern making allowances Moulding sand types, properties and testing. Hand and machine moulding processes and equipments. Core - types and manufacturing. Gating Systems. Cleaning and finishing. Defects in casting. Shell moulding, investment casting, Die casting, centrifugal casting. Continuous casting . Introduction to hot working and cold working. Rolling- Types of rolling mills, Roll forming, Roll forging Forging- Drop, press and upset, defects Extrusion- Direct and indirect Drawing- Wire drawing, tube drawing Swaging, shot peening. Introduction to Joining Processes, Surface preparation and various joints. Arc Welding- Theory SMAW GTAW, FSAW, Submerged arc welding Resistance welding- Theory, Spot, Seam and Projection weld process. Gas Welding, Soldering, brazing and braze welding. Use of adhesives for joining - Classification of adhesives,

21

Types of adhesives, applications. Introduction to centre lathe, types of lathes. (Capstan and turret) Construction and working of lathe, attachments Construction and working of lathe accessories,
lathe mechanisms

IV

22 23 24 25 26 27 28

29 30 31 32

Thread cutting and taper turning methods Simple numerical on calculation of machining time. Simple numerical on calculation of machining time. Milling machine: Types of milling, Construction, Working and Mechanism of Column and Knee types milling machine. Cutter- types and geometry and their application, Speed, feed and depth of cut Simple numerical to calculate machining time. Universal Dividing head, methodsof indexing- Simple, Compound, Differential. Only simple numerical on indexing. Drilling Machine: Twist drill geometry, tool holder, Types of drilling machine, Types of drillsand operations, speed, feed of drill, Simple numerical to calculate machining time. Introduction to planar and boring machines. Abrasive machining process machines Types, construction and operation. Grinding wheel Designation, mounting Dressing of grinding wheels. Superfinishing processes - honing Superfinishing processes - lapping, Superfinishing processes - buffing Superfinishing processes - burnishing.

33 34 35

VI

36 37 38 39 40 41 42

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1- ntroducton to the formng procedure 2- Lecture bun by students No class conducted 3-