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A family of products to model process heat exchangers from cost optimized designs to rating and simulation
Heat exchangers can comprise up to 30% of capital equipment and impact 90% of the energy used in a petrochemical process. Major savings are available by implementing best practices with the Aspen Exchanger Design & Rating (Aspen EDR) product family.
Reduce exchanger costs by 10-30% Improve reliability and process uptime Improve engineering efficiency by up to 30% Superior technology backed by Aspen HTFS research
Aspen Shell & Tube Exchanger: Thermal modeling for shell & tube, double pipe, and multi-tube hairpin exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4 Aspen Plate Exchanger: Thermal modeling for gasketed plate and frame, brazed plate, and welded plate exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 Aspen Air Cooled Exchanger: Thermal modeling for air cooled and other tubular cross flow exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6 Aspen Shell & Tube Mechanical: Mechanical design for shell & tube exchangers and basic pressure vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7 Aspen Plate Fin Exchanger: Thermal modeling of multi-stream plate-fin heat exchangers made from brazed aluminum, stainless steel, or titanium . . . . . . page 8 Aspen Fired Heater: Thermal modeling of radiant and convection sections of oil or gas fueled fired process heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
The AspenTech Solution: Minimize Capital Cost and Improve Process Design
The Aspen Exchanger Design & Rating (EDR) product family provides the industrys most comprehensive suite of programs for heat exchanger design, simplifying the engineering cycle through a single, integrated framework. Companies deploying these solutions reduce capital equipment cost and engineering man-hours, optimizing the operation of their processes.
Optimized equipment designs results in typical savings of 10-30% on the equipment cost per heat
exchanger.
Integration with Aspen Plus and Aspen HYSYS. Identifies areas to reduce energy, capitol and
operational costs, with potential savings in the millions.
Increased engineering efficiency. Emphasizes fast-track front-end engineering through fully integrated
tools for process design.
Aspen Simulation
Fired Heater
Meeting the Heat Transfer Needs of Process Engineers, Thermal Experts, and Fabricators Function
Common Aspen EDR user interface Design optimization (cost-based) Run-time integration with Aspen Plus and Aspen HYSYS Access to the worlds largest property package Aspen HTFS Research backed methods
Benefit
Ease of use reduces the need for training Reduce equipment costs by up to 30% or more Overall process optimization and improved process reliability More dependable results and process consistency High degree of accuracy
Aspen Shell & Tube Exchanger, Aspen Plate Exchanger, and Aspen Air Cooled Exchanger
Aspen Shell & Tube Exchanger, Aspen Plate Exchanger, and Aspen Air Cooled Exchanger enables optimum design, rating and simulation of their respective exchangers for both the expert and casual user. High level run-time integration with Aspen Plus and/or Aspen HYSYS enable engineers to rigorously model heat exchanger operation and identify capital saving opportunities in the context of the overall process.
Output
Optimization path that identifies the most economical
methods)
Conceptual cost estimating, customized to your own
evaluation
Program Results Include a Setting Plan & Interactive Graphical Tube Sheet Layout
4
Aspen Shell & Tube Exchanger, Aspen Plate Exchanger, and Aspen Air Cooled Exchanger
Aspen Shell & Tube Exchanger, Aspen Plate Exchanger, and Aspen Air Cooled Exchanger
Output
The Program Automates the Design Optimization for CAPEX and OPEX
vessel support analysis (Zick), minimum design metal temperatures, simultaneous internal/external pressure design, analysis of thermal expansion operature cases, nozzle loads per WRC 107/537, HEI and TEMA-RGPRCB-10.7, maximum allowable working pressures, material cladding, wind and seismic loads
Handles up to 13 simultaneous load cases
Bi-directional Integration Allows for Simultaneous Optimization of Both Thermal & Mechanical Designs
Thermal Output
Summary of exchanger performance Exchanger diagram and temperature graphs Temperature and vapor quality profiles along the
Thermal Output
Overall heater thermal performance summary,
including details of the heat load and the thermal efficiency of the unit
Handles cylindrical and cabin fireboxes Firebox well-stirred and long-furnace radiation models Firebox wall tubes (vertical horizontal and helical coil) Central tubes and cell-type fireboxes Up to 9 convection tube banks and process streams Supports plain or finned tubes Convection section tubes with high round fins, serrated fins, circular or rectangular cross section studs Full process thermal and hydraulic calculations Combustion calculations for up to 4 fuels Evaluation of local process conditions
calculated flue gas composition for individual fuels and fuel mixtures
Comprehensive incremental output, including local
Worldwide Headquarters
Aspen Technology, Inc. 200 Wheeler Road Burlington, MA 01803 United States phone: +17812216400 fax: +17812216410 info@aspentech.com