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Ube Industries Ube Machinery Corporation Mizuho Information & Research Institute
NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
Contents
1. 2. 3. 4. 5. 6. 7.
Project Outline Low-rank Coal Utilization Expansion Waste Heat Coal Drying Technology Reference Scenario setting Emission Reduction Calculation Estimated Potential of CO2 Reduction Conclusions
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NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
1. Project Outline
Objective
Advancing on low-rank coal utilization expansion to meet increase of domestic coal demand, propagation of waste heat recovery system for coal drying to the existing cement plant aimed at both low-rank coal utilization and CO2 reduction can be achieved large reduction potential.
Survey in Summary
The effect of adoption the low-temperature waste heat recovery system for low-rank coal fuel drying into the existing cement plant will be evaluated in respect of utilization expansion of low-rank coal and its energy cost saving, and estimated the CO2 reduction potential.
Partner / Site
PT Semen Padang Indonesia, West Sumatra 3
NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
1. Project Outline
Current Circumstances of Indonesian coal
Indonesian economic growth has been significantly developing and will continue in the future: (1) Indonesia will be needed to meet coal demands by foreign countries, while responding to sharply increase of domestic coal demands with its economic growth. (2) Indonesian government positions the domestic use of low-rank coal which has large reserve, as an economic growth measure. (3) In general, economic growth tends to lead to increase of CO2 emissions. It increases also by conversion into low-rank coal as the same. (4) However, the Indonesian government is trying as much as possible to suppress an increase of CO2 emissions with it's economic growth. (5) Low-rank coal utilization technology to realize the Low-Carbon Economic Growth" has been expected.
Drying process with employed Low-temperature Waste Heat Recovery is Effective for Low-carbon Economic Growth.
Low-rank Coal
NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
Coal Consumption for each Coal rank by PLN Annual Consumption [Mt/y] 120 100 80 60 40 20 0 2011 2012 2013 2014 2015
Coal [Mt]
Low
Medium
High
NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
ICI1
ICI2 ICI3
140 120
2012 average
90 Economical Merit
ICI4
100 80 60 40 20
Jan-09 Mar-09 May-09 Jul-09 Sep-09 Nov-09 Jan-10 Mar-10 May-10 Jul-10 Sep-10 Nov-10 Jan-11 Mar-11 May-11 Jul-11 Sep-11 Nov-11 Jan-12 Mar-12 May-12 Jul-12 Sep-12 Nov-12
80
ICI5
70
60
50
NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
Coal
Limestone Mill
Stack
Cooler Fan
Clinker Silo
NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
Low-rank Coal
Waste Heat
(2) Benefit of Ube's drying process: Suitable drier for low-temperature waste heat recovery system
- Recover unused waste heat at low temperature even in atmosphere composition gas - Dry coal at high drying efficiency under the considered safety operating condition - Ordinary sized coal in bulk fed directly to the coal dryer by existing coal handling systems.
NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
50Coal
Dryer
Bag Filter
Exshaust Gas
Air
(3 x 21.8t/h)
Plot Plan
Area = 1,300m2 (48 x 28m)
NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
1. Without Drying
Reference ScenarioRS
CO2
Project ScenarioPJ
CO2 CO2
Dry coal
Dry coal
The essence of proposed methodology is same to CDM methodology ACM0012 but proposed one include coal dryer in the boundary. And to evaluate the drying system, the simple and practical indirect monitoring is proposed.
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NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
PEfuel,y
t-CO2/y
Mcal/y
RF
:Estimated value
EFCO2,fuel
The CO2 emission factor of fossil fuel which is used for the coal dryer facility in the reference scenario :Default value
t-CO2 /Mcal
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NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
Heat Recovery
( W2H2 )
( W1H1 ) Coal
Coal dryer
Process
Air
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NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
Determination way
Designed value of assumed coal drier facilities that would be used in the reference scenario Estimating that the fossil fuel to be input is coal, and analyzing the input coal on a regular basis Designed value of assumed coal drier facilities that would be used in the reference scenario Using of the emission factor of a grid, or the emission factor of a power plant in the case where no grid is used To be upgraded as necessary. Continuous and automatic measuring and recording, by using temperature and flow rate data Continuous and automatic measuring and recording Continuous and automatic measuring and recording, by using electricity meter
REy (Reference Emissions) PEy (Project Emissions) REfuel,y = HGPJRF EFCO2,fuel Fossil fuel=119,662[Gcal/y]0.8[-]0.451[t-CO2/Gcal] PEfuel,y = 0 derived =67,310[t-CO2/y] REelec,y = PRF,y TPJ,y EFCO2,elec,y 1,000 PEelec,y = ECPJ,y EFCO2,elec,y Electricity=0 [t-CO2/y] =28,270[MWh/y] 0.743[t-CO2/MWh] derived <Conservative> =21,000[t-CO2/y] ERy (Emission Reduction) = REy - PEy = (REfuel,y + REelec,y ) - PEelec,y = ( 67,310 + 0) - ( 0 + 21,000 ) = 46,310 [tCO2/y]
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NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
Calculation results of the Indonesian CO2 reduction potential of cement sector Before drying (TM=45%) 92.3 t/h Coal Consumption After drying (TM=22.5%) 65.5 t/h Annual Coal Requirement CO2 Reduction CO2 Reduction Potential Factor on Coal consumption
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Annual Coal Consumption of Indonesian Cement sector
Possible CO2 Reduction Potential Estimated CO2 Reduction Potential based on Increase coal demand from 2012
1.96
2
1.38
1.52
1.68
0.37
0.49
0.62
0.76
0.91
1.09
Low-rank coal
0
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025
2.72
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NEDOs Feasibility Studies with the Aim of Developing a Joint Crediting Mechanism(JCM) SectorCement
7. Conclusions
Simple and Practical MRV for Indonesian Low-Carbon Growth In order to effectively address the issue of climate change, each country will be needed to achieve low-carbon growth by utilizing technologies, markets, and finance. Based on the circumstances and the future orientations of Indonesia, and by adopting simple and practical MRV methodology that has been currently considered, the JCM will promote transfer of technology from Japan to Indonesia, and will enable to realize a economic growth with less CO2 emissions in Indonesia. Estimated and Possible Potential of CO2 reduction of Indonesian cement sector was calculated; Estimated CO2 reduction effect using the methodology in the project case of coal feed rate of 92.3 t-low-rank coal/h is approx. 46,310t-CO2/y Reduction potential of the CO2 in Indonesian Cement sector is set to 0.77Mt-CO2/y currently in maximum, and 1.96 2.72 MtCO2/y around 2025 is expected.
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