GD Belliss & Morcom

Oil Free PET Bottle Blowing Compressors

GD Belliss & Morcom PET Compressors

GD Belliss & Morcom oil free reciprocating compressors are specifically designed for PET bottle blowing to ensure many years of reliable operation in all operating environments. These compressors are designed for exceptional performance and low power consumption resulting in the most cost-effective solution that is essential in todays demanding PET bottle blowing applications. GD Belliss & Morcom has over 25 years experience of supplying oil free compressors that are specific to the PET bottle blowing Industry. GD Belliss & Morcom has continued to enhance and improve these products to set the Industry standard for reliable and cost effective PET plant operations.

Improvements Included in the GD Belliss & Morcom VH & WH ranges:

 Improved valve and cylinder designs which maximize energy efficiency

The VH range
VH7VH21, delivering 4181,342 m3/hr FAD @ 40 barg oil free.

 New and improved piston designs for increased piston ring life  Redesigned compressor cooling resulting in higher quality oil free air  Integral after-cooling reducing installation costs Our continuous improvements in oil free compressor technology positions GD Belliss & Morcom as the most reliable compressor system for your PET application.

The WH range
WH28WH50, delivering 1,6142,905 m3/hr FAD @ 40 barg oil free.

The most Energy Efficient solution for your PET bottle blowing application.
The ever increasing demand for PET packaging at a competitive cost has emphasized the requirement for the most energy efficient compressor on the market.

Low on Power and High on Efficiency

VH Series PET Compressors

The Low Cost Oil Free Solution for Low Volume Applications The Belliss & Morcom VH range of compressors offers a neatly arranged compressor system that provides maximum oil free air capacity with the smallest available footprint. The compressor and drive motor are mounted on a common base frame to assure proper drive alignment while maintaining the energy efficiency of the package at its maximum level.

WH Series PET Compressors

The Power Efficient Solution for High Volume Applications The Belliss & Morcom WH range of compressors offers higher volumes of oil free air utilizing energy efficient equipment and components. The double acting design provides greater flexibility in capacity control and lower power consumption.

700

Power kw

200

100

Typical Blower/Booster Compressor Typical Screw/Booster Compressor Gardner Denver Belliss & Morcom

1000

2000

3000

Flow Nm3/h

The three stage Belliss & Morcom oil free PET compressor has proven again and again to be the most energy efficient design in the market. Our compressors consistently save in excess of 5% in energy costs across the VH & WH product range.

4000

Features & Benefits

Low Power Consumption Energy efficient design of our equipment ensures lower operating costs and more profits Small Compact Footprint Reduction in space requirements leads to the most efficient use of your floor space Simple Installation Both the VH & WH range are supplied as compact packages to suit your specific requirements and reduce installation costs Balanced Operation Our dynamically balanced compressors remove the need for special building foundations and increases equipment life Single Compressor Our single 3 stage compressor results in the most efficient 40 barg oil free compressed air solution available Unique Designs Results in only one major service being required each year Robust Construction Ensures continuous 24 / 7 operation increasing plant and production reliability High Operating Efficiency Results in maximum compressor and plant performance at the lowest possible cost High Quality Oil Free Air Production of clean, dry air to PNEUROP standards with no risk of contamination to PET containers Single Supply Partners Gardner Denver and Belliss & Morcom product lines are your single source for both PET blowing and utility air requirements Global Supply & Local Support Dedicated sales and service support personnel ensure that your investments are protected

VH & WH PET Range Specifications

Model m3/hr Capacity FAD @ 40 barg cfm Bar(g) psi(g) RPM HP kW HP VH7 418 246 40 580 735 100 75 100 VH9 578 340 40 580 1015 142 112 150 VH12 717 422 40 580 585 177 150 200 VH15 900 530 40 580 735 223 187 250 VH18 1053 620 40 580 585 259 224 300 VH21 1342 790 40 580 735 325 261 350 WH28 1614 950 40 580 735 368 298 400 WH29 1723 1014 40 580 735 410 336 450 WH40 2280 1342 40 580 735 510 410 550 WH50 2905 1710 40 580 712 682 550 737

Delivery Pressure

Speed Shaft Power Motor Power

Specifications

VH & WH Series Packages

All packages, with the exception of the WH50, are supplied with the compressor and the drive system (motor, motor slide plate, belts, etc.) on a common base. The ancillary components (control panel, starter, air dryer and air receiver) are supplied as loose equipment to be installed in the most economical and convenient configuration to meet the customers needs. The WH50 is supplied with an integral direct drive motor and does not require the common base. Optional: All ancillary equipment can be supplied on a common base with piping.

The GD Belliss & Morcom Compressor System

The VH & WH Ranges are available as complete packages including essential ancillary items such as starter, control panels with PLC logic systems, energy efficient motors, air dryer, air receiver, drain traps and pressure relief valves. From Radiator or Tower To Radiator or Tower

Control Panel

Cooling Water In Cooling Water Out Electrical Supply Compressed Air Condensate Drain
Cooling systems are available to match site conditions

Air Receiver Dryer

Filters (Optional)

Air to Bottle Blowers Compressor & Aftercooler

LENGTH

HEIGHT WIDTH

VH & WH PET Range Dimensions

Model Length Width Height Weight In. In. In. lbs. VH7 120 56 82.3 10,000 VH9 120 56 82.3 10,000 VH12 136 74 109.3 14,000 VH15 136 74 109.3 14,000 VH18 172 72.5 107.7 17,000 VH21 172 72.5 107.7 17,000 WH28 179.6 98 118.1 27,000 WH29 182.5 94.5 115 31,000 WH40 185.7 105.6 135.3 33,750 WH50 151.3 114.3 125.2 29,000

Global Technical Support + Quality Spare Parts = Peace of Mind

To insure optimum compressor performance and reliability only one specification for spare parts can be used: the Original Equipment Manufacturer. Comprehensive inventories of spare parts are stocked in our strategically located warehouses and can be shipped on very short notice. Emergency service is available on a 24 hours a day, 365 days per year basis to support our customers needs. Factory trained service technicians are strategically located to support our customers in the most economical manner possible. Factory remanufactured components include: cylinders, valves, connecting rods and intercooler tube stacks that are remanufactured to new specifications at the factory. These components are factory reconditioned to meet the same performance standards as new but at a great savings to our valued customers.

Our day to day commitment to your business:

 24 hours per day, 365 days per year emergency product support  Extensive and comprehensive spare parts inventories  Product and technical support  On-site commissioning and training  Flexible Preventative Maintenance programs to meet your needs
For additional information contact your local representative or Gardner Denver Compressor Division Belliss & Morcom USA 1800 Gardner Expressway Quincy, IL 62305 Customer Service Department Telephone: (800) 682-9868 FAX: (217) 221-8755 Sales and Service in all major cities. www.GardnerDenverProducts.com maggie@gardnerdenver.com 2008 Gardner Denver, Inc. Litho in U.S.A. GR-B&M-100 1st Ed. 2/08

Member

A Worldwide Sales, Spares and Service Network

Our Day to Day Commitment to You and Your Business
24 Hours a Day, 365 Days a Year Support Extensive Spare Parts Stock Holding Experienced Local Product and Technical Support Fully Flexible Maintenance Packages On Site Commissioning and Training Full Turnkey Installation Capabilities Plus the added advantage of the best technical advice and support available in the market place today.

Oil Free Compressors for PET Bottle Blowing

For more information of our world-wide network please contact our UK office:

Gardner Denver Ltd - Belliss & Morcom locations around the world:
China (Shanghai). T: +86 21 5970 3703, F: +86 21 5970 1116 E: brian.wong@gardnerdenver.com Asia (Thailand). T: +66 2 644 5270, F: +66 2 644 5275 E: sales.glo@gardnerdenver.com Middle East (UAE). T: +971 6 5598605, F: +971 6 5597480 E: sales.glo@gardnerdenver.com South America (Brazil). T: +55 11 4591 8700, F: +55 11 4591 8701 E: wilson@belliss.com.br South Africa (Johannesburg). T: +27 11 345 2200, F: +27 11 345 2204 E: sales.glo@gardnerdenver.com
GDPET 09-09 V1

Gardner Denver Ltd - (Belliss & Morcom) Claybrook Drive, Washford Industrial Estate, Redditch, Worcestershire B98 0DS, England T: +44 (0) 1527 838600, F: +44 (0) 1527 838630 E: sales.glo@gardnerdenver.com W: www.gardnerdenverproducts.com Gardner Denver Inc 1800 Gardner Expressway, Quincy, Illinois 62301, USA T: +1 217 222 5400, F: +1 217 221 8728 E: maggie@gardnerdenver.com W: www.gardnerdenverproducts.com

Exceptional Performance & Low Power Consumption

COMPLEX NEEDS - SMARTER SOLUTIONS

As part of our continuous improvement policy we reserve the right to change the content of this brochure at any time

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GD Belliss & Morcom

Oil Free PET Compressors
EXPERIENCED
GD Belliss & Morcom oil free direct drive reciprocating compressors for PET bottle blowing are designed to ensure decades of reliable operation in all operating environments. Exceptional performance and low power consumption are provided in the most cost-effective solution, absolutely essential in todays demanding PET bottle blowing applications. With over 30 years experience of supplying oil free compressors specific to the PET bottle blowing Industry, GD Belliss & Morcom have taken the opportunity to enhance and improve the existing product range to clearly identify the way forward and set the standard for reliable cost effective plant operations.

A Whole New Dimension of Reliability, Performance and Durability

FOCUSED
GD Belliss & Morcom aligns its goals with your goals, which includes paying attention to your bottom line and providing robust reliable products and service that work for you wherever you are in the world. The Belliss VH range: VH7 - VH25, delivering 420 - 1,500 m3/hr FAD @ 40-45 barg oil free. The Belliss WH range: WH28 - WH50, delivering 1,680 - 3,200 m3/hr FAD @ 40-45 barg oil free. All machines being electrical supplies. available in suitable for 50 and 60 Hz

SMART
ENERGY SAVING SOLUTIONS With over 30 years of experience in PET bottle blowing applications GD Belliss & Morcom continually strive to design and manufacture compressor systems which reduce energy consumption, therefore lowering operating costs. GD Belliss & Morcom offer a complete range of turn key solutions including: VARIABLE SPEED DRIVE TECHNOLOGY - VSD Now with new optimised designs, the GD Belliss VSD range of speed controlled PET compressors can reduce energy costs by up to 30%, while offering improved levels of efficiency when generating high pressure air for PET bottle blowing. EXTENDED LIFE PACK(S) - ELP An option to provide continuous compressor running for a minimum of 8000 hours, by utilising the latest in materials technology, the ELP(s) minimise production downtime, increase productivity and lead to a reduction in overall "Life Cycle Costs".

COMPLEX NEEDS - SMARTER SOLUTIONS

AIR RECOVERY A bi-product of the bottle blowing process is residual high pressure air. This air can be re-cycled, back into the compressor system, again reducing overall operating costs.

The Power Efficient Smart Solutions for High Volume PET Air Requirements. The GD Belliss & Morcom range offers uncomparable efficiency and unrivalled durability. The double acting design of the WH Range provides greater flexibility in capacity control ensuring optimum performance and lower power consumption.

GD Belliss & Morcom customers everywhere get confidence, flexibility, greater productivity and lower total cost of ownership. GD Belliss & Morcom provides the responsiveness thats a benchmark for the PET industry.

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How Smarter Solutions Drive Maximum Benefits For You

The Most Efficient Oil Solution for the Smart Compressor User

Free PET

The GD Belliss & Morcom VH range offers a neatly arranged compressor system that provides maximum oil free air capacity from the smallest available footprint. The GD Belliss & Morcom VH range simply provides the lowest operating cost oil free solution for your PET compressor needs. Exceptional performance combined with the following benefits, results in the most competitive compressor available on the market today.

VH & WH Oil Free Range

Features & Benefits
Low Power Consumption Use of energy efficient equipment ensuring lower operating costs Small Compact Footprint Reduction in space requirements leads to cost savings for floor space Direct Drive Shaftless Motor Direct coupled shaftless motor reduces power absorbed, also eliminates any belt drive losses Simple Installation Both the VH & WH range can be supplied as compact skid packages to suit specific requirements thus reducing installation costs Balanced Operation Dynamically balanced compressors removing the need for special building foundations and increasing equipment life Single Compressor Block One single 3 stage compressor block resulting in the most efficient 45 barg oil free compressed air solution Half Load Capability Reduced power at partial load conditions for the WH range Unique Designs Results in only ONE major service being required each year Robust Construction Ensures continuous 24 - 7 operation increasing plant and production availability High Operating Efficiency Results in maximum compressor and plant performance High Quality Oil Free Air Guaranteed clean dry air to ISO 8573.1 Class 1.2.4 as a minimum standard with no risk of contamination to PET containers Single Turnkey Partners GD Belliss & Morcom are your single source for both PET blowing and utility air requirements Global Supply & Local Support Dedicated sales and service support centres ensure that your investments are protected Attention Guaranteed GD Belliss & Morcom through our Global Network of Sales & Service Locations provide the Support that is the Benchmark for the PET Industry

Low on Power and High in Efficiency The GD Belliss & Morcom 3 stage oil free compressor is proven to be the most power efficient design concept for a 40 barg PET compressor application, proving to consistently save on energy costs across the complete Range.

Right Product, Right Service at the Right Time

Belliss
VH21

VH & WH PET Range

6 0 Hz D ata 5 0 H z D ata

Belliss
VH7

Belliss
VH9

Belliss
VH12

Belliss
VH15

Belliss
VH18

Belliss
VH25

Belliss
WH28

Belliss
WH29

Belliss
WH40

Belliss
WH50

Specifications

Capacity at 40 barg m3/hr FAD cfm Delivery Pressure Bar(g) / psi(g) Speed r.p.m Shaft Power kW / HP Motor Power kW / HP Capacity at m3/hr FAD 40 barg cfm Delivery Pressure Bar(g) / psi(g) Speed r.p.m. Shaft Power kW / HP Motor Power kW / HP

420 / 247 40 / 580 735 75 / 100 90 / 125 406 40 / 710 72 / 90 / / 239 580 97 125

580 / 341 40 / 580 985 101 / 135 110 / 150 580 40 / 985 101 110 / 341 580 / 135 / 150

729 / 431 40 / 580 585 124 / 166 150 / 200 729 40 / 585 124 150 / 431 580 / 166 / 200

916 / 539 40 / 580 735 156 / 209 175 / 235 885 40 / 710 150 175 / 521 580 / 202 / 235

1116 / 657 40 / 580 585 192 / 256 210 / 280 1116 / 657 40 / 580 585 192 / 256 210 / 280

1402 / 825 40 / 580 735 235 / 313 260 / 350 1354 / 797 40 / 580 710 227 / 330 260 / 350

1500 / 882 40 / 580 735 251 / 335 260 / 350 1449 / 853 40 / 580 710 242 / 323 260 / 350

1680 / 988 40 / 580 735 265 / 355 280 / 375 1623 / 955 40 / 580 710 256 / 343 280 / 375

1800 / 1058 40 / 580 735 286 / 384 325 / 435 1739 / 1024 40 / 580 710 277 / 371 325 / 435

2300 / 1354 40 / 580 735 368 / 493 400 / 535 2222 / 1308 40 / 580 710 355 / 476 400 / 535

3200 / 1883 40 / 580 735 518 / 694 550 / 737 3091 / 1819 40 / 580 710 500 / 670 550 / 737

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How Smarter Solutions Drive Maximum Benefits For You

VH & WH Range
Package Options
The VH & WH Ranges are also available as complete packages complete with essential ancillary items such as starter control panels with PLC logic systems, energy efficient motors, air dryer, air receiver, filters and optional cooling systems to suit all site conditions. Ancillary Skid Options Both the VH and WH Range are able to be mounted as a floor mounted compressor with all ancillary equipment mounted on a baseplate, complete with all interconnecting pipework and electrical wiring. Loose Equipment All equipment can be supplied as loose items with a kit of interconnecting parts that just require final connections at site.

VH & WH PET Range Dimensions

Belliss
VH7

Belliss
VH9

Belliss
VH12

Belliss
VH15

Belliss
VH18

Belliss
VH21

Belliss
VH25

Belliss
WH28

Belliss
WH29

Belliss
WH40

Belliss
WH50

*Installed min. area A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) Weight
Comp. (Kg)

7350 x 4260 2350 2260 1980 5350 1760 2150 3875 1200

7350 x 4260 2350 2260 1980 5350 1760 2150 3875 1200

7450 x 4115 2850 2000 2550 5450 2100 2860 5160 2500

7450 x 4100 2850 2000 2550 5450 2100 2860 5160 2500

7800 x 4300 3000 2050 2580 6050 2150 2860 6345 2750

7800 x 4300 3000 2050 2580 6050 2150 2860 6345 2750

7800 x 4300 3000 2050 2580 6050 2150 2860 6800 2825

8850 x 4720 3275 2500 2650 7250 2250 3000 9900 2950

8850 x 4720 3275 2500 2650 7250 2250 3000 9900 2950

9800 x 4840 3500 2660 3150 7800 2250 3300 10400 3500

9400 x 4940 3750 2770 3270 8500 2300 3125 12000 4250

Weight
Skid (Kg)

* Installed minimum area required for Ancillary Skid Package - (indication only - sizes differ depending on application)

The Compressor System

Cooling Water in Cooling Water Out
From Radiator or Tower To Radiator or Tower

Control Panel Air Receiver

Electrical Supply Compressed Air Condensate Drain

Cooling systems are available to match site conditions

Dryer Filters Optional

Air to Bottle Blowers

Customer Focused Aftermarket Solutions Expert Technical Support + Genuine Spare Parts = Peace of Mind
To ensure optimum compressor performance and reliability only one specification of spare part should be used: the original one. GD Belliss & Morcom guarantee every spare part ordered. Comprehensive stock holding around the world means parts can be despatched from our support centres within hours of order.

Compressor & Aftercooler

Full Turnkey Installation, Commissioning & Training

Correct installation is essential in providing long-term compressor reliability, GD Belliss & Morcom provide complete turnkey solutions from initial site surveys through to design, installation and final commissioning. Our fully qualified engineers assess all critical factors such as location, radiated heat, noise and air inlet conditions to ensure that the complete compressor installation functions reliably whatever the environment. Additionally, GD Belliss & Morcom utilising the experience of over 30 years in the PET Industry will train and advise site staff in preventative maintenance and operating techniques.

Convenient service packs and parts kits providing all the components necessary to carry out services and repairs are available. Fixed Cost Preventative Maintenance Factory Compressor Refurbishment Component Refurbishment On Site Comissioning & Training Full Turnkey Installations Unrivalled Product & Technical Support Expert Field Service, 24 hours a day, 365 days a year

is the Gardner Denver Belliss & Morcom Unlimited Warranty Programme Protect your Investment with Confidence

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AirPET Control Solution

NEW!
Water Cooled Motor
Industry experts, Carbon Trust have emphasised the importance of using efficient motors. Running motors and drives uses almost two thirds of electricity consumed by the UK industry. In fact the cost of running a motor for a year can be ten times the actual purchase price. The efficiency of your motor operation is of critical importance to the lowering of your carbon footprint and reduction of your bills. Benefits Lower Electricity Consumption

Enhanced Products
Monitor Control & Save!
Our Enhanced Products are Designed to Reduce Energy Consumption and Improve Compressor Performance Control Systems
Intelligent Monitoring & Smart Technology provides greater operational control and lowers costs. Proven Technology with International hardware and software support From 1 to 30 compressors, there is an AirPET system to match your specific needs. Any make, any model, any combination of compressors.
Gardner Denver - One Source One Solution

Compressor Control Screen

Higher Energy Efficiency of 96.5% Lower CO2 Emissions

AirPET PREMIUM
AirPET MASTER (Comp room) Fibre Networked Logoplaste BMS Broadband --for remote access.

Variable Speed Drives

Reduction in Energy Costs Variable Capacity Control Reduced Motor Starting Current (within the FLC of the motor) Improved Power Factor Extended Component Life Accurate and Repeatable Pressure Control
kWh

Suitable for Variable Speed Drive

Preform Gates.

CAT5 Network

CAT5 Network

CAT5 Network

Gardner Denver - One Source One Solution

kWh kWh kWh kWh kWh

IP56 Construction Suitable for All Operating Environments 100% Reduction in Radiated Heat Low Noise Specification Maintenance Free Smaller & Lighter than Air Cooled Motors Connects Direct to the Existing Compressor Cooling Circuit The Environmentally Friendly Green Option around the Globe Specifically Designed for the Global Drinks Industry and Unique to GD Belliss & Morcom www.gardnerdenver.com

AirPET CCU

AirPET CCU

AirPET CCU

AirPET CCU

AirPET CCU

AirPET CCU

Compressor 1

Compressor 2

Compressor 3

Compressor 4

Compressor 5

Compressor 6

8 x Blowers

Gardner Denver - One Source One Solution

Air Recovery
The Air Recovery System is designed to accommodate a returned pressure back from the Blow Moulding Machines that can be Recycled back through the Compressor. Reduction in Compressor Energy Consumption Easily Installed to Existing Installations Can be used to Supplement LP Air Requirements

Energy & Air Audits

In order to reduce energy costs and CO2 emissions, GD Belliss & Morcom offer audits tailored to suit your specific needs by our team of dedicated experts.

Improving Performance