MEGACOAT

For Heat-Resistant Alloys

PR13-Series / SW05
For stable cutting and long tool life of difficult-to-cut materials

PR1305/PR1310/PR1325
New PVD Coated Carbide for:
Nickel-based heat-resistant alloys Iron-based heat-resistant alloys Cobalt-based heat-resistant alloys Precipitation hardened stainless steels

SWO5
New Uncoated Carbide for Titanium Alloys

PR13 /13 /13

05 10
Excellent wear resistance and heat resistance

For Heat Resistant Alloys

25
MEGACOAT
MEGACOAT

New MEGACOAT technology for extended tool life

High oxidation resistance Smooth surface High bonding strength of coating layer Extra hard coating layer

Hardness

MEGACOAT

TiAlN TiN

Special carbide substrate

Oxidation temperature(C)

Special carbide substrates

Fracture resistance and stabilization
Insert Grades

MEGACOAT's oxidation resistance and physical hardness are superior to that of TiAIN providing improved crater wear resistance and extended tool life.

High

Application
Continuous / Finishing Mid to High-Speed Machining / Light Interruption Interrupted / Roughing
Cutting Speed

PR1305 PR1310 PR1325

Low Fracture Resistance (Toughness)
Semi-finish Light Interrupted

PR1305 PR1310
A uniform grain structure provides superior thermal shock resistance and hardness stability

PR1325

Low
High
Roughing Interrupted Finish Continuous

New edge preparation for PR13-Series and SW05

Fine Edge Treatment (FET)
Low cutting force reduces chattering
Large rake angle and minimal honing controls burrs and notching and improves surface finish

Improved cutting edge condition by Fine Edge Treatment (FET) technology

Cutting performance evaluation of PR13-series

Excellent wear resistance

Excellent fracture resistance

In-house cutting test (Inconel 718)

Internal evaluation

Condition Vc=148 sfm, d.o.c=0.01, ipr=0.006 Continuous (External), CNMG432MS

0.012

Cutting capability (Inconel 718)

Condition Vc=98 sfm, d.o.c=0.01, ipr=0.006 Inconel 718 Interrupted (External), CNMG432

Internal evaluation

Nose wear (in)

Competitor B

0.008

Competitors PVD Coated Grade

Competitor A

0.004

PR1305 MS Chipbreaker

TK Chipbreaker

10

15

20

25

50

100

150

200

Cutting time (min)

Number of Impacts

For Titanium Alloys

SW05
Insert Grades

Good wear resistance and long tool life

Application
High Speed Finishing to Medium-Roughing of Titanium Alloys

(SW10 & SW25 are available by sqecial request only)

High

Cutting Speed

SW05 SW10 SW25

Low Fracture resistance (Toughness)
Finish Continuous Semi-finish Light Interrupted

SW05

Low

High
Roughing Interrupted

Special carbide substrate

SW05
Special carbide maintains hardness at elevated temperatures and provides improved wear resistance for high-speed finishing to medium cutting
Improved Cutting edge condition by FET Technology

Cutting performance evaluation of SW05

Excellent wear resistance
(Ti-6Al-4V)
In-house cutting test
Condition Vc =197 fm, d.o.c=0.02 ,f=0.006 ipr, wet Continuous (External), CNGG432
Finished surface roughness (after 153.2min)

0.004
5

SW05 TK Chipbreaker

Nose wear (in)

0.002

-5

Ra=1.20um, Rz=4.67um
Competitor D

SW05 TK Chipbreaker

-5

Competitor D

Ra=1.77um, Rz=7.27um

PR13-Series and SW05 Insert Grade Selection

Material
Nickel-based heat-resistant alloys (Inconel718,etc) Iron-based heat-resistant alloys (A286,etc) Cobalt-based heat-resistant alloys (S816,Stellite,etc) Precipitation hardened stainless steels (SUS630 etc. )

Cutting range
Finishing Medium-Roughing Roughing Finishing Medium-Roughing

Insert Grades
PR1305 PR1310 PR1325 SW05 SW05
2

Titanium alloys (Ti-6Al-4V etc.)

 Chipbreaker Selection Guide

First Choice Chipbreaker

MQ Chipbreaker
For Finishing to Medium Cutting

MS Chipbreaker
For Medium to Roughing Cutting

MU Chipbreaker
For Medium to Roughing Cutting

TK Chipbreaker
For Medium to Roughing Cutting Improved chip evacuation Produces large curled chips

Large rake angle Low cutting force Good chip control

23

Positive land Tough cutting edge Good chip control

0.25 12 19

Large rake angle Low cutting resistance Reduces notching & burrs Sharp cutting performance
Higher edge strength than MS chipbreaker at large D.O.C. cutting

13

15 15 0.25 9 19 15 9

SW05 for Titanium Alloys

(inches)

PR13-Series for Heat-Resistant Alloys

(inches)

0.16 0.12

Depth of Cut

Depth of Cut

0.08 0.04

TK MU MS

0.12

0.08

TK MU MS

0.04

MQ
0
0.004 0.008
Feedrate

MQ
0.012 0.016
(ipr) Feedrate

0.004

0.008

0.012
(ipr)

Case Studies
Inconel 718
Ring (Aircraft Parts) Vc = 115 sfm d.o.c= 0.04" f = 0.008 ipr WET CNMG432TK PR1305 Stator Vc = 131 sfm d.o.c= 0.02" f= 0.008 ipr WET WNMG432MU PR1310

Inconel 713

4.3mm

1.57

0.315

0.7

PR1305

Competitor Coating F

PR1305
Competitor F

more than 10 pcs/edge

sistan Good wear re

10 pcs/edge

ce

PR1310
Competitor G

30-40 pcs/edge
15-20 pcs/edge

e Double th ! Tool Life

After 10 pieces, the PR1305 insert showed better wear resistance than Competitor F which allowed for continued machining.

Kyocera showed 2 times longer tool life than Competitor G.

0.394

 Case Studies Incoloy A286

Shoulder bush Vc = 230 sfm d.o.c = 0.06" f = 0.007 ipr WET CNMG432MS PR1310
13 passes

Inconel 718
Connector Vc = 174 sfm d.o.c = 0.08" f = 0.08 ipr WET CNMG432MS PR1310
e! the tool lif 1.5 times se in cutting 27% increa d! spee

1.5

0.8

PR1310
Competitor H

3 pcs/edge 2 pcs/edge

Vc=230 sfm Vc=180 sfm

PR1310
Competitor I

7 pcs/edge 3 pcs/edge

n More tha e Double th ! Tool Life

Kyocera processed 1.5 times as many workpieces compared to Competitor H. Cutting speed increased 27% allowing for improved productivity.

Kyocera showed 2 times longer tool life than Competitor I.

316L SS
Nozzle (Aircraft Parts) Vc = 295 sfm d.o.c= 0.05~0.08" f = 0.005 ipr WET CNMG432MU PR1310
4 pass
5 pass

316L SS
Valve Vc = 656 sfm d.o.c= 0.10" f = 0.01 ipr WET CNMG432MS PR1310

4 pass

3.15

1.1

7.9

3.3

PR1310
Competitor J

more than 5 pcs/edge

1 pcs/edge

PR1310
Five times ol the To ! e if L
Competitor K
Kyocera

110-125 pcs/edge
60 pcs/edge

Two times l the too life!

Kyocera showed 5 times longer tool life than Competitor J.

showed 2 times longer tool life than Competitor K.

Inconel 625
Aircraft Parts Vc= 131 sfm d.o.c. = 0.05" f = 0.006 ipr WET CNMG432MS PR1310
3 pass 0.394

Inconel 718
Square bar Vc= 66 sfm d.o.c. = 0.05" f = 0.001 ipr WET CNMG432MS PR1325

2 pass 0.394

1.97

0.98

PR1310
Competitor L

8 pcs/edge
4-5 pcs/edge

PR1325
mes Up to 2 ti life! l o to the
Competitor M
6 pcs/edge

25 pcs/edge Over 4 Times the Tool Life!

Kyocera showed up to 2 times longer tool life than Competitor L.

Kyocera showed 4 times longer tool life than Competitor M.

Negative Inserts
r

(inches)

CN_

DN_
d T

SN_
d d A
r

55

Description CN_43_ CN_54_ CN_64_ DN_43_ DN_44_ SN_43_ SN_64_

A 0.500 0.630 0.750 0.500 0.500 0.750

T 0.188 0.250 0.188 0.250 0.188 0.250

d 0.203 0.250 0.312 0.203 0.312

Dimension (Inch)

PR1305

PR1310

PR1325

PR1305

PR1310

SW05

r 0.016 0.031 0.047 0.016 0.031 0.047 0.016 0.031 0.016 0.031 0.016 0.031 0.016 0.031 0.016 0.031 0.016 0.031

DNMG 431MS CNMG 431MQ 0.016 432MS 433MS DNMG 441MS 442MS 432MQ
Finishing-Medium

0.031

Medium-Roughing

443MS DNMG 431MU

CNMG 431MS 432MS 433MS 434MS CNMG 431MU 432MU CNMG 542MU 543MU 544MU CNMG 643MU
Medium-Roughing

0.016 0.031 0.047 0.063 0.016 0.031 0.031 0.047 0.063 0.047 0.063

Medium-Roughing

432MU DNMG 441MU 442MU DNMG 431TK

Medium-Roughing

Medium-Roughing

432TK DNMG 441TK 442TK DNGG 431TK 432TK DNGG 441TK

644MU

CNMG 431TK

0.016

Medium-Roughing / Sharp Edge

442TK

SNMG 431MQ 432TK

Medium-Roughing

0.016

0.031

432MQ 0.031

CNGG 431TK

0.016

Finishing-Medium

SNMG 431MS 432MS

0.016 0.031 0.047 0.063 0.047

432TK
Medium-Roughing / Sharp Edge

0.031

Medium-Roughing

433MS 434MS SNMG 643MU

DNMG 431MQ 432MQ DNMG 441MQ

Finishing

0.016 0.031 0.016 0.031

644MU
Medium-Roughing

0.063

442MQ

:Standard Stock : World Express

SW05

Description

Description

PR1325

Shape

80

MEGACOAT

Carbide Shape

Dimension (Inch)

MEGACOAT

Carbide

Negative Inserts TN_

r

(inches)

60

VN_
d A

r
d

WN_
T

80

Description

35

r
T

TN_33_ VN_33_ WN_43_

0.375 0.500

0.188

0.150 0.203

Dimension (Inch)

MEGACOAT

Carbide PR1325 SW05

Dimension (Inch)

MEGACOAT

Carbide PR1325 SW05

T d

PR1305

PR1305

PR1310

PR1310

Shape

Description

Shape

Description

TNMG 331MQ

0.016

Medium-Roughing

WNMG 431MU

0.016

332MQ
Finishing-Medium

0.031 0.016 0.031 0.047 0.016

432MU

0.031

TNMG 331MS 332MS

Medium-Roughing

WNMG 431TK

0.016

333MS TNMG 331MU

432TK
Medium-Roughing

0.031

Medium-Roughing / Sharp Edge

WNGG 431TK

0.016

332MU
Medium-Roughing

0.031

432TK

0.031

TNGG

331TK

0.016

CCMT 3251MQ 0.016

332TK
Medium-Roughing / Sharp Edge

0.031

Positive Inserts CC_

80
d
r

VNMG 331MQ

0.016

DC_
T

332MQ
Finishing

0.031 0.016 0.031 0.047 0.016

55

VNMG 331MS 332MS

Medium-Roughing

Description CC_325_ DC_215_ DC_325_

A 0.375 0.250 0.375

T 0.156 0.094 0.156

(Inches) 7

0.173 0.110 0.173

333MS VNMG 331MU

Dimension (Inch)

MEGACOAT

Carbide
PR1325 SW05

PR1305

332MU
Medium-Roughing

0.031

PR1310

Shape

Description

WNMG 431MQ

0.016

432MQ
Finishing-Medium

0.031

3252MQ
Finishing-Medium

0.031 0.008 0.016 0.016 0.031

DCMT WNMG 431MS 432MS 0.016 0.031 0.047

21505MQ 2151MQ

DCMT
Finishing-Medium

3251MQ 3252MQ

Medium-Roughing

433MS

:Standard Stock : World Express

 Recommended Cutting Conditions

Material Cutting range
Finishing Nickel-based heat-resistant alloys (Inconel718,etc) Recommended Recommended insert grade chipbreaker Lower Limit - Recommendation - Upper Limit Vc (sfm) D.O.C (inches) f (ipr)

PR1305

MQ

150-180-260

0.008-0.02-0.04

0.002-0.004-0.008

Medium-Roughing

PR1310

MS/MU

130-150-200

0.02-0.04-0.08

0.004-0.006-0.01

Roughing

PR1325

TK

120-130-160

0.04-0.06-0.14

0.004-0.008-0.012

Finishing Iron-based heat-resistant alloys (A286,etc)

PR1305

MQ

160-230-300

0.008-0.02-0.04

0.002-0.004-0.008

Medium-Roughing

PR1310

MS/MU

150-180-230

0.02-0.04-0.08

0.004-0.006-0.01

Roughing

PR1325

TK

130-150-180

0.04.-0.06-0.14

0.004-0.008-0.012

Finishing Cobalt-based heat-resistant alloys (Stellite,etc)

PR1305

MQ

130-160-230

0.008-0.02-0.04

0.002-0.004-0.008

Medium-Roughing

PR1310

MS/MU

120-130-180

0.02-0.04-0.08

0.004-0.006-0.01

Roughing

PR1325

TK

100-120-150

0.04-0.06-0.12

0.004-0.008-0.012

Finishing Precipitation hardened stainless steels (17-4 PH etc. )

PR1305

MQ

330-460-600

0.008-0.02-0.06

0.002-0.004-0.008

Medium-Roughing

PR1310

MS/MU

260-400~500

0.02-0.04-0.1

0.006-0.008-0.012

Roughing

PR1325

TK

200-260-330

0.04-0.08-0.16

0.006-0.008-0.014

Finishing Titanium alloys (Ti-6Al-4V etc.)

Medium-Roughing

SW05

MQ

130~230-330

0.008-0.02-0.04

0.002-0.004-0.008

SW05

MS/MU/TK

130~200-260

0.02-0.04-0.16

0.006-0.008-0.012

(Conditions based on CNMG432 type insert)

Kyocera Industrial Ceramics Corp.

Cutting Tool Division
100 Industrial Park Road Mountain Home, NC 28758 Email: kyoceracuttingtools@kyocera.com Website: www.kyocera.com/cuttingtools Distributor Website: http://mykicc.kyocera.com Customer Service: 800.823.7284 - Option 1 Technical Support: 800.823.7284 - Option 2
Kyocera Industrial Ceramics Corp. 07/11, 5K Printed in U.S.A.