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A Leader in Heavy-Duty Centrifugal Fans, Blowers and Exhausters

Induced draft fan for a cement plant

TLT CO-VENT supplied 54 fans for a Pechiney aluminum smelter with a total flow of 1 650 m3/s (3,500,000 CFM) and 12 100 kW (16,200 BHP)

Rotor of 25 tons for the iron ore pellet plant industry on 50 ton capacity dynamic balancing machine

Double stage blower with cast iron housing used in an air process; model CD5-4025; 3 7.47 m /s (15,820 CFM); 56.4 kPa (8.2 PSIG or 227.2 in WG); 455 kW (610 BHP)

Fan rotor with chromium carbide wear liners for an iron ore pelletizing plant

TLT CO-VENT
TLT CO-VENT specializes in the custom design manufacture and testing of heavy-duty industrial fans and blowers. We offer a complete range of sizes and impeller designs, which allow us to meet all industrial air moving requirements. As part of the TLT Fan Group, we are now able to offer axial flow fans for power generation, mining and transit tunnel ventilation requirements. Our company success is based upon our experience, high degree of flexibility, excellent product range, and a strong commitment to quality assurance supported by a program of research and development. TLT CO-VENT markets its products world wide through a network of sales representatives and company sales offices supported by highly experienced company sales engineers. Licensees are located in Europe, Asia and South America. TLT CO-VENT products are used in a wide range of applications including: boilers, thermal power stations, incinerators, palletizing plants, aluminum smelters, steel plants, cement plants, petrochemical plants, mine and tunnel ventilation projects, etc Today, operating fans and blowers, manufactured by TLT CO-VENT can be found in Canada, U.S.A., Mexico, South America, Asia and South Africa.

TLT CO-VENT's research and development center and plant

TLT CO-VENT's Range of Industrial Fans and Blowers


TLT CO-VENT offers a full range of custom-made and standard industrial fans and blowers to meet the requirements of most applications. Over the years, we have constantly improved our four basic centrifugal fan designs. Each design has its own features such as maximum efficiency, economy, abrasion resistance, etc Our wide range of fans and blowers, available in single width, double width and double stage can move air and various gases with capacities up to 945 m /s (2,000,000 CFM) and up to 103 kPa (15 PSIG or 415 in WG) Below are just a few examples of the impeller types and standard fan arrangements which are available.
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A Fan type Double airfoil blade Peak efficiency: 90% Highest efficiency design

C Fan type Backward curved or single thickness airfoil blade Peak efficiency: 86%

E Fan type Modified radial tip Slightly Backwards flat blade Peak efficiency: 82% High dust loading capabilities

R Fan type Radial blade Shrouded or unshrounded wheel Peak efficiency: 76% High dust loading capabilities

ARR. NO. 1 SWSI

ARR. NO. 8 SWSI

ARR. NO. 7 SWSI or DWDI

ARR. NO. 3 DWDI or SWSI

Research and Development


At TLT CO-VENT, our designs are based on extensive and on-going research and development. This includes: Development of products designed to meet the specific requirements of an application, such as resistance to abrasion, corrosion, zero leakage shaft seals, etc Development and improvement of custom and standard fan and blower designs. Available Testing and analysis: - API 560 and API 673 performance and mechanical run tests - laboratory prototype tests - full scale size fan tests - FEA (Finite Element Analysis) of rotor stress and dynamic properties - critical speed and torsional analysis - vibration analysis of rotors and structures - fan accessory studies of: * couplings * structural bases * foundations, etc
Full scale shop performance test AMCA 210 fan laboratory testing chamber

Resonant frequency analysis Bump test being performed on a variable speed rotor

In-house Finite element analysis (FEA) of wheel

Abrasion Resistance
Various techniques of abrasion control are offered for severely abrasive environments. Backward inclined blades produce abrasion patterns, which are concentrated near the center plate (back plate). Thus, the use of partial wear liners on the blade protects this zone and the blade center plate weld. A severely abrasive environment requires the protection of surfaces with resistant materials such as ceramic, chromium carbide or tungsten carbide. Sophisticated custom anti-abrasive dust deflectors can be added to guide the abrasive particles between the blades, significantly increasing the life of the rotor.

DWDI wheel equipped with chromium carbide hard surfacing for the steel industry

Wheel equipped with chromium carbide wear liners and anti-abrasion dust deflectors

Housing with ceramic protection used in the steel industry

Anti-abrasion dust deflector principle

I.D. fan for pelletizing plant; model E60D-9950; 3 225 m /s (477,000 CFM); 5.53 kPa (22.27 in WG); 2 400 kW (3,200 HP) motor; rotor weight: 19 090 kg (42,000 lbs); wheel dia: 2.53 m (99.5)

Cement Plant and Steel Industries


In these industries, the most important design factor is the protection against abrasion and wear. Through extensive research and development, TLT CO-VENT has developed solutions to answer our clients' most demanding operating conditions. These solutions include special blade designs, a full line of partial and full wear liners and anti-abrasion dust deflectors.

Two raw mill fans supplied to UBE Industries for an Indonesian cement plant; model C30D-1310; 3 192 m /s (406,120 CFM); 15.18 pa (61 in WG); 3325 kW (4,459 BHP); wheel diameter: 3.33 m (131)

Preheater Kiln I.D. fan with special centerline support housing and Arr. 7A (frame) common fan and motor base.

Preheater kiln I.D. fan supplied to Cimento Portland Rio Branco, Brazil; engineering: Technip; model A40D-1107; 3 175 m /s (371,230 CFM); 12.74 kPa (51.2 in WG); 1797 kW (2410 BHP); wheel diameter: 2.81 m (110.75)

I.D. fan for a petrochemical furnace operating in Texas City, TX: model A60D-5675 DWDI with Arr. 7 common fan and motor base with sleeve bearings arranged for circulating oil.

Thermal Process and Power Plant Industries


TLT CO-VENT manufactures a complete range of heavy-duty centrifugal fans and blowers for power generation and industrial boiler applications as well as for petro-chemical process heater and furnace applications. We offer a full line of forced draft (F.D.) , induced draft (I.D.) and other high temperature mechanical draft fans. TLT CO-VENT is very
Two F.D. fans supplied to Foster Wheeler for the Dominican Republic; model A55S-6200; 3 50 m /s (105,900 CFM); 11.2 kPa (45 in WG); wheel diameter: 1.57 m (62)

experienced with all of the requirements of API and other industry standards regarding special purpose fans and accessories. Regardless of the type of fan we recognize that reliability is of prime importance. TLT CO-VENT understands that down time is expensive for our clients and we do the utmost to design and build our fans with reliability and low maintenance in mind.

I.D. fan with airfoil blades with partial wear liners; 3 model A75D-1157; 425 m /s (900,000 CFM); 3.98 kPa (16 in WG); 2 127 kW (2,852 BHP); wheel diameter: 2.94 m (115.75)

Two I.D. fans for a Babcock & Wilcox boiler

Variable inlet vanes for a F.D. fan; diameter: 2 m (79)

F.D. fan supplied to Union Carbide Ltd. for a Babcock & Wilcox boiler equipped with gearbox and steam turbine

Municipal sewage sludge incinerator scrubber fan, model E20S-5900, with housing in stainless steel and wheel in Hastelloy C-276

Chemical and Pulp and Paper Industries


High temperature and pressure, corrosion, build-up, contamination and explosive gases are some of the challenges faced by fans for chemical industry applications. Thanks to experience and development, TLT CO-VENT now offers a range of fans and single and double stage blowers, which cover the chemical industry's needs. Some of the features we offer include: Specialty materials such as Hastelloy, Inconel, Monel, stainless steels, aluminum alloys, etc Special coatings Zero leakage shaft seals and casings Fiberglass reinforced plastic (FRP) CASINGS Spark proof fans
I.D. fan, model E50S-7155, with wheel and housing in stainless steel operating after a spray dryer in the United States.

Smelter and Aluminum Plants


TLT CO-VENT industrial fans operate in many smelter plants world wide. For example: exhaust fans operating on the world's highest amperage pot line gas cleaning system, fluidization blowers, etc

TLT CO-VENT supplied 22 exhaust fans, model A80S-5450, to Alumax USA aluminum smelter 3 for a total of 924 m /s (1,958,000 CFM) and 6 050 kW (8,100 BHP) at 5.6 kPa (22.8 in WG)

Double stage aeration blower, for a waste water treatment 3 plant; 1.1 m /s (2,350 CFM); 55 kPa (8 PSIG or 222 in WG); 3,560 RPM

Single and Double Stage Blowers


TLT CO-VENT offers a full line of single stage and double stage blowers with capacities from 0.12 m3/s (250 CFM) and 990 Pa (4 in WG), up to 23.6 m3/s (50,000 CFM) and 103 kPa (15 PSIG or 415 in WG).

Double stage blower supplied to Zurn Nepco USA; model CD5-4025; 3 7.5 m /s (15,908 CFM); 53 kPa (7.7 PSIG or 213 in WG); 3,550 RPM; 444 kW (596 BHP)

The double stage blower design was developed using our high efficiency impeller used in single stage blowers. Double stage blowers are available with fabricated or cast iron casings. Superior performance, high efficiency and reliability are the principal assets of our blowers. TLT CO-VENT's blowers are highly resistant to severe conditions such as high temperature, corrosion and abrasion.

Single stage blower supplied to Roche Carolina, engineering: UEC; blower housing and wheel in Monel; gas tight construction with casing designed to 10 bar (150 PSI)

Service and Repair

Customer service is an important part of our day to day operations. Our highly trained engineers and technicians are at your service for equipment repair, replacement and upgrading. alternative to new equipment. TLT CO-VENT offers By keeping most repair and rebuild service as a low capital cost components and replacing only those, which are worn, corroded or damaged, TLT CO-VENT offers a cost effective alternative to new equipment. Whether you require increased capacity, improved efficiency or longer life expectancy, our equipment upgrade service may be the most effective answer. By replacing the impeller with one of TLT CO-VENT's high efficiency designs and keeping the existing casing, the fan's performance is upgraded.

Repair of a 3.33 m (131) diameter wheel

Inspection of fan handling corrosive gases

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Quality Assurance
Our stringent quality assurance program is registered with the Bureau de Normalization of Quebec (BNQ) to the ISO 9001-94 standard. This international standard is accepted by clients worldwide. We also meet the welding requirements of CWB W47.1 Div. 3 (Canadian Welding Bureau) and AWS (American Welding Society). Designs requiring special standards such as API are available. TLT CO-VENT recognizes the importance of total quality as a tool to increased productivity and a finished product of superior quality. Performance tests are always conducted according to AMCA or ASME standards. Non-destructive tests (dye penetrant, magnetic particle, ultra sound, X-ray) are conducted in our plant, depending on the design requirements. Shop mechanical run tests are available using our shop variable speed drive.

TLT CO-VENT's quality assurance manuals

Dye penetrant test of rotor welds

Facilities
Our production equipment is at the leading edge of modern technology. The use of CAD/CAM enables the rational and productive use of material and labor. Computer assisted underwater plasma arc cutting technology permits cutting special materials (aluminum, stainless steel, Hastelloy, etc) silently and with exceptional quality. Large and small capacity balancing machines with capacity of up to 50 tons, provide both static and dynamic balancing of the rotor with great precision.
CAD/CAM facilities

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INDUSTRIAL FANS AND BLOWERS


Canada (Corporate Office & Plant) TLT CO-VENT Fans Inc. 1381 Hocquart Street St-Bruno (Montreal) QC J3V 6B5 Canada Tel: (450) 441-3233 Fax: (450) 441-2189 Email: info@coventfans.ca Sales (Division Office) TLT CO-VENT Fans Inc. 22 King St. South, Suite 402 Waterloo ON N2J 1N8 Canada Tel: (519) 884-7788 (888) 244-7644 Fax: (519) 884-7588 Email: sales@coventfans.ca BRAZIL FABRIMAQ (licensee) Av. Brasilia 4514 Sao Benedito CEP 33110/580 Santa Luzia - MG Brazil Tel: 011 55-31-637-2388 Fax: 011 55-31-637-2367

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STANDARD PRODUCTS TLT CO-VENT offers a complete range of standard centrifugal fans and blowers: 1. Centrifugal Fans - Class I, II, III Single and double width 3 up to 132 m /s (155,000 CFM) and 3.5 kPa (14 inWG) 2. Industrial Centrifugal Fans 3 Up to 73 m /s (155,000 CFM) and 13,7 kPa (55 in WG)
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3. Pressure Blowers Up to 35 m3/s (74,000 CFM) and 31 kPa (125 in WG)

KITCHENER PRINTING / DESIGN PRINTED IN CANADA

Printed in Canada

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