Huawei Solar Hybrid Technical - Proposal (Pure Solar)

Huawei Solar Hybrid Technical Proposal(Pure Solar)
2013-6-25
Huawei Technologies Co., Ltd.
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Contents
Contents
About This Document ...................................................................Error! Bookmark not defined. 1 Power2000 Overview .................................................................................................................... 1
1.1 Positioning ....................................................................................................................................................... 1 1.2 Benefits ............................................................................................................................................................ 1
2 Application Scenarios .................................................................................................................. 3 3 Power2000 Functions .................................................................................................................... 6

3.1 Power Supply ................................................................................................................................................... 6 3.2 Power Distribution ........................................................................................................................................... 6 3.3 Protection ......................................................................................................................................................... 7 3.4 Alarm Generation ............................................................................................................................................. 7 3.5 PV Module Support .......................................................................................................................................... 8 3.6 Remote Element Management ......................................................................................................................... 8 3.7 PV Module Theft Detection ............................................................................................................................. 9
4 Configurations ............................................................................................................................. 10 5 Component Description............................................................................................................. 11

5.1 PV Modules .................................................................................................................................................... 11 5.2 PV Module Supports ...................................................................................................................................... 12 5.3 Solar Controller .............................................................................................................................................. 12 5.3.1 SC4850E ............................................................................................................................................... 12 5.5 OMU-B .......................................................................................................................................................... 14 5.6 Storage Batteries ............................................................................................................................................ 15 5.6.1 SCBs ..................................................................................................................................................... 15
6 Monitoring System ..................................................................................................................... 18 A Acronyms and Abbreviations .................................................................................................. 19
1 Power2000 Overview
1
1.1 Positioning 1.2 Benefits
Environmentally Friendly
Power2000 Overview
The Power2000, consisting of a power supply system and a site monitoring system, is applicable to indoor and outdoor sites where the load power is not great or there is no mains supply.
The eco-designed Power2000 effectively uses renewable energy such as solar and wind energy to reduce greenhouse gas emissions.
Low OPEX
Renewable resources are used, saving energy while reducing emissions without extra energy costs.
Easy Maintenance
Photovoltaic (PV) modules, as the key component in the Power2000, are designed to be maintenance-free while offering high reliability, low fault rate, and easy maintenance.
Remote Monitoring
The Power2000 monitors site status and environments remotely and transmits monitoring data over dry contacts.
Modular Design
The Power2000 adopts a modular design, which facilitates installation, capacity expansion, and maintenance.
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1 Power2000 Overview
Various Application Scenarios

The Power2000 is not only applicable to mainstream base stations, but also applicable in remote areas such as islands, deserts, and undeveloped villages.
2 Application Scenarios
2
Features
Energy Power Supply System Solar Power System Applicable Condition
Application Scenarios
The Power2000 uses the Solar Power System to supply power.
The Solar Power System converts the power from PV modules into 48 V DC power by using a solar controller and storage batteries to supply power for base stations and other 48V DC equipment. It cannot be connected to the power grid.
Table 2-1 Features and applicable conditions of the Solar Power System
Feature
Solar energy
Average amount of daily sunshine in a year is longer than 3 hours. The load power is medium or small and no mains is provided. The site is unattended. The solar power cabinet is installed outdoors. The recommended direct current (DC) load power is 1000 W or lower.
The system uses solar energy to power loads, solving the problem when no mains is supplied and diesel generator (D.G.) maintenance costs are high. In addition, it facilitates energy saving and emission reduction. Carrier-class reliability, mature technologies, and hardened components ensure low maintenance rate. Maintenance-free PV modules bring low operating expense (OPEX). Voltages and alarms are reported over dry contacts or serial ports, reducing the times of preventive maintenance inspection (PMI). Components can be flexibly configured or increased based on load power.
Network Diagram
PV modules convert solar energy into electricity, which converges at junction boxes or the solar controller. The solar controller monitors the power supply, powers loads, and stores unused electricity in storage batteries which start to power loads at night or on cloudy days when there is not enough sunlight. Figure 2-1 shows the network diagram for the Solar Power System with junction boxes. Figure 2-1 Solar Power System with junction boxes
Figure 2-2 shows the network diagram for the Solar Power System without junction boxes. Figure 2-2 Solar Power System with one solar controller
Figure 2-3 Solar Power System with two solar controllers
Error! Unknown document property name. Error! Unknown document property name. Table 2-2 Mapping between Solar Power Systems and Load Power
Solar Power System With one solar controller
Load Power 700 W (5.5 hours per day)
Remarks A single load route: 550 W
NOTE
The previous table assumes that peak sunlight per day is 5.5 hours.
3 Power2000 Functions
3
3.1 Power Supply
Introduction Features

Power2000 Functions
Power is supplied by the Solar Power System.
48 V DC power is supplied. Outdoor scenarios are supported. In the Solar Power System that uses the Solar Controller 4850E (SC4850E), the ports for PV modules support a maximum of 50 A. For example, if each PV module is 190 Wp, 18 PV modules are supported. The SC4850E manages power supply in pulse width modulation (PWM) mode and supports the convergence of nine PV inputs.
3.2 Power Distribution

Introduction
Control systems distribute power for power inputs, storage batteries, and loads. Extra power distribution equipment is not required, which reduces costs and facilitates site setup.
Features
All controllers perform power distribution. See Table 3-3 for details.
Error! Unknown document property name. Error! Unknown document property name. Table 3-3 Power distribution specifications
Model SC4850E
PV Input Route Nine bare crimp terminals, total rating input current is 50A,overcurrent threshold is 55A
Load Route one 25 A circuit breaker, two 10 A circuit breakers, and one 6 A circuit breaker
Battery Route One 100 A circuit breaker
3.3 Protection
Introduction
Protection mechanisms ensure that the Power2000 still works properly in the case of misoperation or under abnormal operating conditions. Normal operation is resumed after the underlying issues are solved, helping to eliminate down time and maximize return on investment (ROI).
Features

Reverse polarity protection for storage batteries Battery overvoltage protection Battery overtemperature protection LLVD protection
3.4 Alarm Generation

Introduction
When an alarm is generated, maintenance personnel rectify faults immediately. Alarm records help to identify faults, improving maintenance efficiency.
Features

Output overvoltage Output undervoltage LLVD BLVD Battery high temperature Power2000 faulty Load fuse blown Battery fuse blown Surge protection device (SPD) faulty PV array faulty
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PV array lost Controlling panel fault alarm Input power board short-circuited Input power board open-circuited Load overcurrent Dry contact input faulty
In in-band mode, alarms are transmitted to an element management system (EMS) over RS485 ports if the protocol supported by the solar controller is in compliance. Certain alarms can also be transmitted over dry contacts. In out-of-band mode, alarms are transmitted to an EMS over a box type operation manage unit (OMU-B).
3.5 PV Module Support

Introduction
PV module supports are classified into standard supports, scalable low supports, and scalable high supports. Electricity generation can be maximized by adjusting the angle, direction, and height of PV module supports.
Features
PV module supports have the following features:

Support HUAWEI PV modules. Can be combined flexibly to reduce construction cost. Can be adjusted to 15 degrees, 25 degrees, 35 degrees, or 45 degrees.
Scalable high supports help to save site space and prevent theft.
3.6 Remote Element Management

Introduction
The Power2000 can communicate with HUAWEI Network Ecosystem (NetEco) in in-band (over Huawei base stations) or out-of-band (by IP, GPRS, or SMS) mode for data transmission and remote monitoring.
NOTE
GPRS stands for general packet radio service and SMS stands for short message service.
Features

In out-of-band mode, the Power2000 communicates with an EMS over an OMU-B by GPRS or IP. In in-band mode, the Power2000 communicates with an EMS over Huawei base stations and RS485 ports on the solar controller. HUAWEI NetEco is supported.
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Remote monitoring is supported. Remote management of power supply reduces local maintenance and PMI, which decreases maintenance costs. Real-time information uploading and alarm reporting help customers to understand the site status and potential risks, which improves power supply reliability. Management and statistics collection help customers to analyze power supply problems, which facilitates network optimization and improves competitiveness.
3.7 PV Module Theft Detection

Introduction
PV module theft can be detected in real time and reported to the monitoring center over an EMS.
Features
PV modules are costly and often stolen. Not only does theft bring financial loss, it can also cause load disconnection because of insufficient power. PV module theft detection, in addition to other antitheft measures, prevents PV modules from being stolen and protects customer investment. An alarm is generated when a PV module is stolen.
4 Configurations
4
Table 4-4 Bill of main material
Configurations
The Solar Power System consists of PV modules, PV module supports, solar controllers, junction boxes, storage batteries, and an OMU-B (optional). Error! Reference source not found. lists the solar controller models.
No
1
Item
PV Module
Description
PV Module,190Wp, Support structure
Unit
PCS
Quantity
16
Support Structure
-40m/s,hot-dit-galvanized compliance with ISO1461-1999
SET
Solar Power System Controller Battery
SC4850E
PCS
48V,600Ah, battery group (2V cell)
SET
10
5 Component Description
5
5.1 PV Modules
Function
Figure 5-1 PV module
Component Description
PV modules are important for light-to-electricity conversion in the Solar Power System and are resistant to corrosion, wind, and rain. PV modules are connected in series or parallel to meet load voltage and current requirements. Figure 5-1 shows a PV module.
Features
A PV module has the following features:

Good light transmission Double-layer solar cell, with high circuit reliability Long service life (25 years) Multi-layer polyolefin compressed circuit, which is moisture-proof, well-insulated and works stably under undervoltage conditions.
11
Certified by the Technical Watch-Over Association (TUV), underwriters laboratory (UL), International Organization for Standardization (ISO), Conformite Europeenne (CE), and International Electrotechnical Commission (IEC).
Technical Specifications
Table 5-5 describes PV module technical specifications.
Table 5-5 PV module technical specifications
Item Highest voltage for system networking Peak power STC (Pm) Optimal operating voltage Optimal operating current Open-circuit voltage Short-circuit current Operating temperature Operating humidity Dimensions (L x W x H)
Specifications 1000 V (PV modules used) 190 W 36.5 V 5.2 A 45.2 V 5.62 A 40C to +85C (40F to +185F) 5%95% RH 1580 mm x 808 mm x 35 mm (72.83 in. x 31.81 in. x 1.38 in.)
5.2 PV Module Supports

A PV module support, consisting of a support and antitheft screws, is used to install PV modules. PV module supports are classified into standard supports, scalable low supports, and scalable high supports.
5.3 Solar Controller

The solar controller, as the key component in the Solar Power System, controls the solar energy supplied to storage batteries and loads to ensure that they work in safe operating current and voltage ranges. Its performance affects the service life and efficiency of storage batteries. The solar controller monitors the Solar Power System, generates alarms for faults, and records and uploads alarm information. It is often installed outdoors.
5.3.1 SC4850E
Figure 5-2 shows the SC4850E exterior and Figure 5-3 shows the SC4850E interior.
12
Figure 5-2 SC4850E exterior
Figure 5-3 SC4850E interior
NOTE
In Figure 5-3, SC4850E
13
5.4 OMU-B
Introduction
The OMU-B is a site monitoring transmission terminal. It allows the solar controller to communicate with an EMS by GPRS or IP to monitor power supply remotely. Figure 5-4 shows an OMU-B. Figure 5-4 OMU-B
Functions
Table 5-6 describes the OMU-B functions.
Table 5-6 OMU-B functions
Function Communications
Description
Implements communication over the southbound RS485 port or SC48200O solar controller. Communicates with the NetEco by GPRS, IP, or Huawei proprietary protocols. Communicates with a PC by IP. OMU-B software can be upgraded or alarms can be queried on the web user interface (UI).
14
Function Computing
Description
Calculates the real-time load power based on the load current and voltage uploaded by the solar controller. Calculates backup time based on the preset battery capacity, load currents, and percentage of the remaining capacity to the total capacity. Calculates the remaining fuel amount based on the fuel level reported by the solar controller. The prerequisite for the calculation is that the solar controller is configured with a fuel level sensor.
Performance data collection and reporting
Collects and reports the following performance data:

Operating temperature Busbar voltage Output current Daily peak PV voltage DC load power consumption Accumulated power consumption per hour Maximum DC load power consumption per day Minimum DC load power consumption per day Accumulated power generation of the Solar Power System per hour
Alarm generation Web UI
Generates alarms for low fuel level and fuel addition. The following operations can be performed with a web UI:

Query current alarm information. Set network parameters for the communication by GPRS and IP. Manage user information, such as changing user passwords. Upgrade software online. Query and export historical logs and alarms. Query the OMU-B software version.
For details about the OMU-B, see the OMU-B User Manual.
5.5 Storage Batteries

Storage batteries store electricity and power loads when solar energy is insufficient. Power2000 storage batteries are classified into solar cycle batteries (SCBs) SCBs
Introduction
SCBs are applicable to the Solar Power System, Solar-D.G. Hybrid Power System, and Solar-wind Hybrid Power System.
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Appearance
Figure 5-5 shows an 800 Ah SCB. Figure 5-5 800 Ah SCB
Functions
SCBs store energy and supply power when the main power source fails.
Features
SCBs are developed by Huawei and has the following features:
The service life of an SCB is longer than 20 years in floating charge mode. One SCB can be charged and discharged 1500 times when the DOD is 30% and the temperature is 35C (95F). By adopting the thick plate, Huawei-patent anticorrosive alloy, and 4BS diachylum technology, the SCB has the oxygen complex reaction efficiency record of more than 99%. This improves the service life of SCBs.
The SCB is sealed reliably to be free of acid leakage. Securely sealed terminals and valves and highly precise heat-seal acrylonitrile butadiene styrene resin (ABS) shell ensure no electrolyte leakage.
The factory capacity is more than 100% of the nominal capacity. The self discharge ratio within 30 days at 25C (77F) is less than 3%. Electric charge is released within a long period of time, which makes SCBs applicable to the scenario with solar energy. The excellent shallow discharge performance allows for extra long cycle life with low electric charge.
Battery cables are insulated well and are of high quality. Battery terminals are properly connected to the connection bar and the connection resistance is very low. The connection bar is covered by rubber, which improves security.
The SCB is aesthetically designed and easy to install. The SCB uses the streamline design with matte color in appearance and modular design in structure.
16
Environmental Specifications
Table 5-7 SCB environmental specifications
Item Operating temperature Relative humidity Altitude
Specifications Working for a long time at the temperature below 35C (95F) or for 500 hours at the temperature above 35C (95F) < 90% RH 4000 m (13,123.2 ft)
Technical Specifications
Table 5-8 SCB technical specifications
Batter y Type
Rated Voltag e
Rated Capacit y
Dimensions Depth (mm [in.]) Width (mm [in.]) Height (mm [in.]) Total Height (Includin g Terminal s, mm [in.]) 408 (16.06)
Weight (kg [lb])
SCB-6 00A
600
231 (9.09)
180 (7.09)
396 (15.59)
48 (105.84)
17
6 Monitoring System
6
Features

Monitoring System
Supports in-band and out-of-band communication. Processes and stores bottom-layer data. Transmits data in in-band (over Huawei base stations later than GBSS12.0 and the RS485 port on the solar controller) or out-of-band (by IP and GPRS) mode. Works with HUAWEI NetEco.
Network Diagram
The Power2000 can be networked in in-band or out-of-band mode. If the base station is manufactured by Huawei and of the version later than GBSS12.0, Power1000 V200R003 is networked in in-band mode, as shown in Figure 6-1. If the base station is not provided by Huawei or is of the version earlier than GBSS12.0, Power1000 V200R003 is networked in out-of-band mode, as shown in Figure 6-2. Figure 6-1 In-band monitoring network diagram
Figure 6-2 Out-of-band monitoring network diagram
18
7 Acronyms and Abbreviations
7
A ACM ACDB APM B BLVD BS bypass switch
Acronyms and Abbreviations
ATS control module alternating current distribute box advanced power module
battery low voltage disconnection
C CAPEX capital expenditure
D DBS DCB DCDB D.G. DSAU distributed base station deep cycle battery direct current distribute box diesel generator DCDB signal analysis unit
G GPRS GSM general packet radio service Global System for Mobile Communications
H
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HCU HPS
hybrid control unit hybrid power system
I IP Internet Protocol
K kWh kilowatt-hour
L LLVD load low voltage disconnection
M MPPT MTBF max power point track mean time between failures
N NetEco Network Ecosystem
O OMU OPEX operation management unit operational expenditure
P PSU PMB PMU power supply unit power monitor board power monitor unit
R ROI Return on Investment
S SCU solar control unit

20
SPD SSR SSU
surge protection device solar supply rack solar supply unit
T TCO TNV Total Cost of Ownership telecommunication network voltage
21

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Huawei Solar Hybrid Technical Proposal(Pure Solar)

Huawei Technologies Co., Ltd.

2 Application Scenarios .................................................................................................................. 3 3 Power2000 Functions .................................................................................................................... 6

4 Configurations ............................................................................................................................. 10 5 Component Description............................................................................................................. 11

6 Monitoring System ..................................................................................................................... 18 A Acronyms and Abbreviations .................................................................................................. 19

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Various Application Scenarios

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The Power2000 uses the Solar Power System to supply power.

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Figure 2-3 Solar Power System with two solar controllers

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Solar Power System With one solar controller

Load Power 700 W (5.5 hours per day)

Remarks A single load route: 550 W

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Power is supplied by the Solar Power System.

3.2 Power Distribution

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Battery Route One 100 A circuit breaker

3.4 Alarm Generation

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3.5 PV Module Support

3.6 Remote Element Management

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3.7 PV Module Theft Detection

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-40m/s,hot-dit-galvanized compliance with ISO1461-1999

Solar Power System Controller Battery

48V,600Ah, battery group (2V cell)

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5.2 PV Module Supports

5.3 Solar Controller

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Figure 5-2 SC4850E exterior

Figure 5-3 SC4850E interior

In Figure 5-3, SC4850E

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Performance data collection and reporting

Collects and reports the following performance data:

Alarm generation Web UI

5.5 Storage Batteries

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Item Operating temperature Relative humidity Altitude

Weight (kg [lb])

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Figure 6-2 Out-of-band monitoring network diagram