PS-SP

PS-SP Series 3:1 Phase
10 TO 60 KVA (WITH PARALLEL OPTION)
USER GUIDE
Release 1.0, December 2009
Har Hotzvim Industrial Park, 14 Hartom St., P.O.B. 45029, Jerusalem 91450, Israel Tel: 972-2-588-8222 Fax: 972-2-582-8875 Email: info@gamatronic.co.il Website: www.gamatronic.com
PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)
Gamatronic Electronic Industries Ltd.

Har Hotzvim Industrial Park 14 Hartom St., PO Box 45029, Jerusalem 91450 Israel Tel: +972-2-588-8222 Fax: +972-2-582-8875 Email: info@gamatronic.co.il Website: www.gamatronic.com
The equipment described in this document is not intended to be used in connection with any application requiring fail-safe performance, unless the application design includes appropriate redundancy. This exclusion includes, but is not limited to, the direct operation of any life support system or any other system whose failure could lead to serious injury, death, environmental damage or mass destruction.
Copyright 2009 by Gamatronic Electronic Industries Ltd. All rights reserved worldwide.
The information contained in this document is proprietary and is subject to all relevant copyright, patent and other laws protecting intellectual property, as well as any specific agreement protecting Gamatronic Electronic Industries Ltd. rights in the aforesaid information. Neither this document nor the information contained herein may be published, reproduced or disclosed to third parties, in whole or in part, without the express, prior, written permission of Gamatronic Electronic Industries Ltd. In addition, any use of this document or the information contained herein for any purposes other than those for which it was disclosed is strictly forbidden. Gamatronic Electronic Industries Ltd. reserves the right, without prior notice or liability, to make changes in equipment design or specifications. Information supplied by Gamatronic Electronic Industries Ltd. is believed to be accurate and reliable. However, no responsibility is assumed by Gamatronic Electronic Industries Ltd. for the use thereof nor for the rights of third parties which may be affected in any way by the use thereof. Any representation(s) in this document concerning performance of Gamatronic Electronic Industries Ltd. product(s) are for informational purposes only and are not warranties of future performance, either express or implied. Gamatronic Electronic Industries Ltd. standard limited warranty, stated in its sales contract or order confirmation form, is the only warranty offered by Gamatronic Electronic Industries Ltd. in relation thereto. This document may contain flaws, omissions or typesetting errors; no warranty is granted nor liability assumed in relation thereto unless specifically undertaken in Gamatronic Electronic Industries Ltd. sales contract or order confirmation. Information contained herein is periodically updated and changes will be incorporated into subsequent editions. If you have encountered an error, please notify Gamatronic Electronic Industries Ltd. All specifications are subject to change without prior notice.
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TABLE OF CONTENTS
1. SAFETY PRECAUTIONS.......................................................................................1 1.1 Dos...............................................................................................................1 1.2 Donts ...........................................................................................................1 2. GENERAL FEATURES ..........................................................................................2 2.1 Parallel Operation........................................................................................3 2.2 Major Subsystems .......................................................................................3 2.2.1 Charger .................................................................................................3 2.2.2 Batteries ...............................................................................................3 2.2.3 Inverter..................................................................................................3 2.2.4 Static Switch ........................................................................................4 2.2.5 Control System ....................................................................................4 2.3 Control Panel ...............................................................................................4 2.4 Power-on Self Tests ....................................................................................6 2.5 Measurement ...............................................................................................6 2.6 Real Time......................................................................................................6 2.7 Communications .........................................................................................6 2.8 Event Logs ...................................................................................................6 2.9 Ease of Use ..................................................................................................6 2.10 Battery Check ..............................................................................................6 2.11 Service Mode ...............................................................................................6 2.12 Connections.................................................................................................7 2.13 Parallel Operation (Option) .........................................................................7 2.13.1 Centralized vs. Decentralized Static Switch......................................7 2.13.2 Decentralized Parallel Mode of Operation.........................................7 3. CONTROL PANEL & INDICATORS ....................................................................10 3.1 The PC074 and PC075 control panels .....................................................10 3.1.1 Function Buttons on the PC074 and PC075 panels .......................11 3.1.2 Information Buttons on the PC074 and PC075 panels...................11 3.2 The PC085 control panel...........................................................................15 3.2.1 Function Buttons on the Larger Cabinet.........................................16 3.2.2 Information Buttons on the Larger Cabinet ....................................16 3.3 The LOG, SET, and HELP Buttons for All Models ..................................20 3.4 System Fault Diagnostics .........................................................................24 3.5 LED Indicators ...........................................................................................26 3.6 Terminal Connections...............................................................................28 3.7 Emergency Power-Off ...............................................................................30 4. OPERATING THE PS SERIES UPS .................................................................31 4.1 Turning the UPS ON ..................................................................................31 4.2 Turning the UPS OFF ................................................................................31 4.3 Activating MAINTENANCE BYPASS ........................................................32 4.4 Deactivating MAINTENANCE BYPASS ....................................................32 4.5 After Use of the Emergency Power-Off Switch.......................................33 4.6 Setting the Real Time Clock .....................................................................33 5. COMMUNICATIONS ............................................................................................34 5.1 RS232 Interface..........................................................................................35 5.2 The Alarm Interface ...................................................................................36 5.3 Remote Monitor Box (Optional)................................................................37
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5.3.1 Connecting the Monitor Box to the UPS .........................................38 6. TROUBLESHOOTING..........................................................................................39 7. SITE PREPARATION ...........................................................................................42 7.1 Installation Considerations ......................................................................42 7.2 Equipment Location ..................................................................................43 7.3 Electrical Wiring ........................................................................................43 8. INSTALLATION....................................................................................................44 8.1 Site Preparation and Considerations.......................................................44 8.2 Accessibility...............................................................................................44 8.3 Circuit Breakers.........................................................................................44 8.4 Installation of Standalone UPS ................................................................45 8.5 Parallel Start-Up.........................................................................................46 8.5.1 Centralized (2 10 UPSs)..................................................................46 8.5.2 Decentralized .....................................................................................48 9. TECHNICAL SPECIFICATIONS ..........................................................................50
LIST OF FIGURES
Figure 1: Block diagram of the UPS's major components...................................................2 Figure 2: The PC074 control panel .........................................................................................5 Figure 3: The PC075 control panel .........................................................................................5 Figure 4: The PC085 control panel .........................................................................................5 Figure 5: Centralized Parallel PS - cable connections ........................................................8 Figure 6: Decentralized Parallel PS - cable connections ....................................................9 Figure 7: The PC074 control panel .......................................................................................10 Figure 8: The PC075 control panel .......................................................................................10 Figure 9: The PC085 control panel .......................................................................................15 Figure 10: LOG Messages Structure ....................................................................................20 Figure 11: Accessing the Log on the standard cabinet .....................................................20 Figure 12: Accessing the Log on the large cabinet............................................................21 Figure 13: Active Current Sharing ........................................................................................25 Figure 14: Voltage Correction ...............................................................................................25 Figure 15: LED Indicators on the PC074 and PC075 control panels ................................26 Figure 16: LED Indicators on the PC085 control panel ......................................................26 Figure 17: CBs and terminal connections on the 10 kVA to 50 kVA models ...................28 Figure 18: Circuit breakers and terminals on the 60 kVA models ....................................29 Figure 19: Local direct connection between the UPS and a computer ............................34 Figure 20: Remote Monitor Box ............................................................................................37
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LIST OF TABLES
Table 1: Table 2: Table 3: Table 4: Table 5: Table 6: Table 7: Table 8: Table 9: Log Variables ...........................................................................................................22 LED Indicators .........................................................................................................27 RS232 Connector Pin Assignment ........................................................................35 LED Indicators on Remote Monitor Panel.............................................................37 Control Buttons on Remote Monitor Panel...........................................................38 Trouble Shooting and Problem Solving ................................................................39 PC Board Check Points & Voltage Ranges...........................................................41 Ratings and wiring requirements ..........................................................................43 Technical Specifications.........................................................................................50
STANDARDS AND CONVENTIONS This manual contains diagrams which include images of the LCD display screen of the UPS. Unless otherwise indicated, the readings shown in the screen images are representational only, and are not intended to match the readings on a specific system in a particular environment.
This page left blank deliberately.
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User Guide
1.
1.1

SAFETY PRECAUTIONS
Dos
Read this manual carefully before operating the UPS. Review the safety precautions described below to avoid damaging users or equipment. Install the UPS in a clean and well-ventilated location. Leave at least 20 cm of clearance space between the ventilation holes of the UPS and other objects or walls. The UPS must be well grounded to the buildings grounding system with a conductor that has a current carrying capacity that matches the rating of the UPS. If the unit contains an external battery cabinet, periodically check the grounding connection between the external cabinet and the main UPS cabinet. (The batterys cabinet body must be connected with the grounding screw located on the electronic cabinet or directly to the grounding circuit.) Use the UPS only for its intended purpose. Allow only qualified technicians to service the UPS. There are no user-serviceable components. Do not attempt to repair it yourself!
WARNING
Appropriate precautions should be taken during inspection and servicing; there is a risk of lethal electric shock. The battery cabinet contains 12-Volt batteries that provide high voltage even when the UPS is not connected to the mains.
1.2

Donts
Do not open the cover under any circumstances. Do not insert any objects through the ventilation holes. Do not put objects on the UPS. Do not move the UPS while it is operating. Do not turn the UPS upside down during transportation. Do not connect or disconnect the cable to the battery cabinet before the battery circuit breaker is turned off Do not turn on the battery circuit breaker when the battery cabinet is disconnected from the UPS.
WARNING
Do not touch the battery terminals of external batteries with bare hands.
Safety Precautions
User Guide
2.
GENERAL FEATURES
The PS Series 3/1 Phase Uninterruptible Power Supply (UPS) employs Pulse Width Modulation (PWM) and is controlled by a high performance RISC 1 micro-controller, to provide reliable, sophisticated protection for every type of line fluctuation, including interruption of the ac input .
Figure 1: Block diagram of the UPS's major components
Note: Maintenance bypass is available in models 20K and higher, or at customer request.
In the event of a power failure, the UPS provides backup power for a specific period of time. The system is user friendly. Its operation is simple and requires no previous technical knowledge. The UPS operates on-line and once activated, provides voltages of 3 380, 3 400, or 3 440 V at a stabilized 50 or 60 Hz frequencydepending upon your configurationto any practical load. When backup service is provided (when the ac power mains fail), the UPS is powered by batteries and maintains a constant output voltage supply. The system informs the operator, by means of LED indicators and audible signals, when a power failure occurs. The UPS is equipped with a Static Switch that enables the load(s) device(s) to continue normal operation when the inverter is unable to supply exceptionally heavy loads, such as during power surges, or in case of inverter failure, for any reason. An LCD display on the UPS front panel provides real time, current operational status of the UPS, providing the user with complete up-to-date information. Similar status information may be viewed on a computer monitor via an RS232 communications port. The system can also be connected to the service center via a modem and a telephone line, or to a computer network via an SNMP/WEB agent. The unit consists of two major subsystems:
Reduced Instruction Set Computing General Features PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)
User Guide
Electronic Cabinet that contains all electronic components: charger, inverter, static switch, microprocessor board, panel, etc. Battery Cabinets that contain batteries and circuit breaker.
The unit can operate in parallel with similar Gamatronic UPS units. In this case, the load is shared between the units. The parallel UPS system is the most reliable energy source for any critical load. If the system uses N+1 UPS units (the redundant parallel system), the output voltage is not interrupted even if one of units is faulty. If the parallel system is equipped with a Gamatronic Static Switch unit, the output voltage is not interrupted even if more than one UPS unit is faulty. The Gamatronic parallel UPS system contains the following features: Each UPS is equipped with its own battery set Each UPS can be equipped with an optional output choke
2.1
Parallel Operation
The PS Series 3/1 Phase UPS can accommodate parallel operation with either of two options, centralized or decentralized. With a decentralized parallel system, each UPS has its own static switch in which case two systems can be connected in parallel, to provide full redundancy. With a centralized parallel system, the static switch is external instead of inside each UPS. In this configuration, two to ten UPS units may be connected in parallel.
2.2
Major Subsystems
The device consists of the following modules:
2.2.1
Charger
The charger supplies a stabilized dc voltage to the device at 432 V 2 V.
2.2.2
Batteries
The batteries are always connected to the charger output and they supply voltage to the inverter during power failures. During normal operation, the batteries are in standby mode. Batteries are housed in separate battery cabinets.
2.2.3
Inverter
The inverter receives a dc voltage from the charger or batteries and supplies a regulated, frequency-stabilized, ac voltage (power). The inverter incorporates an IGBT transistorized bridge, driver, (PC968 board), an L-C filter circuit, isolated output transformer circuit, current transformer, PC906 board, and a PC801 control board.
General Features
User Guide
2.2.4
Static Switch
In case the inverter can't supply the load with the correct voltage (i.e. because of overload, inrush current on connecting the load, inverter malfunction, etc.), the ST.SW/Bypass automatically transfers the load from the inverter to the mains without voltage interruption or disturbance. When the UPS is in BYPASS mode, the load draws power directly from the mains, bypassing the inverter. The ST.SW automatically switches the load back to the inverter when inverter's output voltage returns to normal. The inverter is synchronized with the mains in both frequency and phase to ensure correct operation of the static switch. The static switch includes PC690/PC920 boards and RA101 RA103 contactors.
2.2.5

Control System
The control system performs the following functions: Tests input, bypass, inverter, battery voltage, output current, input/output signal frequency, and temperature. Controls the inverter and the bypass contactorRA101and manages the static switch and charger voltage during battery tests. Controls the ALARM interface. Reads the panel keyboard and sends messages to the front panel LCD display. Communicates with devices via the RS232 interface.
The control system includes the PC801 control board, PC074/PC075 panel board, PC873 power supply, current, and temperature sensors. Measured voltages and currents are connected to the control board via the PC800 interface board.
2.3
Control Panel
The UPS is equipped with one of three models of control panels (PC074, PC075, or PC085). The control panel includes an LCD display screen and a touch pad control panel that enables the user to effectively manage the UPS. Once the UPS is installed, the control panel serves as the users primary interface with the system. Messages, warnings and error conditions are relayed to the user through the control panels LCD display and through audible alarms. See Figure 2, Figure 3, and Figure 4 below.
General Features
User Guide
Figure 2: The PC074 control panel .
Figure 3: The PC075 control panel
General Features
User Guide
2.4

Power-on Self Tests

LED test. All LEDs are lit individually for the operator to monitor. Real-time clock EEPROM. Memory (setup, calibration and events log) is tested.
The UPS automatically performs the following series of diagnostic tests when initially powered on:
2.5
Measurement
The user can receive real time information regarding the units operation and condition simply by pressing the appropriate status button. The real time results are displayed on the front panel.
2.6
Real Time
The system includes a real time clock and calendar that sequentially manage the log file and provide historical data to the user. This information is accessible via the LCD display or, optionally, through the RS232 communications port.
2.7
Communications
The UPS relays all the measured data and events of the log file through an RS232 communications port to a host computer or, using a modem connected to a telephone line, to a remote location, or via GMAC or GMACi, proprietary SNMP agents, for network access.
2.8
Event Logs
The system compiles a listing of up to 256 extraordinary events of the mains, unit and load during operation. This data is written to the log file and can be accessed easily at any time through the display panel or computer (optional). This information is very useful for maintenance and analyzing performance statistics.
2.9
Ease of Use
The UPS includes an on-line help feature that explains the systems features and describes each of the LCD control buttons.
2.10
Battery Check
The unit automatically and continuously checks the battery status and the battery cabinet connection with the UPS.
2.11
Service Mode
The UPS has a technicians SERVICE MODE that is password protected. Access to the service mode is only permitted after the technician successfully enters an assigned password.
General Features
User Guide
2.12
Connections
For 60 kVA: All connectionsconnection panel, input, output, and ST. Switchesare located on the lower front of the UPS, behind the front door. For 10-50 kVA: Switches and terminals are located on the UPS rear panel.
2.13
Parallel Operation (Option)
Each UPS can optionally operate in parallel with similar units as part of a modular UPS system. Up to ten units can be connected in parallel. Special technical solutions are used to synchronize all the units of the system, to prevent circulation of energy between the UPS units and to isolate the faulty unit from the common power bus. In addition, an active current sharing circuit changes the output voltage of each UPS to provide proportional load sharing between the units. One of the system's units takes on the function of Master. This unit is synchronized to the mains power. The other units are Slaves and follow the Master. The function of Master is not dedicated to one of the units. Any normally functioning UPS can be the Master.
2.13.1
Centralized vs. Decentralized Static Switch
The UPS employs a Static Switch for functional override. In parallel mode there are two possible options of Static Switch operation, centralized and decentralized. In decentralized mode each UPS includes its own Static Switch which works independently. However, if one UPS were to fail, the Static Switch would instantly be triggered and supply the load directly from the mains. Two or more units would then be connected in parallel. This would connect the inverter of the other UPS directly to the mains which could potentially damage the other UPS. To avoid such a hazard in decentralized mode, the Static Switches are synchronized using a special Gamatronic-supplied cable. Figure 6 on page 9 shows a cabling diagram for parallel decentralized operation of multiple UPSs. For additional security, a second option is available as a centralized Static Switch. As illustrated in Figure 5 on page 8, in centralized parallel operation there is only one Static Switch (in a separate housing) for the entire system. Local static switches are inhibited. This method significantly increases system reliability, because the output voltage is constant even if both UPSs are disconnected. Up to ten units can be connected in parallel.
2.13.2
Decentralized Parallel Mode of Operation
The PS SP UPS uses a simple master/slave hierarchy, where one unit at any given time is designated as the Master UPS and the remaining parallel units are considered Slave UPSs. The Master unit synchronizes its output voltage with the bypass phase and frequency, and transmits the phase and frequency information to the Slave UPSs, which synchronize themselves accordingly. When the Master UPS fails, the next UPS in line becomes the Master, and is now responsible for transmitting phase and frequency information to the Slave UPSs.
General Features
User Guide
Special Cable for Parallel Operation

Gamatronic provides a special cable for connecting the PS SP units in parallel. It is a 15-pin cable that includes Master/Slave logic path A path for the phase and frequency synchronization pulses Buses for active current sharing
Figure 5: Centralized Parallel PS - cable connections
General Features
User Guide
Figure 6: Decentralized Parallel PS - cable connections
General Features
User Guide
3.
CONTROL PANEL & INDICATORS
The control panel serves as an interface between the UPS and the user. Real time information is displayed visually and audibly. Textual information is presented on the LCD display. These messages are often reinforced with audible alerts to alert the user of extraordinary circumstances. Because the PC074 and PC075 control panels are quite similar, we discuss them together in section 3.1 below. The PC085 control panel is discussed in section 3.2 beginning on page 15..
3.1
The PC074 and PC075 control panels
The control panel has 6 round function buttons for controlling the unit and 12 square information buttons for reporting the status of the UPS.
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Control Panel & Indicators
User Guide
3.1.1
BUTTON
Function Buttons on the PC074 and PC075 panels

DESCRIPTION
UPS OFF
UPS OFF Pressing the UPS OFF button turns off the UPS. Confirmation of this action is required. Wait 2 seconds, and confirm it by pressing UPS OFF again.
UPS ON
UPS ON Pressing the UPS ON button turns on the UPS and sequentially displays the results of the start-up diagnostic tests
ALARM OFF
ALARM OFF
Pressing the ALARM OFF button silences the alarm that sounds when there is a system fault. If another fault occurs, the alarm returns to active mode. Note: The ALARM LED remains lit until the problem is resolved to notify users about the continued existence of a system fault.
BATTERY TEST
BATTERY TEST
Pressing the BATTERY TEST button manually initiates a battery test. The unit also continuously checks the battery cabinet connection with the UPS. Battery checks are automatically performed at the following times: Upon start-up Every 200 hours of accumulated operating time After battery cabinet reconnection (following a disconnection)
INV
INV Pressing the INV button connects the inverter to the output, manually taking the UPS out of BYPASS mode. Note: There is no display associated with this action.
B/P
B/P
Pressing the B/P button connects the mains to the output, putting the unit into BYPASS mode. The unit requires confirmation of this action. Wait approximately 2 seconds, and confirm the selection by pressing the B/P button a second time.
3.1.2
Information Buttons on the PC074 and PC075 panels
The UPS continually monitors its operational status. The user can display real-time information about this status by pressing the appropriate information button. If an alarm is triggered, the information buttons (except for LOG and ?) display information for approximately 10 seconds, after which the LCD display reverts to the default STATUS display. The UPS maintains an event history in its log. The log can be accessed by pressing the LOG button or, alternatively, by a computer using the optional RS232 connection, or from a remote location via a modem. Where appropriate, the LCD display provides information for the R, S, and T phases and for voltage and current. Sample LCD displays are presented below.
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User Guide
IN (Input)
Press the IN button to display the units Input Voltage.
NOTE: Input current current display is available as an option.
B/P (Bypass)
Press the B/P button to display the units Bypass Voltage and Current.
INV (Inverter)
Press the INV button to display the unit's Inverter Voltage and Current.
OUT (Output)
Press the OUT button to display the units Output Voltage and Current.
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User Guide
FREQ (Frequency)
Press the FREQ button to display the units Bypass and Inverter Frequency.
The operating inverter frequency is determined by the bypass frequency when operating normally. Otherwise, the inverter frequency is determined by the quartz oscillator and should be set at 50/60 Hz.
BATT (Battery)
Press the BATT button to display the battery voltage.
Note: Battery current display is also available as an option
TIME
Press the TIME button to display the units current day/month (DD/MM), and current time (HH:MM:SS). To set the proper time or date use the SET button, described on page 22.
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User Guide
STAT (Status)
Press the STAT button to display the units status and accumulated working time (HHHHH:MM:SS). For status and fault analysis, see System Fault Diagnostics on page 24.
Note: This is the default display. TEMP (Temperature)

Press the TEMP button to display the status of the unit's thermosensors.
LOG
The LOG, SET, and HELP buttons are described in section 3.3, which begins on page 20.
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User Guide
3.2
The PC085 control panel
The control panel has function buttons for controlling the unit and information buttons for reporting the status of the UPS.
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User Guide
3.2.1
BUTTON
Function Buttons on the Larger Cabinet

DESCRIPTION
UPS ON/OFF
When the UPS is OFF, pressing the UPS ON/OFF button turns on the UPS and sequentially displays the results of the start-up diagnostic tests When the UPS is ON, pressing the UPS ON/OFF button turns off the UPS. Confirmation of this action is required. Wait 2 seconds, and confirm it by pressing UPS OFF again.
BATTERY TEST
BATT TEST
Pressing the BATTERY TEST button manually initiates a battery test. The unit also continuously checks the battery cabinet connection with the UPS. Battery checks are automatically performed at the following times: Upon start-up Every 200 hours of accumulated operating time After battery cabinet reconnection (following a disconnection)
B/P INV
B/P INV
When the UPS is in Inverter mode, pressing the B/P INV button connects the mains to the output, putting the unit into Bypass mode. The unit requires confirmation of this action. Wait approximately 2 seconds, and confirm the selection by pressing the B/P INVbutton a second time. When the UPS is in Bypass mode, pressing the B/P INV button connects the inverter to the output, manually taking the UPS out of Bypass mode. Note: There is no display associated with this action.
ALARM OFF
Pressing the ALARM OFF button silences the alarm that sounds when there is a system fault. If another fault occurs, the alarm returns to active mode. Note: The ALARM LED remains lit until the problem is resolved to notify users about the continued existence of a system fault.
3.2.2
Information Buttons on the Larger Cabinet
The UPS continually monitors its operational status. The user can display real-time information about this status by pressing the appropriate information button. If an alarm is triggered, the information buttons (except for LOG and ?) display information for approximately 10 seconds, after which the LCD display reverts to the default STATUS display. The UPS maintains an event history in its log. The log can be accessed by pressing the LOG button or, alternatively, by a computer using the optional RS232 connection, or from a remote location via a modem. Where appropriate, the LCD display provides information for the R, S, and T phases and for voltage and current. Sample LCD displays are presented below.
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User Guide
IN (Input)
Press the IN button to display the units Input Voltage.
NOTE: Input current current display is available as an option.
B/P (Bypass)
Press the B/P button to display the units Bypass Voltage and Current.
INV (Inverter)
Press the INV button to display the unit's Inverter Voltage and Current.
OUT (Output)
Press the OUT button to display the units Output Voltage and Current.
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User Guide
FREQ (Frequency)
Press the FREQ button to display the units Bypass and Inverter Frequency.
The operating inverter frequency is determined by the bypass frequency when operating normally. Otherwise, the inverter frequency is determined by the quartz oscillator and should be set at 50/60 Hz.
BATT (Battery)
Press the BATT button to display the battery voltage.
Note: Battery current display is also available as an option
TIME
Press the TIME button to display the units current day/month (DD/MM), and current time (HH:MM:SS). To set the proper time or date use the SET button, described on page 22.
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User Guide
STAT (Status)
Press the STAT button to display the units status and accumulated working time (HHHHH:MM:SS). For status and fault analysis, see System Fault Diagnostics on page 24.
Note: This is the default display. TEMP (Temperature)

Press the TEMP button to display the status of the unit's thermosensors.
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User Guide
3.3
The LOG, SET, and HELP Buttons for All Models
This section describes use of the LOG, SET TIME, and HELP information buttons, which operate identically on all models of the UPS, from 10KVA to 60KVA.
LOG
Pressing the LOG button displays the units event log, which contains a history of the last 256 important events to occur to the UPS, or to the input AC power or the load, while the UPS was operating.. Examples of logged events include machine startup and shutdown, AC input failure, AC input restore, a swich to Bypass or Battery mode, or a return to Normal mode. Each log entry is two screens long. The first window to appear is the first part of the most recent fault. Press the down arrow to view the second window of the event. To view the 1st window of a previous event, press the up arrow ; pressing the up arrow once again will show st the 1 window of the event previous to that. The down arrow will show the second window. The display cycle is illustrated in Figure 10.
Figure 10: LOG Messages Structure
1. 2. 3.
To view the contents of the log: Press the LOG button to enter LOG mode. Press the arrow buttons to scroll through the information recorded in the log.
Figure 11: Accessing the Log on the standard cabinet
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User Guide
Figure 12: Accessing the Log on the large cabinet
Each log entry requires 2 screens that can be navigated using the up and down arrows. The first screen provides a description of the event with date and time. The second screen shows the log number, variable values and fault results. The log variables include typical UPS parameters for the event, listed in Table 1.
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User Guide Table 1: Log Variables
Event
Overload Inverter fault Bypass fault
LOG Variable
Sum of currents in all phases Vinv (average inverter voltage) in all phases Vbyp (average bypass voltage) in all phases where there is a bypass voltage fault or Hz (Frequency) where there is a bypass frequency fault Average Vin on all phases Temperature C DC voltage Average Vout for all phases
Input fault High temperature Rectifier fault, battery low Other fault
Faults are represented as a hexadecimal word comprising 16 bits: Bit 0: Bit 1: Bit 2: Bit 3: Bit 4: Bit 5: Bit 6: Bit 7: Bit 8: Bit 9: Bit 10: Bit 11: 1 = Overload Inverter Bypass Rectifier Input Phase sequence Temperature Battery test failure Output Load on bypass Circulation (for parallel) Slave receive failure (parallel only)
For example, fault 0009H = 0000000000001001 binary which translates as overload and battery test failure.
SET (Time)
Pressing this button sets the units real-time clock (see Setting the Real Time Clock on page 33.
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User Guide
"?" (Help Button) Pressing this button provides on-line configuration data for display purposes. Note: Configuration can be modified in service mode only
1. Use the UP and DOWN arrows to scroll through the information. The following messages are presented: Model type: True on-line UPS, model name etc.) Serial number Nominal power Number of phases in and out Nominal input and output voltage between phase and neutral Voltage range of input and bypass Nominal output current per phase Nominal output frequency Frequency tracking range when the inverter is synchronized to the bypass Number of batteries connected in series Nominal capacity of each battery (for use in calculating backup duration where the battery current meter option is installed) DC shutdown voltage in battery discharge mode Bypass: YES for option with bypass, NO for option without bypass Rectifier: YES for UPS, NO for DC/AC inverter Distance shutdown: YES if EPO and shutdown via interface alarm and RS232 are supported, NO if shutdown is inhibited Par. Operation: YES for parallel UPS, NO for stand-alone UPS Load LED bar: Triple for panel with 3 LED bars, Single for one integral bar Input current meter: YES for specified option, NO as standard Battery current meter: YES for specified option, NO as standard Date of manufacture: Format DD/MM/YY Date of last battery installation: Format DD/MM/YY Software version number
2. To quit the help, press the ? button once again.
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User Guide
3.4
System Fault Diagnostics
Select the STAT button and press the down arrow . The display will show 2 bytes representing the FAULT (see LOG on page 20) followed by two bytes (each of 8 bits) are now on display, each representing the STATE and the INSTRUCTION. To use the hexadecimal indicators, make a note of the bit representations. The STATE byte indications are as follows: Bit 0: Bit 1: Bit 3: Bit 4: Bit 5: UPS power Load supply Audible alarm Load transfer Battery check 1 = ON, 0 = OFF 1 = On bypass, 0 = On inverter 1 = Disabled, 0 = Enabled 1 = In progress, 0 = Pending 1 = In progress, 0 = Pending
The INSTRUCTION byte indications are as follows: Bit 0: UPS power 1 = ON, 0 = OFF Bit 1: Load supply 1 = On bypass, 0 = On inverter Bit 5: Battery check 1 = In progress, 0 = Pending To view fault condition details, press the down arrow , and 9 bytes are displayed on the panel: Byte 1 shows input diagnostics. Indications are as follows: Bit 0: Bit 1: Bit 3: Bit 7: 1 = Fault is in phase L1 ("R") 1 = Fault is in phase L2 ("S") 1 = Fault is in phase L3 ("T") 1 = Fault exists
Byte 2 shows the result of bypass symptoms analysis. Byte 3 shows result of inverter symptoms analysis. Byte 4 shows output voltage diagnostics. Indications are as per byte 1. Byte 5 shows DC voltage diagnostics. Indications are as follows: Bit 0: Bit 1: Bit 2: Bit 3: Bit 4: Bit 6: Bit 7: 1 = Battery is currently discharging 1 = Battery is discharged 1 = Battery is disconnected 1 = Battery check failed 1 = Excessive current difference in battery sets. (Option) 1 = Rectifier failure 1 = Fault exists
Byte 6 shows measured temperature diagnostics. Indications are as follows: Bit 0: Bit 1: Bit 2: Bit 7: 1 = Shutdown limit exceeded 1 = Alarm limit exceeded 1 = Fault detected by bi-metal temperature sensor 1 = Fault exists
Byte 7 shows bypass frequency diagnostics: Bit 0: 1 = Bypass frequency incorrect Byte 8 shows over-current diagnostics. Indications are as follows: Bit 0: 1 = Over-current detected in phase L1 ("R") Bit 1: 1 = Over-current detected in phase L2 ("S")
24 Control Panel & Indicators PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)
User Guide
Bit 2: 1 = Over-current detected in phase L3 ("T") Bit 7: 1 = Fault exists Byte 9 shows load transferring diagnostics. Indications are as follows: Bit 0: Bit 1: Bit 2: Bit 3: Bit 4: Bit 5: Bit 6: 1 = Transferring started 1 = Inverter is OFF 1 = Inverter restarting 1 = Inverter under diagnosis 1 = Switching to inverter SRSW SCR is ON 1 = Switching to inverter SRSW SCR is OFF 1 = System in wait state .
To view the active current sharing status, press the down arrow
Iact Iavr
IaR IavR
IaS IavS
IaT IavT
Figure 13: Active Current Sharing
I and Ia in Figure 16 show the results of active average current measurements on phases L1 ("R"), L2 ("S"), and L3 ("T") using a half-scale offset. Zero current is presented as 128. With positive current this value increases, with negative current, this value decreases. To view the register used for inverter voltage correction, press the down arrow .
CORR RR
RS
RT
Figure 14: Voltage Correction R in Figure 14 shows the contents of the correction register, depending on the load, DC votage abd active current sharing conditions. Initial value of the correction registers is zero.
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3.5
LED Indicators
LED indicators provide at-a-glance information regarding the status or operation of the UPS. They are color coded so that the user can easily and quickly identify areas for concern. Red indicates a fault or abnormal status (usually associated with an audible alarm), and green indicates normal status and operation.
Figure 15: LED Indicators on the PC074 and PC075 control panels
Figure 16: LED Indicators on the PC085 control panel
Table 2 interprets the LEDs.
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User Guide
Table 2: LED Indicators LED BYPASS B/P OVERLOAD BATTERY SYNC CHARGER INVERTER INV LOAD LEVEL LOAD LEVEL MEANING WHEN LIT Bypass input is normal Output is being fed by the bypass voltage. Overload. Battery not normal. Inverter is synchronized with bypass voltage. Battery charger is operating normally. Inverter is operating normally. Output is being supplied by the inverter voltage. Load level as a proportion of system capacity. Load level is greater than 100%. COLOR Green Red Red Red Green Green Green Green Green Red
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User Guide
3.6
Terminal Connections
On the lower capacity systems (10 50 kVA) the terminals and circuit breakers are located on the rear panel of the unit.
TERMINAL FOR 10-50 KVA
Figure 17: CBs and terminal connections on the 10 kVA to 50 kVA models
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User Guide
On the 60 kVA system, the terminals and circuit breakers are located behind the unit's front door.
Note: appearance and location of the terminals and circuit breakers on your unit may differ from those shown in Figure 17.
Figure 18: Circuit breakers and terminals on the 60 kVA models Note: appearance and location of the terminals and circuit breakers on your unit may differ from those shown in Figure 18.
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User Guide
3.7
Emergency Power-Off
An Emergency Power-Off switch can be installed to enable immediate shutdown of the UPS. Use of a large mushroom-type NC (normally closed) pushbutton rated at 25 Vdc, 0.1A minimum, is recommended. Instructions for restarting the UPS after use of the Emergency Power-Off switch can be found in section 4.5 on page 33.
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4.
4.1
OPERATING THE PS SERIES UPS

Turning the UPS ON
To turn the UPS ON: 1. Turn on the RECTIFIER and AC BYPASS SW circuit breakers. 2. Wait 1 minute and then turn on the BATTERY circuit breaker. (Note: in the case of an external battery cabinet, there may be a circuit breaker on the battery cabinet itself. 3. The UPS performs a self-test that takes approximately one minute. Verify that the UPS OFF message is displayed on the LCD display after the test is completed.
'' UPS OFF ''
4. Press the UPS ON button on the front panel and wait approximately 40 seconds. The message UPS ON PLEASE WAIT appears as the unit turns on. 5. When the UPS is completely turned on: the "UPS OK" message is displayed. TIME indicates how long the inverter has been working. Only green display lights are lit.
"UPS OK"
6. Turn on OUTPUT circuit breaker.
"TIME XXXXXXXX"
4.2
Turning the UPS OFF

1. Turn off all the loads connected to the UPS. 2. Press twice on the UPS OFF button on the display panel. 3. Turn OFF all the circuit breakers.
To turn the UPS OFF:
Operating the PS Series UPS
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4.3
Activating MAINTENANCE BYPASS
MAINTENANCE BYPASS allows the UPS to be shut down for servicing without affecting the loads. To activate the MAINTENANCE BYPASS mode: 1. 2. 3. 4. 5. 6. 7. Verify that the SYNC and BYPASS lights are lit. (If they are not lit, the UPS cant go into BYPASS mode.) Press twice on the B/P button to put the UPS in BYPASS mode. Verify that the B/P light is lit. Turn on the MAINTENANCE BYPASS circuit breaker. Turn off the OUTPUT circuit breaker. Press twice on the UPS OFF button on the display panel. Turn off the Rectifier Input CB, the Bypass Input CB, and the Battery CB.
If there are no lights lit on the display panel, the UPS can be serviced after waiting 5 to 10 minutes to ensure that any high-voltage capacitors have discharged.
Note: 1. The MAINTENANCE BYPASS mode cannot be serviced when it is activated. 2. Do not turn the ST.SW off or on if there is galvanic insulation on the ST.SW. 3. Any special, non-standard instructions are on the UPS by the circuit breakers.
4.4
1. 2. 3. 4. 5. 6. 7. 8. 9.
Deactivating MAINTENANCE BYPASS

Verify that the OUTPUT circuit breaker is turned off. Turn on the Rectifier Input, Bypass Input and Battery (optional) circuit breakers. Verify that the message SELF-CHECK OK appears on the LCD. It is automatically followed by the message UPS OFF. Press the UPS ON button and wait 40 seconds (approximately) until the UPS OK message appears on the LCD. Press twice on the B/P button to put the UPS into BYPASS mode. Verify that the B/P light is lit. Turn on the OUTPUT circuit breaker. Turn off the MAINTENANCE BYPASS circuit breaker. Press on the INV button on the display panel to put the UPS in INVERTER mode.
To deactivate MAINTENANCE BYPASS and restart the UPS:
10. Verify that the green INV light is lit on the display panel. The loads are now supplied by the UPS.
WARNING
NEVER lift the MAINTENANCE BYPASS circuit breaker without first putting the UPS in BYPASS mode (the red BYPASS light must be lit).
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4.5
After Use of the Emergency Power-Off Switch
After use of the optional Emergency Power-Off switch, the UPS must be restarted as follows: 1. Return the Emergency Power-Off switch to its normal position (N.C.). 2. Turn off all of the ciruit breakers: Rectifier Input Bypass Input Output Battery (may be located on the battery cabinet
3. After turning off the circuit breakers, wait for 30 to 60 seconds. The UPS can now be turned on as described in Section 4.1, Turning the UPS ON, on page 31.
4.6
Setting the Real Time Clock
The real time clock is composed of the date and time fields and may be set by the user. The date field contains three subfields (DD/MM/YY) and the time field contains two subfields (HH:MM). To set the real time clock: 1. 2. 3. 4. Press the TIME button to enter the time mode. The normal TIME display is shown on the LCD panel. Press the SET button to initiate setting mode. The year is presented as 2 digits. Press the SET button to increase the value. Press the up arrow to continue with the settings, setting month [1-12], day [1-31], hour [0-23] and minutes [0-59].
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User Guide
5.
COMMUNICATIONS
The UPS is connected to a computer or a modem using a shielded cable, with an RS232-type 9pin female connector. Maximum allowed cable length is 15 meters. There are two types of UPS connections: Directly to a host computer with dedicated software. Remote monitor through a SNMP/WEB management programs for communication with a computer network (optional).
Figure 19: Local direct connection between the UPS and a computer
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Communications
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5.1
RS232 Interface
The UPS supports standard UPS protocol. Full information about the status of the UPS, the value of its parameters, and the memory events log is displayed on a user-friendly graphic interface. The graphic interface also allows you to use the host computer to execute a set of instructions for the UPS that includes shutdown, restart, battery check, etc. Communication parameters:
COM
RS232
Tx Rx
2400 Baud rate No parity 1 stop bit No flow control

5 1 9 6
SIGNAL RD TD GND
UPS 2 3 5
Table 3: RS232 Connector Pin Assignment
Communications
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User Guide
5.2
The Alarm Interface
The following diagram describes the Alarm Interface
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Communications
User Guide
5.3
Remote Monitor Box (Optional)
The remote monitor box can be located a maximum distance of 50m from the UPS. It is directly connected to the UPS with a 4-wire cable connected to the REMOTE MONITOR interface of the UPS.
Figure 20: Remote Monitor Box
The monitor panel on the front of the monitor box displays audio and visual information about the condition of the UPS, the mains, and the load. Its LEDs are color coded. The meaning of each of the LEDs is explained in the following table:
LED BYPASS BYPASS B/P OVERLOAD BATTERY BATTERY CHARGER CHARGER INVERTER INVERTER INV LOAD LEVEL LOAD LEVEL UPS ON ALARM OFF SYNC MEANING Bypass Normal Fault in Bypass Output Connected to the Bypass Overload (Load more than 100%) Battery Faulty Battery Normal Input voltage is OK Input voltage is not OK Inverter is OK Inverter is faulty Output Connected to the Inverter Load Level Load Greater Than 100% UPS is activated Fault in the system Bypass voltage is synchronized with Table 4: LED Indicators on Remote Monitor Panel COLOR Green Red Red Red Red Green Green Red Green Red Green Green Red Green Red
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User Guide
The monitor panel also contains buttons for controlling the UPS which are described in the following table:
BUTTON UPS ON UPS OFF INV B/P BATTERY TEST ALARM OFF PURPOSE Not in use Not in Use Manually switches the load from the bypass to the inverter Manually switches the load from the inverter to the bypass Manually starts a battery test Silences the audible alarm Table 5: Control Buttons on Remote Monitor Panel
5.3.1
Connecting the Monitor Box to the UPS

1. Attach the back of the monitor box to the wall. 2. The UPS PC908 board in the monitor box is connected to the PC021 board on the rear panel of the UPS with a 4-wire cable connected to the appropriate 1-4 Pin male or female DB9 connector terminal in the UPS row of terminals. 3. The cable is attached to the side of the monitor box with two screws.
DB9 Row of Terminals
The measurements of the Monitor box are: Length - 265mm, height -135 mm, and distance between the screws on the back of the box - 200mm.
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Communications
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6.
TROUBLESHOOTING
In the event of a problematic condition, the Alarm LED lights, a warning beep sounds, and one of the following emergency messages appears on the LCD:
MESSAGE BATTERY LOW STATE Battery is low Input voltage too low. INPUT FAULT Input voltage too high. No input voltage Bypass voltage too low. B/P FAULT Bypass voltage too high. No bypass voltage OVERLOAD Overload The unit goes to bypass and stays that way as long as there is an overload. The load transfers from bypass to inverter when the load is corrected. Make up to 7 attempts to reconnect to the inverter. Over 90 paralyzes the inverters action and transfers the load to bypass. It returns automatically to normal operation only after the temperature goes below 55. Check the status of the battery switch and the connections to the batteries. A slow beep indicates that the battery is starting to discharge. A fast beep and a TEST BATT light indicates that the battery has almost finished discharging. The system continues to operate, but the inverter output is now synchronized with an internally generated frequency. When the bypass frequency returns to normal limits the inverter will automatically resynchronize with the bypass frequency. Call service technician Call service technician Corrects itself automatically when the bypass voltage stabilizes or returns. COMMENTS If the battery was recently ischarged due to an ac mains failure, it may still be recharging. If the battery was not recently discharged, it may require replacement. Corrects itself automatically when the input voltage stabilizes or returns.
INVERTER FAULT
Malfunctioning inverter
OVER TEMPERATURE
Over temperature
BATT. NOT CONNECT
Battery is not connected
BATTERY UNDER LOAD
Power failure. Inverter operating on batteries.
BYPASS FREQ. FAULT
The frequency of the bypass input exceeds the allowable limits. Self-test has a negative result Internal dc voltage is faulty
FAULT CONDITION SERVICE REQUIRED RECTIFIER FAULT
Table 6: Trouble Shooting and Problem Solving
Note: The following procedures are relevant in cases where the unit is not operating normally and there are no LCD display panel messages.
These procedures are to be performed ONLY BY A TRAINED TECHNICIAN. In the event that the unit has stopped operating in a normal manner, and the display panel is not functioning, the technician should perform the following:
PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option) Troubleshooting 39
User Guide
START

A
Turn ALL UPS switches OFF
10
Check all board connectors are secure
Wait 5 minutes and restart the UPS
11
Check IC2 on PC901 is securely seated in socket
UPS operating properly?
12
YES
Correct the problem
Problems?
NO
4
YES END
Turn all UPS and battery cabinet switches OFF NO Disconnect UPS from the AC input (mains)
13
Connect UPS to AC input and turn charger switch ON
14
Check voltages between UPS chassis and points on voltage chart
Wait 5 minutes and make sure no control panel indicators are lit
15
YES
Replace PC901
Voltages within specifications?
NO
Replace PC921 or PC971
Remove UPS cabinet right and left panels
Connnect DC voltmeter across C101 and wait for discharge to 5V
16
YES
Is there a display on the LCD? NO

Replace PC950 LCD
Check for burned or damaged components
END A
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Troubleshooting
User Guide
Table 7: PC Board Check Points & Voltage Ranges BOARD PC 801 PC 800 PC 800 CHASSIS CHECK POINT TP10 P13/1 P13/2 VOLTAGE 5 V 5% 12 V 5% 12 V 20%
Troubleshooting
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User Guide
7.
SITE PREPARATION
Electrical codes may vary according to location. Observe all local, state, and national electrical codes for acceptable external wiring practices.
7.1
Installation Considerations
The UPS is designed to operate under varied environmental conditions. To ensure long-term trouble-free operation, note of the following: 1. 2. 3. 4. Select a well ventilated and dust-free site that is conveniently located to both the electrical closet and the desired load. Verify that there is a minimum of 20 cm clearance space around the UPS. Verify that the air vents are not obstructed. Make sure that the room temperature does not exceed 40C. Both UPS operation and battery charging generate heat. Battery life can be extended by ensuring a cool operating site. Place electrical equipment (load, computer monitor, etc.) at least 1 meter from the UPS. Use the shortest possible output distribution cable runs at the installation site, consistent with logical equipment arrangements and in compliance with NEC and local electrical codes. Allow space for future equipment additions. The recommended ambient temperature for operation is 20-30C (68-86 F). Humidity must be less than 95% non-condensing. In altitudes above 2000 m. (6560 ft), the UPS rating will be reduced. The route and foundation to the installation site must be capable of supporting the weight of cabinets and moving equipment. Plan the route to ensure that the unit will pass through all elevators, corners, and doorways to prevent damage. Refer to Table 9 on page 50 for specific information about cabinet size and weight. Heat output of UPS equipment is significant. Make sure that environmental conditioning systems can accommodate this heat load, even during utility outages.
5. 6.
7.
8.
9.
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Site Preparation
User Guide
7.2
Equipment Location
Casters are provided on the unit to aid in final positioning. As with all electrical equipment, installation and serviceability will be easier if access is provided on all sides of the equipment. 1. 2. Verify adequate clearance around cabinet to allow unrestricted exhaust air to flow, at least 30 cm (12). Verify that the UPS system is installed in a clean, cool, and dry location.
7.3
1. 2.
Electrical Wiring
Verify that power wiring is run in an individual, separate conduit or cable tray. Verify that control wiring is run in an individual, separate conduit. For minimum external conductor size, refer to Table 8. If your local or national electrical codes are stricter, the local or national codes must be followed.
Table 8: Ratings and wiring requirements Power 10 kVA 15 kVA 20 kVA 30 kVA 40 kVA 50 kVA 60 kVA Battery CB 2 x 4 mm2 2 x 6 mm2 2 x 16 mm2 2 x 25 mm2 2 x 35 mm2 2 x 50 mm2 2 x 70 mm2 Output and Bypass Input 2 x 16 mm2 2 x 16 mm2 2 x 35 mm2 2 x 35 mm2 2 x 50 mm2 2 x 70 mm2 2 x 95 mm2 Rectifier Input 4 x 4 mm2 4 x 4 mm2 4 x 6 mm2 4 x 10 mm2 4 x 16 mm2 4 x 25 mm2 4 x 35 mm2
Note: Values in Table 8 relate to the 3400 VAC /432 VDC model only.
For the Emergency Power-Off switch (see page 30), use 2 wires of 1 mm2 cross-section each. This applies to all models of the PS-SP Series 3:1 Phase UPS.
Site Preparation
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User Guide
8.
8.1

INSTALLATION
Site Preparation and Considerations
The UPS is designed to operate under varied environmental conditions. To insure long-term, trouble-free operation, please take note of the following points: Select a well-ventilated and dust-free site that is conveniently located to both the electrical closet and the desired load. Make sure that there is a minimum of 20 cm clearance space around it. Make sure that the air vents are not obstructed. Make sure that the room temperature does not exceed 40 C. Both UPS operation and battery charging generate heat. Battery life time may be extended by insuring a cool operating site. Place electrical equipment (load, computer monitor, etc.) at least one meter from the UPS.
8.2
Accessibility
On the 60 kVA cabinet, all terminals are located inside the front door, towards the bottom of the UPS. On the 10 50 kVA models, the terminal connections are located on the rear panel of the UPS.
8.3

Circuit Breakers
The UPS's main circuit breakers are: Rectifier AC Input Bypass AC Input Output Battery (optional)
On the 60 kVA cabinet, the main circuit breakers are located inside the front door. On the 10 50 kVA models, the main circuit breakers are located on the rear panel of the UPS. The battery circuit breaker may be on the UPS or on the battery cabinet. The UPS may also have a Maintenance Bypass switch. This switch must only be operated by qualified technical personnel according to the special procedures described in 4.3 and 4.4. Installation of a parallel UPS system is done by qualified technical personal authorized by Gamatronic. A signal cable and software EPROM chip are required for this installation (Contact Gamatronic for details).
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Installation
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8.4
1.
Installation of Standalone UPS

Open the front access door or back protection cover using a flathead screwdriver to turn the lock. Remove the lower access panel or protection cover. Turn off ALL the circuit breaker switches:
To prepare the UPS for initial power-up:
2. 3.

4.
Rectifier AC Input Bypass AC Input Output Battery (optional)
Connect the unit to the mains (electrical) cabinet using the grades of wire suitable for the currents as described in Table 8: Ratings and wiring requirements, on page 43. Connect the battery cabinet to the UPS, on page 10. Turn ON the RECTIFIER AC INPUT, BYPASS AC INPUT and OUTPUT circuit breakers.
5. 6.
7.
WAIT one minute, then turn on the BATTERY circuit breaker.
8.
The UPS performs a self-test (that takes approximately one minute). Verify that the UPS OFF message is displayed on the display panel after the test is completed. Press UPS ON.
'' UPS OFF ''
9.
10. The UPS is ready for use and begins charging the batteries.
Installation
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8.5
Parallel Start-Up
To start up parallel UPSs refer to section 8.5.1 "Centralized (2 10 UPSs)" or section 8.5.2 "Decentralized" below. For a technical description of the different parallel scenarios, please refer to section 2.13.1 on page 7.
8.5.1
Centralized (2 10 UPSs)
To start-up the UPSs, after performing all UPS installation instructions, including connecting the input cables (to the charger, bypass reference, bypass to the external static switch module) and output cables (from each UPS to the external static switch modules from UPS1 through UPSn), to the load or the electrical distribution board and batteries, perform the following steps:. 1. 2. 3. Make sure that all circuit breakers are turned OFF in all UPSs. Make sure that the parallel communication cable is securely connected to the D15 female connector labeled as PAR. COM. Make sure that the batteries are correctly connected to the UPS (observe polarity), and Normally Open (NO) contacts of the circuit breakers of the battery cabinets are connected to the test terminals in the bottom of both UPSs. Make sure that the output terminals of all UPSs are connected to the external static switch module in the same order. Turn ON the circuit breaker/s in the electrical distribution board that feed the charger inputs. Measure the voltage at the charger input terminals of all UPSs and verify that it is 220/230/240 V 5 % 50/60 Hz between Neutral and each phase (L1, L2, L3), and 380/400/415 V 5 % 50/60 Hz between phases. Turn ON the circuit breaker/s in the electrical distribution board that feed the bypass reference input for all UPSs and the bypass input to the external static switch module. Measure the voltage at the bypass reference input terminals of all UPSs and at the bypass input terminals of the external static switch module; verify that it is 220/230/240 V 5 % 50/60 Hz. Make sure that the bypass reference input voltage is connected to all UPSs and external static switch module in the same order and from the same source.
4. 5. 6.
7. 8.
9.
10. Turn ON the charger circuit breakers of all UPSs, wait for about one minute until the UPS completes a self-check. 11. Make sure that UPS OFF message appears on the LCD of all UPSs. 12. Turn ON the bypass reference circuit breakers of all UPSs. 13. Turn ON the circuit breakers of the battery cabinets. 14. Press the UPS ON button on the front panel of the first UPS, wait for about 40 seconds. The inverter will start up and the UPS will perform an automatic battery test for one minute. 15. Make sure that the test completed successfully and make sure that a MASTER MODE message appears on the LCD. 16. Repeat steps 14-15 for the other UPSs. Make sure that MASTER MODE message appears on one UPS, while SLAVE MODE appears on others. 17. Keep the output circuit breakers of all UPSs turned off as well as the output circuit breaker of the external static switch module (option). 18. Make sure that the front LED panel of the external static switch is lit, and its graphic user interface shows that load is fed from bypass.
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19. Make sure that the SYNC LED green on the front panel of all UPSs, is lit 20. Turn ON the Output circuit breaker of MASTER UPS. Wait for about 1 minute, and check that the external static switch is transferring load to UPSs output. The external static switch front panel should be all lit green, and the SYNC LED should also be lit. 21. Measure the voltage at the output voltage terminals of first UPS (the output circuit breaker is already turned ON) and check that it is 220/230/240 V 50/60 Hz 2 % Phase to Neutral. 22. Measure the voltage difference between the output terminals and the bypass reference input terminals of the MASTER UPS as follows:
A. PHASE (OUTPUT)- PHASE (BYPASS REFERENCE INPUT) <20 V B. NEUTRAL (OUTPUT)- NEUTRAL (BYPASS REFERENCE INPUT) <0.5 V
23. Turn ON the output circuit breaker of another UPS. Press the OUT button on the front LCD and check that the output current is less that 3 A (circulation current). 24. Repeat step 23 for all UPSs. 25. Press the BYPASS-INV button of the external static switch module, and check that it is transferring load to bypass. 26. Press the same button again in order to transfer load back to UPSs. 27. Turn ON the output circuit breaker of the external static switch module. (Note: the output circuit breaker is optional). 28. Connect loads to the systems output and verify that the UPSs are sharing load equally.
Installation
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User Guide
8.5.2
Decentralized
Note: These instructions cover the startup of a system with two UPSs in decentralized parallel configuration. To start-up both UPSs, after successfully completing the installation procedure, connecting the cables to the input charger, ST.SW input, maintenance bypass output and batteries, perform the following steps: 1. 2. 3. Make sure that all circuit breakers are turned off in both UPSs. Make sure that the parallel communication cable is securely connected to the D15 female connector labeled as PAR. COM. Make sure that the three PAR ST.SW terminals in both UPSs are connected to each other in the correct order (1 to 1, 2 to 2 and 3 to 3). The PAR. ST.SW terminals are located on the bottom of the UPS adjacent to other terminals. Make sure that the batteries are correctly connected to the UPS (observe polarity), and Normally Open (NO) contacts of the circuit breakers of the battery cabinets are connected to the test terminals in the bottom of both UPSs. Turn ON the circuit breaker/s in the electrical distribution board that feeds the charger input the UPSs. Measure the voltage the charger input terminals of both UPSs and verify that it is 220/230/240 V 5 % 50/60 Hz between Neutral and each phase (L1, L2, L3), and 380/400/415 V 5 % 50/60 Hz between phases. Turn ON the circuit breaker/s in the electrical distribution board that feeds the bypass input of both UPSs. Measure the voltage the bypass input terminals of both UPSs and verify that it is 220/230/240 V 5 % 50/60 Hz between Phase and Neutral. Make sure that the bypass input phase connected to both UPSs is the same phase and is coming from the same source.
4.
5. 6.
7. 8. 9.
10. Measure the voltage difference between phase on the bypass input terminals of the first UPS and phase of the bypass input terminals of the second UPS and verify that it is not more that 0.5 Volts. 11. Repeat step 10 for the Neutral line. 12. Turn ON the rectifier input circuit breakers of both UPSs, wait for about one minute until the UPS performs a self-check. 13. Make sure that UPS OFF message appears on the LCD of both UPSs. 14. Turn ON the bypass input circuit breakers of both UPSs. 15. Turn ON the circuit breakers of the battery cabinets. 16. Press the UPS ON button on the front panel of the first UPS, wait for about 40 seconds, the UPS will start-up its inverter. 17. The UPS will perform an automatic battery test for one minute, verify that the test is performed successfully and verify that a MASTER MODE message appears on the LCD. 18. Repeat steps 1617 for the other UPS. Make sure that MASTER MODE message appears on one UPSs LCD, while SLAVE MODE appears on the other. 19. Keep the output circuit breakers of both UPSs turned off. 20. Press the B/P button (the round one) of one UPS, twice.
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21. Make sure that both UPSs transfer to bypass mode. 22. Press the inverter button (the round one) and verify that both UPSs transferred back to inverter mode. 23. Turn ON the output circuit breaker of one UPS, and then turn ON the output circuit breaker of the other UPS. 24. Make sure that there is no high circulation current between both UPSs. 25. Measure the voltage at the output voltage terminals of both UPSs and verify that it is 220 V / 50 Hz 4 volts. 26. Start to connect loads and verify that both UPSs are automatically sharing the load equally.
Installation
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9.
INPUT
TECHNICAL SPECIFICATIONS
Table 9: Technical Specifications MODEL 3 Phase X Voltage range Frequency Power walk-in Power factor (PF) 10K 15K 20K 30K 40K 50K 60K
3 x 380 / 400 / 415 / 440 +10 %, 15 % 47-53 Hz (57-63 Hz) 12 sec. standard 0.80, 0.92~0.94 with optional filter) 220 / 230 / 240 / 254 10 8 91 791 93 15 12 91.5 1114 93.5 20 16 91.5 1486 94 30 24 92 2086 94 50 Hz (60 Hz) 2% 1, 2, 3 Hz (selectable) 1 Hz/sec. 125 % : 10 min.; 150 % : 30 sec.; 1000 % - 1 cycle 0.8 sinusoidal 3:1 Less than 2% (at linear load) Overload and short circuit 2% Less than 0.5 msec. Balanced load 1
o
OUTPUT Voltage (V) Power (kVA) (kW) Efficiency ac-ac Dissipation (W) at full load (1W = 3.4 BTU) Inverter efficiency at 100% load (%) Frequency Regulation Frequency tracking range Slew rate Overload Load P.F. Waveform Crest factor Total harmonic distortion Protection Dynamic response to 100% load change Transition time: to and from line Phase deviation: Balanced load Unbalanced load Rejection ratio BACKUP OPERATION Backup time Dc voltage Batteries (12 Vdc each) Battery recharge time Expected battery life As per customer specifications 432 Vdc for standard models Sealed, lead-acid, external Approximately 6-8 hours 5 years 4-6 hrs 40 32 92 2782 94.5 50 40 92.5 3242 94.5 60 48 93 3612 94.5
More than 100 dB
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Technical Specifications
Gamatronic Electronic Industries Ltd. MODEL RS232 Alarm Remote indication panel SNMP Speech dialer LCD DATA Input Output & Inverter Bypass Batteries Temperature Log (events memory) ENVIRONMENT & OTHER Ambient temperature: Operating Storage Relative humidity Altitude UPS Standard General & Safety EMC Design MTBF Audible noise (dB) at 1.5m DIMENSIONS * Height (cm) Width (cm) Depth (cm) Weight (kg) w/o batteries 125 75 24 80 145 190 95 40 84 250 300 130 55 80 450 60 -10 to 40 C o -20 to 60 C 95 % max., non-condensing 1500 m w/o derating EN50091-1 EN50091-2 ENV50091-3 100,000 hours, 250,000 hours with static switch 61 62
o
User Guide 15K 20K 30K 40K 50K 60K
10K
COMMUNICATION OPTIONS Shutdown, monitor Shutdown software Optional Optional Optional Voltage (current optional) Voltage, current, frequency Voltage & frequency Voltage Heatsink Last 200 events
500
All specifications given are typical and subject to change without notice. * The dimensions are for standard models and may vary according to technical requirements.
Technical Specifications
51

PS-SP

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PS-SP

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PS-SP Series 3:1 Phase

10 TO 60 KVA (WITH PARALLEL OPTION)

Release 1.0, December 2009

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

Gamatronic Electronic Industries Ltd.

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

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Gamatronic Electronic Industries Ltd.

Gamatronic Electronic Industries Ltd.

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

Figure 1: Block diagram of the UPS's major components

Gamatronic Electronic Industries Ltd.

The device consists of the following modules:

The charger supplies a stabilized dc voltage to the device at 432 V 2 V.

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

Figure 2: The PC074 control panel .

Figure 3: The PC075 control panel

Figure 4: The PC085 control panel

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

Power-on Self Tests

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

Parallel Operation (Option)

Centralized vs. Decentralized Static Switch

Decentralized Parallel Mode of Operation

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

Special Cable for Parallel Operation

Figure 5: Centralized Parallel PS - cable connections

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

Figure 6: Decentralized Parallel PS - cable connections

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

CONTROL PANEL & INDICATORS

The PC074 and PC075 control panels

Figure 7: The PC074 control panel

Figure 8: The PC075 control panel

Control Panel & Indicators

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

Function Buttons on the PC074 and PC075 panels

Information Buttons on the PC074 and PC075 panels

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Control Panel & Indicators

Gamatronic Electronic Industries Ltd.

NOTE: Input current current display is available as an option.

Control Panel & Indicators

PS-SP Series, 3-1 phase, 10 to 60 kVA (with parallel option)

Gamatronic Electronic Industries Ltd.

Note: Battery current display is also available as an option