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MITSUBISHI MOTORS

chqssis SUPPLEMENT

SOOOGiT'99

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I9.H PUb, NO. PWUEgI
Pub. No. PWUE9203-6

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MITSUBISHI

General Fuel ChassisElectrical

3000GiT
WORKSHOP MANUAL SUPPLEMENT
FOREWORD
ThisWorkshop Manual procedures contains for removal, disassembly, inspection, adjustment, reassembly and installation, etc.for service mechanics. Usethe manuals indicated pagein on thefollowing combination withthismanual as required. All information, illustrations and productdescriptions contained in thismanual arecurrent as at the timeof publication. We, however, reserve the right to makechanges at anytimewithout priornoticsor obligation.

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Allffis,Hffi;dl

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(9 Mitsubishi Motors Corporation May 1999

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SYSTEM RESTRA|NT SUPPLEMENTAL oF *ARNINGSREGAR-P!I!9,

vEHlcLEs isRsiioutiP-eo

WARNINGt- -"'"" or maintenance or anvcomp'one1^:I*:i?J"fl ?H;;;;ni fiting or'theair (1 ) |m p r o p erse rvi ce o rma i n te n a nceofanycom ponentoftheSR.!,or anvSRS. r e| atedc on
can|eadtopersona|injuryorieanioservice.personne|(fromir

lponent,

ns inbaki F) c(?ee e3' over n"", : beforehand itj'"S51F{F'dlF ri;L;'RS'Ecu) perrormed ::'r:"J[","'{ffi ,,,lXl, [n" sns :{;il8#..?,Ti} be must painting,-r"rou" after "ompriS-"iJ-Giig"g or indrying
or-diis-r"rateJ "o,'foii"nr o, ,,'"iiiJ#ni'"-.ir_..,]I.&i';Jrpon"ni (3) servic" dealer' its GRoUP rtlfSU.BlSHl especially of any "o''poiJnitt'in" "].v'shs'r5tated

and only at reviewthis manuat' ,iuitiir,o"ghry p"rronn"t "ui'nltit"o serviceor maintenance "n any o""rli (4) MTTSUBT'HT ueiinning diiiJ Restraint'svJtJ."tsf,sl, 528 -supprementar component' sns Ji

GENERAL - Vehicle ldentification

00-1

l*
GENERAL OO

GENERAL
VEHICLE IDENTIFICATION
MODEL
VEHICLES FOR EUROPE
Model code Zl6AMJGFL6 Zl6AMJGFR6

Engine model
6G72 (2,972m()

Transmission model
W6MG1

Fuelsupply system
MPI

C{,

VEHICLES FOR GENERALEXPORT


Model code Zl6AMNGFL Zl6AMNGFR

Engine model 6G72(2,972mt)'

Transmission model WsMG1

Fuelsupply system
MPI

VEHICLES FOR GCC


Model code Zl6AMNGFLW

Engine model
6G72(2,972m()

Transmission model WsMG1

Fuelsupply system
MPI

NUMBER CHASSIS
The chassis numberis stamped insidethe on the toeboard enginecompartment.

(r!

00-2
A

GENERAL - Vehicle ldentification

TTTTTTTT rrrrllll
12345678

J M B M N 216 A X Y 000001 A
T tl

rl
VO2OTAA

910

1. Asia 2. Japan 3. MITSUBISHI righthand drive A - For Europe, B - For Europe,left hand drive Y - For GeneralExportor GCC 4. Body style M - 2-doorhatchback type 5. Transmission N - S-speed manualtransmission J - 6-speed manualtransmission

6. Development order 216 - 2,972m/ (Fulltime 4WD) 7. Sort A - Passenger car 8. Modelyear x - 1999 9. Plant Y - Ohe MotorVehicleWorks 10. Serialnumber

-)

13-1

UJ

FUEL
CONTENTS
GENERAL ,........2
........ 2 ........ 2 2 ..... 2 lgnition ... 21 Switch-ST VehiclS e peed ..... 22 Sensor Power S t e e r i nF gl u i d P r e s s u rS ew i t c h ........ 24 Air Conditioner Switch and PowerRelay . ..... 25 Detonatio Sn ensor ..... ... 26 Electrical LoadSwitch ..... 27 ..... 28 Oxygen Sensor Fan MotorRelay(Radiator Fan, ... 30 Fra n ) . Condense lnjectors ......32 ldle SpeedControl Servo (Steppe r otor M T y p e ). . . . . ... .. . 33 Transistor ..... . 34 lgnition Coiland Power PurgeControl Valve. ... 37 Solenoid Valve. .... 38 EGRControl Solenoid F u e lP r e s s u r e C o n t V ra ol v e . ....39 ... 40 WasteGateGontrol Solenoid Valve . ...41 BoostMeter..... ... 42 Anti-lock Braking Signal ... 42 Terminal Voltage CheckChart.

D,'

O u t l i no ef C h a n g e s S P E CF | fCATTONS Genera S l pecifications.... TROUBLESHOOTING

ht

ON.VEHICLE INSPECTION OF MPI C O M P O N E N T.S .... 3 PowerSupplyand lgnition Switch-lG 3 Engine C o n t r oU l n i tP o w e r Earth . ....... 4 F u e lP u m p .... 5 Air FlowSensor .. . . . 8 Intake Air Temperature Sensor 10 B a r o m e t rP ic r e s s u rS ee n s o r ...... 11 Engine Temperature 13 Coolant Sensor Throttle Position Sensor 14 l d l eP o s i t i oS nw i t c h ... . . .. 16 Cam Position 17 Sensor Crank Angle 19 S e n s o r. . .

13-2 GENERAL
OF CHANGES OUTLINE
.

FUEL - General,Specifications

for in the vehiclefor Europehas been changedas follows.Serviceprocedures The engine-EgU to this' to correspond areaswnicn are differentfrom beforehave been established in the to changes to correspond layouthas been changed terminal connector (1) The engine-ECU system. inhibitor

SPECIFICATIONS
SPECIFICATIONS GENERAL
Items No. model unitidentification control Engine LHD RHD Specifications E2T61492 E2T61491

TROUBLESHOOTING
NOTE key. and ignition with the immobilizer-ECU together the engine-ECu Replace

(,

(L)

FUEL - On-vehicle Inspection of Mpl Components

lI*

13-3

ON.VEHICLE INSPECTION OF MPICOMPONENTS


POWER SUPPLY AND IGNITION SWITCH.IG
Battery

tlrlrlrlrl

lgnitionswitch[tG]

Equipment side connector

fuelpumprelay No.1
1 6F O 5 9 0

Engine control unit

| tsower I I supply I

_r-*t- L.
V

VV

I suppry I

V-V)

.ITT

t-

F+
?FU1943

Engine control unitconnector

9Fu0393

HARNESSINSPECTION
Measure the ignition (lG)terminal switch input voltage. . Engine control unitconnector: Disconnected lgnition switch
OFF

Voltage (V) 0-1 SV

ON

Repairthe narness. (lgnition switch - [il) or checkthe ignition switch

3l

voltageof the rur--*" the powersupply controlrelaY' OFF switch: o lonition connector: o iontrol relaY Disconnected

the RePair harness. (Battery

@ 1T1) (Battery @ Fl)

1..-----\l

l--\C---l L_!--J

or a short-circuit' Check for an open-clrcuit' controlunit and o"t"een the engine i" "itiri,

unitconnector: control Engine Disconnected connector: relaY Control Disconnected

the RePair harness. (@ El- Fq) E5l)

(On - rlrl'

side Harness connector

to the actuator' voltage ilp"*. connector: relaY o Control Connected unitconnector: . Engin"control Connected Engine Cranking
Racing ?FUt930 Voltage (V) 8V or higher Malfunction of control relayor engine controlunit

SV

EARTH UNITPOWER CONTROL ENGINE

9FU0393

FUEL - On-vehicleInspectionof Mpl Gomponents

13-5

FUELPUMP
lgnition switch [tG] Fuelpump relayNo. 1 Equipment side connector

''',&
r-ffi N-,(J[Lrl

Harness side connector

Fuelpump relay No.2

O Equipment side connector

@ Equipment side connector Engine control unit

4F,
?FU2486

Engine control unitconnector

9FU0393

of MPIComponents Inspection FUEL - On-vehicle


HARNESSINSPECTION
thefuelpump. Check to thefuelpump r Applybattery voltage the PumP. relayNo.2 andoperate

f-":l

l-\=--l I [o

of thefuelpump. theearthcircuit Check o Fuelpumpconnector: Disconnected

the Repair harness. (@tIEarth)


? FU 0 9 5 4

t:i:l l-\\l

|.o

or a short-circuit for an open-circuit, Check thefuelpumprelayNo.2 between to earth, andthefuelpumP. r FuelpumprelayNo.2connector: Disconnected o Fuelpumpconnector: Disconnected the Repair harness. (@ilr -

Harnessside connector

w' Harness

o'r)
or a short-circuit for an open-circuit, Check thefuelpumprelayNo'2 to earth, between unit. control andtheengine o FuelpumprelayNo.2connector: Disconnected r Engine unitconnector: control Disconnected

L:I

l-\\l L_qJ

the Repair harness. (o !-.l- Ed)


?FU0961

thefuelpump for continuity between Check (forfuelpump). relayNo.2andthe resistor o FuelpumprelayNo.2connector: Disconnected (forfuelpump) o Resistor connector: Disconnected the Repair harness.

o ir)
?FU0962

(@ a--

FUEL - On-vehicle Inspection of Mpl Components


Check for continuity between the resistor (forfuelpump) andfuelpump. o Resistor (forfuelpump) connector: Disconnected o Fuelpumpconnector: Disconnected

13-7

7 FU 2 4 8 ?

@pt)
Measure thepower supply voltage of the fuelpumprelay No.1. r FuelpumprelayNo.1connector; Disconnected
lgnitionswitch OFF ON Voltage(V)

Repair the harness. ( @t 3 l -

0 SV

?FU1928

Repair the harness. (lgnition switch @ lar?l; or checkthe ignition switch

Check for an open-circuit, or a short-circuit to earthbetween thefuelpumprelayNo.1 andtheengine control unit. o Control relayconnector: Disconnected . Engine control unitconnector: Disconnected
Repairthe harness.

(@z-rz)

rF=r l-\-=-l L_O J

Check for continuitybetweenthe control relay No.1 and the controlrelay No.2. o Controlrelay No.1 connector: Disconnected . Controlrelay No.2 connector: Disconnected

?FU2038

Repair the harness. (@tlr Oi3r) ( @I @ sl)

13-8

FUEL - On-vehicleInspectionof MPI Gomponents


relay Control

AIRFLOWSENSOR
A i rf l o w s e n s o r n \'' \ l/ (withbuilt-in intake lj sensor airtemperature andbarometric oressure Air f low sensor

sti d e @ Equipmen connector

@ H a r n e ss i d e connector

t------l
N

o c) ;

ffii
_______gF!cog

= )
Air f low rate(liters/second)
r6za51

I
unitconnector Engine control
9FU0393

t,

FUEL - On-vehicleInspectionof MPI Components


HARNESS INSPECTION
Measure the powersupply voltage. o Connector: Disconnected o l g n i t i os nw i t c h : ON Voltage(V) SV

13-9

Repair the harness

(OE - Con7F|.'r]655 Measure the terminal voltage. o Connector: Disconnected o lgnition switch:ON trolrelay)or check the controlrelay.

Voltage(V) 4.8 - 5.2

@
0(

Repair the harness.

@tr-@)

Check for continuity of the earth circuit. o Connector:Disconnected

o(

Repair the harness.

(@ tr- @)

\-_\ side | -Q-N control Engine @ Harness /Y_\ connector l- b -lunitharness

-t-

Check for continuitv between the air flow sensor andthe enqine control unit. o Air flow sensor connector: Disconnected o Engine control unitconnector: Disconnected

8)
0(

Repair the harness.

t\

(@tr-tr)

7FUO715

13-10

FUEL - On-vehicle Inspection of MPI Gomponents


El3YGAA2

SENSOR AIRTEMPERATURE INTAKE


-Air flow sensor ( w i t hb u i l t - i n intake air temperature Sensor and pressure barometric sensor)

c)
c o .o o q)
l

cc

Temperature
tcztttt

Temperature

sti d e @ Equipmen connector

A i rf l o w s e n s o r connector @ Harnesstde connector

Intake air temperature sensor

sensor temoeralure

7FUO659

x f|f
/l 5V

controlunit Engine

unitconnector Engine control

J
HARNESS INSPECTION
of the earth for continuity Check circuit. r Connector: Disconnected

o(

Repair the harness.

(@tr-@)

FUEL - On-vehicle Inspection o!_Mpt Components


Measure the powersupplyvoltage o Connector: Disconnected e lgnition switch:ON

13-11

Repair the harness.

@E-tr)
TFtJo{dp

BAROMETRIC PRESSURE
--__ ^..=--atr A i rf l o ws e n s o r : l l i / (withbuilt-rn intake ,l i] t e m p e r a t u rs ee n s o r a n db a r o m e t r ip cr e s s u r e

lgl'o1ffi/

str d e @ Equipmen connector Barometri cr e s s u r s p ee n s o r A i rf l o w s e n s o r connector @ H a r n e ss i d e

Barometric pressurs ee n s o r

E n g i n ec o n t r o lu n i t

Output (V) volrage

Enginecontrolunit connector

0
Barometiic pressure I

760 (30) rcssr

9FU0393

(.,

13-12

FUEL - On-vehicleInspectionof Mpl Components

HARNESS INSPECTION
Check for continuity of the earth circuit. o Connector:Disconnected

I
Repair the harness.

(@tr-@)

Measure the powersupply voltage of pressure the barometric sensor . Connector:Drsconnected o l g n i t i os nw i t c h . ON

'"IglI
4.8 , 5.2

o(

Repair the harness.

@tr-E)

harness -\--\side f-E--Tunit @ Harness \FStOe


Cgnnector

--bI- b

COnneCtOr

Check for an open-circuit, or a shortcircuitto earthbetweenthe engine control unitandthe barometric pressuresensor. o A i rf l o w s e n s o c r onnector :isD connected r Engine c o n t r ou l n i tc o n n e c t o r : Disconnected

Repair the harness.

(@tr-E)
7FUO666

FUEL - On-vehicleInspectionof MPI Components

13-13

ENGINE COOLANT TEMPERATURE SENSOR


Cl)

0)

(u .9 a o E

(o -o

t fI I I
I

temperature sensor / /

C o o l a ntte m p e r a t u r e

\-1 1/

Coolant temperature

temperature sensor Equipment side Coolant connector

Enginecontrolunit

ffi
5V
9FU0106

t
l

control unitconnector Engine

I t

l I

INSPECTION HARNESS
for continuity of the earth Check crrcurt. . C o n n e c t oD r .r s c o n n e c t e d

e9
0(

Repair the harness.

(@tr-@)

13-14

FUEL - On'vehicle Inspectionof MPI Components


voltage. suPPlY the Power Measure o Connector:Disconnected o lgnitios n w r t c hO N Voltage(V) 45 4.9

Harnesstde conneclor

the Repair harness.

(@tr-E)

SENSOR POSITION THROTTLE


7 ,,--1 | li i\t z Throttle Position

sti d e @ Equipmen posltlon sensor Throttle connector

@ Harnesside connector

control Engine

t* *
-o
(o (o

VVA

5V

Enginecontrolunit connector

.E

Minrmum

Maxtmum

\-t

FUEL - On-vehicleInspectionof MPI Components


HARNESS INSPECTION
j Measure the powersupply voltage of p o s t t t os ne n s o r . t h et h r o t t l e o ConnectorDisconnected o l g n i t i os nw i t c h O N Voltage(V) 48 - 5.2

13-15

Harness

Repair the harness.

@m-E)

Check for continuity of the earth circuit o C o n n e c t oD r .i s c o n n e c t e d

@
0(
Repair the harness. (@E-@)

Engine control u n i th a r n e s s srdeconnector

Check for an opencircuit, or a shortcircuit to earthbetweenthe engine control unitand the throttle oosition sensor. o Throttlp ne n s oc e o s t t t os r onnect o r ;D i s c o n n e c t e d o Engine c o n t r ou l n t tc o n n e c t o r Disconnected

o(

(@ tr- @)

Repair the harness.

13-16

FUEL - On-vehicleInspectionof MPI Components

SWITCH IDLEPOSITION
position sensor Throttle .. i' (ldleposition switchmounted) control unit Engine

"q1

@ H a r n e ss i d e connector
1a

l d l ep o s t t t o n

Co

o
(o c^
It

sti d e swrtcn @ Equipmen connector

{r.,frq

tF

o rz o e z Throttle s h at f turning angle

({u*)
---*g:
5ELIT

Throttle oosition sensor connector 7FVO674

unitconnector control Engine

9FU0393

HARNESS INSPECTION
Measure the powersupply voltage of the idleoosition switch. o Connector: Disconnected e lgnition switch:ON Voltage(V) 4 or more

@
0(
the Repair harness.

(@ tr- E)

for continuity of the earth Check crrc ur t . o Connector.Disconnected

the Repair harness.

(@ tr- @)
)

0
I I I
I

FUEL - On-vehicleInspectionof Mpl Components

13-17

CAMPOSITION SENSOR

Control relay
Lam posttton sensor 7FU1309 @ Equipment side connector

I -f 2/
I
Outputcharacteristic
a) (o

= -

(o

,c)

fi

5V

Engine control unitconnector

13-18

FUEL - On-vehicleInspectionof MPI Components

?FU194?

betweenthe for continuity Check and control sensor cam position relay. o Camposition connector sensor :Disconnected r Control relayconnector: Disconnected NOTE Touchohmmeterprobesto bothendsof the harness.

0e
0(
the Repair harness.

(@trtr)

of for continuity Check the earthcircuit. o Camposition sensor Disconnected connector:

Repair the (@f - Earth)

f--..-:{t
L :____J

l-'n-l

or Checkfor an open-circuit, to earth a short-circuit betweenthe cam position control andthe engine sensor unit. . Engine unit control Disconnected connector: sensor Camposition control Engine Disconnected connector: unit harness
side connector 6AF0058

Repair the harness.

(@tr-@)

voltage Measurethe tmpressed position r Cam sensor Disconnected connector: . Engine unit control Connected connector: . lgnition switch:ON (V) Voltage

4 . 8- 5 . 2

Replace the engine controlunit.

FUEL - On-vehicleInspectionof Mpl Components

13-19

CRANK ANGLESENSOR
crank alqlgJnsor
Controlrelay

?FU1856

side @ Harness connector Crank angle sensor \\1 /-N

Engine c o n t r ou l nit Outputcharacteristic

tvl
5 0

Engine control unitconnector

13-20

FUEL - On-vehiclelnspection of MPI Components

G===l l-\--=-l [ol

Checkfor continuity between the crankanglesensor andthe controlrelay. r Crank anglesensor connector: Disconnected r Controlrelayconnector: Disconnected NOTE Touchohmmeterprobesto both ? F U 1 9 4 8 endsof the harness Checkfor continuity of the earthcircuit. o Crank anglesensor Disconnected connector:

the Repair harness.

(@trE)

Repair the harness.

(@tr-l-Earth )
control Engine or Checkfor an open-circuit, unrtharness to earth sideconnector a short-clrcuit

betweenthe crankangle control sensor and the engine unrt. . Engine control unit Disconnected connector: o Crank anglesensor connector: Disconnected

@
0(
Repair the harness.

(@E-E)

Measure the impressed voltage. . Crank anglesensor Disconnected connector: o Engine control unit Connected connector: . lgnition switch:ON Voltage(V) 4.8-5.2

@
Replace tne engtne control unit.

FUEL - On-vehiclelnspection of MPI Gomponents


lgnition s w i t c h( S T )

13-21
El3YNAA

IGNITION SWITCH.ST
Enginecontrolunit connector
E n g i n ec o n t r o lu n i l

t
9FU0393

HARNESSINSPECTION
control Engrne u n r th a r n e s s connector srde M e a s u r et h e r n p u tv o l t a g et o t h e e n g i n ec o n t r o lu n i t o Engine c o n t r o lu n i t c o n n e c t o r Disconnected o lgnrtron switch START Voltage (V) 8 or more

e'
0(

Repair the harness. (fl- lgnition switch)

for continuity Check of the earth rt, crrcu o Engine c o n t r ou l n i tc o n n e c t o r Disconnected

Repairthe harness. (@- Earth)

i .l. lrI

13-22

FUEL - On-vehicleInspectionof MPI Components

SENSOR SPEED VEHICLE


unit control Engine /. c'6. /o\' - t \ /

E----_l
\,/ /

N)l.ilJ /ls,.o -r1.," \]

-{;z ' X , / / >,\-.y i ,7i9fl


?x' /

sti d e Equipmen conneclor

l* A I

.t

l'y' q

qmI
-9-

lf*/ I | t+

!r./../ / ./l

(V) Terminal voltage

,ffi

Vehicle speed sensor

7FU1431

unitconnector Engine control

9FUO393 (mph)l Vehicle speed {km/h

HARNESSINSPECTION
of the vehiMeasure the linevoltage cle speedsensor. o Connector:Disconnected o lgnition switch:ON Voltage(V) B+ )

@
0(
Reparr the harness. (@ E-lsnition switch)

\L

FUEL - On-vehicleInspectionof MPI Components


Checkthe vehicle speedsensor output circuit for continuity. o Enginecontrolunitconnector: Disconnected o lgnition switch:ON o Movethe vehicle Continuity

13-23

A tr

Measure the powersupply voltage of the vehicle speedsensor. o Connector: Disconnected o lgnition switch:ON (V) Voltage 4 . 5- 4 . 9

,@
OK
Repair the harness.

@ts-E)

Checkfor continuity of the ground crrcu rt. o Connector: Disconnected

@
0(
(@tr
Repair the harness. Ground)

13-24

FUEL - On-vehicleInspectionof MPI Components

SWITCH PRESSURE FLUID STEERING POWER

\\$\\ ))

c o n t r ou l nlt Engine

fluid Powersteering pressure switch

@ Harnesside connector

ON OFF

(kg/cm2' Psi)] IkPa 700-2,000 1,500-2,000 (7.0-20.0, (15.0-20 0, o,.ol"tt"" 100-284) 213-284) unitconnector control Engine

HARNESS INSPECTION
voltage the PowersuPPlY Measure o Connector.Disconnected o l g n i t i os ON nw i t c h :

D
0((

the Repair harness.

(@tr-E)

FUEL - On-vehicleInspectionof Mpl Components

13-25

AIRCONDITIONER SWITCH AND POWER RELAY


rrrrrffl+t ,,,,L,--]:_J'ilt , tt:=!t,l !-1-r ! \il, , -lr,r

Battery

I r l i i l. i< +,Atr-conolllonet :--.^,;+^h


\\-:

:)

I ll

()

o
A i rc o n d i t i o n e r compresso tr ock controller

r or \\-:Air conditioner

Duap l ressure swrtch

E n g i n ec o n t r o lu n i t

Lq {q
9FU0393

Engine control unitconnector

HARNESSINSPECTION
Measure the powersupplyvoltageof theairconditioner circuit. o Airconditioner switch:ON o Engine control unitconnector:

Voltage(V) Engine control u n i th a r n e s s srde connector 7FVO695

SV

Check t h ea i r conditioner c r r cr ut .

13-26

FUEL - On-vehicleInspectionof MPI Components

DETONATION SENSOR
Engine c o n t r ou l nit

'r/'

nr td e @ Equrpmes connector

I
@ Harnesside connector Enginecontrolunit connector

9FU0393

HARNESS INSPECTION
Engine control u n i th a r n e s s srde connector

for an ooen-circuit or a shortCheck circuit to earth,betweenthe engine control unitand detonation sensor. o Detonation sensor connector: Disconnected Engine control unitconnector: Disconnected

Repair the harness.

(@a-tr)

FUEL - On-vehicleInspectionof MPI Components


of the earth for contrnuity Check circuit. r Connector: Disconnected

13-27

@ H a r n e ss i d e conneclor

the Reparr harness.

(@trEarth )

LOAD SWITCH ELECTRICAL

unitconnector control Engine


Enctrne control unrt

9FU0393

HARNESSINSPECTION
of engine the inputvoltage Measure untt. control o Engine unitconnector: control Disconnected . switch:ON Lighting (Tail ON) lamprelaY
control Engine u n r th a r n e s s connector srde 7FUO689

Voltage(V) SV

Checkcircuit related to tail lamprelay

13-28

FUEL - On-vehicleInspectionof MPI Components


Measure the inputvoltage of engine control unit. o Engine unrtconnector: control Disconnected o Defogger switch:ON (Defogger relay ON) Voltage(V) SV Check circuit to derelated foggerrelay

Measure the inputvoltage of engine unit. control o Engine control unitconnector: Disconnected pedal: Depressed Brake . (StoplampswitchON) Voltage(V) Check circurt related to stop lamp relay )

SV

OXYGENSENSOR
| | \\ sensor
bank)

Oxygen sensor (Right bank)

Equipment side connector

'm

Equipmen t side connector -Azl-

Theoretical Ai F

Control relay unit Engine control

controt retay y

W
9FU0393

7 FU ? ? 5 8

FUEL - On-vehicleInspectionof Mpl Components


HARNESS INSPECTION
side @, @ Harness

13-29

lF] l-\-=-l [oJ

Control relay harness side


7 FU ? 1 , 0 7

Check for continuity between the oxygen sensor andthecontrol relay. o Control relayconnector: Disconnected . Oxygen sensor connector: Disconnected NOTE Touch probes theohmmeter to bothendsol the harness.

@
0(
Repair the narness. (@ t--@ r, @11r-O.)

lF=l

l-\------l [ol

Checkfor an open-circuit, or a shortcircuit to earth,between the engine control unitand the oxygensensor. o Oxygen sensor connector: Disconnected o Engine control unitconnector: Disconnected

@
OK

(@ E- m)

Repair the harness.

(@ tr- tr)

?FU2108

r;;--) P\-il t_o J

for continuity Check of the earth crrcurt. o Connector:Disconnected

@
0(

Repair the harness. @)

(@tr,@tr(@ts,@EEarth )

?FU1133

13-30

FUEL - On-vehicleInspectionof MPI Components

(RADIATOR FANMOTORRELAY FAN,CONDENSER FANI<From 1995models>

lgnition s w i t c h( l G )

I
Radiator fan motor

Radiator fan motor relav

Condenser fan motor relay

To air conditioner compressor

I
fan Condenser moror

7rul366
Engine control unitconnector

FUEL - On-vehicle Inspection of MPI Components


HARNESS INSPECTION
Measure inputvoltage applied to engine controlunit r Engine control unitconnector: Disconnected o lgnition switch:ON Voltage(V) B+
Engine control unrtharness side connector

13,31

o(

Checkthe fan motorrelaycircuit

6FU2008

13-32
INJECTORS

FUEL - On-vehicleInspectionof MPI Components


(
Control relay sti d e @ Equipmen connector

.Resistci'

Injector: (Front bankconnector) I


7FU0803

;--5_____ InJector J Inr""tot 1 l n 1 u . t o t 4 No.2 No6

I
InJector 1 Injector N o .1 o.3 InJector N o .5

7FUO973

Engine control unitconnector

Connector Solenoid coil ----Plunger -Needle valve Injection 9FU0393

FUEL - On-vehiclelnspection of Mpl Gomponents

13-33
@ H a r n e s ss r d e connector
-r

IDLE (STEPPER SPEED CONTROL SERVO MOTOR TYPE)


(stepper motod
C o n t r o lr e l a y

sEulgq

str d e @ Equipmen connector


BaI bearrng . M a g n e l r cr o l o r Corl
Stennor

INY'YilI
IN/I\ / I

K{rc1
l d l es p e e d servo control

n.totor

Corl
UP PICK

Lcaclscrew F__

B a l lb e a r n q pinlle

-<

>5

PICK UP

>-

PICK UP

1B

E n g r nc eo n t r ou lnil

TWW

T h r o t t l eb o d y s e a l z r

YYY Y
Engine control unitconnector

h, h.,h, h.,

9FU039

13-34

FUEL - On-vehiclelnspection of MPI Components

TRANSISTOR IGNITION COILAND POWER


Battery

lgnition switch

cotl lgnition (powertranslstorl

@ H a r n e ss i d e connector

stt Equrpmen conneclor

1ffil b
@ H a r n e s s i d ec o n n e c t o r

check conlro termrnal

tF-

@
to

g!tr f,'+'rtt*ftr g!trf,'+'',rt*,ftl


@- 1 @-2

c o n t r ou l nit Engine

unitconnector control Engine

,*$ lt ft
5V 9FU0393

I
7rv1059

FUEL - On-vehicleInspectionof Mpl Components


HARNESS INSPECTION

13-35

C o n n e c t o r .D i s c o n n e c t e d lgnrtron switch ON

@
0(
R e p a itrh e h ar n e s s (@i3 lgnr tron swrtch)

Harness stde connector

M e a s u r et h e p o w e r s u p p i yv o l t a q e of t n e t g n t t t oc no t l . ConnectorDrsconnected o l g n r t r os nw i t c h .O N

t--t

,* vorrase .',-

-l

8'
0(

:'-

R e p a itrh e harness. (@G - lgni -tionswitch)

H a r n e ss si d e connector

Check for an open-circuit, or a shortcircuit to earthbetweenthe engrne . c o n t r ou l n i ta n dt h e p o w e rt r a n s i s t o r o Engine c o n t r ou l nrt connector. Disconnected o Power transrsto r nnector co .is_ D connected

o(

Repair the narness. @ [d_ L8_-])

Checkfor an open-circuit, or a shortcircuit to earthbetweenthe power transisto arn dt h e i g n i t r oc no i l . o l g n r t i oc no i lc o n n e c t o r Drscon rrected


P o w e rt r a n s i s t oc ronnector Dts connected

{Qtr Q Q=l t6E-6ir


((A)11-(B)2)

R e p a itrh e harness.

FUEL - On-vehiclelnspection of MPI Components


of the earth for continuity Check circuit o C o n n e c t oD r .i s c o n n e c t e d

@
0(
the Repair narness.

(@m
Earth)

of thecontrol M e a s u r et h e v o l t a g e t f the powerlransistor s r g n ac l l r c u ro o ConnectorD . isconnected o lgnrtion swrtch START

the Reparr narness.

- Fd) ((o[=3

Bffi-Hi

imtng n @ l g n r t i ot adlustment connector

of the tgnttton M e a s u r et h e v o l t a g e t i m i n ga d l u s t m e n t e r m t n a l o lgnitron switch ON Voltage (V)

,@, A
0(
the Repair harness.

40

52

(@ n- M)

FUEL - On-vehicleInspectionof Mpl Components

13-37

PURGE GONTROL SOLENOID VALVE


relay Control solenoid valve ,l i

Purse coiill

sti d e @ Equipmen connector @ Harnesside connector

Engine c o n t r ou l nit

Enginecontrol unitconnector

9FU0393

Check for continuity betweenpurge control solenoid valveand control relav. r Purge control solenoid valve connector: Disconnected r Control relay connector: . Disconnected NOTE Touch the ohmmeter probes to bothendsof the harness

,@
OK
Repair the harness.

(@tr-@tr)

7 FU 2 4 7 2

adj

f \^

Check for an open-circuit, or a shortcrrcurt to earth, betweenthe purge corrtro slo l e n o i v da l v e a n dt h e e n q i n e c o n t r ou l ntt. Engine Purge control solenoid valve control connector: Disconnected unit Engine c o n t r ou l n i tc o n n e c t o r : sroe Disconnected connector
L^.^^^^ trot ilY)J

R e p a itrh e

(@tr-tr)

h^.^^^^ rdt tu55.

i.l)

13-38

FUEL - On-vehicleInspectionof MPI Gomponents


El3YZBA

VALVE SOLENOID CONTROL EGR


Control relay

sti d e @ Equipmen connector da l v e c o n t r os l o l e n o iv EGR


-) I / / 7Er ,r,

EGR control valve solenoid

p9FU0393

HARNESSINSPECTION
betweenEGR for continurtY Check valveandcontrolrelay solenoid control valve solenoid EGRcontrol Disconnected connector: connector: relaY Control Disconnected

(-t

lx-{l

I
the Repair harness.

L__O_J

NOTE to the ohmmeter Touch Probes harness the of bothends FV ? 4 ' , 1 o

(@tr_@n)

or a shortCheckfor an open-ctrcuit, controlunit EGR the between earth, to circuit ; sideconnector side @ Harness connector

I=

.tr 11

rI

engtne " v ' r r v /t"e e and l r uthe valved solenoid control u n i t . control Of) valvecon\---l o EGRcontrolsolenoid Disconnected nector:

'

connector: unit 5[13:;"J:or 0(

the Repair harness.

(@E -E)

o1lot25

FUEL - On-vehicleInspectionof MPI Components

13-39

FUEL PRESSURE CONTROL VALVE


C o n t r orle l a y

sti d e @ Equipmen connector Fuel pressure c o n t r ov l alve

::1""'l Y

Ens,net--Kll

Engine controlunitconnector

9FU0393

HARNESS INSPECTION
for continuiity Check betweenfuel pressure control valveand solenoid control relav o Fuelpressure control solenoid valveconnector: Disconnected o Control relay connector: Disconnected NOTE probes Touch the ohmmeter to bothendsof the harness

tb

r-Ft l--\-----\l

Repair the harness.

(@E-@m)

7FV?470

Check for an open-circuit, or a shortEngine c o n t r ou l nit harness side connector circuit to earth, betweenthe fuel

t
=

I t_ a1 ar
otao62g

pressure control solenoid valveand the engine control unit. o Fuelpresslrecontrol val solenord connector: Disconnected o Engine control unitconnector: Disconnected

""@
0(
harness.

(@tr-E)

\,

13-40

FUEL - On-vehicleInspectionof MPI Components

VALVE SOLENOID WASTEGATE CONTROL

Control relay Wastegatecontrol I s o l e n o iv da l v e I t

Wastegatecontrol valve solenoid


7 F U10 0 7

sti d e @ Equipmen connector

Engine c o n t r ou l nit

Enginecontrolunitconnector

9FU0393

HARNESSINSPECTION
waste between Check for continuity gatecontrol valveand solenoid relay. control . Wastegatecontrol solenoid Disconnected valveconnector, o Control relayconnector: Disconnected NOTE probes Touch to the ohmmeter the harness both ends of 7 FV ? 4 ' - 1 2 or a shortCheckfor an open-circuit, the waste between circuit to earth, gatecontrol valveandthe solenoid engrne c o n t r ou l nit. . Wastegatecontrol valve solenoid Disconnected connector: o Engine unitconnector: control Disconnected

@
0(
the Repair harness.

(@tr-@tr)

f-\--l l-F-l

@
0(
the Repair harness.

(@ tr- re)

FUEL - On-vehicleInspectionof MPI Components

13-41

lgnition s w i t c h( l G r ) sti d e @ Equipmen connector Boost meter

Engine control unit

32

unitconnector Engine control

9FU0393

HARNESS INSPECTION
voltage. the powersupply Measure o Connector:Disconnected o lgnrtion swttch:ON Voltage(V) SV

sideconnector @ Harness

@
0(

the Repair harness.

t l o n c o r lt l t r l )

r@tr ,t9t;,

-E=-\-----\

Engine c o n t r ou l nit or a shortfor an open-circutt Check h a r n e s s i d ec o n n e c t o r betweenthe engine

to earth circuit unitandthe boostmeter. control o Boostmeterconnector: Disconnected o Engine unitconnector: control Disconnected

o(

\-t

13-42

FUEL - On-vehicleInspectionof MPI Components

BRAKINGSIGNAL ANTI.LOCK
ABSECU
l nit @ A B Sc o n t r ou connector e q u i p m e ns tt d e

A B SH U

unitconnector control Engine

I
9FU0393 6FU1542

CHECKCHARI VOLTAGE TERMINAL


EngineControl Unit ConnectorTerminalConfiguration

I
9FU0393

No. Terminal

Checkpoint

(Engine conditions) conditions Check

value Remarks Standard

switchO : FF powersuPPlY l g n i t i o n Back-up switch:ON lgnition

switchlG lgnition relay Control

switch:ON lgnition lgnition switch:OFF s witch:ON lgnition switch:ON

ON swrtch: lgnition

-[as -Tsv

FUEL - On-vehicleInspectionof MPI Components


Terminal I No. i ^, pornt LnecK i (Engine Checkconditions conditions)

13-43 t';ill3"
2.2-3.2V

il
19

T;iro*;"n,-

J---

lne'arts

I
Airito* flow run.or. sensor reselsrgnal

E n g i n eR : unning at idle I i Engine speed: 2,000rimin


-f

[rngin". nrnn*g.,

t_ Engine speed: 3,000r/min When intake temperature is 0.C (32.F)

d;

-f-----r
6-9V I i'
] -Es-S.Z-SaV

,n v-

1\/ | v

: I

l
]

72

airtempera- l g n i t i o n I Intake I I U r eS e n s o r switch:ON

when inta ke,". - ' _ : _p"'.urr : ' ' " r" ; r0"c v i6s ' " \ v e "'n _"__'__:

]''r-z'rv

zsu-l
I

whenintake (104-n l;;-rrv temperatulr";0"c


W h e ni n t a k e t e m p e r a t u rie s B 0 " C( 1 7 6 " F ) i O . + - t . O V

ON

When altitude is 0 m (0 ft.) When altitude is 1,200m (3,937 ft.)

3 . 7- 4 . 3 V

sensor

switch:ON

When watertemperature is 0.C (32.F) When watertemperature is 20.C (68.F) When watertemperature is 40.C ('l04.F) When watertemperature is 80.C (176.F) 1.3-1.9V

Throttleposition sensor

Th.rottle valveplacedin idle position Throttle valveplaced in fullyopenedposition 4 . 5 - 5 . 5 V lgnrtion valveplaced in idleposition I Throttle openedI 4V or

tat tdle I rngtne:i{unnrng

71

lgnition switch-ST E n g i n eC : ranked Vehicle speed sensor o o lgnition switch: ON Movethe vehicle slowlvforward

BVormore 0-5V (Changes repeated)

37

steering | Power pressure I fluid


switch

I idleafter

i Engine: gt I n u n n i na

wheerpraced (straight in neutrar I Sreering I ahead 6)o s i t i o n


Steering wheelturnedhalfa turn

13-44

FUEL - On-vehicleInspectionof MPI Components


(Engine conditions) Checkconditions Air conditioner switch 1 Engine: Running at idle switchset to OFF Airconditioner switchset to ON Airconditioner state) (Arrconditioner in driven compressor switchset to OFF Airconditioner o o switchset to ON Airconditioner closerto brought set temperature lndoor temPerature atmosPheric SV or 6V or more for a momenr ^ ^\/ +U-JV Standard value

Air conditioner switch 2

Engine: Running at idle

Air conditioner relay

o r

at idle E n g r n eR : unning switch:OFF- ON Airconditioner (Aircompressor in drivenstate)

FanmotorrelaY (Lo)

fan not operatlng Radiator (Coolant below90"C [194'F]) temperature: at low speeds fan operating Radiator (Coolant 95 - 105'C [203-221'Fi\ temperature:

FanmotorrelaY (Hi)

fan not operatlng Radiator below90'C [194'F]) (Coolant temperature: at highspeeds fan operatrng Radiator (Coolant above105'C 1221'Fll temperature:

load Electric switch Oxygen,sensor

Engine: at Running idle

switchset to OFF Lighting switchset to ON Lighting

0-3v
SV

( D i g i t la 0l * 0 8 V lTermi-Engine:Kept runningat 2,000 r/mrnafter w a r m u p (ChangesI nal 55 I for checking) to be used volimeter repeated) | for rear
banK

No. 1 injector No. 2 inlector No. 3 injector No.4 injector No. 5 injector No. 6 inlector motorc o t l Stepper < A 1> motorc o i l Stepper <A2> 5 18 l.no,o,. . " i f Stepper < 8 1>

abruply F a l l s andaccelerated at idleafterwarmup, Running Fngine: temporariaccelerator Pedal by depressing ly a little from 1 1- 1 4 V .

e n g i n ehas started(for 1 Just after the warmeo-uP Engine. minute)

tl

0- 3v

(Changed repated)

-' m o t o rc o i l 5tepper I <82>

l
U

FUEL - On-vehicleInspectionof MPI Components


Terminal No point Check unitA Powertransistor unit B Powertransistor unitC Powertransistor solenoid lgnition Purgecontrol switch:ON valve and keepthe engine Startthe warmed-up enginespeedat 3,000r/min control Fuelpressure
VAIVE

13-45

(Engine conditions) Checkconditions Engine speed: 3,000r/min

value Remarks Standard

10 23
11

0 . 3- 3 V

24

SV

0-3v
SV

lgnition switchO : N o idling E n g i n eF : r o mc r a n k i ntg (within a p p r o x2 , minutes) lgnition switch:ON (when gasoline thepremium E n g i n el :d l i n g is used) lgnition switchO : N pedal the accelerator Depress Engine: isidling a b r u p t lw y h i l et h e e n g i n e

0-3v I
SV
SV

43

Wastegatesolenoid valve

0-3v
4-13V FAIIS

32

Turbometer

temporanly from SV I Rises ] temporarily lfrom0-3V 0 . 3- 3 V

35

2 Fuelpump relay

pedal Depress the accelerator Engine: i s i d l i n g w h i l e e n g i n e the abruptly E n g i n e3 : , 0 0 0r p m lgnition switch ON

58

ignition srgnal Engine timing lgnition termrnal adlustment

52

Ig n i t i o n timing a d j u s t m e n tU _ 1 V to connected terminal earth adjustmen Ig n i t i o n timing tt4o-ssv disconnected terminal from earth

36

lamp warning Engine

lgnition switch:OFF-+ ON

0-3v I

9-13V (Several later) seconds SV Falls ternporarilyfrom SV. SV SV 0 - 3V (for a moment)

44

g t i d l ea n da c c e l e r a t e d E n g i n eR . u n n i na bt d"tt"tt'.t Lltt't gt i d l e : u n n i na signal E n g i n eR Anti-lock braking in motionfor r When vehicle is started switch the firsttime afterthe ignition in ON position was olaced o Vehicle speed:0 --+10 km/h (0 --+0.6 moh)

l olenoid E G Rc o n t r os valve

't

54-1

system switch and rmmobilizer GHASSIS ELECTRICAL - Generar/rgnirion

GROUP54

CHASSISELECTRICAL
GENERAL
OF CHANGE OUTLINE have beenchangedand the systemhas been changedfrom an option The following seruiceprocedures in the immobilizer-EOU. to changes to correspond to standard equipment . Troubleshooting o lD code registration method

SYSTEM SWITCHAND IMMOBILIZER IGNITION


TROUBLESHOOTING TROUBLECODES INSPECTION CHARTFOR DIAGNOSIS
code No. Diagnosis 11 12

items Inspection system Transponder communication lD codesare notthe sameor are not registered

page Reference
54-1 54-2

TROUBLE CODES FOR DIAGNOSIS PROCEDURE INSPECTION


communicationsystem Code No. 11Transponder
immediately after is not sent to the immobilizer-EOU The lD code of the transponder the ignitionswitch is turned to the ON position.

Probablecause
o . r . of Malfunction of Malfunction Malfunction of of Malfunction transponder ignitionkey ring antenna harness or connector immobilizer-EOU

the spare Doesthe engine startusing hashadthe lD code keywhich ignilion registered?
NG code No. 12 generated To inspectionprocedurefor diagnosis code No. 12 (Refer to P.54-2.)

Code No. 11 generated

- lgnitionswitch and tmmobitizer CHASSISELEGTRICAL system


Code No. 12 lD codes are not the same or are not registered
The lD code which is sent from the transponderis not the same as the lD cooe whichis registeredin the immobilizer-ECU.

54-2

Probablecause
o The lD codein the ignition key beingusedhas nol beenproperly registered. . Malfunction of immobilizer-EOU

li";m':"1'lffi
INSPECTION CHARTFOR TROUBLESYMPTOMS
Trouble symptom Communication withtheMUT-IIis notpossible Diagnosis codeNo.54 hasbeengenerated by theengine-ECU lDcode cannot be registered using theMUT-II Engine doesnotstart(turns overbutdoesnot ignite) power lmmobilizer-ECU circuit andearth circuit check procedure Inspection No.
1

l
page Reference
54-2 54-3 54-3 54-4 54-4

2 3
4 5

INSPECTION PROCEDURE FOR TROUBLESYMPTOMS


InspectionProcedure 1 Communication with the MUT-IIis not possible. Probable cause
Malfunctiofiof diagnosisline Malfunctionof harness or connector Malfunctionof immobilizer-ECU The cause is probablya malfunction of the diagnosisline or the immobilizer-EOu o is not functioning. . .

Canthe MUT-II communicate with the engine-ECU?

Check the following connectors.

c-70,c-90

powersupply Checkthe engine-EOU andearth circuit, andrepair ifnecessary.


Disconnect the engine-ECU connector C-99and immobilizer-ECU connector C-90and measureat the harnessside . Continuity between the C-99 terminalNo. 91 and C-90 terminal No. 5 OK: Continuity Check the following connectors. c-90, c-99

Check the harness wire between the engine-ECU and immobilizer-ECU, and repair if necessary.

Check theharness between theimmopower bilizer-EoU circuit andtheearth circuit.


(Refer to inspectionprocedure5.)

!)

54-3

- lgnitionswitch and lmmobilizer CHASSISELECTRICAL system

lnspectionProcedure2 Diagnosis code No. 54 has been generated by the engine-ECU.


There is a problem with communication between the enoine-ECU and the immobilizer-ECU.

T
Probable cause
a a
O

Malfunctionof harness or connector Malfunclionof immobilizer-ECU Malfunction of engine-ECU

Check the following connectors. c-21 (LHD),C-60 (RHD),C-90, C-99

Disconnect the engine-EOU connector C-99 and immobilizer-EOu connector C-90and measureat the harnessside. o Continuity between the C-99 terminalNo. 91 and C-90 terminal No. 5 OK: Continuity

Check the harness wire between the engine-ECU and immobilizer-ECU, and repair if necessary

,e
Replacethe engine-ECU.

ls diagnosis code No. 21 beinggenerated bv the immobilizer-ECU?

Checkthe harness between the immobilizer-EOUoower circuit and the earth circuit. (Refer to inspectionprocedure5.)

InspectionProcedure3 lD code cannotbe registered using the MUT-II.


The cause is probablythat the immobilizer-EOU cannot read the lD code, or there is a malfunctionof the immobilizer-EoU.

Probable cause
. o . . Malfunctionof Malfunctionof Malfunctionof Malfunction of transponder ignitionkey ring antenna harnessor connector immobilizer-ECU

ls a normal diagnosiscode output?

To diagnosiscode classification table (Refer to P.54-1 .)

harness Checkthe between the immobilizer-ECUpower circuit and the earth circuit. (Refer to inspectionprocedure5.)

- lgnitionswitch and tmmobirizer cHAsSlS ELECTRICAL system


InspectionProcedure4 Enginedoes not start (turns over but does not ignite)
lf the fuel injectors are not operating, there might be a problemwith the Mpl system in additionto a malfunctionof the immobilizersvstem. It is normal for this to occur if an attempt is mad-eto start the engine using a key that has not been properly registered.

54-4

Probablecause
. . Malfunctionof MPI system Malfunctionof immobilizersystem

ls a normaldiagnosis code outputfrom the immobilizer-ECU?

To diagnosiscode classification table (Refer to P.54-2.)

ls a normaldiagnosis code outputfrom the engine-ECU?

Referto GROUP 13- Troubleshooting.

itn

symptoms. I Checktrouble

i]+fneptace

tne irroOirirJeCtf

InspectionProcedure5 lmmobilizer-ECU powercircuitand earthcircuitcheck


Measure at immobilizer-ECU connector c-90. o Disconnect the connector and measure at the harness side. o lgnition switch: ON (1) Voltage betweenterminalNo. 7 and body earth OK: System voltage (2) ContinuitybetweenterminalNo. 3 and body earth OK: Continuity Check the following connectors. c-21 (LHD),C-60 (RHD),C-eo

Checktheharness between theimmobilizer-ECU and the enginecontrolrelay, and repair if necessary. Checktheharness between theimmobilizer-ECU andthebodyearth, and repair rr necessary.

(.I,

54-5

CHASSIS ELECTRICAL - llnitionswitch

lgnition Switch and lmmobilizerSystem/


(

CHECKAT IMMOBILIZER.ECU
VOLTAGE CHECKCHART TERMINAL

I 2 6 1

3 4 5 6 l s 1 0t 1 L C
2o)FO191

TerminalNo. 3

Signal

requirements Check

Terminalvoltage OV

lmmobilizer-ECU earth power supply lmmobilizer-ECU lgnition ON switch: lgnition Within 5 seconds switch: fromON to OFF afterchanging

voltage System

or 5 seconds OV lgnition switch: OFF, fromONto OFF afterchanging

IGNITION SWITCH
METHOD ID CODE REGISTRATION

key that hasjust beennewlypurchased, lf usingan ignition you will need has beenreplaced, or if the immobilizer-ECU ignition key being used lD for each to register the codes (A lD maximum of eight different immobilizer-ECU. into the be registered.) codes can you hasbeenreplaced, Moreover, whenthe immobilizer-ECU will need to use the MUT-II to registerthe passwordthat (Referto the into the immobilizer-ECU. the user specifies "MUT-IIREFERENCE MANUAL" or "MUT-IIOPERATING ' / on usingthe MUT-II.) INSTRUCTIONS' t \ Caution Becauseregistering of the lD codes is carried out after codes have been erased, you all previously-registered should havereadyall of the ignition keysthat havealready been registered. connector. the MUT-IIto the diagnosis 1. Connect Caution Turn off the ignition switch before connecting or disconnection of the MUT-II. code No. 54 is not being 2. Check that the diagnosis generated lf it is being generated by the engine-ECu. Procedures. check accordingto the Troubleshooting (Referto GROUP13A - Troubleshooting.) to turn on key that is to be registered 3. Use the ignition switch. the ignition

!r

CHASSIS ELECTRICAL - lgnition Switch


4 . Use the MUT-IIto register the lD code.

54-6

5. 6. 7. 8.

lf you are registering two or morekeys,pullout the first key and then insertthe next key to be registered and turntheignition switch to ONwithin 5 seconds, andwithout disconnecting the MUT-II. NOTE lf more than 5 secondspass,the enginecontrolrelay powerto the immobilizer-ECU which supplies will turn off, and furtherregistration will not be possible. Turn off the ignition switch. Checkthat the enginecan be startedwith each of the ignition keys. Checkthe diagnosis outputfrom the engine-ECU, and erasecode No. 54 if it appears. (Referto GROUP13A - Troubleshooting.) Disconnect the MUT-II.This completes the registration operation.

RJST805016-56

Pub. No.PWUE9I l9-H


Pub. No, PWUE9203-6

ENGLISH EUROPE ANDEXPORT

A mrsuBrsHr MoroRs coRPoRATroN


May 1998 Printed in Japan

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