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Specifications are subject to change without notice according to Carrier Policy of continuous development.
03502566
TABLE OF CONTENTS
PAGE NO.
1. Precautions for Service & Maintenance 2. Split System Description 3. Unit Model Designation 4. Unit Models & Part Numbers 5. Options 6. System Operating Limits 7. System Safety Protections 8. Wiring Diagrams 9. Field Electrical Connections Matching 10. Refrigeration Cycle 53QG Series 11. Replacing Batteries of Remote Control 12. Emergency Operation of Air-Conditioner 13. Standard and Optional Air Filters 14. Air Filter Cleaning 15. Indoor Unit Cleaning 16. Considerations After Operational Season and Before Long Shutdown Period Of Air Conditioner
1 2 3 3 4 5 5 6 7 8 10 11 12 13 14 14 15 16 17
17. Periodical Checks 18. Self Diagnostic Function For Malfunction Detection 19. Trouble Shooting
Installation of air conditioning equipment can be hazardous due to system pressures and electrical components. The installation of the air conditioner must be done by Carrier or one of Carrier authorized dealers.
WARNING
This installation manual describes the installation procedures of Carrier split room air conditioner consisting of an outdoor unit and an indoor unit manufactured by Carrier. What is not covered in Carrier warranty? 1- Failure due to wrong electrical connections between the electrical power supply and circuit breaker of air conditioner leading to fire due to short-circuiting. As these electrical connections are owners responsibility. 2- Failure due to Misuse, Abusing, overloading, negligence of air filters cleaning and negligence of instructions included in the owners manual. 3- Failure due to Accident / Weather Natural catastrophe, accident due to bad weather (Hail Storm, Sand Storm, lightning, Flooding, Acid Rain and Air Borne fallout, etc). 4- Failure due to damages during transport done through the owner. 5- Failure due to any modifications in the product done through the owner and not done by Carrier or one of Carrier authorized dealers. 6- Failure due to Installation done through the owner and not done by Carrier or one of Carrier authorized dealers. 7- Failure due to Service and Maintenance done through the owner and not done by Carrier or one of Carrier authorized dealers. 8- Failure due to repair by using non-genuine Carrier Parts, or substituting other than Carrier parts done through the owner and not done by Carrier or one of Carrier authorized dealers. 9- Product normal sound ( refrigerant moving parts ) 10- Inconvenience or commercial loss is not covered.
The decision of Carrier in ascertaining the same will be final. Any such repairs will be carried out at the expense of the owner ( purchaser ).
8
Outdoor Unit
1 6 2 7
Indoor Unit
54
7: Characteristics nameplate.
System Cooling Capacity At ISO Conditions 14 = 14,000 Btu/hr 18 = 18,000 Btu/hr 24 = 24,000 Btu/hr
4. UNIT MODELS & PART NUMBERS SPLIT SYSTEMS FOR LOCAL MARKET
System Indoor Unit P/N 46303279 46303118 46303359 Model 42VMC14-H 42VMC18A-H 42VMC24-H P/N 46303290 46303276 46303292 Model 38VMC14-H 38VMC18A-H 38QG24-H Outdoor Unit P/N 46303278 46303117 46302128 Compressor Type Supplier Rotary LG Rotary Hitachi Rotary LG
HEAT PUMP
HEAT PUMP
Indoor Unit
Outdoor Unit P/N Model 38QG15-C 38QG18-C 38QG24-C P/N 46302110 46303517 46303365 Compressor Type Supplier Rotary Mitsushita Rotary Mitsushita Rotary Mitsushita
COOL ONLY
HEAT PUMP
Indoor Unit
Outdoor Unit P/N Model 38QG18-C 38QG24-C P/N 46303517 46303365 Compressor Type Supplier Rotary Mitsushita Rotary Mitsushita
COOL ONLY
46303294 46303295
5. OPTIONS DESCREPTION
Electrical Cables Set for Heat Pump System Main Power cable Outdoor UnitCircuit Breaker Power cable Outdoor Unit Indoor Unit Control & Defrost cable Outdoor UnitCircuit Breaker Electrical Cables Set for Cool Only System Main Power cable Outdoor Unit Indoor Unit Power & Control cable Outdoor Unit Indoor Unit Optional set of air filters (Carbon air filter + Photocatalytic air filter) PTC starting device for 38QG15-18-24
P/N : 02501579
CONFIGURATION
QTY
USAGE
To electrically connect between Set of 3 circuit breaker, outdoor and indoor units
P/N : 02500894
To electrically connect between Set of 2 circuit breaker, outdoor and indoor units
P/N : 02500893
To eliminate odor and cigarette Set of 2 smoke in the room air respectively. To start the compressor in outdoor unit at low voltage down 187V To mount the indoor unit on the floor in case of impossibility of mounting the unit on the wall
HEATING
Difference Dry Bulb Wet Bulb Temp. C Temp. C 27 -
21
MAIN POWER SUPPLY Nominal Difference 200-240V/1PH/50HZ Min. Voltage Max. Voltage 187 264
NOTES: * When the unit is operated above or below these limits for a long time, system diagnostics may detect a malfunction and the unit will not operate properly. ** During heat pump operation the system will undergo several defrost cycles to remove ice that might collect on the outdoor unit in very low ambient temperature. After completion of defrosts cycle, the system will normally operate.
8. WIRING DIAGRAMS
9-2 CONNECTING ELECTRICAL WIRING FOR COOL ONLY SYSTEM Indoor Unit LEGEND Earth L N R C Y Live power supply. Neutral power supply. Live connection indoor/outdoor unit. Neutral connection indoor/outdoor unit. Compressor control. R C Y R C Y Circuit Breaker Main Switch
Outdoor Unit
10
12. REPLACING BATTERIES OF REMOTE CONTROL Model 42QG&42VMC 14-18-24 12-1 HOW TO INSERT BATTERIES:
(a) Remove the cover of battery compartment at the back of the remote control by pressing the tab toward inside, in the direction of the arrow.
(b) Mount the two-battery size AAA 1.5 Volt supplied with the remote control. Then close the cover of the battery component. Note: During mounting of batteries check battery symbols (+, -) indicated in batteries compartment.
NOTES:
1. The remote control uses two alkaline batteries (1.5V, LRO03x2). 2. Do not use used batteries or batteries of different types, as this may cause the air conditioner to malfunction. 3. Batteries should only be changed after turning OFF the air conditioner. 4. The average battery life during normal use is approximately one year. 5. When the symbol appears in the display of the remote control, this indicates that the batteries are exhausted and required to be replaced.
WHEN DIRECTING THE TRANSMITTER OF WIRELESS REMOTE CONTROL TO THE RECEIVER OF INDOOR UNIT FROM A CERTAIN LOCATION, CHECK THE FOLLOWING POINTS:
123Avoid direct sunlight on the receiver of indoor unit, which may interfere with good signal reception No obstructions such as curtains or plants should be between the remote control and the receiver of indoor unit. The maximum operating range for the remote control is approximately 5 meters.
4- The remote control must be directed toward the receiver of indoor unit when pressing the buttons of the desired functions. An acoustical acknowledgement sound (beep) will indicate that signal has been received.
11
1 : Green Led 2 : Yellow Led 3 : Red Led 4 : Remote control signal receiver 5 : Emergency button
Indoor unit LEDs GREEN LED (1) shows the following conditions : - Fault codes (diagnostic); - During normal operation, the LED is lit. Once a failure occurs, the LED flashes at intervals of 0.5 seconds. The fault code is deduced from the number of times the LED flashes. Between one flash cycle and the next a pause of 5 seconds elapses. If the timer mode is active and the unit is immediately restarted after a stop, this LED flashes until a new signal is sent to the indoor unit. YELLOW LED (2) shows the operation in timer mode. During this operation in this operating mode, the LED is lit . If the time mode is active and the unit is immediately restarted after a stop, this LED flashes until a new signal is sent to the indoor unit. RED LED (3) gives the following information: - During normal operation, the LED is OFF; - During defrost the LED is lit; - During the test for wired connection, the LED flashes at 1- second intervals. Button (5) : EMERGENCY Can be used when the remote control is lost or inoperative. Use a screwdriver to press the push-button. Emergency operation: When the unit is in the OFF mode and the emergency is pressed for 5 seconds, the system will operate as follows: - Automatic mode. - Temperature preset to 22C. - Automatic fan speed. - Louvers set automatically according to operating mode. - Timer Functions are inactive. When a signal is received by the remote control, system operates accordingly.
12
14-3
Step (1): After opening return air grill, pull the standard air filters.
Step (2): Install optional air filters inside the unit top in the guides specified for filters then install standard filters.
13
Remove acrylic-fiber filters, carbon filter and photocatalytic filter for cleaning. A: Standard filters B: Carbon filter (Optional) C: Photo catalytic filter (Optional)
B A C
Notes: (1) After cleaning, put the filters back in the correct positions. (2) Before operating the air conditioner, check that air filters are in their places inside unit. (3) Replace carbon and photocatalytic filters every two years.
14
Avoid any contact with sources of heat, as hot air can damage the unit casing. Clean the infrared control using a damp cloth.
Keep the indoor unit in operation for half a day in the ventilation (fan only) mode in order to dry all internal parts.
12h
15
16
to detect malfunction and automatically stops the operation at the air conditioner. Once a malfunction is detected, the diagnostic control section will force the system mode to OFF for 3 minutes. After the OFF delay, system mode releases and allowed returning to its normal state. The system will be allowed to restart on its own. The diagnostic control section will allow the system to fail 5 consecutive times before shutting down the system. If the system is performing an active defrost, both the compressor drive and reversing valve malfunction test will be cancelled and reinitiated after the following compressor OFF-ON cycle. The Unit on lamp is scanned every half-second and the error codes are displayed by the flashing frequency of unit on lamp. The error codes are displayed during SHUT-OFF (3 minutes off and after the 5th retry failure).
5 1
Flashing Frequency 3 4 9 10 Allowed Mode Fan Only Fan Only Fan Only Fan Only
Malfunction Reason Return Air Sensor Indoor Coil Sensor Compressor Drive Electronic Control PCB (EEPROM)
Notes :
1- Prior to the malfunction repair, disconnect the electrical mains supply by moving the circuit breaker to OFF position. 2- After repairing the malfunction: 2-1 Press Reset button (5) 2-2 connect the electrical main supply by moving the circuit breaker to ON position 2-3 operate the air conditioner by using the wireless remote control.
17
REASON
ACTION
Batteries are exhausted or have Replace batteries or check the wrong polarity. polarity. Recessed button has not been pressed correctly. Press with a round point, avoid exerting strong pressure Check and repair. Replace with a new one. Switch it to ON position. Replace batteries. Turn remote control OFF and repeat the operation in the correct direction. Repeat the operation after having removed the obstacles. Avoid direct sun on the unit, shut curtains or shades. Avoid sending signals when computers or household appliances (Food processors, coffee makers, etc.) are operating close by cellular or cordless telephones may also interfere with the control. Switch to ON Replace fuses Wait for 3 minutes. Correct selected temperature.
Recessed button for time setting is blocked due to excessive pressure during use. Remote control has been irreversibly damaged. When pressing start button, unit Main switch is OFF. does not acknowledge signal Remote control batteries are with a beep. exhausted. Remote control has not been OR pointed correctly to the receiver of indoor unit. When pressing stop button, unit There are obstacles (curtains, does not acknowledge signal walls, etc.) between the remote with a beep. control and the indoor unit Receiver on the indoor unit or OR the remote control is under intense sun radiation. When pressing any function Signal transmission is button, the remote control obstructed by severe shows the function requested interference from an on the display, but unit does not electromagnetic field. acknowledge signal receipt with a beep and does not carry out the function. Air conditioner will not start. Main supply switch is OFF Fuses or main switch are blown Protection against frequent compressor cycling is ON Selected temperature is higher than the room temperature in the cooling mode (or lower in the heating mode).
18
REASON
Air flow cannot circulate freely Dirty filters reduce air quantity circulating. Doors and/or windows are open. Fan speed has been set to Low Air flow direction is not correct Selected temperature is higher than the room temperature in the cooling mode. Air flow cannot circulate freely Dirty filters reduce air quantity circulating. Doors and/or windows are open. Fan speed has been set to Low Air flow direction is not correct Selected temperature is Lower than the room temperature in the heating mode. System malfunction. Contact service center after having made the following checks: Air filters are clean. Air circulation is not obstructed. Outdoor unit coil is not obstructed with a severe reduction of air circulation. The cool air from the indoor unit is coming into contact with the room air. This is due to the refrigerant beginning to circulate or an adjustment of the refrigerant pressures. It is normal in heat pump operation, when defrost is automatically activated. Unpleasant smells can be caused by substances accumulated in the air filters
ACTION
Remove obstructions. Clean air filters Close doors and windows Set fan speed at high speed. Adjust airflow direction as per the mode chosen. Correct selected temperature. Remove obstructions. Clean air filters Close doors and windows Set fan speed at high speed. Adjust airflow direction as per the mode chosen. Correct selected temperature. Refer to the installation manual for fault code reading to be notified to service center. Restart air conditioner after having corrected the faults. Normal operation Normal operation Normal operation
A slight mist is emitted from the indoor unit during cooling A slight whistling noise is heard when the air conditioner starts or stops. Water vapor (mist) emanating from the outdoor unit. Unpleasant smells coming from the indoor unit.
Switch the system OFF and contact an authorized service center to have the filters cleaned. Restart unit in the ventilation (fan only) mode and open windows to change room air. Occasionally the indoor unit can emit some Normal operation strange short noises during operation or when it has stopped. These are generally due to the of temperature changes on the plastic parts. Normal operation If the system starts at low ambient temperatures, it takes a little while to reach a comfortable room temperature. When the system is started by the remote control, it emits a signal beep, but the louvre does not swing and the fan does not run until the operating temperature has been reached.
19
Specifications are subject to change without notice according to Carrier Policy of continuous development.
03502567
TABLE OF CONTENTS
PAGE NO.
1. Precautions for Service & Maintenance 2. Split System Description 3. Unit Model Designation 4. Unit Models & Part Numbers 5. Options 6. System Operating Limits 7. System Safety Protections 8. Wiring Diagrams 9. Field Electrical Connections Matching 10. Refrigeration Cycle 53QG Series 11. Replacing Batteries of Remote Control 12. Emergency Operation of Air-Conditioner 13. Standard and Optional Air Filters 14. Air Filter Cleaning 15. Indoor Unit Cleaning 16. Considerations After Operational Season and Before Long Shutdown Period Of Air Conditioner
1 2 3 3 4 5 5 6 7 8 10 11 12 13 14 14 15 16 17
17. Periodical Checks 18. Self Diagnostic Function For Malfunction Detection 19. Trouble Shooting
WARNING
This installation manual describes the installation procedures of Carrier split room air conditioner consisting of an outdoor unit and an indoor unit manufactured by Carrier.
8
Outdoor Unit
7 3
Indoor Unit
1: Remote control signal receiver. 2: Operating status leds. 3: Supply air flap. 4: Air return grille. 5: Air filter ( behind return grille ). 6: Supply air outlet. 7: Characteristics nameplate. 8: Inter connecting tubing. 9: Condensate drain line.
4. UNIT MODELS & PART NUMBERS SPLIT SYSTEMS FOR LOCAL MARKET
System Indoor Unit P/N 46303478 46303479 Model 42VMC30-H 42VMC36-H P/N 46303296 46303297 Model 38VMC30-H 38VMC36-H Outdoor Unit P/N 46303120 46303121 Compressor Type Supplier Rotary Siam Recip. Copeland
HEAT PUMP
HEAT PUMP
Indoor Unit
Outdoor Unit P/N Model 38VMC30-C 38VMC36-C P/N 46303122 46303123 Compressor Type Supplier Recip. Copeland Recip. Copeland
COOL ONLY
46303298 46303299
HEAT PUMP
Indoor Unit
Outdoor Unit P/N Model 38VMC30-C 38VMC36-C P/N 46303122 46303123 Compressor Type Supplier Recip. Copeland Recip. Copeland
COOL ONLY
46303298 46303299
5. OPTIONS DESCREPTION
Electrical Cables Set for Heat Pump System Main Power cable Outdoor UnitCircuit Breaker Power cable Outdoor Unit Indoor Unit Control & Defrost cable Outdoor UnitCircuit Breaker Electrical Cables Set for Cool Only System Main Power cable Outdoor Unit Indoor Unit Power & Control cable Outdoor Unit Indoor Unit Optional set of air filters (Carbon air filter + Photocatalytic air filter)
CONFIGURATION
QTY
USAGE
To electrically connect between Set of 3 circuit breaker, outdoor and indoor units
P/N : 02500894
To electrically connect between Set of 2 circuit breaker, outdoor and indoor units
P/N : 02500893
To eliminate odor and cigarette Set of 2 smoke in the room air respectively. To start the compressor in outdoor unit at low voltage down 187V To start the compressor in outdoor unit at low voltage down 187V
To fix Plastic holder for remote control on the wall To mount the indoor unit on the floor in case of impossibility of mounting the unit on the wall
4
P/N : 02803109
HEATING
Difference Dry Bulb Wet Bulb Temp. C Temp. C 27 -
21
MAIN POWER SUPPLY Nominal Difference 200-240V/1PH/50HZ Min. Voltage Max. Voltage 187 264
NOTES: * When the unit is operated above or below these limits for a long time, system diagnostics may detect a malfunction and the unit will not operate properly. ** During heat pump operation the system will undergo several defrost cycles to remove ice that might collect on the outdoor unit in very low ambient temperature. After completion of defrosts cycle, the system will normally operate.
8. WIRING DIAGRAMS
9-2 CONNECTING ELECTRICAL WIRING FOR COOL ONLY SYSTEM Indoor Unit
LEGEND Earth L N R C Y Live power supply. Neutral power supply. Live connection indoor/outdoor unit. Neutral connection indoor/outdoor unit. Compressor control. R C Y R C Y Circuit Breaker Main Switch
Outdoor Unit
10
(b) Mount the two-battery size AAA 1.5 Volt supplied with the remote control. Then close the cover of the battery component. Note: During mounting of batteries check battery symbols (+, -) indicated in batteries compartment.
NOTES:
1. The remote control uses two alkaline batteries (1.5V, LRO03x2). 2. Do not use used batteries or batteries of different types, as this may cause the air conditioner to malfunction. 3. Batteries should only be changed after turning OFF the air conditioner. 4. The average battery life during normal use is approximately one year. 5. If the air conditioner does not operate normally after replacing the batteries, remove the batteries, refit them and press button O again after 5 seconds. 6. When the symbol appears in the display of the remote control, this indicates that the batteries are exhausted and required to be replaced INSTRUCTIONS WHEN USING WIRELESS REMOTE CONTROL 1- Avoid direct sunlight on the receiver of indoor unit, which may interfere with good signal reception and the air conditioner may not work properly. Draw the curtains to avoid direct sunlight. 2- No obstructions such as curtains, doors or other materials should be between the remote control and the receiver of indoor unit to avoid blocking the signals from the remote control to the unit. 3- The maximum operating range for the remote control is approximately 5 meters. 4- The remote control must be directed toward the receiver of indoor unit when pressing the buttons of the desired functions. You can hear acoustical acknowledgement sound (beep) will indicate that signal has been received.
11
13. EMERGENCY OPERATION OF AIR-CONDITIONER 1 : Green Led 2 : Yellow Led 3 : Red Led 4 : Remote control signal receiver 5 : Emergency button
Indoor unit leds GREEN LED (1) shows the following conditions : - Fault codes (diagnostic); - During normal operation, the LED is lit. Once a failure occurs, the LED flashes at intervals of 0.5 seconds. The fault code is deduced from the number of times the LED flashes. Between one flash cycle and the next a pause of 5 seconds elapses. If the timer mode is active and the unit is immediately restarted after a stop, this LED flashes until a new signal is sent to the indoor unit. YELLOW LED (2) shows the operation in timer mode. During this operation in this operating mode, the LED is lit . If the time mode is active and the unit is immediately restarted after a stop, this LED flashes until a new signal is sent to the indoor unit. RED LED (3) gives the following information: - During normal operation, the LED is OFF; - During defrost the LED is lit; - During the test for wired connection, the LED flashes at 1- second intervals. EMEGENCY OPERATION (5) Can be used when the remote control is lost or inoperative. Use a screwdriver to press the push-button. Emergency operation: When the unit is in the OFF mode and the emergency is pressed for 5 seconds, the system will operate as follows: - Automatic mode. - Temperature preset to 22C. - Automatic fan speed. - Louvers set automatically according to operating mode. - Timer Functions are inactive. When a signal is received by the remote control, system operates accordingly.
12
14-3
Step (1): After opening return air grill, pull the standard air filters.
Step (2): Install optional air filters inside the unit top in the guides specified for filters then install standard filters.
13
CONSOLE / UNDERCEILING INDOOR UNITS Open the return grille without removing the two screws and the central clamp from their position.
Remove acrylic-fiber filters, carbon filter and photocatalytic filter for cleaning. A: Standard filters B: Carbon filter (Optional) C: Photo catalytic filter (Optional)
Notes: (1) After cleaning, put the filters back in the correct positions. (2) Before operating the air conditioner, check that air filters are in their places inside unit. (3) Replace carbon and photocatalytic filters every two years.
14
Use only a clean, damp and soapy cloth. Do not pour any liquids on the unit. Do not use flammable liquid, solvents or abrasive powders: these can damage the casing.
Avoid any contact with sources of heat, as hot air can damage the unit casing. Clean the infrared control using a damp cloth.
12h
15
16
to detect malfunction and automatically stops the operation at the air conditioner. Once a malfunction is detected, the diagnostic control section will force the system mode to OFF for 3 minutes. After the OFF delay, system mode releases and allowed returning to its normal state. The system will be allowed to restart on its own. The diagnostic control section will allow the system to fail 5 consecutive times before shutting down the system. If the system is performing an active defrost, both the compressor drive and reversing valve malfunction test will be cancelled and reinitiated after the following compressor OFF-ON cycle. The Unit on lamp is scanned every half-second and the error codes are displayed by the flashing frequency of unit on lamp. The error codes are displayed during SHUT-OFF (3 minutes off and after the 5th retry failure).
Malfunction Reason Return Air Sensor Indoor Coil Sensor Compressor Drive Electronic Control PCB (EEPROM)
Flashing Frequency 3 4 9 10
Allowed Mode Fan Only Fan Only Fan Only Fan Only
Notes :
1- Prior to the malfunction repair, disconnect the electrical mains supply by moving the circuit breaker to OFF position. 2- After repairing the malfunction: 2-1 Press Reset button (5) 2-2 connect the electrical main supply by moving the circuit breaker to ON position 2-3 operate the air conditioner by using the wireless remote control.
17
Compressor runs bur cycles on internal overload (other than normally satisfying thermostat)
18
Remote control has not been pointed correctly to Turn remote control OFF and repeat
between the remote control and the indoor unit removed the obstacles. When pressing any function button, the Receiver on the indoor unit or the remote control Avoid direct sun on the unit, shut remote control shows the function is under intense sun radiation. curtains or shades. requested on the display, but unit does Signal transmission is obstructed by severe Avoid sending signals when not acknowledge signal receipt with a beep and does not carry out the function. interference from an electromagnetic field. computers or household appliances (Food processors, coffee makers, etc.) are operating close by cellular or cordless telephones may also interfere with the control.
19
20
Water vapor (mist) emanating from the It is normal in heat pump operation, when Normal operation
21