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Injection nozzle with variable geometry High rangeability, 40:1 (water) and high steam cooling efficiency Combined control valve and injection nozzle in one unit Tight shut-off
High reliability and resistance against wear only one moving part the stem and control plug. Hard-faced control plug and injection nozzle with inner parts of high quality alloy steel. Simple installation in vertical, horizontal or sloping pipes min size, DN 150 mm/6".
General
The BTG Steam Desuperheater DA-4 is a combination of an injection nozzle and a control valve. It is inserted in a steam line of min DN 150 mm/6" (see tables 1 and 2 for dimensions). The nozzle is inserted in the steam pipe through a flanged pipe stud that is welded to the steam pipe.
Technical Data
Type BTG DA-4 Steam Desuperheater with mechanical water atomization and integrated spraywater control BTG 7 different injection nozzle sizes: A, B, C, D, E, EO and F with following max. Kv/Cvvalues: A = 0.22/0.25, B = 0.6/0.69, C = 1.6/1.8, D = 3.0/3.4, E = 4.7/5.4, EO = 6.4/7.4, F = 9.7/11.2 Almost equal percentage (logarithmic) fig. 3 40:1 DIN PN 16 - 400 ANSI 150 - 2500 550C/1022F
Manufactured by Capacity
Fig 1
BTG Steam Desuperheater DA-4 with mechanical water atomization and integrated spraywater control Stainless steel X20Cr13, ~equiv. to AISI 420, chromium plated Stainless steel X20Cr13, ~ equiv. to AISI 420, surface hardened Stainless steel X20Cr13, ~ equiv. to AISI 420, surface hardened Steel X90 CrMoV 18, ~equiv. to ASTM 440B. Graphite
-Stem
-Plug
Control characteristic (integr. control valve) Control range water Pressure class Max. steam temperature Material -Housing
-Atomizer
Data sheet
D526.01/11en
Desuperhheater
DA-4
-Stroke
19 mm/0.75" for sizes A - E 25 mm/1" for size EO 38 mm/1.5 for size F 0.2 - 1.0 bar / 3 - 15 psi or 0/4 - 20 mA Depends on pressure class and actuator. Average weight is 40 kg/88 lbs.
a) Water flow The minimum water flow for proper control function is 1/40 of the maximum flow that the selected nozzle will give at a specific pressure drop. b) Steam flow Calculate the turn down ratio of the installation as follows: calculate the steam velocity in the pipe at full load. See fig. 5 for min. permitted velocity in the pipe. Divide the max. calculated steam velocity with this value. Also check the steam velocity at min. steam flow. If the min. steam flow gives you a lower velocity than permitted fig. 5 a liner must be fitted in the pipe line or the pipe diameter has to be decreased. The liner IRP consists of an outer and an inner piping, the size of which is determined by the smallest steam flow required for an efficient steam cooling over a wide flow range. The IRP is delivered complete with the mounting stud for the desuperheater.
Then select the nozzle size fig. 4 which capacity curve is situated above the intersection of the corresponding cooling water flow and p water/steam. The pressure difference, water/steam should not be less than 3 bar/45 psi to ensure good atomization of the water, and not exceed 60 bar/870 psi to prevent erosion of the nozzle. 10 bar is a good average differential pressure.
D526.01/11en
CCI
Flow
Stroke
Fig 3
Fig 5
Pipe dimension
Installation Example
Fig 4
DA-4 Capacity
Fig 6 1 2 3 4 5 6 7 8 9
DA-4 Installation example Temperature sensor Temperature transmitter PID-controller BTG Steam Desuperheater DA-4 Connection for cooling water Superheated steam Desuperheated steam Condensate trap Control thermometer
Table 1 Connections see also figs. 7, 8 D mm/inch 150/6 200/8 250/10 300/12 350/14 400/16 450/18 500/20 600/24 700/28 800/32 B (approx) mm/inch 505/19.9 500/19.7 490/19.3 485/19.1 480/18.9 470/18.5 460/18.1 450/17.7 400/15.7 400/15.7 400/15.7
Connection
Fig 7
3
CCI
Desuperhheater
Dimensions
Fig 8
Table 2 Main Dimensions DA-4 see fig. 8 Pressure class Nozzle size PN** A-E0 A-E0 A-E0 A-E0 F F F 16-100 160 250-320 400 16-160 250-320 400 ANSI 150 300-600 900-1500 2500 150-600* 900-1500* 2500 mm/inch 175/6.9 175/6.9 210/8.3 275/10.8 200/7.9 250/9.9 300/11.8 mm/inch 160/6.3 168/6.6 235/9.3 310/12.2 215/8.5 215/8.5 280/11 mm/inch 257/10.1 265/10.4 342/13.5 450/17.7 320/12.6 320/12.6 410/16.1 A B C Flanges Steam DN** mm/inch 80/4 100/4 100/4 125/5 100/4 100/4 150/6 Water DN** mm/inch 50/2 50/2 50/2 65/2.5 65/2.5 65/2.5 65/2.5 Diameter () max. mm/inch 78/3.1 78/3.1 78/3.1 90/3.5 90/3.5 90/3.5 118/4.6
*) **)
DA-4F, size 4" can be mounted to a flange that is connected to pipe of max. schedule 120. DN = dimension nominale = size (ISO) PN = pression nominale = P (ISO)
Data sheet
Box 603, SE-661 29 Sffle, Sweden Phone +46 533 689 600, Fax +46 533 689 601 e-mail: info@ccivalve.se, www.ccivalve.com