Hammer mill Instruction manual

Type Diameter Speed Motor

WSS3000 660 mm 2,500 rpm 160 Kw, 2P

 Check points before operation Before checking, be sure to turn off electric power. When you start the operation after maintenance, please check the items mentioned below. Inside inspection Please open the doors on both side, and confirm whether there is nothing left inside the machine. Check of rotator direction When the flap gate of the upper casing is on the left side looking from the motor side, the rotor should turn clockwise. When the flap gate position is on the left side, the rotor should turn anti-clockwise. Vibration check After switching on the hammer mill, switch off immediately, and check whether there are revolution. If there is any vibration, check the balance of the hammer, i.e. the wear condition of hammer. Power consumption in No-load Please confirm the No-load ampere of motor. Operation of the hammer mill Raw material condition Material conditions to keep efficient operation are as follows. Material Size Moisture content Capacity adjustment Increase the throughput gradually up to the rating current of motor. Motor: Rating current: Air quantity The throughput capacity increases when air volume is increased. Little suction of air causes wear of the hammer and the screen, over milling and 150kwxP Amp. Waste wood. Scrap Iron and stone should be removed before feeding. Less than Less than 16% (As general raw material) any abnormal sound. If there are no problems, check the condition of vibration under the rated

fire because of the temperature rise of the product. Normal quantity of air Pressure loss Maintenance Bearing As this bearing rotates at a high speed, please pay attention to the kind of grease. Daily check of the bearing temperature is necessary. Temperature during operation Please measure bearing temperature regularly. The maximum temperature is 85 degree Celsius or less. Replenishment of grease Interval of replenishment: Kind of grease Name Puffing agent Base oil Drop point Use temp. range Hammer Hammer can be used if there is no excessive wear in 4 places. If a corner is worn 15mm at the first check, reverse the rotor and use the opposite side of the hammer plate. At this time, the direction of the flap gate must aoso be changed according to clause 1-(2). When the vibration gets biggercheck the wear condition of the hammer. In this case, measure the weight of the hammer and attach a hammer of the same weight to the place facing the first hammer to make balance. If the hammer worn too much it causes the following conditions. Decrease of capacity The size distribution of product is not uniform. Raw material overflows from the inlet. Screen Product size and capacity change by the screen opening size. Lithium grease Lithium soap Synthetic, (Polyvalent oil, Di-ester oil) 170 195 -50130 Every 100Hrs, strokes by grease gun. Every 500Hrs, Exchange of grease in the bearing: 140m3/min 100mmAq

Please change the screen before the body part is damaged. If the capacity decrease during operation, plugging of the screen may have occurred. The cause is mentioned below. There is too much moisture in the raw material Suction air is too little Suction air is too much Pyrite box There is a box at the bottom of the machine to take out pieces of iron which were fed by mistake. Please clean this box by draining and clean it after the operation. Exchange of worn parts Hammer The procedure for change of hammers is as follows. Please refer to the drawing IM-0011. In advance, please measure the weight of the hammer. And make a plan of the hammer placement so to set almost the same weight of the hammers in place facing each other. Confirm that the power supply is cut. Disassemble 2 parts of Inspection door(6) and4 parts of Pin exchange door(8). Adjust the pin position to the Pin exchange door(8). And fix the rotor not to turn during exchange work. Disassemble Pin stopper (28). Using tap screws at both ends of the pin, pull out the pin. As the hammers are dismantled, fill in the number to know the original position. When hammer are moved by reversing, set the hammer to the same position. And when you change to the new hammer, set it according to the clause When a pin is worn, change it with a new pin. Please change the next pin in the same way. Screen Open the doors on both side. After removing Screen installation bolts (21-L) (21-M9, reverse Screen frame (21). After removing Screen installation bolts (20-J) (20-K), exchange the Screen (20). Please confirm the gap between Screen (20) and Hammer(24) is 19mm. Close the Screen frame (21), and close the door(2)

 Parts list 1. Lower casing 2.Door 3.Dust cover 4.Dust seal 5.Dust seal 7.Pyrite box 8.Pin exchange door 9.Upper casing 10.Flap gate frame 11.Flap gate 12.Lever 13.Liner(1), BQM16x50, N, SW 14.Liner(2), BQM16x60,N,SW 15.Side liner(1), BQM16x50, N, SW 16.Side liner(2),BQM16x60,N,SW 17.Side liner(3),BQM16x60,N,SW 18.Side liner(4),BQM16x60,N,SW 19.Side liner(5),BQM16x60,N,SW 20.Screen M16x50, N, W, SW M12x45, SW 21.Screen frame M20x40, W M20x55, W 22.Shaft, AW29, AN29, AW24, AN24 23.Bearing 22213EAE4 C3 AW13, AN13 24.Hammer 25.Spider 26.End disk 27.Hammer pin 28.Pin stopper, M8x15, SW 29.Seal ring 8t x 10w x 740L 8t x 10w x 585L SH-0038 Bearing housing 0039 Bearing cover(1) 0040 Bearing cover(2) 0040Ring 0041Labyrinth collar 0041Labyrinth collar

6.Inspection door