You are on page 1of 140

F

MODULAR VALVES

Maximum Flow Valve Type Maximum Operating Pressure MPa (PSI) 25(3630) 31.5(4570) 25(3630) 25(3630) 25(3630) .5 1 2 1 5 10 005 01 01 03 03 06 10 5 20 10 50 100 50 200 100 U.S.GPM 200 Catalogue No.

500 1000 L /min Pub. EC-1401 Pub. EC-1402 Pub. EC-1403 Pub. EC-1404 Pub. EC-1405

005 Series Modular Valves 01 Series Modular Valves 03 Series Modular Valves 06 Series Modular Valves 10 Series Modular Valves

Maximum Flow for Throttle and Check Modular Valves.

Pub. EC-1401

005 SERIES
General Information Up to 25 MPa (3630 PSI), 10 L /min (2.6 U.S.GPM)
These modular valves have the same mounting surface as those for the DSG-005 solenoid operated directional valves and a uniform thickness. Several of them can be stacked and bolted together into a hydraulic circuit. Because of this compactest design, the valves fit in a narrow space, so they are optimal for machine tools, work vehicles and labor-saving machines.

MODULAR VALVES

Modular Valve Type


Class Model Numbers Graphic Symbols Page

Solenoid Operated Directional Valves DSG-005---30/3090 P Throttle and Check Valves (for "A&B-Lines", Metre-out) MSW-005-X-10/1090 Throttle and Check Valves (for "A&B-Lines", Metre-in) MSW-005-Y-10/1090 Pilot Operated Check Valves (for "B-Line") MPB-005-2-10/1090 Pilot Operated Check Valves (for "A&B-Lines") MPW-005-2-10/1090 Base Plates MMC-005--10/1080/1090 Bolt Kits MBK-005--10/1090 T B A

Refer to the Catalogue No. Pub.EC-0401.

Flow Control Valves

Directional Control Valves

Base Plates and Mounting Bolts

11

Example of Stacking Configuration

005 Series Solenoid Operated Directional Valve (DSG-005)

Modular Valves
P T B A B W A B A

Base Plate (MMC-005)

No.1

005 SERIES
Instructions / Assembly
Instructions

MODULAR VALVES

Caution in the selection of valves and circuit designing The selection of modular valves, to suit a particular function or hydraulic circuit, are made in exactly the same way as conventional valves taking into account of the flow and pressure of each valve to be used. In some cases, the stacking system may be restricted, so please refer to the following instructions for stacking sequence. Please note, that when designing a system using modular stacking valves, due consideration should be given to working space for future maintenance. Stacking sequence when using pilot operated check valves and throttle and check valves (metre-out). In A to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. The pressure so generated acts to shut the pilot operated check valve and eventually creates an open and shut operation of the valve repeatedly which may cause the cylinder to have a knocking effect (the same effect will occur in the case of B to T flow). Therefore, the stacking sequence in the drawing right (correct) is required in this combination.
(Incorrect) (Correct)

Assembly
Assebly should be carried out in clean environment conditions and in accordance with the following procedure. Cautious attention should be paid to ensure that the valves and their mounting surface are clean and free from dirt or other foreign materials. Assembly Procedure: (1) Referring to the circuit diagram, stack up the modular valves and solenoid operated directional valve, while setting their O-ring sides facing toward the mounting side and ensuring the correspondence between locating pin and pin slot. (2) Make both valve sides straight. (3) Take 4 bolts from the mounting bolt kit and tighter them in the specified torque.

Solenoid Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-Out) Pilot Operated Check Valve (for "A&B-Lines")

Mounting Bolt Kits Solenoid Operated Directional Valve

SOL a

SOL b

Modular Valves

CAUTION
Keep all installation holes and clean. Failure to do this may cause fire due to oil leakage. Before installing the product, be sure all specified bolts are tightened to the specified torque levels. Tightening to levels outside specifications may cause improper operation, damage, oil leakage, etc.

No.2

005 SERIES
Specifications / Hydraulic Fluids / Others
Specifications

MODULAR VALVES

Maximum Operating Pressure ....................................................................... 25 MPa (3630 PSI) Maximum Flow Rate ........................................................................... 10 L /min (2.6 U.S. GPM) Number of Stack ....................................................................................................... 1 - 3 stacks
Solenoid operated directional valve is included in the number of stack. 005 Series Solenoid Operated Directional Valves

YUKEN 005 SERIES MODULAR VALVES are designed for use with solenoid operated directional valve having an interface such as yuken's DSG-005. Please refer to the Catalogue No. Pub. EC-0401 for details.

Hydraulic Fluids
Fluid Types Any type of hydraulic fluid listed in the table below can be used.
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Temperatures Always be sure to use hydraulic fluids within the stipulated conditions shown below: Viscosity: 15 to 200 mm2/s (77 to 900 SSU), Temperature: -15 to +60C (5 to 140F) Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 11. Use 20 m or finer line filter.

Base Plates and Sub-Plates


When mounting the modular valves, use base plates and sub-plates specified below. If these base plates and the sub-plates are not used, ensure that the mounting surface has a good machined finish.
Base Plates Model Numbers MMC-005- -10/1080/1090 Page 8 Sub-Plates Model Numbers DSGM-005 -10/1080/1090 Page

Pressure Drop
Pressure drop curves of the modular valves are those based on viscosity of 30 mm2/s (141 SSU) and specific gravity of 0.850. When using the modular valves in conditions other than the above mentioned, find the appropriate values referring to the following table and formula. For any other viscosity, multiply the factors in the table below.
Viscosity mm2/s 15 20 30 40 50 60 70 80 90 100 SSU 77 98 141 186 232 278 324 371 417 464 0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35

For the details of Sub-Plate, see the following DSG-005 Catalogue: Catalogue No.Pub-EC-0401.

Factor

Mounting Bolts
005 series modular valves are mounted using four socket head cap screws which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly with the specified torque.
Bolt Kit Model Numbers MBK-005--10 MBK-005--1090 Tightening torque Nm (in. 1bs.) 2.5 - 3.5 (22 - 30)

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the following formula. P'= P (G'/0.850)

No.3

005 Series Throttle and Check Valve For "A&B" Lines : MSW-005--10/1090
Specifications / Others
Specifications
Model Number MSW-005--10/1090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 10 (2.6)

MODULAR VALVES

Model Number Designation

MSW
Series Number MSW : Throttle and Check Valve for A&B-Lines

-005
Valve Size

-X
Direction of Flow X : Metre-out Y : Metre-in

-10
Design Number

Design Standard Refer to

005

10

Design Standards : None ................. Japanese Standard "JIS" and European Design Standard 90 ...................... N. American Design Standard

Graphic Symbols
Metre-out Metre-in

Flow Adjustment
To make flow rate adjustment, loosen the lock nut and turn the flow adjustment screw clockwise or anticlockwise. To throttle the flow, turn the screw clockwise. Be sure to retighten the lock nut firmly after the adjustment of the flow rate is completed.
P T B A P T B A

MSW-005-X

MSW-005-Y

Typical Performance Characteristics


Hydrauric Fluid : Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850 Pressure Drop for P&T-Lines
PSI 15 Pressure Drop 10 0.05 5 0 0 0 0 2 4 6 8 10 L /min MPa 0.10 PSI 100 Pressure Drop 80 60 40 20 0 0.6 0.4
Throttle Fully Closed Throttle

Pressure Drop for Free Flow


MPa 0.8

0.2 Fully Open 0 0 0 5 10 L /min

0.5 1.0 1.5 2.0 2.5 U.S.GPM Flow Rate

Metred Flow vs. Screw Position


U.S.GPM L /min 10 2.5 8 2.0 Flow Rate 1.5 1.0 0.5 0 6 4 2 0 0 P=3.5(510) P=2(290) P=1(145) P=0.5(70) 1 2 3 4 5 Turn of Flow Adj. Screw 6 7 (Fully Open) P=Differential Pressure MPa (PSI) P=25(3630) P=20(2900) Pressure Drop P=14(2030) P=10(1450) P=7(1020) P=5(730) PSI 100 80 60 40 20 0 0.2 0 0 0 0.6 0.4 MPa 0.8

0.5 1.0 1.5 2.0 2.5 U.S.GPM Flow Rate

Pressure Drop at Throttle Fully Open

10 L /min

0.5 1.0 1.5 2.0 2.5 U.S.GPM Flow Rate

No.4

005 Series Throttle and Check Valve For "A&B" Lines


Installation Drawing / Spare Parts List
MSW-005- X -10/1090 Y
4.5(.18) Dia. Through 4 Places 4 (.16) 70(2.95) 40 (1.57) 28 (1.10) P B T Fully Extended 44(1.73) A 23.5 (.93) 2.5(.10) Dia. 4(.16) Deep 2 (.08) Lock Nut 8(.31) Hex.

MODULAR VALVES

Fully Extended 116(4.57)

33 (1.30)

DIMENSIONS IN MILLIMETRES (INCHES)

25 (.98)

Flow. Adj. Screw 2.5(.10) Hex. Soc. INC. 30 (1.18)

Mounting Surface (O-Rings Furnished)

3 (.12)

MSW-005-X : 16(.63) MSW-005-Y : 15(.59)

Locating Pin 2(.08) Dia.

Approx. Mass : 0.5 kg (1.1 lbs.)

Spare Parts List MSW-005- X -10/1090 Y

10

3 8 9

11 5 4

List of Seals
Item 8 9 10 11 Name of Parts O-Ring O-Ring O-Ring Back Up Ring Part Numbers SO-NA-P3 SO-NB-P10 SO-NB-P5 SO-BB-P3 Qty. 2 2 4 2 Remarks

Included in Seal Kit Kit No. : KS-MSW-005-10

Note : When ordering seals, please specify the seal kit number from the table above.

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.5

005 Series Pilot Operated Check Valve For "B" Line : MPB-005-2-10/1090 For "A&B" Lines : MPW-005-2-10/1090
Specifications / Others
Specifications
Model Number MPB-005-2-10/1090 MPW-005-2-10/1090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 10 (2.6)

MODULAR VALVES

Model Number Designation

MPW
Series Number MPB : Pilot Operated Check Valve for B-Line MPW : Pilot Operated Check Valve for A&B-Lines

-005
Valve Size

-2
Cracking Presure MPa (PSI)

-10
Design Number

Design Standard

005

2 : 0.2 (29)

10

Refer to

Graphic Symbols

Design Standards : None ................. Japanese Standard "JIS" and European Design Standard 90 ...................... N. American Design Standard
P T B A

MPB-005

Typical Performance Characteristics


Hydrauric Fluid : Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850 Pressure Drop for Free Flow / Reversed Controlled Flow
PSI 140 120 Pressure Drop 100 80 60 40 20 0 0.2 Min. Pilot Pressure (PP) 0 0 0 2 4 6
Reversed Controlled Flow P T B A

MPW-005

MPa 1.0 0.8


Free Flow

0.6 0.4 PSI 160 140 120 100 80 60 40 20 0


A-Line: MPB-005 P&T-Line: MPB/MPW-005

Min. Pilot Pressure


MPa 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0 5 10 15 2000 20 25 MPa
PP P1

10 L /min

0.5 1.0 1.5 2.0 2.5 U.S.GPM Flow Rate

P2

Pressure Drop
PSI Pressure Drop MPa 0.10 10 0.05 5 0 0 0 0 2 4 6 8 10 L /min

1000

PSI 3000 3500 Supply Pressure (P2)

0.5 1.0 1.5 2.0 2.5 U.S.GPM Flow Rate

No.6

005 Series Pilot Operated Check Valve For "B" and "A&B" Lines
Installation Drawing / Spare Parts List
MPW-005-2-10/1090
4.5(.18) Dia. Through 4 Places 4 (.16) 93(3.66) 40 (1.57) 32.5(1.28) 28 (1.10) P 25 (.98) B T 28.7 (1.13) 85.4(3.36) A

MODULAR VALVES

Mounting Surface (O-Rings Furnished)

3 (.12)

2(.08) Dia. Locating Pin

30 (1.18)

33 (1.30)

2 (.08)

2.5(.10) Dia. 4(.16) Deep

Approx. Mass : 0.5 kg (1.1 lbs.)

DIMENSIONS IN MILLIMETRES (INCHES)

MPB-005-2-10/1090
64(2.52) 60.2(2.37) 6(.24)

P B T A

Approx. Mass : 0.4 kg (0.9 lbs.)

For other dimensions, refer to the "MPW-005".

Spare Parts List MPW-005-2-10/1090 MPB-005-2-10/1090

8 5

7 9

8 5

2 7

List of Seals
Item 8 9 Name of Parts O-Ring O-Ring Parts Numbers SO-NB-P12 SO-NB-P5 Qty. MPW MPB 2 1 4 4

List of Seal Kits


Model Numbers MPB-005 MPW-005 Seal Kit Numbers KS-MPB-005-10 KS-MPW-005-10

Note:When ordering seals, please specify the seal kit number from the table right.

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.7

Base Plates For 005 Series Modular Valves MMC-005--10/1080/1090


Specifications / Others
Specifications
Maximum Operating Pressure ....... . 25 MPa (3630 PSI)

MODULAR VALVES

Model Number Designation

MMC
Series Number

-005
Plate Size 1 2 3 4 5

-5
Number of Stations : 1 Station : 2 Stations : 3 Stations : 4 Stations : 5 Stations

-10
Design Number

Design Standarad None : Japanese Standard "JIS" 80 : European Design Standard 90 : N.American Design Standard

MMC : Base Plate

005

10

Instructions
Port Used: Base plate has more than one pressure port "P" and tank port "T". Any one of these ports or two or more ports nay be used. However, please note that the ports marked with (P) or (T) in the drawing are normally plugged. Remove the plugs when using such ports. Make sure that ports that are not cuurently used are properly plugged.
(P) T

Graphic Symbols
(P) T B A P (T)

MMC-005-1
P (T) B A B A

MMC-005-2-5

Mounting Surface Dimensions for 005 Series Modular Valve


When standard base plates (MMC-005) are not used, the mounting surface described on the right must be prepared. The mounting surface should have a good machined finish.
Min. Pitch 36 (1.42) B P A 14 (.55) 20.75 (.82) 28 (1.10) 40 (1.57) 7.25 (.29) 3.5 (.14) 21.5 (.85) 25 (.98) 33 (1.30) 2.5(.10) Dia. 4(.16) Deep 12.5(.49) 3.5(.14) Dia. Max. 4 Places 4 (.16) 6 (.24) "C" Thd. "E" Deep 4 Places

25 (.98)

Design Std. Japanese Std. "JIS" and European Design Std. N. American Design Std.

"C" Thd. M4 No.8 - 32 UNC

"E" 8 (.31) 10 (.39)

DIMENSIONS IN MILLIMETRES (INCHES)

No.8

Base Plates For 005 Series Modular Valves


Installation Drawing
MMC-005-1-10/1090
Tank Port (T) "C" Thd. (10 Design Only) 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places 70(2.76) 50 (1.97) 25 22.5 (.98) (.89) 10 (.39)

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

"E" Thd. "F" Deep 4 Places Port Holes 3.5(.14) Dia. 4 Places

72(2.83) 46 (1.81) 36 (1.42)

P T A

28 22 (.87) (1.10)

Approx. Mass : 2.8 kg (6.2 lbs.)

45 (1.77) 53(2.09) 18(.71) 35(1.38)

2.5(.10) Dia. 4(.16) Deep

Cylinder Port "A" "C" Thd.

53(2.09) 27(1.06) 18(.71)

72(2.83)

21(.83)

36(1.42)

54(2.13) 18(.71)

62(2.44)

(P) T

36(1.42)

(T)

Tank Port "T" "C" Thd.

Cylinder Port "B" "C" Thd.

Tank Port (T) "C" Thd.

Pressure Port "P" "C" Thd.

21(.83)

MMC-005--10/1090
Number of Station (2-5 Stations)
L1 10 (.39) L2

21(.83)

Tank Port (T) "C" Thd. Threaded Holes 4 Places-Each Station Port Holes 4 Places-Each Station 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places
B T A P T A B P T A B P T A B

72(2.83) 36(1.42)

22 28 (.87) (1.10)

25(.98) 22.5 (.89) 53(2.09) 18(.71) Pitch 35 36 (1.38) (1.42)


A A

Pitch 36 (1.42)

45 (1.77)

46 (1.81) 2.5(.10) Dia. 4(.16) Deep, For Valve Locating Pin-Each Station

53(2.09) Pressure Port (P) "C" Thd.


A A P

18(.71)

62(2.44)

54(2.13)

(P) T

72(2.83)

36(1.42)

18(.71)

B B

21(.83)

36(1.42)

43 (1.69)

(T)

Tank Port "T" "C" Thd.

Cylinder Port "B" "C" Thd. Cylinder Port "A" "C" Thd.

Tank Port (T) "C" Thd.

26 (1.02) 45 (1.77)

21(.83)

21(.83)

Pressure Port "P" "C" Thd.

For other dimensions, refer to the above Model MMC-005-1. Model Numbers MMC-005--10 MMC-005--1090 Thread Size "E" Thd. "C" Thd. Rc 3/8 M4 3/8 NPT No. 8-32 UNC Dimensions mm (Inches) L1 L2 106 (4.17) 86 (3.39) 142 (5.59) 122 (4.80) 178 (7.01) 158 (6.22) 214 (8.43) 194 (7.64) Dimensions mm (Inches) F 8 (.31) 10 (.39) Approx. Mass kg (lbs.) 4.3 ( 9.5) 5.8 (12.8) 7.2 (15.9) 8.7 (19.2)

Model Numbers MMC-005-2 MMC-005-3 MMC-005-4 MMC-005-5

No.9

Base Plates For 005 Series Modular Valves


Installation Drawing
MMC-005-1-1080
85.6(3.37) 70(2.76) 50 (1.97) 25 22.5 (.98) (.89) 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places 7.8(.31) 10 (.39) M4 Thd. 10(.39) Deep 4 Places Port Holes 3.5(.14) Dia. 4 Places 72(2.83)
P T A

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

22 28 (.87) (1.10)

Approx. Mass : 2.8 kg (6.2 lbs.)

2.5(.10) Dia. 4(.16) Deep

53(2.09) 18(.71)

Cylinder Port "A" 3/8 BSP.F Thd.

35(1.38) 27(1.06)

53(2.09) 18(.71)

72(2.83)

21(.83)

62(2.44)

54(2.13) 18(.71)

(P)

36(1.42)

36(1.42)

(T)

21(.83)

Tank Port "T" 3/8 BSP.F Thd.

Cylinder Port "B" 3/8 BSP.F Thd.

Tank Port (T) 3/8 BSP.F Thd.

21(.83)

Pressure Port "P" 3/8 BSP.F Thd.

Pipe Plug For Bonded Seal 4 Places

MMC-005--1080

7.8(.31) 10 (.39)

Number of Station (2-5 Stations)

L1 L2

7.8(.31) Threaded Holes 4 Places-Each Station Port Holes 4 Places-Each Station


B T A B T A P

72(2.83) 36(1.42)

22 28 (.87) (1.10)

B T A P T A

B P

25(.98) 22.5 (.89) 53(2.09) 18(.71) Pitch 35 36 (1.38) (1.42)


A A

46 (1.81) 2.5(.10) Dia. 4(.16) Deep, For Valve Locating Pin-Each Station

8.8(.35) Dia. Through 14(.55) C'Bore 2 Places

Pitch 36 (1.42) Pressure Port (P) 3/8 BSP.F Thd.


A A

53(2.09) 18(.71)

62(2.44)

54(2.13)

(P) T

72(2.83)

36(1.42)

18(.71)

B B

21(.83)

43 (1.69)

(T)

21(.83)

36(1.42)

Tank Port "T" 3/8 BSP.F Thd.

Cylinder Port "B" 3/8 BSP.F Thd. Cylinder Port "A" 3/8 BSP.F Thd.

Tank Port "T" 3/8 BSP.F Thd.

26 (1.02) 45 (1.77)

21(.83)

Pressure Port "P" 3/8 BSP.F Thd.

For other dimensions, refer to the above Model MMC-005-1. Detail of Pipe Plug Model Numbers MMC-005-2 MMC-005-3 MMC-005-4 MMC-005-5 Dimensions mm (Inches) L1 L2 106 (4.17) 86 (3.39) 142 (5.59) 122 (4.80) 178 (7.01) 158 (6.22) 214 (8.43) 194 (7.64) Approx. Mass kg (lbs.) 4.3 ( 9.5) 5.8 (12.8) 7.2 (15.9) 8.7 (19.2)
Bonded Seal Part No.SG-FB-3/8 Pipe Plug Part No.900-V33905

No.10

Mounting Bolt Kits For 005 Series Modular Valve MBK-005--10/1090


Model Number Designation / Others
To mount the valves, four M4 bolts are used. The combination of valves varies with circuits. So, we have several mounting bolt kits suitable for different valve combinations. From the selection chart, choose a necessary bolt kit and specify it with model number when ordering.

MODULAR VALVES

Model Number Designation

MBK
Series Number MBK: Bolt Kits for Modular Valves

-005
Size of Modular Valve 005

-02
Bolt Number 01,02,03 (Refer to the following chart)

-10
Design Number
10

Design Standard None : Japanese Standard "JIS" and European Design Standard 90 : N.American Design Standard

F
Bolt Kits Selection Chart
Model Numbers MBK-005-01-10 MBK-005-02-10 MBK-005-03-10 Quantity of valves to be stacked Solenoid Operated Directional Valve Modular Valve (DSG-005) 1 1 1 0 1 2 Approx. Mass g (1bs.) 18(.04) 30(.07) 40(.09)
SOL a SOL b

Bolts Kit Composition: ..... 4 Pcs. Soc. Hd. Cap Screw Tightening Torque: 2.5 - 3.5 Nm (22-31 in. lbs.)
Mounting Bolt Kit Solenoid Operated Directional Valve

The solenoid operated directional valve comes with mounting bolts.

Modular Valves

005 Series Modular Valves

MBK-005--10/1090
E "D" Dia. C A B

Model Numbers MBK-005-01-10 MBK-005-02-10


"F" Thd.

Dimensions A 35 (1.38) 65 (2.56) 95 (3.74) 35 (1.38) 65 (2.56) 95.2 (3-3/4) 22.4 (.88) 20 (.79) B

mm (Inches) C D E

"F" Thd.

4 (.16)

7 (.28)

3 (.12)

M4

MBK-005-03-10 MBK-005-01-1090 MBK-005-02-1090 MBK-005-03-1090

4.17 (.164)

6.86 (.27)

3.62 (.143) No. 8-32 UNC

No.11

Pub. EC-1402

01 SERIES
General Information Up to 31.5 MPa (4570 PSI), 35 L /min (9.25 U.S.GPM)

MODULAR VALVES

Mounting Surface : ISO 4401-AB-03-4-A, CETOP-3, NFPA-D01

The modular valves are functional elements with which a hydraulic system can be composed and built easily by stacking them with the mounting bolts. Therefore, no piping is required for the manufacture of the hydraulic systems. Yuken's 01 Series Modular Valves are widely used to compose the hydraulic systems for the various industrial equipment including machine tools, special purpose machines and injection moulding machines. The valves have standardized mounting surface conforming to ISO 4401-AB-03-4-A and optimum thickness for the stacking.

Example of Stacking Configuration

P T B A B A B A B A B A B A

1/8, Solenoid Operated Directional Valve (DSG-01)

Modular Valves

Base Plate (MMC-01)

No.1

01 SERIES
Type of Modular Valve
Type of Modular Valve
Class Class Model Numbers Solenoid Operated Directional Valve (S-)DSG-01---60/6090 T-DSG-01---60 G-DSG-01---50/5090
Releif Valves (for "P-Line")

MODULAR VALVES
Graphic Symbols P T B A

Graphic Symbols

Page

Model Numbers
Flow Control Valves (for "P-Line")

Page

22

MFP-01-10/1090
Flow Control and Check Valves (for "A-Line", Metre-out)

22

A 7

MFA-01-X-10/1090
Flow Control and Check Valves (for "A-Line", Metre-in)

MBP-01--30/3090 MBA-01--30/3090 MBB-01--30/3090 MRP-01--30/3090 MRA-01--30/3090 MRB-01--30/3090 MBR-01--30/3090


Sequence Valves (for "P-Line") Brake Valves Reducing Valves (for "B-Line") Reducing Valves (for "A-Line") Reducing Valves (for "P-Line") Releif Valves (for "B-Line") Releif Valves (for "A-Line")

22

MFA-01-Y-10/1090 7
Flow Control and Check Valves (for "B-Line", Metre-out)

22

MFB-01-X-10/1090 7
Flow Control and Check Valves (for "B-Line", Metre-in)

22

MFB-01-Y-10/1090 10
Flow Control and Check Valves (for "A&B-Lines", Metre-out)

22

MFW-01-X-10/1090 10
Flow Control and Check Valves (for "A&B-Lines", Metre-in)

22

Pressure Control Valves

MFW-01-Y-10/1090 10
Temperature Compensated Throttle and Check Valves (for "A-Line", Metre-out)

26

MSTA-01-X-10/1090 13 Flow Control Valves


Temperature Compensated Throttle and Check Valves (for "B-Line", Metre-out)

26

MSTB-01-X-10/1090
Temperature Compensated Throttle and Check Valves (for "A&B-Lines", Metre-out)

MHP-01--30/3090 MHA-01--30/3090 MJP-01-M---10/1090 MJA-01-M---10/1090 MJB-01-M---10/1090


Pressure Switches Valves (for "B-Line") Pressure Switches Valves (for "A-Line") Pressure Switches Valves (for "P-Line") Counterbalance Valves (for "A-Line")

15

26

MSTW-01-X-10/1090
Throttle Valves (for "P-Line")

15

30

MSP-01-50/5090
Check and Throttle Valves (for "P-Line")

18

32

MSCP-01-30/3090 18
Throttle and Check Valves (for "A-Line", Metre-out)

34

MSA-01-X-50/5090 18
Throttle and Check Valves (for "A-Line", Metre-in)

34

MSA-01-Y-50/5090
Throttle and Check Valves (for "B-Line", Metre-out)

For the details of solenoid operated directional valves, see the following catalogues: (S-)DSG-01---60/6090 Pub.EC-0402 T-DSG-01---60 G-DSG-01---50/5090 : Pub.EC-0405

34

MSB-01-X-50/5090
Throttle and Check Valves (for "B-Line", Metre-in)

34

MSB-01-Y-50/5090
Throttle and Check Valves (for "A&B-Lines", Metre-out)

34

MSW-01-X-50/5090
Throttle and Check Valves (for "A&B-Lines", Metre-in)

34

MSW-01-Y-50/5090
Throttle and Check Valves (for "A&B-Lines", Metre-out, Metre-in)

34

MSW-01-XY-50/5090
Throttle and Check Valves (for "A&B-Lines", Metre-in, Metre-out)

34

MSW-01-YX-50/5090

No.2

01 SERIES
Type of Modular Valve
Type of Modular Valve
Class Model Numbers Solenoid Operated Directional Valve (S-)DSG-01---60/6090 T-DSG-01---60 G-DSG-01---50/5090
Check Valves (for "P-Line")

MODULAR VALVES

Graphic Symbols

Page

A 38

MCP-01--30/3090 MCT-01--30/3090
Anti-Cavitation Valves Check Valves (for "T-Line")

38

Directional Control Valves

MAC-01-30/3090
Pilot Operated Check Valves (for "A-Line")

39

MPA-01--40/4090 MPB-01--40/4090

40

Pilot Operated Check Valves (for "B-Line")

40

Pilot Operated Check Valves (for "A&B-Lines")

MPW-01--40/4090
End Plates (Blocking plates)

40

42

MDC-01-A-30/3090
End Plates (Bypass plates)

42

Modular Plates and Mounting Bolts

MDC-01-B-30/3090
Connecting Plates (for "P&A-Lines")

43

MDS-01-PA-30/3090
Connecting Plates (for "P&B-Lines")

43

MDS-01-PB-30/3090
Connecting Plates (for "A&T-Lines")

43

MDS-01-AT-30/3090 MMC-01--40/4080/4090 MBK-01--30/3090


Bolt Kits Base Plates

44

47

For the details of solenoid operated directional valves, see the following catalogues: (S-)DSG-01---60/6090 Pub.EC-0402 T-DSG-01---60 G-DSG-01---50/5090 : Pub.EC-0405

No.3

01 SERIES
Instructions
Instructions

MODULAR VALVES

Caution in the selection of valves and circuit designing The selection of modular valves, to suit a particular function or hydraulic circuit, are made in exactly the same way as conventional valves, taking into account of the flow and pressure of each valve to be used. In some cases, the stacking system may be restricted, so please refer to the following instructions for stacking sequence. Please note, that when designing a system using modular stacking valves, due consideration should be given to working space for future maintenance.
Stacking sequence when using reducing valves (for "A" or "B" line) and pilot operated check valves. Because reducing valves are spool type, there is an internal leakage. In the stacking sequence shown in the drawing left (incorrect), the cylinder moves due to leakage through the pilot pressure line . Consequently, retaining the position of the cylinder using a pilot operated check valve becomes impossible. The stacking sequence shown in the drawing right (correct) is required in order to retain the cylinder position.
(Incorrect) (Correct)

Solenoid Operated Directional Valve Pilot Operated Check Valve (for "A&B-Lines") Reducing Valve (for "B-Line") P T B A P T B A

Stacking sequence when using reducing valves (for "A" or "B" line) and throttle and check valves (for metreout). In B to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. Depending upon the pressure so generated, the reducing valve may perform a pressure reducing function which causes a shortage of output power of the cylinder and spoils the smooth operation of the cylinder. Therefore, stacking sequence in the drawing right (correct) is required in this combination.

(Incorrect)

(Correct)

Solenoid Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-out) Reducing Valve (for "B-Line") P T B A P T B A

Stacking sequence when using pilot operated check valves and throttle and check valves (metre-out). In A to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. The pressure so generated acts to shut the pilot operated check valve and eventually creates an open and shut operation of the valve repeatedly which may cause the cylinder to have a knocking effect (the same effect will occur in the case of B to T flow). Therefore, the stacking sequence in the drawing right (correct) is required in this combination.

(Incorrect)

(Correct)

Solenoid Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-out) Pilot Operated Check Valve (for "A&B-Lines") P T B A P T B A

Stacking sequence when using brake valves and throttle and check valves. In the drawing left (incorrect), pressure is generated at part (a load pressure and a back pressure from throttle effect). For structual reasons of the brake valve, the load pressure and back pressure act to open the valve, therefore, the setting pressure should be more than the pressure equal to the load pressure plus back pressure (Pa + Pb). If the setting pressure is less than Pa + Pb, the brake valve acts and brakes the movement of the actuator in operation, this eventually reduces the speed of the actuator. On the contrary, if the setting pressure is more than Pa + Pb, shock may occur when braking the actuator since the setting pressure is too high against the load pressure. Therefore, the stacking sequence in the drawing right (correct) is required in this combination.

(Incorrect)

(Correct)

Solenoid Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-out) Brake Valve P T B A P T B A

No.4

01 SERIES
Specifications / Hydraulic Fluids / Others
Specifications

MODULAR VALVES

Max. Operating Pressure ............................................................................ 31.5 MPa (4570 PSI) Max. Flow ..................................................................................... 35 L /min (9.25 U.S. GPM) 1 Number of Stack ................................................................................................... 1 to 5 stacks 2
1. 60 L /min (15.9 U.S.GPM) for throttle modular (MSP) and throttle and check modular (MSA/MSB/MSW) valves. 2. Solenoid operated directional valve is included in the number of stack. If the working pressure is above 25 MPa (3630 PSI), the maximum number of layers in a stack is 4 including the solenoid operated directional valve.

1/8 Solenoid Operated Directional Valves

YUKEN 01 SERIES MODULAR VALVES are designed for use with solenoid operated directional valve having an ISO 4401-AB-03-4-A (CETOP-3, NFPA-D01) interface such as Yuken's DSG-01. Please refer to the Catalogue No. Pub. EC-0402 for details.

Hydraulic Fluids
Fluid Types Any type of hydraulic fluid, listed in the table below can be used.
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Temperatures Always be sure to use hydraulic fluids within the stipulated conditions shown below: Viscosity: 15 to 400 mm2/s (77 to 1800 SSU), Temperature: -15 to +70C (5 to 160F) Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638Grade 12. Use 25 m or finer line filter.

Base Plates and Sub-Plates


When mounting the modular valves, use base plates and sub-plates specified below. If these base plates and the subplates are not used, ensure that the mounting surface has a good machined finish.
Base Plates Model Numbers MMC-01--40/4080/4090 Page 44 Sub-Plates Model Numbers DSGM-01--30/3080/3090 Page

For the details of Sub-Plate, see the following DSG-01 solenoid operated directional valve catalogue: Catalogue No. Pub. EC-0402.

Mounting Bolts
01 series modular valves are mounted by using stud bolts which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly with the specified torque.
Bolt Kit Model Numbers MBK-01--30 MBK-01--3090 Tightening torque Nm (in. lbs.) 5-6 (44-53) [6-7 (53-62)]

Where working pressure is above 25 MPa (3630 PSI), use the tightening torques shown in the parentheses.

No.5

01 SERIES
Assembly / Pressure Drop
Assembly

MODULAR VALVES

Assembly should be carried out in clean conditions and in accordance with the following procedure. Cautious attention should be paid to ensure that the interface of the valves are clean and free from dirt or other foreign materials. Assembly Procedure: 1) Screw-in the four stud bolts, fully into the tapped holes on the mounting surface of the specified base plate, sub-plate or manifold. 2) Facing the O-ring fitted surfaces to the base plate, stack the modular and solenoid operated directional valves in accordance with the circuit diagram. Use stud bolts, while taking care that the pitches of the mounting holes differ as shown below.
P
32.5 (1.28) Nut Stud Bolt
SOL a SOL b

Mounting Bolt kits

Solenoid Operated Directional Valve

Modular Valves

B T

31 (1.22)

Base Plate

3) Align both the end of the valves stacked. 4) Screw-in the four nuts onto the stud bolts and tighten with the specified torque. After the test run, be sure to re-tighten the nuts firmly with the specified torque.

[Example] 01 Series Modular Valves

CAUTION
Keep all installation holes and surface clean. Failure to do this may cause fire due to oil leakage. Before installing the product, be sure that all specified bolts are tightened to the specified torque levels. Tightening to levels outside specifications may cause improper operation, damage, oil leakage, etc.

Pressure Drop
Pressure drop curves of the modular valves are those based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850. When using the modular valves in conditions other than the above mentioned, find the appropriate values referring to the following table and formula. For any other viscosity, multiply the factors in the table below.
Viscosity mm2/s SSU 15 77 20 98 30 40 50 60 70 80 90 100 141 186 232 278 324 371 417 464

Factor

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the following formula. P'= P (G'/0.850)

No.6

1/8, Relief Valves For "P" Line: MBP-01--30/3090 For "A" Line: MBA-01--30/3090 For "B" Line: MBB-01--30/3090
Specifications / Others

MODULAR VALVES

Specifications
Model Numbers MBP-01--30/3090 MBA-01--30/3090 MBB-01--30/3090 Max. Operating Pressure MPa (PSI) 21 (3050) Max. Flow L /min (U.S.GPM) 35 (9.25)

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MBP
Series Number MBP : Relief Valve for P-Line MBA : Relief Valve for A-Line MBB : Relief Valve for B-Line

-01
Valve Size

-C
Pres. Adj. Range MPa (PSI) C: -14 1 (-2030) H: 7-21 (1020-3050)

-30
Design Number

Design Standard

F
2

01

30

Refer to

1. See the "Minimum Adjustment Pressure" of the next page for the item marked . 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. In case of a small flow, the setting pressure may become unstable. To avoid this, refer to the minimum flow characteristic curve of the next page and use the valve within a range as shown with .

Graphic Symbols

MBP-01

MBA-01

MBB-01

No.7

1/8, Relief Valves For "P","A" and "B" Lines


Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop
PSI 80 Pressure Drop 60 40 20 0 0.2 0 0 10 20
P-Line: MBA -01 B

MPa 0.6 0.4

Minimum Flow
P-Line: MBP-01 T-Line A&B-Line

U.S.GPM 1.5 Min. Flow 1.0 0.5 0

L /min 6 4 2 0
0 3.5 7 10.5 14 17.5 21 MPa

30 35 L /min

4 6 Flow Rate

8 9

U.S.GPM

1000

2000

3000 PSI

Pressure

Min. Adjustment Pressure

Min. Adjustment Pressure


PSI 200 160 120 80 40 0 MPa 1.4 1.2 0.8 Pressure 0.4 0 0 10 20 30 35 L /min

Nominal Override Characteristics


PSI 3000 2800 2000 1800 1000 800 500 300 200 100 0 MPa 21 20 19 14 13 12 7 6 5 3.5 2.5 1.5 1.6 0.8 0 0 0 10 2 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM

4 6 Flow Rate

8 9 U.S.GPM

No.8

1/8, Relief Valves For "P","A" and "B" Lines


Installation Drawing / Spare Parts List
MBP-01--30/3090 MBB-01--30/3090
8 (.31) 1.8 (.07) 5.5(.22) Dia. Through 4 Places 65(2.56) 40.5 (1.59) 0.75 (.03)
P B T

MODULAR VALVES

11(.43) Lock Nut 13(.51) Hex. 31 (1.22) 47 (1.85)

32.5 (1.28)

15(.59)

Model No.
Pressure Adj. Screw 4(.16) Hex. Soc. INC.

L1 151 (5.94)

L2 92 (3.62) 107.5 (4.23)

MB-01-C

Fully Extended L2 Fully Extended L1

MB-01-H 166.5 (6.56)

40(1.57)

Approx. Mass............ 1.1 kg (2.4 lbs.)


20.5 (.81)

MBA-01--30/3090
Fully Extended L1 16.75 (.66) 16 (.63)
P B T A

DIMENSIONS IN MILLIMETRES (INCHES)

Approx. Mass............ 1.1 kg (2.4 lbs.)

For other dimensions, refer to above (MBP-01) drawing.

Spare Parts List MBP-01--30/3090


13 5 11 3 1 8 2 9 10 7 14 6 17 16

MBA-01--30/3090
16 17 6 14 7 10 9 2 8 1 3 11 5 13

12

List of Seals
Item Name of Parts O-Ring O-Ring O-Ring Part Numbers SO-NB-P9 SO-NB-P18 SO-NA-P20 Qty. 4 2 1 12 13
2 9 10 7 14 6 17 16

12

MBB-01--30/3090
13 5 11 3 1 8

14

Note: When ordering seals, please specify the seal kit number from the table below.

List of Seal Kit


Model No. MBP-01 MBA-01
12

Seal kit No. KS-MBP-01-30

MBB-01

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.9

1/8, Reducing Valves For "P" Line: MRP-01--30/3090 For "A" Line: MRA-01--30/3090 For "B" Line: MRB-01--30/3090
Specifications / Others
Specifications
Model Numbers MRP-01--30/3090 MRA-01--30/3090 MRB-01--30/3090 Max. Operating Pressure MPa(PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 35 (9.25)

MODULAR VALVES

If the pressure is set below 1.9 MPa (280 PSI), the maximum flow is limited. See the minimum adjustment pressure vs. maximum flow characteristics and during use, stay within the shaded zone on the graph.

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MRP
Series Number MRP : Reducing Valve for P-Line MRA : Reducing Valve for A-Line MRB : Reducing Valve for B-Line

-01
Valve Size

-B
Pres. Adj. Range MPa (PSI) B: -7 (-1020) 1 C: 3.5-14 (510-2030) H: 7-21 (1020-3050)

-30
Design Number

Design Standard

01

30

Refer to

1. See the "Minimum Adjustment Pressure vs. Maximum Flow" of the next page for the item marked . 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.

Graphic Symbols

MRP-01

MRA-01

MRB-01

No.10

1/8, Reducing Valves For "P","A" and "B" Lines


Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop
PSI 80 60 40 20 0 0.2 0 0 0 2 10 20 4 6 Flow Rate
T-Line

MPa 0.6 0.4


A&B-Line

Pressure Drop

30 35 L /min 8 9 U.S.GPM

Pres. Drop at Spool Fully Open (P-Line)


PSI 200 160 120 80 40 0 MPa 1.4 1.2 0.8 0.4 0 0 0 10 2 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM P

Pressure Drop

Min. Adjustment Pressure vs. Max. Flow


Min. Adjustment Pressure PSI 280 240 200 160 120 80 40 0 MPa 2.0 1.6 1.2 0.8 0.4 0 0 0 2 10 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM

No.11

1/8, Reducing Valves For "P","A" and "B" Lines


Installation Drawing / Spare Parts List
MRP-01--30/3090 MRA-01--30/3090 MRB-01--30/3090
5.5(.22) Dia. Through 4 Places 0.75 (.03)

MODULAR VALVES

DIMENSIONS IN MILLIMETRES (INCHES)


65(2.56) 40.5 (1.59) P

8 (.31) 1.8 (.07)

11(.43)

Lock Nut 13(.51) Hex.


15(.59)

32.5 (1.28)

B T

31 (1.22) 47 (1.85)

Model No. B MR-01- C MR-01-H

L1 158 (6.22) 173.5 (6.83)

L2 92 (3.62) 107.5 (4.23)

Fully Extended L2 Fully Extended L1 Pressure Adj. Screw 4(.16) Hex. Soc. Pressure Gauge Connection "C" Thd. 40(1.57) INC.

Model Numbers MR-01--30


20.5 (.81)

Piping Size "C" Thd. Rc 1/4 = 1/4 BSP.Tr 1/4 NPT

MR-01--3090

Approx. Mass............ 1.1 kg (2.4 lbs.)

Spare Parts List MRP-01--30/3090 MRA-01--30/3090 MRB-01--30/3090

17

10

16

13

12

15

14

List of Seals
Item 14 15 16 Name of Parts O-Ring O-Ring O-Ring Part Numbers SO-NB-P9 SO-NB-P18 SO-NA-P20 Qty. 4 2 1 Included in Seal Kit Kit No.: KS-MBP-01-30 Remarks

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.12

1/8, Brake Valves MBR-01--30/3090


Specifications / Others

MODULAR VALVES

Specifications
Model Number MBR-01--30/3090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 35 (9.25)

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MBR
Series Number

-01
Valve Size

-C
Pres. Adj. Range MPa (PSI) C: -14 1 (-2030) H: 7-21 (1020-3050)

-30
Design Number

Design Standard

MBR : Brake Valve

01

30

Refer to

1. See the "Minimum Adjustment Pressure "for the item marked . 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbol

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

PSI 80 Pressure Drop 60 40 20 0

MPa 0.6 0.5 0.4 0.3 0.2 0.1 0 0

Pressure Drop
A-Line

Instructions
B-Line

P&T-Line

10

20

30

35 L /min

The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the left. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.

4 6 Flow Rate

9 U.S.GPM

Min. Adjustment Pressure


Min. Adjustment Pressure PSI 200 160 120 80 40 0 MPa 1.4 1.2 0.8 0.4 0 0 10 20 30 35 L /min

4 6 Flow Rate

9 U.S.GPM

No.13

1/8, Brake Valves


Installation Drawing / Spare Parts List
MBR-01--30/3090

MODULAR VALVES

DIMENSIONS IN MILLIMETRES (INCHES)


8 (.31) 1.8 (.07) 5.5(.22) Dia. Through 4 Places 0.75 (.03) 65(2.56) 11(.43) 40.5 (1.59)
P

Lock Nut 13(.51) Hex.

32.5 (1.28)

B T

Fully Extended L2 Fully Extended L1

31 (1.22) 47 (1.85)

Pressure Adj. Screw 4(.16) Hex. Soc. INC.

Model No. MBR-01-C MBR-01-H

L1 161 (6.34) 176.5 (6.95)

L2 107 (4.21) 122.5 (4.82)

40(1.57) 20.5 (.81)

Approx. Mass............ 1.3 kg (2.9 lbs.)

Spare Parts List MBR-01--30/3090


13 14

7 19 5

1 16 10 3 12 11 17 9

20 21

6 15

List of Seals
Item 14 15 16 17 Name of Parts O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NB-P7 SO-NB-P9 SO-NB-P18 SO-NA-P20 Qty. 1 4 1 1 Included in Seal Kit Kit No.: KS-MBR-01-30 Remarks

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.14

1/8, Sequence Valves For "P" Line: MHP-01--30/3090 1/8, Counterbalance Valves For "A" Line: MHA-01--30/3090
Specifications / Others
Specifications
Model Numbers MHP-01--30/3090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 35 (9.25) Free Flow L /min (U.S.GPM) 35 (9.25)

MODULAR VALVES

MHA-01--30/3090

Graphic Symbols

MHP-01

MHP-01

MHA-01

Design Standard

MHA-01

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MHP
Series Number

-01
Valve Size

-C
Pres. Adj. Range MPa (PSI) C: -14 1 (-2030) H: 7-21 (1020-3050)

-30
Design Number

MHP : Sequence Valve for P-Line 01 MHA : Counterbalance Valve for A-Line

30

Refer to

1. See the "Minimum Adjustment Pressure" of the next page for the item marked . 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
The minimum adjustment pressure (MHP-01) equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. The minimum adjustment pressure (MHA-01) equals the value obtained from the minimum adjustment pressure characteristics plus the outlet-side back pressure of the valve on the next page. The outlet-side back pressure should include the values of the A-line and T-line pressure drop characteristics of the valves to be stacked due to the valve with internal drain.

No.15

1/8, Sequence Valves For "P" Line 1/8, Counterbalance Valves For "A" Line
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Min. Adjustment Pressure


Min. Adjustment Pressure PSI 200 160 120 80 40 0 0.4 0 0 10 20 30 35 L /min MPa 1.4 1.2 0.8

Pressure Drop
PSI P 80 60 40 0.2 20 0 0 0 0 2 10 20 4 6 Flow Rate 30 8
T-Line

MHP/MHA-01
Pressure Drop

MPa 0.6 0.4

MHP-01
A&B-Line

35 L /min 9 U.S.GPM

4 6 Flow Rate

9 U.S.GPM

Pressure Drop for Free Flow


PSI P 80 60 40 0.2 20 0 0 0 10 20 30 35 L /min 0 2 MPa 0.6 0.4

Pressure Drop
PSI 60 40 0.2 20 0 0 0 10 20 30 35 L /min
P&T-Line

MHA-01
P Pressure Drop

MPa 0.4

MHA-01
B-Line

Pressure Drop

4 6 Flow Rate

9 U.S.GPM

4 6 Flow Rate

9 U.S.GPM

No.16

1/8, Sequence Valves For "P" Line 1/8, Counterbalance Valves For "A" Line
Installation Drawing / Spare Parts List
MHP-01--30/3090
5.5(.22) Dia. Through 4 Places 0.75 (.03) 65(2.56) 40.5 11(.43) (1.59) P B
15(.59)

MODULAR VALVES

8 (.31) 1.8 (.07)

Lock Nut 13(.51) Hex.

Model Numbers MHP-01-C MHP-01-H

L1 151 (5.94) 166.5 (6.56)

L2 92 (3.62) 107.5 (4.23)

32.5 (1.28)

T Fully Extended L2 Fully Extended L1 Pressure Adj. Screw 4(.16) Hex. Soc. INC. 40(1.57) 20.5(.81)

31 (1.22) 47 (1.85)

Approx. Mass............ 1.1 kg (2.4 lbs.)

MHA-01--30/3090
5.5(.22) Dia. Through 4 Places 0.75 (.03)

DIMENSIONS IN MILLIMETRES (INCHES)


8 (.31) 1.8 (.07) 65(2.56) 40.5 11(.43) (1.59) P B
15(.59)

Lock Nut 13(.51) Hex.

Model Numbers MHA-01-C MHA-01-H

L1 171 (6.73) 186.5 (7.34)

L2 112 (4.41) 127.5 (5.02)

32.5 (1.28)

T Fully Extended L2 Fully Extended L1

31 (1.22) 47 (1.85)

Pressure Adj. Screw 4(.16) Hex. Soc. INC.

40(1.57)

20.5(.81)

Approx. Mass............ 1.3 kg (2.9 lbs.)

Spare Parts List MHP-01--30/3090


9 16 2 1 7 3 4 5 6 17 8

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.
13 12

List of Seals
Item Name of Parts 15 16 17 10 15 O-Ring O-Ring O-Ring Part Numbers Qty. SO-NB-P9 SO-NB-P18 SO-NA-P20 4 2 1 Remarks Included in Seal Kit Kit No.: KS-MBP-01-30

MHA-01--30/3090
11 4 10 3 1 5 16 9 2 6 7 8 17 12 13 14

List of Seals
Item Name of Parts 15 16 17 15 O-Ring O-Ring O-Ring Part Numbers Qty. SO-NB-P9 SO-NB-P18 SO-NA-P20 4 2 1 Remarks Included in Seal Kit Kit No.: KS-MBP-01-30

No.17

1/8, Pressure Switches For "P" Line: MJP-01-M---10/1090 For "A" Line: MJA-01-M---10/1090 For "B" Line: MJB-01-M---10/1090
Specifications / Model Number Designation
Specifications
Model Numbers MJP-01-M---10/1090 MJA-01-M---10/1090 MJB-01-M---10/1090 Max. Operating Pressure MPa(PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 35 (9.25)

MODULAR VALVES

Sensitive Switch Ratings


Electric Source Voltage Current V A AC 125 250 11A-1/3HP 125 0.5 DC 250 0.25

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MJP
Series Number MJP : Pressure Switch for P-Line MJA : Pressure Switch for A-Line MJB : Pressure Switch for B-Line

-01
Valve Size

-M
Type of Switch

-B
Pres. Adj. Range MPa (PSI)

-N
Type of Electrical Connection

-10
Design Number

Design Standard

01

M: Sensitive Switch

B: 1-7 (145-1020) C: 3.5-14 (510-2030) H: 7-21 (1020-3050)

None: Cable Connector Type N: With Plug-in Connector (DIN) 10 Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbols

MJP-01

MJA-01

MJB-01

No.18

1/8, Pressure Switches For "P", "A", and "B" Lines


Instructions / Others
Instructions

MODULAR VALVES

To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. Wiring of a sensitive switch should be made correctly referring to the table below. Numbers in the switch status column indicate wiring numbers in receptacles or contact numbers of connectors.
Pressure with Sensitive Switch and The Switch Status
Operating Pressure Less than Pressure setting More than Pressure setting Switch Status
1 1 2 3 2 3

Attachment
Valve Model No. MJ-01-M--10/1090 MJ-01-M--N-10/1090 Attachment Cable connector: NJC-203-PR ...... 1 Pc. DIN connector: GDM311-B-11... 1 Pc.

Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop

PSI 140 120 80 40 0

MPa 1.0 0.8 0.6 0.4 0.2 0 0 0 2 10

MJP-01
B-Line P-Line A-Line T-Line

20 4 6 Flow Rate

30 35 L /min 8 9 U.S.GPM

Pressure Drop

PSI 140 120 80 40 0

MPa 1.0 0.8 0.6 0.4 0.2 0 0 0 2 10

MJA-01 MJB
B-Line: MJA-01, A-Line: MJB-01 P-Line A-Line: MJA-01, B-Line: MJB-01 T-Line

20 4 6 Flow Rate

30 35 L /min 8 9 U.S.GPM

No.19

1/8, Pressure Switches For "P", "A", and "B" Lines


Installation Drawing Cable Connector Type MJP-01-M--10/1090 MJA-01-M--10/1090
5.5(.22) Dia. Through 4 Places

MODULAR VALVES
MJB-01-M--10/1090
Fully Extended 286.5 (11.28) Fully Extended 115.2 (4.54)
P B A T

Pressure Adjustment Screw INC. 5 (.20) Hex. Soc. Lock Nut 17 (.67) Hex.

15.5 (.61)

65(2.56) 40.5 11(.43) (1.59) 0.75 (.03)

Cable Connector NJC-203-PR 8 (.31) 1.8 (.07)

Approx. Mass............ 1.3 kg (2.9 lbs.) P -01" For other dimensions, refer to "MJA drawing left.

P B A T 128.3 (5.05) Fully Extended 286.5 (11.28) 31 (1.22) 47 (1.85)

40 (1.57)

20.5 (.81)

32.5 (1.28)

Approx. Mass............ 1.3 kg (2.9 lbs.)

Plug-in Connector Type MJP-01-M--N-10/1090 MJA-01-M--N-10/1090


5.5(.22) Dia. Through 4 Places 65(2.56) Pressure Adjustment Screw INC. 5 (.20) Hex. Soc. Lock Nut 17 (.67) Hex. 15.5 (.61) 40.5 11(.43) (1.59) 0.75 (.03) Cable Departure Applicable cable: O.D. of cable 8 - 10 (.31 - .39) Dia. Conductor Area ... Not Exceeding 1.5 mm2 (.002 Sq. in.)

DIMENSIONS IN MILLIMETRES (INCHES)

MJB-01-M--N-10/1090
Fully Extended 280.8 (11.06) Fully Extended 115.2 (4.54)
P B A T

8 (.31) 1.8 (.07)

P B A T 110.6 (4.35) 122.6 (4.83) Fully Extended 280.8 (11.06) 31 (1.22) 47 (1.85)

39 (1.54) 53(2.09) 62.5(2.46)

Approx. Mass............ 1.3 kg (2.9 lbs.) P -01" For other dimensions, refer to "MJA drawing left.

40 (1.57)

20.5 (.81)

32.5 (1.28)

Approx. Mass............ 1.3 kg (2.9 lbs.)

As shown by the dot-and-dash line, the cable departure can also be faced opposite.

No.20

1/8, Pressure Switches For "P", "A", and "B" Lines


Spare Parts List
Spare Parts List

MODULAR VALVES

Plug-in Connector Type


MJP-01 MJA-01-M--N-10/1090 MJB-01

17

19

12

16

13

11

10

18

14

15

20

F
Part Numbers 3116-VK414239-4 3116-VK414240-2 SO-NA-P5 SO-NB-P9 Qty. 1 1 1 4

Cable Connector Type MJP MJA-01-M--10/1090 MJB


8 21

List of Seals
Item 7 8 18 19 Name of Parts Packing Packing O-Ring O-Ring

Note: When ordering seals, please specify the seal kit number from the table below.

List of Seal Kits


Model No. MJP-01 MJA-01 MJB-01 Included in seal kit Kit No.: KS-MJP-01-10 Seal Kit Numbers

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.21

Pressure and Temperature Compensated

1/8, Flow Control (and Check) Valves For "P" Line: MFP-01-10/1090 For "A" Line: MFA-01--10/1090 For "B" Line: MFB-01--10/1090 For "A&B" Lines: MFW-01--10/1090
Specifications / Others
Specifications
Model Numbers MFP-01-10/1090 MFA-01--10/1090 MFB-01--10/1090 MFW-01--10/1090 16 (2320) 35 (9.25) 35 (9.25) Max. Operating Max. Metred Flow Max. Free Flow Pressure L /min (U.S.GPM) L /min (U.S.GPM) MPa (PSI)

MODULAR VALVES

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MFA
Series Number MFP : Flow Control Valve for P-Line MFA : Flow Control and Check Valve for A-Line MFB : Flow Control and Check Valve for B-Line MFW : Flow Control and Check Valve for A&B-Lines

-01
Valve Size

-X
Direction of Flow

-10
Design Number 10

Design Standard

01

X : Metre-out Y : Metre-in

Refer to 10

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbols

Instructions
To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to retighten the locking screw firmly after the adjustment of the flow rate.
P

MFP-01

Metre-out

Metre-in

MFA-01-X

MFA-01-Y

MFB-01-X

MFB-01-Y

MFW-01-X

MFW-01-Y

No.22

Pressure and Temperature Compensated

1/8, Flow Control (and Check) Valves For "P", "A", "B" and "A&B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Min. Required Pressure Difference


PSI 200 Differential Pressure 160 120 80 40 0 MPa 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0 2 10 20 4 6 Flow Rate
A MFB-01 W MFP-01

Metred Flows vs. Dial Position


U.S.GPM L /min 35 9 8 30 Flow Rate 6 4 2 10 0 0 1 2 3 4 5 6 7 (Fully Open) Turn of Flow Adj. Dial 20

30 35 L /min 8 9 U.S.GPM

Metred Flow

cm3/min cu.in/min 400 22.5 20 300 15 200 10 5 0 100 0

Min. Metred Flow


U.S.GPM 9.50 9.25 9.00 2.65 2.60 2.55 .064 .060 .056 .052 Flow Rate 4 6 8 10 12 14 16 MPa L /min 36 35 34 10.0 9.8 9.6 0.24 0.22 0.20

Metred Flow vs. Viscosity

0 2
0

0 20 40 60 80 100 120 140 160 mm2/s 0 100 200 300 400 500 600 700 SSU Viscosity

400 800 1200 1600 2000 PSI 2200

Differential Pressure

Pressure Drop
Pressure Drop PSI MPa 0.4 50 40 0.3 20 0 0.2 0.1 0 0 0 2 10 20 4 6 Flow Rate
B-Line: MFA-01 A-Line: MFB-01 A-Line: MFP-01 B-Line: MFP-01 P&T-Line

Metred Flow vs. Differential Pres.


U.S.GPM 9.75 9.25 8.75 Flow Rate 2.8 2.6 2.4 .28 .26 .24 L /min 37 35 33 11 10 9 1.1 1.0 0.9 0 2 4 6 8 10 12 14 16 MPa

30 35 L /min 8 9 U.S.GPM

Pressure Drop for Free Flow


PSI 140 120 80 40 0 MPa 1.0 0.8 0.6 0.4 0.2 0 0 0 2 10 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM P

400 800 120016002000 PSI 2200

Differential Pressure

Pressure Drop

No.23

Pressure and Temperature Compensated

1/8, Flow Control (and Check) Valves For "P", "A", "B" and "A&B" Lines
Installation Drawing
MFP-01-10/1090
13(.51) 8 (.31) 1.8 (.07) 5.5(.22) Dia. Through 4 Places 67(2.64) 40.5 (1.59) P 31 (1.22) A 47 (1.85) B 32 (1.26) Dia
12 3 4 5

MODULAR VALVES

32.5 (1.28)

0.75 (.03)

T Fully Extended 138 (5.43) Fully Extended 192 (7.56)

Flow Adj. Dial

INC.

40 (1.57)

8 9 0 1 2

22 (.87)

LOCK

Locking Screw 2 (.08) Hex. Soc.

Approx. Mass............ 1.7 kg (3.8 lbs.)

MFW-01- X-10/1090 Y
1.8 (.07) 5.5(.22) Dia. Through 4 Places 65(2.56) 40.5 (1.59) 0.75 (.03) 11(.43) 8 (.31)

DIMENSIONS IN MILLIMETRES (INCHES)

Flow Adj. Dial (for B Line) INC.


8 9 0 12 1 2 3 4 5

32.5 (1.28)

T Fully Extended 131.3 (5.17) Fully Extended 305.5 (12.03)

31 (1.22)

47 (1.85)

32 (1.26) Dia Flow Adj. Dial (for A Line) INC.

P
89 0 1 2 5 6 7 8 9

40 (1.57)

LOCK

MFW-01-X ------------ 22 (.87) MFW-01-Y ------------ 18 (.70)

Locking Screw 2 (.08) Hex. Soc.

Approx. Mass............ 2.1 kg (4.6 lbs.)

MFA-01- X -10/1090 Y
Fully Extended 216 (8.50) Fully Extended 131.3 (5.17)
89 0 1 2

MFB-01- X -10/1090 Y
Fully Extended 216 (8.50) 41.8 (1.65) P B T A
89 0 1 2

P B T A

Approx. Mass............ 1.6 kg (3.5 lbs.) For other dimensions, refer to "MFW-01" drawing above.

Approx. Mass............ 1.6 kg (3.5 lbs.)

No.24

Pressure and Temperature Compensated

1/8, Flow Control (and Check) Valves For "P", "A", "B" and "A&B" Lines
Spare Parts List
Spare Parts List MFP-01-10/1090
21 6 19 1 7 5 2 4 11 8 9 3 12 18 17 14

MODULAR VALVES

10

20 15

22 16

MFW-01- X-10/1090 Y

11 8

3 12 18 17 14

F
19 10 20 15 22 16

MFA-01- X -10/1090 Y
13 1 19 7 2 4 11 8 9 3 12 18 17 14 22

20

10

20 15 16

MFB-01- X -10/1090 Y
22 14 17 18 12 3 9 8 20 4 5 7 19 1 13

16 15 11

10

20

List of Seals
Item 17 18 19 20 21 Name of Parts Back Up Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-BB-P6 SO-NA-P6 SO-NB-P9 SO-NB-P18 SO-NB-P10 Quantity MFP-01 MFA-01 MFB-01 MFW-01 1 1 4 1 1 1 1 4 2 1 1 4 2 2 2 4 2

List of Seal Kits


Model Numbers MFP-01 MFA-01 MFB-01 MFW-01 Seal Kit Numbers KS-MFP-01-10 KS-MFA-01-10 KS-MFW-01-10

Note: When ordering seals, please specify the seal kit number from the table right.

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.25

Temperature Compensated

1/8, Throttle and Check Valves For "A" Line: MSTA-01-X-10/1090 For "B" Line: MSTB-01-X-10/1090 For "A&B" Lines: MSTW-01-X-10/1090
Specifications / Others
Specifications
Max. Max. Max. Min. Max. Operating Differential Metred Metred Free Pressure Pressure Flow Flow Flow MPa MPa L /min L /min L /min (PSI) (PSI) (U.S.GPM) (U.S.GPM) (U.S.GPM) 31.5 (4570) 14 (2030) 35 (9.25) 0.5 (0.13) 35 (9.25)

MODULAR VALVES

Model Numbers

MSTA-01-X-10/1090 MSTB-01-X-10/1090 MSTW-01-X-10/1090

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MSTA
Series Number MSTA : Temperature Compensated Throttle and Check Valve for A-Line MSTB : Temperature Compensated Throttle and Check Valve for B-Line MSTW: Temperature Compensated Throttle and Check Valve for A&B-Lines

-01
Valve Size

-X
Direction of Flow

-10
Design Number

Design Standard

01

X : Metre-out

10

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate.

Graphic Symbols

MSTA-01-X

MSTB-01-X

MSTW-01-X

No.26

Temperature Compensated

1/8, Throttle and Check Valves For "A", "B" and "A&B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop
Pressure Drop P PSI 40 30 20 10 0 MPa 0.3 0.2 0.1 0 0 0 2 10 20 4 6 Flow Rate 30 8 35 L /min 9 U.S.GPM
P&T-Line

Pressure Drop at Throttle Fully Open


B-Line: MSTA-01 A-Line: MSTB-01

PSI 280 240 200 160 120 80 40 0

MPa 2.0 1.6 1.2 0.8 0.4 0 0 0 2 10 20 4 6 Flow Rate 30 8 35 L /min 9 U.S.GPM

Pressure Drop

Pressure Drop for Free Flow


PSI 140 120 80 40 0 P MPa 1.0 0.8 0.6 0.4 0.2 0 0 0 2 10 20 4 6 Flow Rate Flow Rate
Throttle Fully Open Throttle Closed

Metred Flow vs. Viscosity


U.S.GPM 8.0 7.8 7.6 7.4 5.50 5.25 5.00 2.64 2.62 2.60 .16 .15 .14 .13 L /min 30 29 28 21 20 19 10.0 9.9 9.8 0.60 0.55 0.50
0 20 40 60 80 100 120 140 160 mm2/s

Pressure Drop

30 8

35 L /min 9 U.S.GPM

Metred Flow vs. Dial Position


U.S.GPM L /min 35 9 8 7 25 Flow Rate 6 5 4 3 2 1 0 5 0 0 1 2 3 4 5 6 Turn of Flow Adj. Dial 7 (Fully Open) 20 15 10
P: 0.5(70) P: Differential Pressure MPa (PSI) P: 14(2030) P: 10(1450) P: 7(1020) P: 5(730)

100 200 300 400 500 600 700 SSU

Viscosity

30

P: 2(290)

P: 1(145)

No.27

Temperature Compensated

1/8, Throttle and Check Valves For "A", "B" and "A&B" Lines
Installation Drawing
MSTW-01-X-10/1090
5.5(.22) Dia. Through 4 Places 1.8 (.07)

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

Flow Adj. Dial (for B Line) INC.

0.75 (.03)

P
89 0 1 2 8 9 0 12 1 2 3 4 5

8 (.31)

65(2.56) 40.5 (1.59)

11(.43)

32.5 (1.28)

A T

Fully Extended 81.8(3.22) Fully Extended 206.5(8.13) Flow Adj. Dial (for A Line) INC. 40(1.57)
5 6 7 8 9

31 (1.22)

32 Dia. (1.26) 47 (1.85)


LOCK

22 (.87)

Locking Screw 2(.08) Hex. Soc.

Approx. Mass............ 1.5 kg (3.3 lbs.)

MSTA-01-X-10/1090
Fully Extended 166.5(6.56) Fully Extended 81.8(3.22) P

MSTB-01-X-10/1090
Fully Extended 166.5(6.56) 41.8 (1.65) P
8 9 0 12 89 0 1 2

B T

B T

Approx. Mass............ 1.3 kg (2.9 lbs.)

Approx. Mass............ 1.3 kg (2.9 lbs.)

For other dimensions, refer to "MSTW-01" drawing above.

No.28

Temperature Compensated

1/8, Throttle and Check Valves For "A", "B" and "A&B" Lines
Spare Parts List
Spare Parts List MSTA-01-X-10/1090
15 9 14 1 8 3 2 4 13 12 7 6 10 11 5

MODULAR VALVES

MSTB-01-X-10/1090

F
MSTW-01-X-10/1090

List of Seals
Item 12 13 14 15 Name of Parts Back Up Ring O-Ring O-Ring O-Ring Part Numbers SO-BB-P6 SO-NA-P6 SO-NB-P9 SO-NB-P18 Quantity MSTA MSTB MSTW 1 1 4 2 1 1 4 2 2 2 4 2

List of Seal Kits


Model Numbers MSTA-01 MSTB-01 MSTW-01 Seal Kit Numbers KS-MFA-01-10 KS-MFW-01-10

Note: When ordering seals, please specify the seal kit number from the table right.

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.29

1/8, Throttle Valves For "P" Line: MSP-01-50/5090


Specifications / Others
Specifications
Model Number MSP-01-50/5090 Max. Operating Pressure MPa (PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 35 (9.25)

MODULAR VALVES

At the low differential pressure, maximum flow is limited. See "Pressure Drop at Throttle Fully Open".

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MSP
Series Number

-01
Valve Size

-50
Design Number

Design Standard

MSP : Throttle Valve for P-Line

01

50

Refer to

Graphic Symbol

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop at Throttle Fully Open


PSI 250 200 150 100 50 0 1.5 1.0 0.5 0 0 10 0 4 20 30 40 50 60 L/min Flow Rate 12 P MPa 2.0

Metred Flow vs. Dial Position


P: Differential Pressure MPa (PSI) P=25(3630) P=21(3050) P=14(2030) P=10(1450) P=7(1020)

Pressure Drop

U.S.GPM L /min 60 16 50 40 8 4 10 0 30 20
P=4(580) P=2(290) P=1(145)

8 12 16 U.S.GPM Flow Rate

Pressure Drop
PSI P 250 200 150 100 50 0 0.5 0 0 10 0 4 20 30 40 50 60 L/min 16 U.S.GPM 1.5 1.0 MPa 2.0

Pressure Drop

P=0.5(70) 0 0 1 2 3 4 5 6 7 8 9 10 (Fully Open) Turn of Flow Adj. Dial

Instructions
To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate.

8 12 Flow Rate

No.30

1/8, Throttle Valves For "P" Line


Installation Drawing / Spare Parts List
MSP-01-50/5090

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

65(2.56) 5.5(.22) Dia. Through 4 Places 40.5 (1.59) 0.75 (.03) 11(.43) 8 (.31) 1.8 (.07)
89 0 1 2

P 31 (1.22) B A 47(1.85) 32 Dia (1.26) 32.5 (1.28)

T Fully Extended 79 (3.11) Fully Extended 133 (5.24) Flow Adj. Dial

INC.

40 (1.57)

5 6 7 8 9

LOCK

20.5 (.81)

Locking Screw 2 (.08) Hex. Soc.

Approx. Mass............ 1.2 kg (2.6 lbs.)

Spare Parts List MSP-01-50/5090

12 1

11 7 13 2

4 10

List of Seals
Item Name of Parts 7 11 12 13 Back Up Ring O-Ring O-Ring O-Ring Part Numbers Qty. SO-BB-P6 SO-NA-P6 SO-NB-P9 SO-NB-P18 1 1 4 1 Included in Seal Kit Kit No.: KS-MSP-01-50 Remarks

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.31

1/8, Check and Throttle Valves For "P" Line: MSCP-01-30/3090


Specifications / Others
Specifications
Model Number MSCP-01-30/3090 Max. Operating Pressure MPa (PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 35 (9.25)

MODULAR VALVES

At the low differential pressure, maximum flow is limited. See "Pressure Drop at Throttle Fully Open".

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MSCP
Series Number

-01
Valve Size

-30
Design Number

Design Standard

MSCP : Check and Throttle Valve for P-Line

01

30

Refer to

Graphic Symbol

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop at Throttle Fully Open


PSI 110 100 80 60 40 20 0 0.2 0 0 10 20 30 35 L /min MPa 0.8 0.6 8 0.4 Flow Rate 6 U.S.GPM 9

Metred Flow vs. Dial Position


P: Differential Pressure MPa (PSI) P=21(3050)

L /min 35 30

P=25(3630)

Pressure Drop

20 4 10

P=14(2030) P=10(1450) P=7(1020) P=4(580) P=2(290) P=1(145)

4 6 Flow Rate

8 9 U.S.GPM

2 0 0 1 2 3 4 5 6 7 Turn of Flow Adj. Dial

P=0.5(70)

Pressure Drop
PSI 70 60 40 20 0 0.2 0 0 10 20 30 35 L /min MPa 0.5 0.4 P

8 8.5 (Fully Open)

Pressure Drop

Instructions
To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate.

4 6 Flow Rate

8 9 U.S.GPM

No.32

1/8, Check and Throttle Valves For "P" Line


Installation Drawing / Spare Parts List
MSCP-01-30/3090

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

65(2.56) 8 (.31) 1.8 (.07)


89 0 1 2

0.75 (.03)

5.5(.22) Dia. Through 4 Places

40.5 (1.59)

11(.43)

P 31(1.22) 12.5(.49) 32.5 (1.28) B A

32 Dia (1.26)

T Fully Extended 77.5 (3.05) Fully Extended 131.5 (5.18) Flow Adj. Dial

47(1.85)

INC.

40 (1.57)

5 6 7 8 9

LOCK

20.5 (.81)

Locking Screw 2 (.08) Hex. Soc.

Approx. Mass............ 1.2 kg (2.6 lbs.)

Spare Parts List MSCP-01-30/3090


13 1 5 2 7 3 6 12 11 14 9 10 8 17 16

List of Seals
Item Name of Parts 11 12 13 14 Back Up Ring O-Ring O-Ring O-Ring Part Numbers Qty. SO-BB-P6 SO-NA-P6 SO-NB-P9 SO-NB-P18 1 1 4 1 Included in Seal Kit Kit No.: KS-MSP-01-30 Remarks

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.33

1/8, Throttle and Check Valves For "A" Line: MSA-01--50/5090 For "B" Line: MSB-01--50/5090 For "A&B" Lines: MSW-01--50/5090
Specifications / Others
Specifications
Model Numbers MSA-01--50/5090 MSB-01--50/5090 MSW-01--50/5090 Max. Operating Pressure MPa (PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 60 (15.9)

MODULAR VALVES

At the low differential pressure, maximum flow is limited. See "Pressure Drop at Throttle Fully Open" of the next page.

Model Number Designation

FSpecial Seals

MSW
Series Number MSA : Throttle and Check Valve for A-Line MSB : Throttle and Check Valve for B-Line MSW : Throttle and Check Valve for A&B-Lines

-01
Valve Size

-X
Direction of Flow ("A" Line) X : Metre-out Y : Metre-in

Y
Direction of Flow ("B" Line)

-50
Design Number

Design Standard

F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

01

X : Metre-out Y : Metre-in X : Metre-out Y : Metre-in X : Metre-out Y : Metre-in Y : Metre-in X : Metre-out

50

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbols

Instructions
To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate.

Metre-out

Metre-in

MSA-01-X

MSA-01-Y

MSB-01-X

MSB-01-Y

MSW-01-X
Metre-out Metre-in

MSW-01-Y
Metre-in Metre-out

MSW-01-XY

MSW-01-YX

No.34

1/8, Throttle and Check Valve For "A", "B" and "A&B" Lines
Typical Performance Characteristics / Application
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

PSI 250 200 150 100 50 0 P

MPa 2.0 1.5 1.0 0.5

Pressure Drop

Metred Flow vs. Dial Position


P: Differential Pressure MPa (PSI) P=25(3630) P=21(3050) P=14(2030)

Pressure Drop

A-Line: MSB-01 B-Line: MSA-01

U.S.GPM L /min 16 60 50 12 Flow Rate 40 8 4 10 0 30 20


P=10(1450) P=7(1020) P=4(580) P=2(290) P=1(145) P=0.5(70)

0 0 10 0 4 20 30 40 50

P&T-Line

60 L /min 16 U.S.GPM

8 12 Flow Rate

0 0 1 2 3 4 5 6 7 8 9 10 (Fully Open) Turn of Flow Adj. Dial

Pressure Drop for Free Flow


PSI 250 200 150 100 50 0 0.5 0 0 10 0 4 20 30 40 50 60 L /min 16 U.S.GPM 1.5 1.0 P MPa 2.0

Pressure Drop

Application
Circuit of Clamp Cylinder for Injection Molding Machine
a

8 12 Flow Rate

2 DSG-01-3C4

Pressure Drop at Throttle Fully Open


PSI 250 200 150 100 50 0 0.5 0 0 10 0 4 20 30 40 50 60 L /min 16 U.S.GPM 1.5 1.0 P MPa 2.0

MSW-01-XY-50
1 DSG-03-3C12
a b

Pressure Drop

Clamp Cylinder

8 12 Flow Rate

Operation Sequence
Clamp Cylinder Solenoid Operated Directional Valve
1

Advance Sol.a ON Sol.b ON

End Point Decompression Retreat Pressurisation Centre Position Sol.a ON Sol.b ON Sol.b ON

Solenoid Operated Directional Valve


2

No.35

1/8, Throttle and Check Valves For "A", "B" and "A&B" Lines
Installation Drawing
MSW-01- X-50/5090 Y

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

5.5(.22) Dia. Through 4 Places Flow Adj. Dial (for B Line) INC. 32.5 (1.22)
8 9 0 1 2 1 2 3 4 5

0.75(.03)

P
8 9 0

8 (.31)

A B T

Fully Extended 83.8 (3.30) Fully Extended 210.5 (8.29) Flow Adj. Dial (for A Line) INC.

5 6 7 8 9

40 (1.57)

47(1.85)

1 2

32 Dia (1.26)

31 (1.22)

1.8 (.07)

65(2.56) 40.5 11(.43) (1.59)

LOCK

MSW-01-X ------------ 22 (.87) MSW-01-Y ------------ 18 (.71)

Locking Screw 2 (.08) Hex. Soc.

Approx. Mass............ 1.5 kg (3.3 lbs.)

MSW-01- XY -50/5090 YX

5 6 7 8 9

40 (1.57)

MSW-01-XY --------- 18 (.71) MSW-01-YX --------- 22 (.87)

For other dimensions, refer to "MSW-01-X Y " drawing above.

8 9 0 1 2

MSW-01-XY --------- 22 (.87) MSW-01-YX --------- 18 (.71)

Approx. Mass............ 1.5 kg (3.3 lbs.)

MSA-01- X -50/5090 Y
Fully Extended 168.5 (6.63) Fully Extended 83.8 (3.30) P
1 2

MSB-01- X -50/5090 Y
Fully Extended 168.5 (6.63) 41.8 (1.65) P
8 9 0

B T

8 9 0

B T

1 2

Approx. Mass............ 1.3 kg (2.9 lbs.)

Approx. Mass............ 1.3 kg (2.9 lbs.)

For other dimensions, refer to "MSW-01" drawing above.

No.36

1/8, Throttle and Check Valves For "A", "B" and "A&B" Lines
Spare Parts List
Spare Parts List MSA-01- X -50/5090 Y
1 15 7 6 14 13 2 5 3 11 4

MODULAR VALVES

9 16

10

MSB-01- X -50/5090 Y

F
MSW-01--50/5090

List of Seals
Item 13 14 15 16 Name of Parts Back Up Ring O-Ring O-Ring O-Ring Part Numbers SO-BB-P6 SO-NA-P6 SO-NB-P9 SO-NB-P18 Quantity MSA,MSB 1 1 4 2 MSW 2 2 4 2

List of Seal Kits


Model Numbers MSA-01 MSB-01 MSW-01 Seal Kit Numbers KS-MSA-01-30 KS-MSW-01-30

Note: When ordering seals, please specify the seal kit number from the table right.

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.37

1/8, Check Valves For "P" Line: MCP-01--30/3090 For "T" Line: MCT-01--30/3090
Specifications / Others
Specifications
Model Numbers MCP-01--30/3090 MCT-01--30/3090 Max. Operating Pressure MPa (PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 35 (9.25)

MODULAR VALVES

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MCP
Series Number

-01
Valve Size

-0
Cracking Pressure MPa (PSI)

-30
Design Number

Design Standard

MCP : Check Valve for P-Line MCT : Check Valve for T-Line

01

0 : 0.035 (5) 2 : 0.2 (29) 4 : 0.4 (58)

30

Refer to

Graphic Symbols

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

MCP-01

MCT-01
5.5(.22) Dia. Through 4 Places 8 (.31) 1.8 (.07) 47(1.85)

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MCP-01- -30/3090 MCT


0.75 (.03)

65(2.56) 40.5 11(.43) (1.59) P

32.5 (1.28)

Pressure Drop for Free Flow


PSI 180 160 140 120 100 80 60 40 20 0 0.6 0.4 0.2 0 0 0 5 1 2 10 3 15 20 25 7 30 8 35 L /min 9 U.S.GPM P 1.0
P (T)

B T

MPa 1.3 1.2

P' (T)

MC-01-4 MC-01-2 MC-01-0 40 (1.57) 90(3.54)

36 (1.42)

Pressure Drop

0.8

DIMENSIONS IN MILLIMETRES (INCHES)

Approx. Mass...... 1.1 kg (2.4 lbs.)

MCP-01- -30/3090 MCT


7 1 2 4 10 5 8

4 5 6 Flow Rate

Pressure Drop
Pressure Drop PSI 70 60 40 20 0 MPa 0.5 0.4 0.2 0 0 0 5 1 2 10 3 15 20 25 7 30 8
A-Line B-Line T-Line: MCP-01 P-Line: MCT-01

List of Seals
Item Name of Parts 7 8 O-Ring O-Ring Part Numbers Qty. SO-NB-P9 SO-NB-P18 4 1 Remarks Included in Seal Kit Kit No.: KS-MCP-01-30

35 L /min 9 U.S.GPM

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

4 5 6 Flow Rate

No.38

31 (1.22)

1/8, Anti-Cavitation Valves MAC-01-30/3090


Specifications / Others
Specifications
Model Number MAC-01-30/3090 Max. Operating Pressure MPa (PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 35 (9.25)

MODULAR VALVES

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MAC
Series Number

-01

-30

Design Standard

Valve Design Size Number

MAC : Anti-Cavitation Valve

01

30

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbol

Presure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MAC-01-30/3090
0.75 (.03) 8 (.31) 1.8 (.07) 5.5(.22) Dia. Through 4 Places 65(2.56) 40.5 11(.43) (1.59) P 31 (1.22) 32.5 (1.28) B T 18.5 (.73) 80(3.15) A&B-Line 40 (1.57) A 47 (1.85)

Pressure Drop
PSI 70 P 60 50 40 30 20 10 0 0.1 0 0 5 10 15 20 25 30
P-Line

MPa 0.5
T-Line

0.4 0.3 0.2

Pressure Drop

35 L /min

4 5 6 Flow Rate

9 U.S.GPM

DIMENSIONS IN MILLIMETRES (INCHES)

Approx. Mass...... 0.8 kg (1.8 lbs.)

MAC-01-30/3090
2 8 5 3 1 4 7

List of Seals
Item Name of Parts 7 8 O-Ring O-Ring Part Numbers Qty. SO-NB-P9 SO-NB-P18 4 2 Remarks Included in Seal Kit Kit No.: KS-MAC-01-30

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.39

1/8, Pilot Operated Check Valves For "A" Line: MPA-01--40/4090 For "B" Line: MPB-01--40/4090 For "A&B" Lines: MPW-01--40/4090
Specifications / Others
Specifications
Model Numbers MPA-01--40/4090 MPB-01--40/4090 MPW-01--40/4090 Max. Operating Pressure MPa (PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 35 (9.25)

MODULAR VALVES

Model Number Designation

FSpecial Seals

MPA
Series Number MPA : Pilot Operated Check Valve for A-Line MPB : Pilot Operated Check Valve for B-Line MPW : Pilot Operated Check Valve for A&B-Lines

-01
Valve Size

-2
Cracking Pressure MPa (PSI)

-40
Design Number

Design Standard

F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

Graphic Symbols
2 : 0.2 (29) 01 4 : 0.4 (58)
P T B A

40

Refer to

MPA-01

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard
P T B A

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MPB-01

Pressure Drop for Free Flow


PSI MPa 140 1.0 120 100 80 60 40 0.2 20 0 0 0 0 2 10 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM 0.6 P 0.4 P 0.8

MPW-01

MP-01-4

Pressure Drop for Reversed Controlled Flow


PSI MPa 0.6 80 Pressure Drop 60 40 0.2 20 0 0 0 0 10 2 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM 0.4

Pressure Drop

MP-01-2

Min. pilot Pressure (PP)

PSI MPa 0.6 80 P Pressure Drop 60 40 0.2 20 0 0 0 0 0.4

Pressure Drop

PSI 1750 1500 1000 500 0

MPa 12 9 6 3 0 0
0

Min. Pilot Pressure


PP P1 MP-01-4 P2 MP-01-2

A-Line: MPB-01 B-Line: MPA-01 P,T-Line

10 2

20 4 6 Flow Rate

30 35 L /min 8 9 U.S.GPM

5
1000

10

15
2000

20

25 MPa PSI

3000 3500

Supply Pressure (P2)

No.40

1/8, Pilot Operated Check Valves For "A", "B" and "A&B" Lines
Installation Drawing / Spare Parts List
MPA-01--40/4090 MPB-01--40/4090 MPW-01--40/4090
0.75 (.03)

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

P 32.5 (1.28) B T 45.5 (1.79) 134(5.28) A 31 (1.22) 47 (1.85)

5.5(.22) Dia. Through 4 Places

Approx. Mass............ 1.2 kg (2.6 lbs.)

40 (1.57)

8 (.31)

1.8 (.07)

65(2.56) 11(.43) 40.5 (1.59)

Spare Parts List MPW-01--40/4090

6 11

9 12 8

MPA-01--40/4090

MPB-01--40/4090

4
List of Seals
Item Name of Parts 11 12 O-Ring O-Ring Part Numbers Qty. SO-NB-P9 SO-NB-P18 4 2

1
Remarks

Included in Seal Kit Kit No.: KS-MAC-01-30

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.41

End Plates For 1/8 Modular Valves MDC-01--30/3090


Specifications / Others
Blocking plates are used for auxiliary mounting surface or for closing unnecessary circuits. Bypass plates are used for unidirectional circuits that require no solenoid operated directional valves.

MODULAR VALVES

Specifications
Model Number MDC-01--30/3090 Max. Operating Pressure MPa (PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 35 (9.25)

Graphic Symbols

Model Number Designation

MDC-01-A

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MDC
Series Number

-01
Plate Size

-A
Type of Plate

-30
Design Number

Design Standard
P T B A

MDC-01-B

MDC : End Plate

01

A: Blocking Plate B: Bypass Plate

30

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MDC-01--30/3090
65(2.56) 0.75 (.03) 40.5 (1.59) P B A 47(1.85) 32.5 (1.28) 31 (1.22) 8 (.31) 1.8 (.07) 38 (1.50) 40 (1.57) O-Ring for Port (SO-NB-P9: 4 Pcs.) 11(.43)

Pressure Drop
PSI P 80 60 40 20 0 MPa 0.6 0.5 0.4 0.3 0.2 0.1 0 0 5

MDC-01-B

Pressure Drop

T P B Line A T Line 5.5(.22) Dia. Through 9.5(.37) Dia. Spotface 4 Places

10

15

20

25 30

35 L /min

4 5 6 7 Flow Rate

9 U.S.GPM

DIMENSIONS IN MILLIMETRES (INCHES)

Approx. Mass......... 0.8 kg (1.8 lbs.)

No.42

Connecting Plates For 1/8 Modular Valves MDS-01--30/3090


Specifications / Others
These plates are used for detecting pressure of each line.

MODULAR VALVES

Specifications
Model Number MDS-01--30/3090 Max. Operating Pressure MPa (PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 35 (9.25)

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MDS
Series Number

-01
Plate Size

-PA
Type of Detecting Line PA : P&A-Line PB : P&B-Line AT : A&T-Line

-30
Design Number

Design Standard Refer to

MDS : Connecting Plate

01

30

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbols

Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850
P T B A

MDS-01-PA

Pressure Drop
PSI 10 5 0 MPa 0.1 0.05 0 0 5 10 15 20 25 30
P P, A, B, T-Line T B A

Pressure Drop

MDS-01-PB

35 L /min

4 5 6 Flow Rate

9 U.S.GPM

MDS-01-AT

MDS-01--30/3090
8 (.31) 1.8 (.07) 5.5(.22) Dia. Through 4 Places 0.75 (.03) 65(2.56) 40.5 (1.59) P 15.5 (.61) 31 (1.22) 47(1.85) 32.5 (1.28) B A 11(.43)

Model Numbers MDS-01-PA MDS-01-PB MDS-01-AT

Pressure Detecting Line Port "X" P-Line B-Line T-Line Port "Y" A-Line P-Line A-Line

T Port "Y" "C" Thd. 40(1.57) Port "X" "C" Thd. 20 (.79)

Model Numbers MDS-01--30 MDS-01--3090

Piping Size "C" Thd. Rc 1/4 = 1/4 BSP.Tr 1/4 NPT

O-Ring for Port (SO-NB-P9: 4 Pcs)

DIMENSIONS IN MILLIMETRES (INCHES)

Approx. Mass......... 0.8 kg (1.8 lbs.)

No.43

Base Plates For 1/8 Modular Valves MMC-01--40/4080/4090


Specifications / Others
Specifications
Max. Operating Pressure ------------ 25 MPa (3630 PSI)

MODULAR VALVES

Model Number Designation

MMC
Series Number

-01
Plate Size

-6
Number of Stations 6 : 6 Stations 1 : 1 Station 2 : 2 Stations 7 : 7 Stations 3 : 3 Stations 8 : 8 Stations 4 : 4 Stations 9 : 9 Stations 5 : 5 Stations 10 : 10 Stations

-40
Design Number

Design Standard None : Japanese Standard "JIS" 80 : European Design Standard 90 : N.American Design Standard

MMC : Base Plate

01

40

Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 PSI P 40 30 20 10 0 0.1 0 0 0 2 10 20 4 6 Flow Rate 30 8 35 L /min 9 U.S.GPM
(P) T

Graphic Symbols
B B' T' T A A' P P' (P) T B A P (T)

MPa 0.3
P' T' B' A'

Pressure Drop

0.2

P T

P T

MMC-01-1
P (T) B A B A

MMC-01-2-10

Instructions
Port Used: Base plate has three (two, in case of 1 station type) pressure port "P"s and four tank port "T"s. Any one of these ports or two or more ports may be used. However, please note that the ports marked with (P) or (T) in the drawing are normally plugged. Remove the plugs when using such ports. Make sure that ports that are not currently used are properly plugged.

32.5 (1.28)

Min. Pitch 50 (1.97) 32.5 (1.28)

0.75 (.03)

0.75 (.03)

Max. 7(.27) Dia. 4 Places

When standard base plates (MMC-01) are not used, the mounting surface described on right must be prepared. The mounting surface should have a good machined finish.
Design Std. Japanese Standard "JIS" and European Design Standard "C" Thd. M5 E 10 (.39) 12 (.47)

31 (1.22)

5.2(.20) 15.5(.61) 25.8(1.02) 31(1.22) 47(1.85) 8(.31)

"C" Thd. "E" Deep 4 Places

N.American Design Standard No. 10-24 UNC

DIMENSIONS IN MILLIMETRES (INCHES)

No.44

11 (.43)

Interface Mounting Surface Dimensions for 1/8 Modular Valve

(.50) 21.5 (.85)

12.7

30.2 (1.19)

40.5 (1.59)

65 (2.56)

Base Plates For 1/8 Modular Valves


Installation Drawing
MMC-01-1-40/4090
Tank Port (T) "C" Thd. 87(3.42) 67(2.64) 10(.39) 32.5 "E" Thd. "F" Deep (1.28) 0.75(.03) 4 Places Port Holes 6.5(.26) Dia. 4 Places B 36 (1.42)
T A P

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

72(2.83)

46(1.81)

40.5 (1.59)

8.8(.35) Dia. Through 14(.55) C'Bore 4 Places

31 28 (1.22) (1.10)

62(2.44) 53(2.09) 18(.71) Cylinder Port "A" "C" Thd.


A

12.5 (.49)

The two tank ports (T) are not machined for 4090 design.

45 (1.77)

53(2.09) 27(1.06) 21(.83) 18(.71)

72(2.83)

54(2.13)

(P)

62(2.44)

36(1.42)

18(.71)

36 (1.42)

(T)

Approx. Mass : 3.5 kg (7.7 lbs.)


21(.83) Pressure Port "P" "C" Thd.

21(.83)

Tank Port "T" "C" Thd.

Cylinder Port "B" "C" Thd.

Tank Port (T) "C" Thd.

MMC-01--40/4090
Number of Station (2-10 Stations)
L1 10 (.39) 32.5(1.28) L2 Threaded Holes 4 Places Port Holes 4 Places
B P A T A P T A B P T A B P T A P B

Each Station

72(2.83)

36(1.42)

40.5 (1.59)

B T

8.8(.35) Dia. Through 14(.55) C'Bore 2 Places

12.5 (.49)

31(1.22) Pitch 28 50 (1.10) (1.97) 42 (1.65) Pitch 50 (1.97)


A A A (P) A

Pressure Port "P" "C" Thd. 53(2.09) 18(.71)

72(2.83)

62(2.44)

54(2.13)

43 (1.69)

21(.83)

Cylinder Port "B" "C" Thd. Each Station Cylinder Port "A" "C" Thd. Each Station

Pressure Port (P) "C" Thd. Tank Port (T) "C" Thd.

27(1.06) 62(2.44) 69(2.72) Tank Port (T) "C" Thd.

21(.83)

(T)

36(1.42)

18(.71)

P (T)

46 (1.81)

For other dimensions, refer to above Model MMC-01-1. Dimensions mm (Inches) "E" Thd. F M5 10 (.39) No.10-24 UNC 12 (.47) Approx. Mass kg (lbs.) 5.5 ( 12.1) 7.0 ( 15.4) 8.5 ( 18.7) 10.0 ( 22.1) 11.5 ( 25.4) Dimensions mm (Inches) L1 L2 367 (14.45) 387 (15.24) 417 (16.42) 437 (17.20) 467 (18.39) 487 (19.17) 517 (20.35) 537 (21.14) Approx. Mass kg (lbs.) 13.0 ( 28.7) 14.5 ( 32.0) 16.0 ( 35.3) 17.5 ( 38.6)

Model Numbers MMC-01--40 MMC-01--4090

Thread Size "C" Thd. "D" Thd. Rc 3/8 Rc 1/2 3/8 NPT 1/2 NPT

Model Numbers MMC-01-2 MMC-01-3 MMC-01-4 MMC-01-5 MMC-01-6

Dimensions mm (Inches) L1 L2 117 ( 4.61) 137 ( 5.39) 167 ( 6.57) 187 ( 7.36) 217 ( 8.54) 237 ( 9.33) 267 (10.51) 287 (11.30) 317 (12.48) 337 (13.27)

Model Numbers MMC-01-7 MMC-01-8 MMC-01-9 MMC-01-10

No.45

Base Plates For 1/8 Modular Valves


Installation Drawing
MMC-01-1-4080
102.6(4.04) 87(3.43) 67(2.64) 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places 72(2.83) 7.8(.30) 10(.39) M5 Thd. 10(.39) Deep 4 Places Port Holes 6.5(.26) Dia. 4 Places

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)
Detail of Pipe Plug
Bonded Seal Part No.SG-FB-3/8 Pipe Plug Part No.900-V33905

32.5 (1.28) 0.75(.03)

36 (1.42)

T A

12.5 (.49)

31 28 (1.22) (1.10)

40.5 (1.59)

53(2.09) 18(.71)

Cylinder Port "A" 3/8 BSP.F Thd.


A

45 (1.77)

53(2.09) 18(.71) Pressure Port "P" 3/8 BSP.F Thd.


(T)

72(2.83)

54(2.13)

(P)

62(2.44)

P B

36 (1.42)

36(1.42)

18(.71)

Tank Port "T" 3/8 BSP.F Thd.

21(.83)

Cylinder Port "B" 3/8 BSP.F Thd.

21(.83)

Pipe Plug For Bonded Seal 2 Places

MMC-01--4080
Number of Station (2-10 Stations)
7.8(.30) 10 (.39) 32.5(1.28) L1 L2 7.8(.30)

Approx. Mass : 3.5 kg (7.7 lbs.)

Threaded Holes 4 Places Port Holes 4 Places 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places

Each Station

72(2.83)

36(1.42)

40.5 (1.59)

B T A P T A

B P T A

B P T A

B P T A

B P

12.5 (.49)

31(1.22) Pitch 28 50 (1.10) (1.97) 42 (1.65) Pitch 50 (1.97)


A A A (P) A

Pressure Port "P" 3/8 BSP.F Thd. 53(2.09) 18(.71)

72(2.83)

62(2.44)

54(2.13)

43 (1.69)

21(.83)

(T)

36(1.42)

18(.71)

P (T)

Cylinder Port "B" 3/8 BSP.F Thd. Each Station Cylinder Port "A" 3/8 BSP.F Thd. Each Station

Pressure Port (P) 3/8 BSP.F Thd.

27(1.06) 69(2.72) Tank Port (T) 3/8 BSP.F Thd.

21(.83)

7.8(.30)

For other dimensions, refer to above Model MMC-01-1.

Model Numbers MMC-01-2 MMC-01-3 MMC-01-4 MMC-01-5 MMC-01-6

Dimensions mm (Inches) L1 L2 137 ( 5.39) 117 ( 4.61) 187 ( 7.36) 167 ( 6.57) 237 ( 9.33) 217 ( 8.54) 287 (11.30) 267 (10.51) 337 (13.27) 317 (12.48)

Approx. Mass kg (lbs.) 5.5 ( 12.1) 7.0 ( 15.4) 8.5 ( 18.7) 10.0 ( 22.1) 11.5 ( 25.4)

Model Numbers MMC-01-7 MMC-01-8 MMC-01-9 MMC-01-10

Dimensions mm (Inches) L1 L2 387 (15.24) 367 (14.45) 437 (17.20) 417 (16.42) 487 (19.17) 467 (18.39) 537 (21.14) 517 (20.35)

Approx. Mass kg (lbs.) 13.0 ( 28.7) 14.5 ( 32.0) 16.0 ( 35.3) 17.5 ( 38.6)

No.46

Mounting Bolt Kits For 1/8 Modular Valves MBK-01--30/3090


Model Number Designation / Others
Valves are mounted with four stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the bolt kit, be sure to give the bolt kit model number from the table below.

MODULAR VALVES

Model Number Designation

Bolt Kit Composition

MBK
Series Number

-01
Size of Modular Valve 01

-02
Bolt Number 01, 02, 03, 04, 05 (Refer to the following chart)

-30
Design Number 30

Design Standard Refer to

Stud Bolt ------ 4 Pcs. 1 Set Nut ------------- 4 Pcs. Note: In case of bolt kit model number having "05", 4 hexagon socket head cap screws only.

MBK : Bolt Kits for Modular Valves

Tightening Torque:
Operating Pressure MPa (PSI) Less Than 25(3630) More Than 25(3630) Tightening Torque Nm (in. lbs.) 5 ~ 6 (44 ~ 53) 6 ~ 7 (53 ~ 62)

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Bolt Kits Selection Chart


Quantity of valves to be stacked Model Numbers Solenoid Operated Directional Valve (-DSG-01) 1 0 1 0 1 0 1 0 1 0 End Plate (MDC-01) 0 1 0 1 0 1 0 1 0 1 Modular Valve & Connecting Plate 1 2 3 4 0 Approx. Mass g (lbs.)
SOL a SOL b

Nut

MBK-01-01-30 MBK-01-02-30 MBK-01-03-30 MBK-01-04-30 MBK-01-05-30

Stud Bolt 1/8 Solenoid Operated Directional Valve

Mounting Bolt Kit

60(.13) 100(.22) 130(.29) 160(.35) Base Plate 40(.09) Modular Valves

The solenoid operated directional valve comes with mounting bolts.

01 Series Modular Valve Assembly

MBK-01-01/02/03/04-30/3090
Stud Bolt
"B" Thd. Both Ends

MBK-01-05-30/3090
Socket Head Cap Screw

MBK-01-05-30: M5 45 Lg. MBK-01-05-3090: No.10-24 UNC 1-3/4 Lg. 9 (.35) A 9 (.35)

Nut
"B" Thd. 8.5 Dia. (.33)

DIMENSIONS IN MILLIMETRES (INCHES)


Model Numbers MBK-01-01-30 MBK-01-02-30 MBK-01-03-30 MBK-01-04-30 MBK-01-01-3090 MBK-01-02-3090 MBK-01-03-3090 MBK-01-04-3090 A mm (In.) 94 (3.70) 134 (5.28) 174 (6.85) 214 (8.43) 94 (3.70) 134 (5.28) 174 (6.85) 214 (8.43) "B" Thd.

M5

9 (.35) 15 (.59)

4 (.16)

No.10-24 UNC

No.47

Pub. EC-1403

03 SERIES
General Information Up to 25 MPa (3630 PSI), 70 L /min (18.5 U.S.GPM)

MODULAR VALVES

Mounting Surface : ISO 4401-AC-05-4-A, CETOP-5, NFPA-DO2

The modular valves are functional elements with which a hydraulic system can be composed and built easily by stacking them with the mounting bolts. Therefore, no piping is required for the manufacture of the hydraulic systems. Yuken's 03 Series Modular Valves are widely used to compose the hydraulic systems for the various industrial and marine equipment including machine tools, special purpose machines, steel mill equipment and ships. The valves have standardized mounting surface conforming to ISO 4401-AC-05-4-A and optimum thickness for the stacking.

F
Example of Stacking Configuration

P T B
W

3/8, Solenoid Operated Directional Valve (DSG-03)

Modular Valves

Base Plate (MMC-03)

No.1

03 SERIES
Type of Modular Valve
Type of Modular Valve
Class Class Model Numbers Solenoid Operated Directional Valve (S-)DSG-03---50/5090 T-DSG-03---50 G-DSG-03---50/5090
Releif Valves (for "P-Line")

MODULAR VALVES
Graphic Symbols P T B A

Graphic Symbols

Page

Model Numbers
Flow Control Valves (for "P-Line")

Page

20

MFP-03-11/1190
Flow Control and Check Valves (for "A-Line", Metre-out)

20

A 7

MFA-03-X-11/1190
Flow Control and Check Valves (for "A-Line", Metre-in)

MBP-03--30/3090 MBA-03--30/3090 MBB-03--30/3090 MBW-03--30/3090 MRP-03--30/3090 Pressure Control Valves MRA-03--30/3090 MRB-03--30/3090
Reducing Valves for Low Pressure Setting (for "P-Line") Reducing Valves (for "B-Line") Reducing Valves (for "A-Line") Reducing Valves (for "P-Line") Releif Valves (for "A&B-Lines") Releif Valves (for "B-Line") Releif Valves (for "A-Line")

20

MFA-03-Y-11/1190 7
Flow Control and Check Valves (for "B-Line", Metre-out)

20

MFB-03-X-11/1190 7
Flow Control and Check Valves (for "B-Line", Metre-in)

20

MFB-03-Y-11/1190 7
Flow Control and Check Valves (for "A&B-Lines", Metre-out)

20

MFW-03-X-11/1190 10
Flow Control and Check Valves (for "A&B-Lines", Metre-in)

20

MFW-03-Y-11/1190 10 Flow Control Valves


Temperature Compensated Throttle and Check Valves (for "A-Line", Metre-out)

24

MSTA-03-X-20/2090
Temperature Compensated Throttle and Check Valves (for "B-Line", Metre-out)

10

24

MSTB-03-X-20/2090
Temperature Compensated Throttle and Check Valves (for "A&B-Lines", Metre-out)

13

24

MRLP-03-10/1080/1090
Reducing Valves for Low Pressure Setting (for "A-Line")

MSTW-03-X-20/2090
Throttle Valves (for "P-Line")

13

27

MRLA-03-10/1080/1090
Reducing Valves for Low Pressure Setting (for "B-Line")

MSP-03-30/3090 13
Check and Throttle Valves (for "P-Line")

29

MRLB-03-10/1080/1090
Sequence Valves (for "P-Line")

MSCP-03-20/2090 17
Throttle and Check Valves (for "A-Line", Metre-out)

MHP-03--20/2090 MHA-03--20/2090 MHB-03--20/2090


Counterbalance Valves (for "B-Line") Counterbalance Valves (for "A-Line")

31

MSA-03-X-40/4090 17
Throttle and Check Valves (for "A-Line", Metre-in)

31

MSA-03-Y-40/4090 17
Throttle and Check Valves (for "B-Line", Metre-out)

31

MSB-03-X-40/4090
Throttle and Check Valves (for "B-Line", Metre-in)

For the details of solenoid operated directional valves, see the following catalogues: (S-)DSG-03---50/5090 Pub.EC-0403 T-DSG-03---50 G-DSG-03---50/5090 : Pub.EC-0405

31

MSB-03-Y-40/4090
Throttle and Check Valves (for "A&B-Lines", Metre-out)

31

MSW-03-X-40/4090
Throttle and Check Valves (for "A&B-Lines", Metre-in)

31

MSW-03-Y-40/4090

No.2

03 SERIES
Type of Modular Valve
Type of Modular Valve
Class Model Numbers Solenoid Operated Directional Valve (S-)DSG-03---50/5090 T-DSG-03---50 G-DSG-03---50/5090
Check Valves (for "P-Line")

MODULAR VALVES

Graphic Symbols

Page

A 34

MCP-03--10/1090 MCA-03--20/2090 MCB-03--20/2090 Directional Control Valves MCT-03--10/1090 MCPT-03-P-T-10/1090


Anti-Cavitation Valves Check Valves (for "P&T-Lines") Check Valves (for "T-Line") Check Valves (for "B-Line") Check Valves (for "A-Line")

34

34

34

36

MAC-03-10/1090
Pilot Operated Check Valves (for "A-Line")

38

MPA-03--20/2090 MPB-03--20/2090

39

Pilot Operated Check Valves (for "B-Line")

39

Pilot Operated Check Valves (for "A&B-Lines")

MPW-03--20/2090
End Plates (Blocking plates)

39

42

Modular Plates and Mounting Bolts

MDC-03-A-10/1090
End Plates (Bypass plates)

42

MDC-03-B-10/1090
Connecting Plates

MDS-03-10/1090
Base Plates

43

MMC-03-T--21/2180/2190 MBK-03--10/1090
Bolt Kits

44

47

For the details of solenoid operated directional valves, see the following catalogues: (S-)DSG-03---50/5090 Pub.EC-0403 T-DSG-03---50 G-DSG-03---50/5090 : Pub.EC-0405

No.3

03 SERIES
Instructions
Instructions

MODULAR VALVES

Caution in the selection of valves and circuit designing The selection of modular valves, to suit a particular function or hydraulic circuit, are made in exactly the same way as conventional valves, taking into account of the flow and pressure of each valve to be used. In some cases, the stacking system may be restricted, so please refer to the following instructions for stacking sequence. Please note, that when designing a system using modular stacking valves, due consideration should be given to working space for future maintenance.

Stacking sequence when using reducing valves (for "A" or "B" line) and pilot operated check valves. Because reducing valves are spool type, there is an internal leakage. In the stacking sequence shown in the drawing left (incorrect), the cylinder moves due to leakage through the pilot pressure line . Consequently, retaining the position of the cylinder using a pilot operated check valve becomes impossible. The stacking sequence shown in the drawing right (correct) is required in order to retain the cylinder position.

(Incorrect)

(Correct)

Solenoid Operated Directional Valve Pilot Operated Check Valve (for "A&B-Lines") Reducing Valve (for "B-Line") P T B A P T B A

Stacking sequence when using reducing valves (for "A" or "B" line) and throttle and check valves (for metreout). In B to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. Depending upon the pressure so generated, the reducing valve may perform a pressure reducing function which causes a shortage of output power of the cylinder and spoils the smooth operation of the cylinder. Therefore, stacking sequence in the drawing right (correct) is required in this combination.

(Incorrect)

(Correct)

Solenoid Operated Directional Valve Throttle and Check Valve (for "A&B-Lines, Metre-out") Reducing Valve (for "B-Line") P T B A P T B A

Stacking sequence when using pilot operated check valves and throttle and check valves (metre-out). In A to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. The pressure so generated acts to shut the pilot operated check valve and eventually creates an open and shut operation of the valve repeatedly which may cause the cylinder to have a knocking effect (the same effect will occur in the case of B to T flow). Therefore, the stacking sequence in the drawing right (correct) is required in this combination.

(Incorrect)

(Correct)

Solenoid Operated Directional Valve Throttle and Check Valve (for "A&B-Lines, Metre-out") Pilot Operated Check Valve (for "A&B-Lines") P T B A P T B A

No.4

03 SERIES
Specifications / Hydraulic Fluids / Others
Specifications
Max. Operating Pressure ........................................................................... 25 MPa (3630 PSI) Max. Flow ..................................................................................... 70 L /min (18.5 U.S. GPM) Number of Stack ................................................................................................... 1 to 5 stacks
1. 31.5 MPa (4570 PSI) for relief moduler valve (MBP/MBA/MBB/MBW) 2. 120 L /min (31.7 U.S.GPM) for throttle and check moduler valve (MSA/MSB/MSW) 3. Solenoid operated directional valve is included in the number of stack.

MODULAR VALVES
1 2 3

3/8 Solenoid Operated Directional Valves

YUKEN 03 SERIES MODULAR VALVES are designed for use with solenoid operated directional valve having an ISO 4401-AC-05-4-A (CETOP-5, NFPA-D02) interface such as Yuken's DSG-03. Please refer to the Catalogue No. Pub. EC-0403 for details.

Hydraulic Fluids
Fluid Types Any type of hydraulic fluid listed in the table below can be used.
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Temperatures Always be sure to use hydraulic fluids within the stipulated conditions shown below: Viscosity: 15 to 400 mm2/s (77 to 1800 SSU), Temperature: -15 to +70C (5 to 160F) Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 m or finer line filter.

Base Plates and Sub-Plates


When mounting the modular valves, use base plates and sub-plates specified below. If these base plates and the subplates are not used, ensure that the mounting surface has a good machined finish.
Base Plates Model Numbers MMC-03-T--21/2180/2190 Page 44 Sub-Plates Model Numbers DSGM-03-40/2180/2190 Page

For the details of Sub-Plate, see the following DSG-03 solenoid operated directional valve catalogues: Catalogue No. Pub. EC-0403.

Mounting Bolts
03 Series modular valves are mounted using stud bolts which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly within the specified torque.
Bolt Kit Model Numbers MBK-03--10 MBK-03--1090 Tightening torque Nm (in. lbs.) 12-15 (106-133)

No.5

03 SERIES
Assembly / Pressure Drop
Assembly

MODULAR VALVES

Assembly should be carried out in clean conditions and in accordance with the following procedure. Cautious attention should be paid to ensure that the interface of the valves are clean and free from dirt or other foreign materials. Assembly Procedure: 1) Screw-in the four stud bolts, fully into the tapped holes on the mounting surface of the specified base plate, sub-plate or manifold. 2) Stack the modular valves and solenoid operated directional valves in accordance with the hydraulic circuit, place the O-ring inserted surface face onto the base plate and make sure that the port arrangement of the modular valves are in the correct position before stacking the valves onto the stud bolts. 3) Align both the end of the valves stacked. 4) Screw-in the four nuts onto the stud bolts and tighten with the specified torque. After the test run, be sure to re-tighten the nuts firmly within the specified torque.

Nut Stud Bolt

Mounting Bolt Kits

Solenoid Operated Directional Valve

Modular Valves

Base Plate

CAUTION
Keep all installation holes and surface clean. Failure to do this may cause fire due to oil leakage. Before installing the product, be sure that all specified bolts are tightened to the specified torque levels. Tightening to levels outside specifications may cause improper operation, damage, oil leakage, etc.

03 Series Modular Valves

Pressure Drop
Pressure drop curves of the modular valves are those based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850. When using the modular valves in conditions other than the above mentioned, find the appropriate values referring to the following table and formula. For any other viscosity, multiply the factors in the table below.
Viscosity mm2/s SSU 15 77 20 98 30 40 50 60 70 80 90 100 141 186 232 278 324 371 417 464

Factor

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the following formula. P'= P (G'/0.850)

No.6

3/8, Relief Valves For "P" Line : MBP-03--30/3090 For "A" Line : MBA-03--30/3090 For "B" Line : MBB-03--30/3090 For "A&B" Lines : MBW-03--30/3090
Specifications / Others
Specifications
Model Numbers MBP-03--30/3090 MBA-03--30/3090 MBB-03--30/3090 MBW-03--30/3090 Max. Operating Pressure MPa (PSI) Max. Flow L /min (U.S.GPM)

MODULAR VALVES

31.5 (4570)

70 (18.5)

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MBA
Series Number MBP : Relief Valve for P-Line MBA : Relief Valve for A-Line MBB : Relief Valve for B-Line MBW : Relief Valve for A&B-Lines

-03
Valve Size

-B
Pres. Adj. Range MPa (PSI) B: -7 1 (-1020) H: 3.5-25 (510-3630)

-30
Design Number

Design Standard

03

30

Refer to

1. See the "Minimum Adjustment Pressure" of the next page for the item marked . 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. In case of a small flow, the setting pressure may become unstable. To avoid this, refer to the minimum flow characteristic curve of the next page and use the valve within a range as shown with .

Model Numbers

Graphic Symbols

Detailed Graphic Symbols

MBP-03
P T B A TA A P B TB

MBA-03
P T B A TA A P B TB

MBB-03
P T B A TA A P B TB

MBW-03
P T B A TA A P B TB

No.7

3/8, Relief Valves For "P","A","B" and "A&B" Lines


Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Nominal Override Characteristics


PSI
4500 4400 4300 4200 3600 3550 3500 3000 2950 2900 2000 1950 1900 1000 950 900 500 450 400 140 100 60

MPa 31 30 29 25.0 24.5 24.0 21.0 20.5 20.0 14.0 13.5 13.0 7.0 6.5 6.0 3.5 3.0 2.5 1.0 0.7 0.4 0 10 20 30 40 50 60 70 L /min

Min. Adjustment Pressure


Min. Adjiustment Pressure PSI 160 120 80 40 0 MPa 1.2 0.8 0.4 0 0 10 20 30 40 50 60 70 L /min

Pressure

5.0

10.0

15.0 17.5 U.S.GPM

Flow Rate

5.0 10.0 Flow Rate

15.0 17.5 U.S.GPM

Pressure Drop
PSI 70 60 P 50 Pressure Drop 40 30 20 10 0 0.3 0.2 0.1
B-Line: MBP-03 T-Line: MBB-03 P-Line: MBP-03 0 P,A&B-Line: MBA/MBB/ MBW-03 0 10 20 30 40 50 60 70

MPa 0.5 0.4


T-Line: MBP/MBA/ MBW-03 A-Line: MBP-03

Min. Flow vs. Adjustment Pressure


U.S.GPM L /min 6 1.5 Min. Flow 1.0 .5 0 4 2 0 0 5 10 15 20 25 MPa

L /min 0 5.0 10.0 15.0 17.5 U.S.GPM

Flow Rate

1000

2000 Pressure

PSI 3000 3500

No.8

3/8, Relief Valves For "P","A","B" and "A&B" Lines


Installation Drawing / Spare Parts List
MBW-03--30/3090
DIMENSIONS IN MILLIMETRES (INCHES)
25(.98) 92(3.62) 54 (2.13)
P A TA B TB

MODULAR VALVES

MBP-03--30/3090 MBA-03--30/3090
Fully Extended 214(8.43) Fully Extended 134(5.28)
P A B TB

19 (.75)

12(.47)

Lock Nut 14(.55) Hex.

46 (1.81)

70 (2.76)

TA

Fully Extended 134(5.28) Fully Extended 322(12.68) Pressure Adj. Screw (for A-Line) 14(.55) Hex. Pressure Adj. Screw (for B-Line) 14(.55) Hex.

1.8(.07)

Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MBW-03" drawing left.

INC.

INC.

MBB-03--30/3090
Fully Extended 214(8.43) 26(1.02)

55(2.17)

P A TA B TB

Approx. Mass............ 3.5 kg (7.7 lbs.) Approx. Mass............ 4.2 kg (9.3 lbs.) For other dimensions, refer to "MBW-03" drawing left.

Spare Parts List MBP-03--30/3090 MBA-03--30/3090


12 11 2 16 3 19 18 8 7 17 9 1 13

MBB-03--30/3090

15

MBW-03--30/3090

List of Seals
Item 15 16 17 18 Name of Parts O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NB-A014 SO-NA-P6 SO-NB-P16 SO-NB-P26 Quantity MBP-03 MBA-03 MBB-03 MBW-03 5 1 1 1 5 1 1 1 5 1 1 1 5 2 2 2

27.5 (1.08)

List of Seal Kits


Model Numbers Seal kit Numbers MBP-03 MBA-03 MBB-03 MBW-03 KS-MBW-03-30 KS-MBP-03-30

Note: When ordering seals, please specify the seal kit number from the table right.

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.9

3/8, Reducing Valves For "P" Line: MRP-03--30/3090 For "A" Line: MRA-03--30/3090 For "B" Line: MRB-03--30/3090
Specifications / Others
Specifications
Model Numbers MRP-03--30/3090 MRA-03--30/3090 MRB-03--30/3090 Max. Operating Pressure MPa(PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 70 (18.5)

MODULAR VALVES

In pressure adjustment range "H", if the pressure in the primary side is set above 20 MPa (2900 PSI) and the pressure in the secondary side is set below 10 MPa (1450 PSI), the maximum flow is limited to 50 L /min (13.2 U.S.GPM).

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MRP
Series Number MRP : Reducing Valve for P-Line MRA : Reducing Valve for A-Line MRB : Reducing Valve for B-Line

-03
Valve Size

-B
Pres. Adj. Range MPa (PSI)

-30
Design Number

Design Standard

03

B: 1-7 (145-1020) H: 3.5-24.5 (510-3550)

30

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
The minimum adjustment pressure equals the lower limit of either pressure adjustment range (B, H) plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the values stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.
Model Numbers Graphic Symbols Detailed Graphic Symbols

MRP-03
P T B A TA A P B TB

MRA-03
P T B A TA A P B TB

MRB-03
P T B A TA A P B TB

No.10

3/8, Reducing Valves For "P","A" and "B" Lines


Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop
PSI P 40 30 20 0.1 10 0 0 0 10 20 30 40 50 60 70 L /min
T-Line

MPa 0.3 0.2

A&B-Line

Pressure Drop

12 8 Flow Rate

16 18

U.S.GPM

cu.in./min 50 40 Pilot Flow 30

cm3/min 800

Pilot Flow

600

400 20 10 0 200 0 0 5 10 15 20 25 MPa

1000 2000 3000 3500 PSI Differential Pressure (Primary pressure - Secondary pressure)

Pres. Drop at Spool Fully Open (P-Line)


PSI 70 60 P 50 40 30 20 10 0 0.1 0 0 10 0 4 20 30 8 40 50 12 60 70 L /min 0.3 0.2 Pressure Drop MPa 0.5 0.4

16 18 U.S.GPM

Flow Rate

No.11

3/8, Reducing Valves For "P","A" and "B" Lines


Installation Drawing / Spare Parts List
MRP-03--30/3090 MRB-03--30/3090
12 (.47) Lock Nut 14(.55) Hex. 14(.55) 19 (.75) 92(3.62) 54 (2.13)
P A TA B TB

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

7(.28) Dia. Through 4 Places

Model Numbers
46 (1.81) 70 (2.76)

Thread Size "C" Thd. Rc 1/4 = 1/4 BSP.Tr 1/4 NPT

MB-01--30

MB-01--3090

Pressure Adj. Screw 14(.55) Hex. INC. 55 (2.17)

Fully Extended 132(5.20) Fully Extended 233.5(9.19)

Pressure Gauge Connection "C" Thd.

27.5 (1.08)

1.8 (.07)

Approx. Mass............ 3.8 kg (8.4 lbs.)

MRA-03--30/3090
Fully Extended 233.5(9.20) Pressure Gauge Connection "C" Thd. 47.5 (1.87)
P A TA B TB

Approx. Mass............ 3.8 kg (8.4 lbs.) For other dimensions, refer to "MRP-03" drawing above.

Spare Parts List MRP-03--30/3090


11 10 3 5 15 18 16 3 4 1 2 19 9 17 13

MRB-03--30/3090

14

MRA-03--30/3090

List of Seals
Item 14 15 16 17 18 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NB-A014 SO-NA-P6 SO-NB-P16 SO-NB-P18 SO-NB-P26 Qty. 5 1 1 1 1 Included in Seal Kit Kit No.: KS-MRP-03-30 Remarks

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.12

Low Pressure Setting Type

3/8, Reducing Valves For "P" Line: MRLP-03-10/1080/1090 For "A" Line: MRLA-03-10/1080/1090 For "B" Line: MRLB-03-10/1080/1090
Specifications / Others
Specifications
Model Numbers Max. Operating Pressure MPa (PSI) 7 (1020) Pres. Adj. Range MPa (PSI) 0.2-6.5 (29-940) Max. Flow L /min (U.S.GPM) 50 (13.2)

MODULAR VALVES

MRLP-03-10/1080/1090 MRLA-03-10/1080/1090 MRLB-03-10/1080/1090

When pressure setting is less than 0.8 MPa (116 PSI), maximum pressure decreases. See "Min. Adjustment Pressure vs. Max. Flow" on the next page for the appropriate range.

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MRLP
Series Number MRLP : Low Pressure Setting Type Reducing Valve for P-Line MRLA : Low Pressure Setting Type Reducing Valve for A-Line MRLB : Low Pressure Setting Type Reducing Valve for B-Line

-03
Valve Size

-10
Design Number

Design Standard

03

10

Refer to

Design Standards: None ........... Japanese Standard "JIS" 80 ............... European Design Standard 90 ............... N. American Design Standard

Instructions
If there is a pressure in drain line, it is added to the secondary setting pressure. Hence, drain line must be connected to tank directly with a low back pressure close to atmospheric pressure. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment handle clockwise or anticlockwise. For an increase of pressure, turn the handle clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.

Model Numbers
V

Graphic Symbols

Detailed Graphic Symbols


V DR DR TA A P B TB

MRLP-03
P T B A

V DR P T B A TA A P B TB DR

MRLA-03

V DR P T B A TA A P B TB DR

MRLB-03

No.13

Low Pressure Setting Type

3/8, Reducing Valves For "P", "A" and "B" Lines


Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pres. Drop at Spool Fully Open (P-Line)


PSI 70 60 P 50 40 30 20 10 0 0.1 0 0 10 20 30 40 50 L /min 0.3 0.2 Pressure Drop MPa 0.5 0.4

2.5

5.0

7.5

10.0

12.5 U.S.GPM

Flow Rate

Pressure Drop
PSI P 25 20 0.1 10 0 0 0 10 20 30 40
T-Line

MPa 0.2
A&B-Line

Pressure Drop

50 L /min

2.5

5.0

7.5

10.0

12.5 U.S.GPM

Flow Rate

Min. Adjustment Pressure vs. Max. Flow


Min. Adjustment Pres. PSI 140 120 80 40 0 MPa 1.0 0.8 0.6 0.4 0.2 0 0 10 20 30 40 50 L /min

2.5

5.0

7.5

10.0

12.5 U.S.GPM

Flow Rate

No.14

Low Pressure Setting Type

3/8, Reducing Valves For "P", "A" and "B" Lines


Installation Drawing
MRLP-03-10/1080/1090 MRLB-03-10/1080/1090
6 1080 (.24) Design Only Vent Port "V" "D" Thd. Lock Nut 14(.55) Hex. 47 (1.85) 14 (.55) 45 Dia. (1.77) 92(3.62) 54 (2.13) P

MODULAR VALVES

7(.28) Dia. Through 4 Places 12 (.47) TB 46 (1.81) B 1.8 (.07) 70(2.76)

19 (.75)

A TA Drain Port "DR" "C" Thd. 53 (2.09) Fully Extended 151.5(5.96) Fully Extended 259.5(10.22)

Pressure Adj. Handle

INC.

Pressure Gauge Connection "E" Thd.

55 (2.17) 27.5 (1.08)

Approx. Mass............ 4.5 kg (9.9 lbs.)

Model Numbers MRL-03-10

Thread Size "C" Thd. Rc 1/4 1/4 BSP.F 1/4 NPT "D" Thd. Rc 1/8 1/8 BSP.F 1/8 NPT "E" Thd. Rc 1/4 1/4 BSP.Tr 1/4 NPT

MRL-03-1080

MRL-03-1090

DIMENSIONS IN MILLIMETRES (INCHES)

MRLA-03-10/1080/1090
Fully Extended 259.5(10.22) 54 (2.13) Pressure Gauge Connection "E" Thd. A TA P B TB Drain Port "DR" "C" Thd. 108 (4.25) Vent Port "V" "D" Thd.

Approx. Mass............ 4.5 kg (9.9 lbs.) For other dimensions, refer to "MRLP-03" drawing above.

No.15

Low Pressure Setting Type

3/8, Reducing Valves For "P", "A" and "B" Lines


Spare Parts List
Spare Parts List MRLP-03-10/1080/1090 MRLB-03-10/1080/1090
22 25

MODULAR VALVES

P A TA B TB

20 21

13 12 11

6 15

2 10

8 19

1 16 18 3

17 14

MRLA-03-10/1080/1090
3 18 16 1 5 4 7 19 8 9 10 2 15 6 11 12 13

14 17

List of Seals
Item Name of Parts Part Numbers Qty. 15 16 17 18 19 25 O-Ring O-Ring O-Ring O-Ring O-Ring Bonded Seal SO-NA-P6 SO-NB-P6 SO-NB-A014 SO-NB-P22 SO-NB-P32 SG-FB-1/8 1 2 5 1 1 1 Included in Seal Kit Kit No.:KS-MRLP-03-10 Remarks

Note: No bonded seal are included in seal kits.

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.16

3/8, Sequence Valves For "P" Line: MHP-03--20/2090 3/8, Counterbalance Valves For "A" Line: MHA-03--20/2090 For "B" Line: MHB-03--20/2090
Specifications / Others

MODULAR VALVES

Specifications
Model Numbers MHP-03--20/2090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 50 (13.2) Max. Free Flow L /min (U.S.GPM)

MHA-03--20/2090 MHB-03--20/2090

70 (18.5)

MHP-03

MHA / MHB-03

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MHA
Series Number MHP : Sequence Valve for P-Line MHA : Counterbalance Valve for A-Line MHB : Counterbalance Valve for B-Line

-03
Valve Size

-C
Pres. Adj. Range MPa (PSI) N: -1.8 (-260) 1 A : 1.8-3.5 (260-510) B : 3.5-7 (510-1020) C : 7-14 (1020-2030)

-20
Design Number 20

Design Standard

03

Refer to 20

1. See the "Minimum Adjustment Pressure" of the next page for the item marked . 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.
Model Numbers Graphic Symbols Detailed Graphic Symbols

MHP-03
P T B A TA A P B TB

MHA-03
P T B A TA A P B TB

MHB-03
P T B A TA A P B TB

No.17

3/8, Sequence Modular Valves For "P" Line 3/8, Counterbalance Modular Valves For "A" and "B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop for Free Flow Min. Adjustment Pressure


Min. Adjustment Pressure P PSI MPa 0.8 0.6 0.4 0.2 0 0 10 20 30 40 50 L/min PSI 50 40 30 20 10 0 0.1 0 0 10 20 30 40 50 60 70 L/min 0.3 0.2 MPa 0.4

MHA/MHB-03

MHP/MHA/MHB-03

80 60 40 20 0

2.5

5.0

7.5 10.0 12.5 U.S.GPM Flow Rate

Pressure Drop

100

2.5

5.0

7.5 10.0 12.5 15.0 17.5 U.S.GPM Flow Rate

Pressure Drop Pressure Drop


PSI P 25 20 0.1 10 0 0 0 10 20 30 40
A,B-Line T-Line

PSI P 25 20 15 10 5 0

MPa 0.2

MHP-03

MPa 0.20 0.15 0.10 0.05 0 0 10 20

MHA/MHB-03
A-Line:MHB-03 B-Line:MHA-03

Pressure Drop

Pressure Drop

T-Line:MHA-03 P-Line T-Line:MHB-03

50 L/min

30

40

50

60

70 L/min

2.5

5.0 7.5 10.0 12.5 U.S.GPM Flow Rate

2.5 5.0 7.5 10.0 12.5 15.0 17.5 U.S.GPM Flow Rate

No.18

3/8, Sequence Valves For "P" Line 3/8, Counterbalance Valves For "A" and "B" Lines
Installation Drawing / Spare Parts List
MHP-03--20/2090
Lock Nut 14(.55) Hex. 14 (.55) 19(.75)

MODULAR VALVES

92(3.62) 54 (2.13) B TB

7(.28) Dia. Through 4 Places 12 (.47) 1.8 (.07) 70(2.76) 46 (1.81)

P A TA

Pressure Adj. Screw 4(.16) Hex. Soc.

INC.

Fully Extended 134(5.28) Fully Extended 242(9.53)

55(2.17) 27.5 (1.08)

Approx. Mass............ 3.5 kg (7.7 lbs.)

DIMENSIONS IN MILLIMETRES (INCHES)

F
17 (.67)

MHA-03--20/2090
Fully Extended 228(8.98) Fully Extended 134(5.28) 17 (.67) P A TA B TB

MHB-03--20/2090
Fully Extended 228(8.98) 40 (1.57) P A TA B TB

Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MHP-03" drwaing above.

Approx. Mass............ 3.5 kg (7.7 lbs.)

Spare Parts List MHP-03--20/2090


12 14 6 16 5 3 7 18 15 2 1 8 13 17 9 4 10

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

List of Seals
Item Name of Parts 15 16 17 18 O-Ring O-Ring O-Ring O-Ring Part Numbers Qty. SO-NB-A014 SO-NA-P16 SO-NB-P29 SO-NB-P32 5 1 1 1 Included in Seal Kit Kit No.:KS-MHP-03-20 Remarks

MHA-03--20/2090
13 19 7 16 6 3 8 18 2 1 15 12 14 9 10 17 5 4

MHB-03--20/2090
4 5 17 10 9 14 12 15 1 2 18 8 3 6 16 7 19 13

No.19

Pressure and Temperature Compensated

3/8, Flow Control (and Check) Valves For "P" Line: MFP-03-11/1190 For "A" Line: MFA-03--11/1190 For "B" Line: MFB-03--11/1190 For "A&B" Lines: MFW-03--11/1190
Specifications / Others
Specifications
Model Numbers MFP-03-11/1190 MFA-03--11/1190 MFB-03--11/1190 MFW-03--11/1190 16 (2320) 50 (13.2) 70 (18.5) Max. Operating Max. Metred Flow Max. Free Flow Pressure L /min (U.S.GPM) L /min (U.S.GPM) MPa (PSI)

MODULAR VALVES

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MFA
Series Number MFP : Flow Control Valve for P-Line MFA : Flow Control and Check Valve for A-Line MFB : Flow Control and Check Valve for B-Line MFW : Flow Control and Check Valve for A&B-Lines

-03
Valve Size

-X
Direction of Flow

-11
Design Number 11

Design Standard

03

X : Metre-out Y : Metre-in

Refer to 11

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate.

Model No.

Graphic Symbols

Detailed Graphic Symbols

MFP-03
P T B A

TA

TB

Model No.

Graphic Symbols

Detailed Graphic Symbols Metre-in

Model No. MFA-03-X


P T B

Metre-out MFA-03-Y
A

TA

TB

TA

TB

MFB-03-X
P T B A

MFB-03-Y
TA A P B TB
P T B A

TA

TB

MFW-03-X
P T B A

MFW-03-Y
TA A P B TB
P T B A

TA

TB

No.20

Pressure and Temperature Compensated

3/8, Flow Control and Check Valves For "P", "A", "B" and "A&B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Min. Required Pressure Difference


PSI Differential Pressure 160 120 80 40 0 MPa 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0 10 2 4 20 30 40 P
MFP-03 A MF B -03 W

Pressure Drop for Free Flow


PSI 140 120 80 40 0 MPa 1.2 0.8 0.6 0.4 0.2 0 0 10 20 30 40 50 60 70 L/min 0 5.0 10.0 15.0 17.5 U.S.GPM Flow Rate

50 L/min

6 8 10 1213 U.S.GPM Flow Rate

Metred Flow vs. Dial Position


PSI 12.5 Flow Rate 10.0 7.5 5.0 2.5 0 MPa 5 4 3 2 1 0 0 P PSI 50 40 30 20 10 0 Pressure Drop MPa 0.4 0.3 0.2 0.1 0

Pressure Drop

Pressure Drop
B-Line:MFA-03 A-Line:MFB-03 T-Line:MFA -03 B A&B-Line:MFP-03 T-Line:MFB-03

5 (Fully Open) Turn of Flow Adj. Dial

0 10 20 30 40 50 60 70 L/min 0 5.0 10.0 15.0 17.5 U.S.GPM Flow Rate

Min. Metred Flow


cu.in./min cm /min 700 40 600 Min. Metred Flow 30 20 10 0 500 400 300 200 100 0 0 0 4 8 12 16 MPa
3

Metred Flow vs. Differential Pressure


U.S.GPM 13.8 13.4 13.0 12.6 Flow Rate 5.50 5.25 5.00 1.32 1.30 1.28 L/min 52 50 48 21 20 19 5.0 4.9 4.8 0 0 4 8 12 16 MPa PSI

500 1000 1500 2000 2250 PSI Differential Pressure

Metred Flow vs. Viscosity


U.S.GPM L/min 50 13.2 13.0 49 12.8 48 5.3 20.0 5.2 19.5 5.1 5.0 19.0 .13 0.50 .12 0.45 .11 0.40 Flow Rate 0 0 40 200 80 400 Viscosity 120 160 mm2/s

1000 2000 Differential Pressure

600 700 SSU

No.21

Pressure and Temperature Compensated

3/8, Flow Control (and Check) Valves For "P", "A", "B" and "A&B" Lines
Installation Drawing
MFP-03-11/1190
92(3.62) 15(.59) 19(.75) 54 (2.13) P A TA B TB 46 (1.81)

MODULAR VALVES
7(.28) Dia. Through 4 Places

12 (.47)

32(1.26) Dia.

Flow Adj. Dial INC. 55(2.17)

Fully Extended 233(9.17)

LOCK

33(1.30)

Locking Screw 2(.08) Hex. Soc.

Approx. Mass............ 4.2 kg (9.3 lbs.)

MFW-03- X-11/1190 Y
92(3.62) Flow Adj. Dial (for A-Line) INC. 21.4 (.84) 19(.75) 54 (2.13) P A TA 32(1.26) Dia. B TB 46(1.81) 12 (.47) 7(.28) Dia. Through 4 Places

DIMENSIONS IN MILLIMETRES (INCHES)

1.8 (.07)

Fully Extended 153 (6.02) Fully Extended 360(14.17)

70(2.76)

1.8 (.07) Flow Adj. Dial (for B-Line) INC.

Fully Extended 160(6.30)

55(2.17)

70(2.76)

8 9 0 1 2 1 2 3 4 5

LOCK

MFW-03-X ------------ 33 (1.30) MFW-03-Y ------------ 22 (.87)

Locking Screw 2 (.08) Hex. Soc.

Approx. Mass............ 5.2 kg (11.5 lbs.)

MFA-03- X -11/1190 Y
Fully Extended 263(10.35) Fully Extended 153 (6.02) P A TA B TB

MFB-03- X -11/1190 Y
Fully Extended 263(10.35) 56 (2.20) P A TA B TB

Approx. Mass............ 4.1 kg (9.0 lbs.)

Approx. Mass............ 4.1 kg (9.0 lbs.)

For other dimensions, refer to "MFW-03" drawing above.

No.22

Pressure and Temperature Compensated

3/8, Flow Control (and Check) Valves For "P", "A", "B" and "A&B" Lines
Spare Parts List
Spare Parts List MFP-03-11/1190
21 12 23 13 15 16 10 4 18 2 3 6 1 20

MODULAR VALVES

19 17

MFA-03- X -11/1190 Y
23 12 13 15 16 10 4 18 2 3 6 17 1 14

F
21 7 8 9 5

MFB-03- X -11/1190 Y
14 1 17 6 3 2 18 4 10 16 15 13 12 23

21

MFW-03- X-11/1190 Y
23 12 13 15 16 10 4 18 2 3 6 17 1

21

List of Seals
Item 15 16 17 18 Name of Parts Back Up Ring O-Ring O-Ring O-Ring Part Numbers SO-BB-P6 SO-NA-P6 SO-NB-A014 SO-NB-P28 Quantity MFP-03 MFA-03 MFB-03 MFW-03 1 1 5 1 1 1 5 2 1 1 5 2 2 2 5 2

List of Seal Kits


Model Numbers MFP-03 MFA-03 MFB-03 MFW-03 Seal Kit Numbers KS-MFP-03-10 KS-MFA-03-10 KS-MFW-03-10

Note: When ordering seals, please specify the seal kit number from the table right.

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.23

Temperature Compensated

3/8, Throttle and Check Valves For "A" Line: MSTA-03-X-20/2090 For "B" Line: MSTB-03-X-20/2090 For "A&B" Lines: MSTW-03-X-20/2090
Specifications / Others
Specifications
Max. Max. Max. Min. Max. Operating Differential Metred Metred Free Pressure Pressure Flow Flow Flow MPa MPa L /min L /min L /min (PSI) (PSI) (U.S.GPM) (U.S.GPM) (U.S.GPM) 25 (3630) 25 (3630) 70 (18.5) 2 (.53) {1 (.26)} 70 (18.5)

MODULAR VALVES

Model Numbers

MSTA-03-X-20/2090 MSTB-03-X-20/2090 MSTW-03-X-20/2090

The figures in parentheses are the values when the differential pressure is less than 3.5 MPa (510 PSI).

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MSTA
Series Number MSTA : Temperature Compensated Throttle and Check Valve for A-Line MSTB : Temperature Compensated Throttle and Check Valve for B-Line MSTW : Temperature Compensated Throttle and Check Valve for A&B-Lines

-03
Valve Size

-X
Direction of Flow

-20
Design Number

Design Standard

03

X : Metre-out

20

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate.
Model No.

Graphic Symbols

Detailed Graphic Symbols Metre-out

MSTA-03-X
P T B A TA A P B TB

MSTB-03-X
P T B A TA A P B TB

MSTW-03-X
P T B A TA A P B TB

No.24

Temperature Compensated

3/8, Throttle and Check Valves For "A", "B" and "A&B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

PSI 30 P 25 20 15 10 5 0

MPa 0.20 0.15

Pressure Drop
B-Line:MSTA-03 A-Line:MSTB-03

Metred Flow vs. Dial Position


P: Differential Pressure MPa(PSI)
P: 14(2030)

Pressure Drop

U.S.GPM 0.10 0.05 0 0 10 20 30 40 50 60 70 L /min Flow Rate


P-Line

L /min 70 60 50 40 30 20 10 0

P: 25(3630)

17.5
T-Line

15.0 12.5 10.0 7.5 5.0

5.0

10.0 Flow Rate

15.0 17.5 U.S.GPM

P: 7(1020) P: 5(730) P: 2(290) P: 1(145) P: 0.5(70)

Pressure Drop for Free Flow


PSI 70 60 50 40 30 20 10 0 0.3 0.2 0.1 0 0 10 20 30 40 50 60 70 L /min
Throttle Fully Open

2.5 0

MPa 0.5 0.4

Throttle Closed

0 1 2 3 4 5 6 7 8 9 10 Turn of Flow Adj. Dial (Fully Open)

Pressure Drop

Metred Flow vs. Viscosity


0 5.0 10.0 Flow Rate 15.0 17.5 U.S.GPM U.S.GPM 18.8 18.4 13.4 13.2 13.0 5.6 5.2 .56 .52 .28 .26 .24 L/min 71 70 69 51 50 49 21 20 19 2.1 2.0 1.9 1.1 1.0 0.9 0 0.2 0 0 10 20 30 40 50 60 70 L /min 0 200 400 Viscosity 600 700 SSU 40 80 120 160 mm2/s

Pressure Drop at Throttle Fully Open


PSI 160 P 140 120 100 80 60 40 20 0 0.6 0.4 Pressure Drop MPa 1.2 1.0 0.8

5.0

10.0 Flow Rate

15.0 17.5 U.S.GPM

Flow Rate

No.25

Temperature Compensated

3/8, Throttle and Check Valves For "A", "B" and "A&B" Lines
Installation Drawing / Spare Parts List
MSTW-03-X-20/2090
DIMENSIONS IN MILLIMETRES (INCHES)
7(.28) Dia. Through 4 Places 12 (.47)

MODULAR VALVES

MSTA-03-X-20/2090
Fully Extended 211(8.31) Fully Extended 106(4.17)
P A TA B TB
8 9 0 1 2

Flow Adj. Dial (for A-Line) INC. 21.4 (.84)

92(3.62) 19(.75) 54 (2.13)


P

46 (1.81)

1 2

A TA

B TB

70(2.76)

8 9 0

8 9 0 1 2

Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MSTW-03" drawing left.

32(1.26) Dia.

1.8 (.07)

Fully Extended 106(4.17) Fully Extended 266(10.47)

MSTB-03-X-20/2090
Fully Extended 211(8.31) 50 (1.97)
P A TA B TB
1 2

Flow Adj. Dial (for B-Line) INC. 55(2.17)


1 2 3 8 9 5 6 7

33 (1.30)

Locking Screw 2(.08) Hex. Soc.

Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MSTW-03" drawing left.

Approx. Mass............ 3.7 kg (8.2 lbs.)

Spare Parts List MSTA-03-X-20/2090


10 11 8 9 5 4 3 2 7 1 6

MSTB-03-X-20/2090
6 1 7 2 3 4 5 9 8 11 10

12

13

15 14

14 15

13

12

MSTW-03-X-20/2090

List of Seals
Item 12 13 14 15 Name of Parts Back Up Ring O-Ring O-Ring O-Ring Part Numbers 900-VK411915-2 SO-NA-P7 SO-NB-A014 SO-NB-P24 Quantity MSTA-03 MSTB-03 MSTW-03 1 1 5 2 1 1 5 2 2 2 5 2

List of Seal Kits


Model Numbers MSTA-03 MSTB-03 MSTW-03 Seal Kit Numbers KS-MSTA-03-20 KS-MSTW-03-20

Note: When ordering seals, please specify the seal kit number from the table right.

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.26

8 9 0

LOCK

4 5

3/8, Throttle Valves For "P" Line: MSP-03-30/3090


Specifications / Others
Specifications
Model Numbers MSP-03-30/3090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 70 (18.5)

MODULAR VALVES

Maximum flow decreases when the differential pressure is less than 1 MPa (145 PSI). See "Pressure Drop at Throttle Fully Open".

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MSP
Series Number

-03
Valve Size

-30
Design Number

Design Standard

Graphic Symbol

MSP : Throttle Valve for P-Line

03

30

Refer to
P T B A

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Detailed Graphic Symbol

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

TA

TB

Pressure Drop
PSI P 25 20 0.1 10
B&T-Line A-Line

Pressure Drop at Throttle Fully Open


PSI 140 P 120 100 80 60 40 20 0 0.6 0.4 0.2 0 0 10 20 30 40 50 60 70 L /min MPa 1.0 0.8

MPa 0.2

Pressure Drop

0 0 10 20 30 40 50 60 70 L /min

5.0

10.0 Flow Rate

15.0 17.5 U.S.GPM 0 5.0 10.0 Flow Rate 15.0 17.5 U.S.GPM

Metred Flow vs. Dial Position


P: Differential Pressure MPa (PSI)

U.S.GPM L /min 70 17.5 60 15.0 50 Flow Rate 10.0 5.0 0 40 30 20 10 0 0

P=25(3630) P=20(2900) P=14(2030) P=10(1450) P=5(730) P=3(440) P=2(290) P=1(145) P=0.5(70)

Pressure Drop

Instructions
To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate.

2 3 4 5 6 7 8 Turn of Flow Adj. Dial

9 10 (Fully Open)

No.27

3/8, Throttle Valves For "P" Line


Installation Drawing / Spare Parts List
MSP-03-30/3090

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

92(3.62) 19 (.75) 13.5 (.53)


8 9 0 12

7(.28) Dia. Through 4 Places 12 (.47) TB

54 (2.13) P

TA

Fully Extended 181(7.13)

Flow Adj. Dial

INC.

Locking Screw 2 (.08) Hex. Soc.

33 (1.30) 32 Dia. (.26)

55 (2.17)

Approx. Mass............ 3.0 kg (6.6 lbs.)

Spare Parts List MSP-03-30/3090


6 7 4 5 8 9

11

1 10

List of Seals
Item Name of Parts 8 9 10 11 Back Up Ring O-Ring O-Ring O-Ring Part Numbers 900-VK411915-2 SO-NA-P7 SO-NB-A014 SO-NB-P24 Qty. 1 1 5 1 Included in Seal Kit Kit No.: KS-MSP-03-30 Remarks

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.28

1.8 (.07)

Fully Extended 107(4.21)

46 (1.81)

70(2.76)

3/8, Check and Throttle Valves For "P" Line: MSCP-03-20/2090


Specifications / Others
Specifications
Model Numbers MSCP-03-20/2090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 70 (18.5)

MODULAR VALVES

Maximum flow decreases when the differential pressure is less than 0.8 MPa (115 PSI). See "Pressure Drop at Throttle Fully Open".

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MSCP
Series Number

-03
Valve Size

-20
Design Number

Design Standard

Graphic Symbol
MSCP : Check and Throttle Valve for P-Line 03 20 Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Detailed Graphic Symbol

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

TA

TB

PSI 25 20 P

MPa 0.2

Pressure Drop

Pressure Drop at Throttle Fully Open


PSI 100 80 60 40 20 0 0.2 0 0 10 20 30 40 50 60 70 L /min 0.6 0.4 P MPa 0.8

Pressure Drop

A-Line

0.1 10 0 0 0 10 20 30 40 50 60 70 L /min
B-Line T-Line

Pressure Drop

5.0

10.0 Flow Rate

15.0 17.5 U.S.GPM

5.0

10.0 Flow Rate

15.0 17.5 U.S.GPM

Metred Flow vs. Dial Position


P: Differential Pressure MPa (PSI) P=25(3630) P=20(2900) P=14(2030)

U.S.GPM L /min
17.5 15.0 70 60 P=10(1450) 50 P=5(730) 10.0 40 P=3(440) 30 P=2(290) 5.0 20 P=1(145) 10 0 0 0 1 2 3 4 5 6 7 8 9 10 11 P=0.5(70)

Instructions
To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anticlockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate.

Flow Rate

Dial Position

(Fully Open)

No.29

3/8, Check and Throttle Valves For "P" Line


Installation Drawing / Spare Parts List
MSCP-03-20/2090

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

92(3.62) 19 (.75) 16.5 (.65) 54 (2.13) P

7(.28) Dia. Through 4 Places 12 (.47) TB 1.8 (.07) 46 (1.81) B 70(2.76)

8 9 0 12

A TA

Fully Extended 109.7 (4.32) Fully Extended 182.7 (7.19)

Flow Adj. Dial INC.

55 (2.17)

1 2 3 45

LOCK

Locking Screw 2 (.08) Hex. Soc.

27.5 (1.08) 32 Dia. (1.26)

Approx. Mass............ 3.0 kg (6.6 lbs.)

Spare Parts List MSCP-03-20/2090


10 11
7 8 4 9 3 5 2 6 1

12 13 15 14

List of Seals
Item Name of Parts 12 13 14 15 O-Ring O-Ring O-Ring Part Numbers SO-NA-P7 SO-NB-A014 SO-NB-P24 Qty. 1 1 5 1 Included in Seal Kit Kit No.: KS-MSP-03-30 Remarks Back Up Ring 900-VK411915-2

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.30

3/8, Throttle and Check Valves For "A" Line: MSA-03--40/4090 For "B" Line: MSB-03--40/4090 For "A&B" Lines: MSW-03--40/4090
Specifications / Others

MODULAR VALVES

Specifications
Model Numbers MSA-03--40/4090 MSB-03--40/4090 MSW-03--40/4090 Max. Operating Pressure MPa (PSI) 31.5 (4570) Max. Flow L /min (U.S.GPM) 120 (31.7)

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MSW
Series Number MSA : Throttle and Check Valve for A-Line MSB : Throttle and Check Valve for B-Line MSW : Throttle and Check Valve for A&B-Lines

-03
Valve Size

-X
Direction of Flow

-40
Design Number

Design Standard

03

X : Metre-out Y : Metre-in

40

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate.

Model No.

Graphic Symbols

Detailed Graphic Symbols Metre-out

Model No.

Graphic Symbols

Detailed Graphic Symbols Metre-in

MSA-03-X
P T B A TA A P B TB

MSA-03-Y
P T B A TA A P B TB

MSB-03-X
P T B A TA A P B TB

MSB-03-Y
P T B A TA A P B TB

MSW-03-X
P T B A TA A P B TB

MSW-03-Y
P T B A TA A P B TB

No.31

3/8, Throttle and Check Valves For "A", "B" and "A&B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop
PSI MPa 1.0 140 P 120 20 40 0 0.8 0.6 0.4 0.2 0 0 20 40 60
P-Line

Pressure Drop for Free Flow


PSI
A-Line:MSB-03 B-Line:MSA-03 T-Line

MPa 1.2 1.0

160 P 120 80 40 0

Pressure Drop

Pressure Drop

0.8 0.6 0.4 0.2 0

Throttle Closed

80 100 120 L /min

Throttle Fully Open

10 20 Flow Rate

30

U.S.GPM

0 20

40

60

80 100 120 L /min

10 20 Flow Rate

30

U.S.GPM

Pressure Drop at Throttle Fully Open


PSI 160 P 1.0 120 80 40 0 0.8 0.6 0.4 0.2 0 0 20 40 60 80 100 120 L /min MPa 1.2

Pressure Drop

10 20 Flow Rate

30

U.S.GPM

Metred Flow vs Dial Position


PSI 30 25 Flow Rate 20 15 10 5 0 MPa 120 100 80 60 40 20 0 0 1 2 3 4
P:2(290) P:1(145) P:0.5(70)

P: Differential Pressure MPa (PSI)


P:7(1020) P:14(2030) P:25 (3630) P:30 (4350)

P:5(730)

Turn of Flow Adj Dial

10 Fully Open

No.32

3/8, Throttle and Check Valves For "A", "B" and "A&B" Lines
Installation Drawing / Spare Parts List
MSW-03- X-40/4090 Y
Flow Adj. Dial (for A-Line) INC. A 21.4 (.84) 32(1.26) Dia TA 92(3.62) 19 (.75) 54 (2.13) P 46 (1.81) 70 (2.76) B TB TA

MODULAR VALVES

DIMENSIONS IN MILLIMETRES (INCHES)


7(.28) Dia. Through 4 Places 12 (.47)

MSA-03- X -40/4090 Y
Fully Extended 193.5 (7.62) Fully Extended 91.5 (3.60) P A B TB

Fully Extended 91.5 (3.60) Fully Extended 237 (9.33)

Flow Adj. Dial (for B-Line) INC.

1.8 (0.7)

Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MSW-03" drawing left.

MSB-03- X -40/4090 Y
Fully Extended 193.5 (7.62) 48 (1.89) P A TA B TB

55 (2.17)

LOCK

24 (.94)

Locking Screw 2 (.08) Hex. Soc.

Approx. Mass............ 3.7 kg (8.2 lbs.)

Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MSW-03" drawing left.

Spare Parts List MSA-03- X -40/4090 Y


13 14 4 6 5 8 2 3 1 7 12

MSB-03- X -40/4090 Y

10 11

MSW-03- X -40/4090 Y

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

List of Seals
Item 9 10 11 12 Name of Parts Back Up Ring O-Ring O-Ring O-Ring Part Numbers SO-BB-P8 SO-NA-P8 SO-NB-A014 SO-NB-P18 Quantity MSA-03 1 1 5 2 MSB-03 1 1 5 2 MSW-03 1 1 5 2

List of Seal Kits


Model Numbers MSA-03 MSB-03 MSW-03 Seal Kit Numbers KS-MSA-03-40 KS-MSW-03-40

Note: When ordering seals, please specify the seal kit number from the table right.

No.33

3/8, Check Valves For "P" Line: MCP-03--10/1090 For "A" Line: MCA-03--20/2090 For "B" Line: MCB-03--20/2090 For "T" Line: MCT-03--10/1090
Specifications / Others
Specifications
Model Numbers MCP-03--10/1090 MCA-03--20/2090 MCB-03--20/2090 MCT-03--10/1090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 70 (18.5)

MODULAR VALVES

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MCP
Series Number MCP : Check Valve for P-Line MCA : Check Valve for A-Line MCB : Check Valve for B-Line MCT : Check Valve for T-Line

-03
Valve Size

-0
Cracking Pressure MPa(PSI) 0 : 0.035(5)

-10
Design Number 10 20

Design Standard Refer to

03 2 : 0.2(29)

10

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Model No.

Graphic Symbols

Detailed Graphic Symbols

Pressure Drop For Free Flow


PSI 85 80 P 70 60 50 40 30 20 10 0 0.1 0 0 10 20 30 40 50 60 70 L /min 0.3 0.2 MPa 0.6 0.5 0.4
MC A B -03-2 MCP -03-2 MCT MC A B -03-0 MCP -03-0 MCT

MCB-03
P T B A TA A P B TB

MC-03
P T B A TA A P B TB

Pressure Drop

MCB-03
P T B A TA A P B TB

MCT-03
P T B A TA A P B TB

5.0

10.0 15.0 17.5 U.S.GPM Flow Rate

Instructions
Tank Line Used Check valve function of MCT-03 is included in TA Line. Therefore, the tank line for a circuit that uses this valve must be TA -line.

Pressure Drop
P PSI 25 20 10 0 0 0 10 20 30 40 50 60 MPa 0.2 0.1 Pressure Drop
A-Line:MCB/MCT-03 B-Line:MCA-03 A&B-Line:MCP-03 T-Line:MCA/MCB-03 P-Line:MCA/MCB/MCT-03 B-Line:MCT-03 T-Line:MCP-03

70 L/min

5.0 10.0 Flow Rate

15.0 17.5 U.S.GPM

No.34

3/8, Throttle and Check Valves For "A", "B", "P" and "T" Lines
Installation Drawing / Spare Parts List
MCP-03--10/1090
7(.28) Dia. Through 4 Places 12 (.47) 19 (.75) 92(3.62) 54 (2.13) P 46 (1.81) 70 (2.76) A TA B TB A TA

MODULAR VALVES
(Check valve is included) 92(3.62) 54 (2.13) P 7(.28) Dia. Through 4 Places 12 (.47) TB 55 (2.17) 1.8 (0.7) 117(4.61) 46 (1.81) 70 (2.76) B

MCA-03--20/2090 MCB-03--20/2090
19 (.75) 92(3.62) 54 (2.13) P B TB 46 (1.81) 70 (2.76) 7(.28) Dia. Through 4 Places 12 (.47)

MCT-03--10/1090

19 (.75)

A TA

1.8 (0.7)

23 (.91) 100(3.94)

60 (2.36) 174(6.85)

55 (2.17)

55 (2.17)

1.8 (0.7)

44 (1.73)

Approx. Mass............ 2.5 kg (5.5 lbs.)

Approx. Mass............ 3.5 kg (7.7 lbs.)

Approx. Mass............ 2.8 kg (6.2 lbs.)

DIMENSIONS IN MILLIMETRES (INCHES)

Spare Parts List

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

MCP-03--10/1090
6 9 2 7 4 3 8 1

MCT-03--10/1090
5 2 8 4 6 3 1 7

List of Seals
Item Name of Parts 8 9 O-Ring O-Ring Part Numbers Qty. SO-NB-A014 SO-NB-P24 5 1 Remarks Included in Seal Kit Kit No.: KS-MCP-03-10

List of Seals
Item Name of Parts 7 8 O-Ring O-Ring Part Numbers Qty. SO-NB-A014 SO-NB-P21 5 1 Remarks Included in Seal Kit Kit No.: KS-MCP-03-10

MCA-03--20/2090
2 7 5 3 1 4 6

MCB-03--20/2090

List of Seals
Item Name of Parts 6 7 O-Ring O-Ring Part Numbers Qty. SO-NB-A014 SO-NB-P24 5 2 Remarks Included in Seal Kit Kit No.: KS-MCA-03-20

No.35

3/8, Check Valves For "P&T" Lines: MCPT-03-P-T-10/1090


Specifications / Others
Specifications
Model Numbers MCPT-03-P-T-10/1090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 70 (18.5)

MODULAR VALVES

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MCPT
Series Number

-03
Valve Size

-P0
Cracking Pres. of P-Line MPa(PSI) P0 : 0.035(5)

-T0
Cracking Pres. of T-Line MPa(PSI) T0 : 0.035(5)

-10
Design Number

Design Standard Refer to

MCPT : Check Valve for P&T-Lines

03 P2 : 0.2(29) T2 : 0.2(29)

10

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbol

Typical Performance Characteristics


Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Pressure Drop For Free Flow


PSI 85 80 P 70 60 50 40 30 20 10 0 0.3 0.2 0.1 0 0 10 20 30 40 50 60 70 L /min
MCPT-03-P0-T

MPa 0.6 0.5 0.4

MCPT-03-P-T2 MCPT-03-P2-T MCPT-03-P-T0

Detailed Graphic Symbol

Pressure Drop

TA

TB

Instructions
Tank Line Used Check valve function of Tank Line is included in T A -Line. Therefore, the tank line for a circuit that uses this valve must be TA -line.

5.0

10.0 15.0 17.5 U.S.GPM Flow Rate

Pressure Drop
P PSI 25 20 10 0 0 0 10 20 30 40 50 60 70 L /min Pressure Drop MPa 0.2 0.1
A,B-Line

5.0

10.0 15.0 17.5 U.S.GPM Flow Rate

No.36

3/8, Check Valves For "P&T" Lines


Instllations Drawing / Spare Parts List
MCPT-03-P-T-10/1090
92(3.62) 19 (.75) (Check valve is included) P 46 (1.81) TA B TB 70 (2.76) A 54 (2.13) 7(.28) Dia. Through 4 Places 12 (.47)

MODULAR VALVES

133 (5.24)

55 (2.17)

1.8 (.07)

60 (2.36)

Approx. Mass............ 2.7 kg (6.0 lbs.)

DIMENSIONS IN MILLIMETRES (INCHES)

Spare Parts List MCPT-03-P-T-10/1090


8 10 3 6 7 4 Y 1 9 8 10 3 5 7 4

Y-Y Section

List of Seals
Item Name of Parts 9 10 O-Ring O-Ring Part Numbers Qty. SO-NB-A014 SO-NB-P21 5 2 Remarks Included in Seal Kit Kit No.: KS-MCPT-03-10

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.37

3/8, Anti-Cavitation Valves MAC-03-10/1090


Specifications / Others
Specifications
Model Numbers MAC-03-10/1090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 70 (18.5)

MODULAR VALVES

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MAC
Series Number

-03

-10

Design Standard

Valve Design Size Number

MAC : Anti-Cavitation Valve

03

10

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 P PSI 10 5 0 MPa 0.1
A&B-Line P&T-Line

Graphic Symbol

Pressure Drop

Detailed Graphic Symbol

0 10 20 30 40 50 60 70 L /min 0 5.0 10.0 Flow Rate 15.0 17.5 U.S.GPM

TA

TB

MAC-03-10/1090
92(3.62) 19(.75) 54 (2.13) P A TA B TB 70(2.76) 46 (1.81) 7(.28) Dia Through 4 Places 12 (.47)

Spare Parts List MAC-03-10/1090


9 11 2 5 4 6 1 3
10

150 (5.91)

1.8 (.07)

48 (1.89)

List of Seals
55 (2.17)

Item Name of Parts 10 11 O-Ring O-Ring

Part Numbers Qty. SO-NB-A014 SO-NB-P21 5 2

Remarks Included in Seal Kit Kit No.: KS-MAC-03-10

Approx. Mass......... 3.8 kg (8.4 lbs.)

CAUTION
DIMENSIONS IN MILLIMETRES (INCHES)
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.38

3/8, Pilot Operated Check Valves For "A" Line: MPA-03--20/2090 For "B" Line: MPB-03--20/2090 For "A&B" Lines: MPW-03--20/2090
Specifications / Model Number Designation
Specifications
Model Numbers MPA-03--20/2090 MPB-03--20/2090 MPW-03--20/2090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 70 (18.5)

MODULAR VALVES

Model Number Designation

FSpecial Seals

MPA
Series Number MPA : Pilot Operated Check Valve for A-Line MPB : Pilot Operated Check Valve for B-Line MPW : Pilot Operated Check Valve for A&B-Lines

-03
Valve Size

-2
Cracking Pressure MPa (PSI)

-20
Design Number

Design Standard

F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

2 : 0.2 (29) 03 4 : 0.4 (58) 20 Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Model No.

Graphic Symbols

Detailed Graphic Symbols

MPA-03
P T B A TA A P B TB

MPB-03
P T B A TA A P B TB

MPW-03
P T B A TA A P B TB

No.39

3/8, Pilot Operated Check Valves For "A", "B" and "A&B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop
PSI P 50 40 30 20 10 0 Pressure Drop MPa 0.4 0.3 0.2 0.1 0
B-Line:MPA-03 A-Line:MPB-03 T-Line P-Line

Pressure Drop For Reversed Controlled Flow


PSI P 50 40 30 20 10 0 Pressure Drop MPa 0.4 0.3 0.2 0.1 0 0 10 20 30 40 50 60 70 L /min

0 10 20 30 40 50 60 70 L /min

5.0

10.0 15.0 17.5 U.S.GPM Flow Rate

5.0

10.0 15.0 17.5 U.S.GPM Flow Rate

Pressure Drop For Free Flow


PSI 110 100 P Pressure Drop 80 60 40 20 0 MPa 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 10 20 30 40 50 60 70 L /min PSI Min. Pilot Pressure (PP)
MP-03-4 MP-03-2

Min. Pilot Pressure


1600 1400 1200 1000 800 600 400 200 0 MPa 12 10 8 6 4 2 0 0 5 10 15 20 25 MPa
PP P1 MP-03-4 P2 MP-03-2

5.0

10.0 15.0 17.5 U.S.GPM Flow Rate

1000 2000 3000 3500 PSI Supply Pressure (P2)

No.40

3/8, Pilot Operated Check Valves For "A", "B" and "A&B" Lines
Installation Drawing / Spare Parts List
MPA-03--20/2090 MPB-03--20/2090 MPW-03--20/2090
92(3.62) 19 54 (2.13) (.75) P A TA B TB 46 (1.81) 70 (2.76)

MODULAR VALVES

7(.28) Dia. Through 4 Places 12 (.47)

DIMENSIONS IN MILLIMETRES (INCHES)

60 (2.36) 174(6.85)

55 (2.17)

1.8 (0.7)

Approx. Mass............ 3.5 kg (7.7 lbs.)

Spare Parts List MPA-03--20/2090


7 8 5 4 3 9 2 1 6

MPB-03--20/2090

MPW-03--20/2090
List of Seals
Item Name of Parts 8 9 O-Ring O-Ring Part Numbers Qty. SO-NB-P24 SO-NB-A014 2 5 Remarks Included in Seal Kit Kit No.: KS-MPA-03-20

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.41

End Plates For 3/8 Modular Valve MDC-03--10/1090


Specifications / Others
Blocking plates are used for auxiliary mounting surfaces or for closing unnecessary circuit. Bypass plates are used for one-way flow circuit that requires no solenoid operated directional valves.

MODULAR VALVES

Specifications
Model Numbers MDC-03--10/1090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 70 (18.5)

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MDC
Series Number MDC: End Plate

-03
Valve Size 03

-A
Type of Plate A: Blocking Plate B: Bypass Plate

-10
Design Number 10

Design Standard None: Japanese Standard "JIS" and European Design Standard 90: N. American Design Standard

Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

Model No.

Graphic Symbols

Detailed Graphic Symbols

MDC-03-A MDC-03-B
P PSI 40 30 20 10 0 0.1 0 0 10 20 30 40 50 60 70 L /min MPa 0.3 0.2
P B-Line A T-Line P T B A TA A P B TB

xPressure Drop

MDC-03-B
P T B A TA A P B TB

MDC-03--10/1090
92(3.62) 54 (2.13) P TA TB

O-Ring for Port (SO-NB-A014: 5 Pcs.) 7(.28) Dia. Through 11 (.43) Dia. Spotface 4 Places

5.0

10.0 Flow Rate

15.0 17.5 U.S.GPM


19 (.75)

46 (1.81)

Approx. Mass : 1.2 kg (2.6 lbs.)

DIMENSIONS IN MILLIMETRES (INCHES)

No.42

27 (1.06) 28 (1.10)

1.8 (0.7)

70 (2.76)

12 (.47)

Connecting Plates For 3/8 Modular Valve MDS-03-10/1090


Specifications / Others
Specifications
Model Numbers MDS-03-10/1090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 70 (18.5)

MODULAR VALVES

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MDS
Series Number

-03

-10

Design Standard None : Japanese Standard "JIS" and European design Standard 90 : N.American Design Standard

Valve Size Design Number

MDS : Connecting Plate

03

10

Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 PSI 10 5 0 0.05 0 0 10 20 30 40 50 60
P, A, B&T-Line

Graphic Symbol

Pressure Drop

MPa 0.1

Detailed Graphic Symbol

70 L /min

5.0

10.0 Flow Rate

15.0 17.5 U.S.GPM

TA

TB

MDS-03-10/1090
40(1.57) 15 (.59) 16 (.63) 19 (.75) 92(3.62) 54 (2.13) P A TA B TB

O-Ring for Port (SO-NB-A014: 5 Pcs.) 7(.28) Dia. Through 4 Places 10.5(.41) 22.5(.89) 12 (.47) 15 (.59) 55(2.17) 40 (1.57)

35(1.38)

A-Line Pressure Gauge Connection "C" Thd. TA -Line Pressure Gauge Connection "C" Thd.

1.8 (.07)

23 (.91) 100(3.94)

70(2.76)

46 (1.81)

A-Line Pressure Gauge Connection "C" Thd. B-Line Pressure Gauge Connection "C" Thd.

Approx. Mass......... 2.5 kg (5.5 lbs.) Model Numbers MDS-03-10 MDS-03-1090 Piping Size "C" Thd. Rc 1/4 = 1/4 BSP.Tr 1/4 NPT

DIMENSIONS IN MILLIMETRES (INCHES)

No.43

Base Plates For 3/8 Modular Valve MMC-03--21/2180/2190


Specifications / Others
Specifications
Max. Operating Pressure ------------ 25 MPa (3630 PSI)

MODULAR VALVES

Model Number Designation

MMC
Series Number

-03
Plate Size

-T
Type of Connection T : Threaded Connection 1 : 1 Station 2 : 2 Stations 3 : 3 Stations 4 : 4 Stations

-6
Number of Stations 5 : 5 Stations 6 : 6 Stations 7 : 7 Stations

-21
Design Number

Design Standard None : Japanese Standard "JIS" 80 : European Design Standard 90 : N.American Design Standard

MMC : Base Plate

03

21

Pressure Drop
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 PSI MPa 0.3 40 P
P' T' B' A'

Graphic Symbol

Detailed Graphic Symbol


TA A P B (T) P A B T P (T) (P)

(P) T B A

Pressure Drop

30 20 10 0

0.2 0.1 0 0 0 10

P T B A

P T

P P' T T' B B'

A A'

MMC-03-T-1

Graphic Symbol
70 L /min
(P) T B A B A P (T)

20 5.0

30

40

50

60

10.0 Flow Rate

15.0 17.5 U.S.GPM

MMC-03-T-2-7

Mounting Surface Dimensions for 3/8 Modular Valve


When the standard base plate (MMC-03) is not used, the following mounting surface must be prepared. Also, the mounting surface must have a good machined finish.
Min. Pitch: 75(2.95) 46(1.81) 21.4 (.84) 32.5 (1.28) 6.4 (.25) 3.2 16.7(.66) (.13) "C" Thd. 13(.51) Deep 4 Places

Instructions
Although two ports are provided for both pressure port "P" and tank port "T", either may be used. However, the ports having (P) or (T) in the drawing are normally plugged. Remove the plugs of the ports when they are used. Make sure that the ports that are not currently used are properly plugged.

19 (.75)

27(1.06)

37.3(1.47)

54(2.13)

92 (3.62)

DIMENSIONS IN MILLIMETRES (INCHES)

Design Std.
11(.43) Dia. (Max.) 4 Places 12 (.47) 70(2.76)

"C" Thd. M6 1/4-20 UNC

Japanese Standard "JIS" and European Design Standard N.American Design Standard

No.44

Base Plates For 3/8 Modular Valve


Installation Drawing
MMC-03-T-1-21/2190
110(4.33) 10(.39) 90(3.54) "E" Thd. 13(.51) Deep 4 Places 11(.43) Dia. 4 Places 54 (2.13)
A

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

100(3.94)

TA

46 (1.81)

P B

8.8(.35) Dia. Through 14(.55) C' bore "F" Deep 4 Places 79(3.11) 32(1.26)

10 (.39)

32 46 (1.81) (1.26) 55 (2.17)


B

18 (.71)

Cylinder Port "B" "D" Thd.

79(3.11) 32(1.26)

95(3.74)

T (P)

72.5(2.85)

(T) P

60 (2.36)

47.5 (1.87)

22.5 (.89)

47.5 (1.87)

Tank Port "T" "C" Thd.

Cylinder Port "A" "D" Thd.

Pressure Port "P" "C" Thd.

60 (2.36)

MMC-03-T--21/2190
Number of Station (2-7 Stations)
10 (.39) 100(3.94)
A

Threaded Holes 4 Places Port Holes 4 Places L1 L2

Each Station

F
M10 Thd. 21.6(.86) Deep 2 Places For Eye Bolts. For Above Three Stations Type [MMC-03-T--21 Models Only] 8.5(.33) Dia. Through 14(.55) C' bore "F" Deep 4 Places 79(3.11) 40(1.57) 15 (.59)
P (T)

46 (1.81)

TA B

79(3.11) 40(1.57) 32(1.26)

32 75 (1.26) (2.95) Pitch 55 (2.17)

10 (.39)

75 (2.95)

Pitch 75 (2.95)
B

75 (2.95)
B

3/8-16 UNC Thd. 18(.71) Deep Both Ends For Eye Bolts For Above Three Stations Type [MMC-03-T--2190 Models Only]
B B

32(1.26)

95(3.74)

72.5(2.85)

47.5 15 (1.87) (.59)

60 (2.36)

(P)

Tank Port "T" "C" Thd.

Cylinder Port "B" Each Station "D" Thd. Cylinder Port "A" Each Station "D" Thd.

22.5 (.89)

47.5 (1.87)

Pressure Port "P" "C" Thd.

For other dimensions, refer to above Model MMC-03-T-1. Model Numbers MMC-03-T-1-21 MMC-03-T-1-2190 MMC-03-T-2-21 MMC-03-T-2-2190 MMC-03-T-3-21 MMC-03-T-3-2190 MMC-03-T-4-21 MMC-03-T-4-2190 MMC-03-T-5-21 MMC-03-T-5-2190 MMC-03-T-6-21 MMC-03-T-6-2190 MMC-03-T-7-21 MMC-03-T-7-2190 Thread Size "E" Thd. "D" Thd. Rc 1/2 M6 1/2 NPT 1/4-20 UNC Rc 1/2 M6 1/2 NPT 1/4-20 UNC Rc 1/2 M6 1/2 NPT 1/4-20 UNC Rc 1/2 M6 1/2 NPT 1/4-20 UNC Rc 1/2 M6 1/2 NPT 1/4-20 UNC Rc 1/2 M6 1/2 NPT 1/4-20 UNC Rc 1/2 M6 1/2 NPT 1/4-20 UNC Dimensions mm (Inches) F L1 L2 8.6 (.34) 22 (.87) 8.6 (.34) 185 165 (7.28) (6.50) 22 (.87) 8.6 (.34) 22 (.87) 8.6 (.34) 22 (.87) 8.6 (.34) 22 (.87) 8.6 (.34) 22 (.87) 8.6 (.34) 22 (.87) 260 (10.24) 335 (13.19) 410 (16.14) 485 (19.09) 560 (22.05) 240 (9.45) 315 (12.40) 390 (15.35) 465 (18.31) 540 (21.26) Approx. Mass kg (lbs.) 8.5 (18.7) 14 (30.8) 19.5 (43.0) 25 (55.1) 30.5 (67.2) 36 (79.3) 41 (90.4)

"C" Thd. Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT

60 (2.36)

No.45

Base Plates For 3/8 Modular Valve


Installation Drawing
MMC-03-T-1-2180
10(.39) 10(.39) 110(4.33) 90(3.54) 10(.39) M6 Thd. 13(.51) Deep 4 Places 11(.43) Dia. 4 Places 54 (2.13)

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)
Detail of Pipe Plug
Bonded Seal Part No.SG-FB-3/4 Pipe Plug Part No.900-V33907

100(3.94)

TA A

46 (1.81)

P B

8.5(.35) Dia. Through 14(.55) C' bore 8(.31) Deep 4 Places 79(3.11) 32(1.26)

10 (.39)

32 46 (1.81) (1.26) 55 (2.17)


B

18 (.71)

Cylinder Port "B" 1/2 BSP.F Thd.

79(3.11) 32(1.26) Pipe Plug For Bonded Seal 2 Places 60 (2.36) Pressure Port "P" 3/4 BSP.F Thd. 10(.39) 8.5(.33) Dia. Through 14(.55) C' bore 8(.31) Deep 4 Places M10 Thd. 2 Places For Eye Bolts. For Above Three Stations Type 79(3.11) 21 (.83) 32(1.26)
B P

95(3.74)

72.5(2.85)

(T) P
A

60 (2.36)

47.5 (1.87)

(P)

Tank Port "T" 3/4 BSP.F Thd.

22.5 (.89)

Cylinder Port "A" 1/2 BSP.F Thd.

Approx. Mass : 8.5 kg (18.7 lbs.)

MMC-03-T--2180
Number of Station (2-7 Stations)
10(.39) 10(.39) Threaded Holes 4 Places Port Holes 4 Places L1 L2 Each Station

100(3.94)

46 (1.81)

TA B

79(3.11) 32(1.26)

32 75 (1.26) (2.95) Pitch 55 (2.17)

10 (.39)

75 (2.95)

Pitch 75 (2.95)
B

75 (2.95)
B B

95(3.74)

72.5(2.85)

60 (2.36)

47.5 (1.87)

47.5 (1.87)

47.5 (1.87)

(P)

(T)

Tank Port "T" 3/4 BSP.F Thd.

Cylinder Port "B" Each Station 1/2 BSP.F Thd. Cylinder Port "A" Each Station 1/2 BSP.F Thd.

22.5 (.89)

Pressure Port "P" 3/4 BSP.F Thd.

For other dimensions, refer to above Model MMC-03-T-1.

Model Numbers MMC-03-T-2-2180 MMC-03-T-3-2180 MMC-03-T-4-2180 MMC-03-T-5-2180 MMC-03-T-6-2180 MMC-03-T-7-2180

Dimensions mm (Inches) L1 L2 185 (7.28) 165 (6.50) 260 (10.24) 240 (9.45) 335 (13.19) 315 (12.40) 410 (16.14) 390 (15.35) 485 (19.09) 465 (18.31) 560 (22.05) 540 (21.26)

Approx. Mass kg (lbs.) 14 (30.8) 19.5 (43.0) 25 (55.1) 30.5 (67.2) 36 (79.3) 41 (90.4)

No.46

60 (2.36)

Mounting Bolt Kits For 3/8 Modular Valve MBK-03--10/1090


Model Number Designation / Others
Valves are mounted with four stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the mounting bolt kit, be sure to give the bolt kit model number from the table below.

MODULAR VALVES

Model Number Designation

Bolt Kit Composition

MBK
Series Number

-03
Size of Modular Valve 03

-04
Bolt Number 01, 02, 03, 04, 05 (Refer to the following chart)

-10
Design Number 10

Design Standard Refer to

Stud Bolt ------ 4 Pcs. 1 Set Nut ------------- 4 Pcs. Note: In case of bolt kit model number having "05", 4 hexagon socket head cap screws only.

MBK : Mounting Bolt Kits for Modular Valve

Tightening Torque:
12-15 Nm (106-133 IN. lbs.)

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Bolt Kits Selection Chart


Quantity of valves to be stacked Model Numbers Solenoid Operated Directional Valve (-DSG-03) 1 0 1 0 1 0 1 0 1 0 End Plate (MDC-03) 0 1 0 1 0 1 0 1 0 1 Modular Valve & Connecting Plate 1 2 3 4 0 Approx. Mass g (lbs.)

Nut Stud Bolt

Mounting Bolt Kit

Solenoid Operated Directional Valve

MBK-03-01-10 MBK-03-02-10 MBK-03-03-10 MBK-03-04-10 MBK-03-05-10

120(.26) 160(.35) 200(.44) 240(.53) 40(.09) Base Plate Modular Valves

The solenoid operated directional valve comes with mounting bolts.

03 Series Modular Valve Assembly


MBK-03--10/1090
Stud Bolt
"B" Thd. Both Ends MBK-03-05-30: M6 35 Lg. MBK-03-05-3090: 1/4-20 UNC 1-1/2 Lg. 12 (.47) A 12 (.47)

MBK-03-05-10/1090
Socket Head Cap Screw

Nut
"B" Thd. 10 Dia. (.39)

DIMENSIONS IN MILLIMETRES (INCHES)


Model Numbers MBK-03-01-10 MBK-03-02-10 MBK-03-03-10 MBK-03-04-10 MBK-03-01-1090 MBK-03-02-1090 MBK-03-03-1090 MBK-03-04-1090 A mm (In.) 103 ( 4.06) 158 ( 6.22) 213 ( 8.39) 268 ( 10.55) 103 ( 4.06) 158 ( 6.22) 213 ( 8.39) 268 ( 10.55) "B" Thd. C

M6

5 (.20)

13 (.51) 22 (.87)

1/4-20 UNC

4.76 (3/16)

No.47

Pub. EC-1404

06 SERIES
General Information Up to 25 MPa (3630 PSI), 500 L /min (132 U.S.GPM)

MODULAR VALVES

Mounting Surface : ISO 4401-AE-08-4-A, CETOP-8, NFPA-D06

The modular valves are functional elements with which a hydraulic system can be composed and built easily by stacking them with the mounting bolts. Therefore, no piping is required for the manufacture of the hydraulic systems. Yuken's 06 Series Modular Valves are widely used to compose the hydraulic systems for the various industrial and marine equipment including machine tools, special purpose machines, presses, steel mill equipment and ships. The valves have standardized mounting surface conforming to ISO 4401-AE-08-4-A and optimum thickness for the stacking.

F
Example of Stacking Configuration

Nut
SOL a
APB

SOL b

Stud Bolt

Mounting Bolt Kits

3/4 Solenoid Controlled Pilot Operated Directional Valve

06 Series Modular Valves

Y X B

06 Series Modular Valve Assembly

No.1

06 SERIES
Type of Modular Valve
Type of Modular Valve
Class Class Model Numbers Graphic Symbols Page Model Numbers P

MODULAR VALVES
Graphic Symbols T Y X B A

Page

Solenoid Controlled Pilot Operated Directional Valve (S-)DSHG-06---52/5290


P T Y X B A

Pilot Operated Check Valves (for "A-Line", Internal PilotInternal Drain Type)

12

MPA-06--30/3090

Reducing Valves (for "P-Line")

MPA-06--X-30/3090 6
Pilot Operated Check Valves (for "A-Line", External PilotInternal Drain Type)

Pilot Operated Check Valves (for "A-Line", External PilotExternal Drain Type)

12

Pressure Control Valves

MRP-06--30/3090

12

Reducing Valves (for "A-Line")

MRA-06--30/3090

Directional Control Valves

MPA-06--Y-30/3090
Pilot Operated Check Valves (for "B-Line", Internal PilotInternal Drain Type)

12

Reducing Valves (for "B-Line")

MPB-06--30/3090

MRB-06--30/3090

Throttle and Check Valves (for "A-Line", Metre-out)

MPB-06--X-30/3090 9
Pilot Operated Check Valves (for "B-Line", External PilotInternal Drain Type)

Pilot Operated Check Valves (for "B-Line", External PilotExternal Drain Type)

12

MSA-06-X-30/3090

12

Throttle and Check Valves (for "A-Line", Metre-in)

MPB-06--Y-30/3090 9
Pilot Operated Check Valves (for "A&B-Lines", Internal PilotInternal Drain Type)

MSA-06-Y-30/3090

12

Throttle and Check Valves

MPW-06--30/3090

Flow Control Valves

(for "B-Line", Metre-out)

MSB-06-X-30/3090

Mounting Bolts

Bolt Kits

MBK-06--30/3090

16

Throttle and Check Valves (for "B-Line", Metre-in)

9 1. Because drain ports "V" and "W" are not provided for solenoid controlled pilot operated directional valves of Pressure Centred Type (3H) and models with Pilot Piston (P), those valves cannot be used in combination with modular valves. 2. For the details of Solenoid Controlled Pilot Operated Directional Valves, see the following catalogues: Catalogue No. Pub. EC-0404.

MSB-06-Y-30/3090

Throttle and Check Valves (for "A&B-Lines", Metre-out)

MSW-06-X-30/3090

Throttle and Check Valves (for "A&B-Lines", Metre-in)

MSW-06-Y-30/3090

No.2

06 SERIES
Instructions
Instructions

MODULAR VALVES

Caution in the selection of valves and circuit designing The selection of modular valves, to suit a particular function or hydraulic circuit, are made in exactly the same way as conventional valves, taking into account of the flow and pressure of each valve to be used. In some cases, the stacking system may be restricted, so please refer to the following instructions for stacking sequence. Please note, that when designing a system using modular stacking valves, due consideration should be given to working space for future maintenance.

Stacking sequence when using reducing valves (for "A" or "B" line) and pilot operated check valves. Because reducing valves are spool type, there is an internal leakage. In the stacking sequence shown in the drawing left (incorrect), the cylinder moves due to leakage through the pilot pressure line . Consequently, retaining the position of the cylinder using a pilot operated check valve becomes impossible. The stacking sequence shown in the drawing right (correct) is required in order to retain the cylinder position.

(Incorrect)

(Correct)

Solenoid Controlled Pilot Operated Directional Valve Pilot Operated Check Valve (for "A&B-Lines") Reducing Valve (for "B-Line") P T B A P T B A

Stacking sequence when using reducing valves (for "A" or "B" line) and throttle and check valves (for metreout). In B to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. Depending upon the pressure so generated, the reducing valve may perform a pressure reducing function which causes a shortage of output power of the cylinder and spoils the smooth operation of the cylinder. Therefore, stacking sequence in the drawing right (correct) is required in this combination.

(Incorrect)

(Correct)

Solenoid Controlled Pilot Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-out) Reducing Valve (for "B-Line") P T B A P T B A

Stacking sequence when using pilot operated check valves and throttle and check valves (metre-out). In A to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. The pressure so generated acts to shut the pilot operated check valve and eventually creates an open and shut operation of the valve repeatedly which may cause the cylinder to have a knocking effect (the same effect will occur in the case of B to T flow). Therefore, the stacking sequence in the drawing right (correct) is required in this combination.

(Incorrect)

(Correct)

Solenoid Controlled Pilot Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-out) Pilot Operated Check Valve (for "A&B-Lines") P T B A P T B A

No.3

06 SERIES
Specifications / Hydraulic Fluids / Others
Specifications

MODULAR VALVES

Max. Operating Pressure ............................................................................... 25 MPa (3630 PSI) Max. Flow Rate ................................................................................ 500 L /min (132 U.S. GPM) Number of Stack ......................................................................................................1 to 5 stacks
The number of stacks includes the Solenoid Controlled Pilot Operated Directional Valve.

3/4 Solenoid Controlled Pilot Operated Directional Valves

YUKEN 06 SERIES MODULAR VALVES are designed for use with solenoid controlled pilot operated directional valve having an ISO 4401-AE-08-4-A (CETOP-8, NFPA-D06) interface such as YUKEN's DSHG-06. Please refer to the Catalogue No. Pub. EC-0404 for details.

Hydraulic Fluids
Fluid Types Any type of hydraulic fluid, listed in the table below can be used.
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Temperatures Always be sure to use hydraulic fluids within the stipulated conditions shown below: Viscosity: 15 to 400 mm2/s (77 to 1800 SSU), Temperature: -15 to +70C (5 to 160F) Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 m or finer line filter.

Sub-plates
When mounting the modular valves, use sub-plates specified below. If these sub-plates are not used, ensure that the mounting surface has a good machined finish. Sub-plate Model Numbers: DHGM-06-50/5080/5090 Note: For the details of Sub-plate, see the following catalogues: Catalogue No. Pub. EC-0404

Mounting Bolts
06 Series modular valves are mounted using stud bolts which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly within the specified torque.
Bolt Kit Model Numbers MBK-06--30 MBK-06--3090 Tightening torque Nm (in. lbs.) 50-60 (443-531)

No.4

06 SERIES
Assembly / Pressure Drop
Assembly

MODULAR VALVES

Assembly should be carried out in clean conditions and in accordance with the following procedure. Cautious attention should be paid to ensure that the interface of the valves are clean and free from dirt or other foreign materials. Assembly Procedure: 1) Screw-in the six stud bolts, fully into the tapped holes on the mounting surface of the specified sub-plate or manifold. 2) Referring to the circuit diagram, stack the modular valve and the solenoid controlled pilot operated directional valve. Take care to face their o-ring side to the sub-plate or manifold, put the stud bolts in position and be sure to check that the locating pins are at the pin holes. 3) Align both the end of the valves stacked. 4) Screw-in the six nuts onto the stud bolts and tighten with the specified torque. After the test run, be sure to re-tighten the nuts firmly within the specified torque.

Nut
SOL a
APB

SOL b

Stud Bolt

Mounting Bolt Kits

3/4 Solenoid Controlled Pilot Operated Directional Valve

06 Series Modular Valves

CAUTION
Keep all installation holes and surfaces clean. Failure to do this may cause fire due to oil leakage. Before installing the product, be sure that all specified bolts are tightened to the specified torque levels. Tightening to levels outside specifications may cause improper operation, damage, oil leakage, etc.

F
[Example] 06 Series Modular Valves

Pressure Drop
Pressure drop curves of the modular valves are those based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850. When using the modular valves in conditions other than the above mentioned, find the appropriate values referring to the following table and formula. For any other viscosity, multiply the factors in the table below.
Viscosity mm2/s SSU 15 77 20 98 30 40 50 60 70 80 90 100 141 186 232 278 324 371 417 464

Factor

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the following formula. P'= P (G'/0.850)

No.5

3/4, Reducing Valves For "P" Line: MRP-06--30/3090 For "A" Line: MRA-06--30/3090 For "B" Line: MRB-06--30/3090
Specifications / Others
Specifications
Model Numbers MR-06-A-30/3090 B MR-06-C -30/3090 H 25 (3630) Max. Operating Pressure MPa(PSI) Max. Flow L /min (U.S.GPM) 125 (33) 500 (132)

MODULAR VALVES

In the pressure adjustment ranges "A" and "B", maximum flow rates are limited by the pressure setting on the secondary side. Referring to the secondary pressure vs. maximum flow characteristics on the following page, use the valve at the maximum flow rate within a zone highlighted with .

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MRP
Series Number MRP : Reducing Valve for P-Line MRA : Reducing Valve for A-Line MRB : Reducing Valve for B-Line

-06
Valve Size

-B
Pres. Adj. Range MPa (PSI) A: 0.7-7 (100-1020) B: 1.5-7 (220-1020) C: 3.5-14 (510-2030) H: 7-21 (1020-3050)

-30
Design Number

Design Standard

06

30

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
Connect Drain Line (Y port) to oil tank independently so as to obtain stable pressure setting. At the same time, the solenoid controlled pilot operated directional valve to be used in combination with this valve must be of internal drain type (with T). To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.

Graphic Symbols

Y X B

MRP-06

Y X B

MRA-06

Y X B

MRB-06

No.6

3/4, Reducing Valves For "P","A" and "B" Lines


Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

PSI P 20 15 10 5 0

MPa 0.15 0.1 0.05 0 0 0

Pressure Drop
A,B&T-Line

Pressure Drop at Spool Fully Open (P-Line)


PSI 350 300 200 100 0 P MPa 2.5 2.0 1.5 1.0 0.5 0 0 0 100 20 200 300 400 500 L /min

Pressure Drop

100 20

200

300

400

500 L /min

40 60 80 100 120 U.S.GPM Flow Rate

Pressure Drop

40 60 80 100 120 U.S.GPM Flow Rate

Flow Rate

Pilot Flow

U.S.GPM L /min 1.4 .35 1.2 .3 1.0 .2 .1 0 0.8 0.6 0.4 0.2 0 0 0 5

Pilot Flow
MR-06-B/C/H

Secondary Pressure vs. Max. Flow


U.S.GPM L /min 500 120 400 100 80 300 250 66 33 23.8 0 125 90 0 0 0.7 1 0

MR-06-A

MR-06-B MR-06-A

4 MPa

10

15 2000

20

25 MPa

100 200 300 400 500 600 PSI Secondary Pressure

3000 3500 PSI Differential Pressure (Primary Pres. - Secondary Pres.)

1000

No.7

3/4, Reducing Valves For "P","A" and "B" Lines


Installation Drawing / Spare Parts List
MRP-06--30/3090 MRA-06--30/3090 MRB-06--30/3090
12 (.47)

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

View Arrow Z
3 (.12)

"D" Thd. 9(.35) Deep 2 Places Sling Fitting Screw

154(6.06) 12 (.47) 130(5.12) 53 (2.09) 13.5(.53) Dia. Through 6 Places Lock Nut 14(.55) Hex. 41 (1.61) Pressure Adj. Screw 14(.55) Hex.

116(4.57) 92 (3.62)

Secondary Pressure Gauge Connection "C" Thd.

MRP-06
Secondary Pressure Gauge Connection "C" Thd.

45 (1.77)

77 (3.03) Fully Extended 281(11.06) INC.

3 (.12)

38(1.50)

MRA-06
3 (.12) Secondary Pressure Gauge Connection "C" Thd. Two Locating Pins 6(.24) Dia.

85 (3.35)

Approx. Mass............ 11.1 kg (24.5 lbs.)

MRB-06

Model Numbers MR-06--3090 MR-06--30

Thread Size "C" Thd. "D" Thd. Rc 1/4 = 1/4 BSP.Tr 1/4 NPT M8 5/16-18 UNC

Spare Parts List MRP-06--30/3090 MRA-06--30/3090 MRB-06--30/3090

14 3 10 18 21 1 12 5

2 16 17 8

9 11

13 19 15

20

List of Seals
Item 17 18 19 20 21 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NA-P9 SO-NB-P9 SO-NB-P14 SO-NB-P28 SO-NB-P30 Qty. 1 5 2 4 2 Included in Seal Kit Kit No.: KS-MRP-06-10 Remarks

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.8

6 (.24)

120 (4.72)

3/4, Throttle and Check Valves For "A" Line: MSA-06--30/3090 For "B" Line: MSB-06--30/3090 For "A&B" Lines: MSW-06--30/3090
Specifications / Others
Specifications
Model Numbers MSA-06--30/3090 MSB-06--30/3090 MSW-06--30/3090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 500 (132)

MODULAR VALVES

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MSW
Series Number MSA : Throttle and Check Valve for A-Line MSB : Throttle and Check Valve for B-Line MSW : Throttle and Check Valve for A&B-Lines

-06
Valve Size

-X
Direction of Flow

-30
Design Number

Design Standard

X : Metre-out 06 Y : Metre-in 30 Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbols

Instructions
To make flow rate adjustment, loosen lock nut and turn the flow adjustment screw clockwise or anticlockwise. To throttle the flow, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after the adjustment of the flow rate is completed.

Metre-out

Metre-in

MSA-06-X

MSA-06-Y

MSB-06-X

MSB-06-Y

MSW-06-X

MSW-06-Y

No.9

3/4, Throttle and Check Valves For "A", "B" and "A&B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop
PSI 250 200 150 100 50 0 P MPa 2.0 P 1.5 1.0 0.5 0 0 0 100 20 200 300 400 500 L /min
B-Line: MSA-06 A-Line: MSB-06 P&T-Line

Pressure Drop at Throttle Fully Open


PSI 350 300 250 200 150 100 50 0 MPa 2.5 2.0 1.5 1.0 0.5 0 0 0 100 20 200 300 400 500 L /min

Pressure Drop

40 60 80 100 120 U.S.GPM Flow Rate

Pressure Drop

40 60 80 100 120 U.S.GPM Flow Rate

Metred Flow vs. Screw Position


P: Differential Pressure MPa (PSI)

Pressure Drop for Free Flow


PSI 350 300 250 200 150 100 50 0 MPa 2.5 2.0

P=10(1450) P=7(1020)

U.S.GPM L /min 500 120 100 Flow Rate 400 300

P=14(2030) P=21(3050)

Pressure Drop

1.5
Throttle Closed

80 60 40 20 0

1.0 0.5 0 0 0 100 20 200


Throttle Fully Open

P=5(730)

200 100 0 0 2

P=3(435) P=2(290) P=1(145) P=0.5(70)

300

400

500 L /min

40 60 80 100 120 U.S.GPM Flow Rate

4 6 8 10 12 14 (Fully Open) Turn of Flow Adj. Screw

No.10

3/4, Throttle and Check Valves For "A", "B" and "A&B" Lines
Installation Drawing / Spare Parts List
MSW-06- X-30/3090 Y
12 (.47) "D" Thd. 16(.63) Deep 2 Places Sling Fitting Screw 12 (.47) 13.5(.53) Dia. Through 6 Places 154(6.06) 130(5.12) 53 (2.09)

MODULAR VALVES

MSA-06- X -30/3090 Y
Fully Extended 310(12.20) Fully Extended 115.5(4.55)

Lock Nut 19(.75) Hex.


Y

116 (4.57) 92 (3.62) 58 (2.28)

T X A

Fully Extended 77 115.5(4.55) (3.03) Fully Extended 385(15.16) Flow Adj. Screw (for A-Line) 8(.31) Hex. INC. Flow Adj. Screw (for B-Line) 8(.31) Hex. INC.

Approx. Mass............ 12 kg (26.5 lbs.) For other dimensions, refer to "MSW-06" drawing left.

120 (4.72)

MSB-06- X -30/3090 Y
Fully Extended 310(12.20) 40.5 (1.59)

85 (3.35)

MSW-06-X ------ 52(2.05) MSW-06-Y ------ 33(1.30)

Two Locating Pins 6(.24) Dia.

6 (.24)

Model Numbers

"D" Thd. M8 5/16-18 UNC

DIMENSIONS IN MILLIMETRES (INCHES)

MS-06--30

MS-06--3090

Approx. Mass............ 12.2 kg (26.9 lbs.)

Approx. Mass............ 12 kg (26.5 lbs.) For other dimensions, refer to "MSW-06" drawing left.

Spare Parts List MSA-06--30/3090


8 6 4 10 11 5 2 3 1 7 14

MSB-06--30/3090

14 12

13

MSW-06--30/3090

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

List of Seals
Item 10 11 12 13 14 Name of Parts Back Up Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-BB-P14 SO-NA-P14 SO-NB-P14 SO-NB-P28 SO-NB-P32 Quantity MSA-06 1 1 2 4 2 MSB-06 1 1 2 4 2 MSW-06 2 2 2 4 2

List of Seal Kits


Model Numbers MSA-06 MSB-06 MSW-06 Seal Kit Numbers KS-MSA-06-10 KS-MSW-06-10

Note: When ordering seals, please specify the seal kit number from the table right.

No.11

3/4, Pilot Operated Check Valves For "A" Line: MPA-06--30/3090 For "B" Line: MPB-06--30/3090 For "A&B" Lines: MPW-06--30/3090
Specifications / Model Number Designation

MODULAR VALVES

Specifications
Model Numbers MPA-06---30/3090 MPB-06---30/3090 MPW-06--30/3090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 500 (132)

Model Number Designation

FSpecial Seals

MPA
Series Number MPA : Pilot Operated Check Valve for A-Line MPB : Pilot Operated Check Valve for B-Line MPW : Pilot Operated Check Valve for A&B-Lines

-06
Valve Size

S
Port Tapping Feature of Pilot-Drain Port 1

-2
Cracking Pressure MPa (PSI)

-X
Pilot-Drain Connection
2

-30
Design Number

Design Standard

F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

None : Taper Thread 2 : 0.2 (29) 06 S : Straight Thread (Applicable only for Japanese Std. "JIS") 4 : 0.4 (58)

None : Internal PilotInternal Drain X : External PilotExternal Drain Y : External PilotInternal Drain

30

Refer to

1. This item applies only to External Pilot or External Drain Type. 2. Only "None: Internal Pilot-Internal Drain Type" is available for MPW (for "A&B-Lines"). 3. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbols
Pilot-Drain Internal pilottype Internal drain type Model No.

Exnternal pilotExternal drain type

External pilotInternal drain type

MPA-06
P

MPA-06-

MPA-06--X

MPA-06--Y

MPB-06
P

MPB-06-

MPB-06--X

MPB-06--Y

MPW-06
P

MPW-06-

No.12

3/4, Pilot Operated Check Valves For "A", "B" and "A&B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop
PSI 350 300 200 1.0 100 0 0 0 0 100 20 200 300 400 500 L /min MPa 2.5 Pressure Drop 2.0 P
B-Line: MPA-06 A-Line: MPB-06 P&T-Line

Pressure Drop for Reversed Controlled Flow


PSI 350 300 200 1.0 100 0 0 0 0 100 20 200 300 400 500 L /min MPa 2.5 2.0

Pressure Drop

40 60 80 100 120 U.S.GPM Flow Rate

40 60 80 100 120 U.S.GPM Flow Rate

Pressure Drop for Free Flow


PSI P 400 300 200 1.0 100 0 0 0 0 100 20 40 200 60
MP-06-4 MP-06-2

Min. Pilot Pressure


PSI 600 Min. Pilot Pressure (P.P) MPa 4.5 4.0 3.0 2.0 1.0 100 0 0 0 0 5 10 15 2000 20 25 MPa
MP-06-4 MP-06-2
P.P P1

MPa 3.0 2.0

Pressure Drop

500 400 300 200

P2

300

400

500 L /min

80 100 120 U.S.GPM

Flow Rate

1000

3000 PSI 3500 Supply Pressure

No.13

3/4, Pilot Operated Check Valves For "A", "B" and "A&B" Lines
Installation Drawing
MPA-06--30/3090 Internal pilotMPB-06--30/3090 Internal drain type MPW-06--30/3090
"D" Thd. 16(.63) Deep 2 Places Sling Fitting Screw

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

154(6.06) 12 (.47) 130(5.12) 53 (2.09)

12 (.47)

13.5(.53) Dia. Through 6 Places

116 (4.57) 92 (3.62)

40.5 77 (1.59) (3.03) 120(4.72) 235(9.25)

85 (3.35)

Model Numbers MP-06--3090 MP-06--30

"D" Thd. M8 5/16-18 UNC

6 (.24)

Two Locating Pins 6(.24) Dia.

Approx. Mass............ 11.6 kg (25.6 lbs.)

MPA-06--X-30/3090 External pilot40.5 (1.59) 285 (11.22)

External drain type


120(4.72) 58 (2.28) 63(2.48) 23(.91) Pilot Port "C" Thd. Drain Port "C" Thd.

Approx. Mass............ 13 kg (28.7 lbs.) Model Numbers


120(4.72) 58 (2.28)

MPA-06--Y-30/3090 External pilot40.5 (1.59) 253 (9.96)

Internal drain type


Pilot Port "C" Thd.

Piping Size "C" Thd. Rc 3/8 = 3/8 BSP. Tr 3/8 NPT G 3/8

MP A B-06---30 MP A B-06---3090 MP A B-06S---30

52 (2.05)

Approx. Mass............ 11.6 kg (25.6 lbs.) For other dimensions, refer to "Internal pilot-Internal drain type" drawing above.

MPB-06--X-30/3090 External pilot120(4.72) Pilot Port "C" Thd. Drain Port "C" Thd. 23(.91) 58 (2.28) 63(2.48)

External drain type


90.5 (3.56) 285 (11.22)

Approx. Mass............ 13 kg (28.7 lbs.)

MPB-06--Y-30/3090 External pilot120(4.72) Pilot Port "C" Thd. 58 (2.28) 52 (2.05)

Internal drain type


58.5 (2.30) 253 (9.96)

Approx. Mass............ 11.6 kg (25.6 lbs.)

For other dimensions, refer to "Internal pilot-Internal drain type" drawing above.

No.14

3/4, Pilot Operated Check Valves For "A", "B" and "A&B" Lines
Spare Parts List
Spare Parts List Internal pilotInternal drain type
13 8 2 4 3 1 6 13

MODULAR VALVES
CAUTION

When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

10

12

MPA-06--30/3090 External pilotExternal drain type


1 3 4 7 11 14 8 5

MPB-06--30/3090

MPW-06--30/3090

F
MPB-06--X-30/3090

MPA-06--X-30/3090 External pilotInternal drain type


1 3 14 6

MPA-06--Y-30/3090

MPB-06--Y-30/3090

List of Seals
Quantity Item 10 11 12 13 14 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NB-P14 SO-NA-P26 SO-NB-P28 SO-NB-P32 SO-NB-P36 4 2
Internal Pilot- External Pilot- External PilotInternal Drain External Drain Internal Drain

List of Seal Kits


Model Numbers MPB-06- MPA-06- KS-MPA-06-10 Seal Kit Numbers

2 1 4 1 1

2 4 1 1

MPA-06--X MPB-06--X MPA-06--Y

MPW-06-

KS-MPA-06-X-10 KS-MPA-06-Y-10

Note: When ordering seals, please specify the seal kit number from the table right.

MPB-06--Y

No.15

Mounting Bolt Kits For 3/4 Modular Valve MBK-06--30/3090


Model Number Designation / Others
Valves are mounted with six stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the mounting bolt kit, be sure to give the bolt kit model number from the table below.

MODULAR VALVES

Model Number Designation

MBK
Series Number MBK : Mounting Bolt Kits for Modular Valves

-06
Size of Modular Valve 06

-04
Bolt Number 01, 02, 03, 04

-30
Design Number 30

Design Standard None : Japanese Standard "JIS" and European Design Standard 90 : N.American Design Standard

Bolt Kit Composition

Bolt Kits Selection Chart


Quantity of Valves to be Stacked Bolt Kit Model Numbers MBK-06-01-30 MBK-06-02-30 MBK-06-03-30 MBK-06-04-30 Sol. Cont. Pilot Operated Directional Valves (DSHG-06) 1 1 1 1 Modular Valve 1 2 3 4 Approx. Mass kg (lbs.) 1.1(2.4) 1.5(3.3) 2.0(4.4) 2.4(5.3)

Stud Bolt ------ 6 Pcs. Nut ------------- 6 Pcs.

1 Set

Tightening Torque:
50-60 Nm (443-531 in. lbs.)

Nut
SOL a
APB

SOL b

Stud Bolt

Mounting Bolt Kits

3/4 Solenoid Controlled Pilot Operated Directional Valve

Interchangeability in Installation between Current and New Design


There is no interchangeability in bolt length between the current design (20 design) and 30 design. (30 design is longer than 20 design by 21mm (.83 in.).)

06 Series Modular Valves

06 Series Modular Valve Assembly


MBK-06--30/3090
Stud Bolt
"B" Thd. Both Ends

DIMENSIONS IN MILLIMETRES (INCHES)

Model Numbers
19 (.75) A 19 (.75)

MBK-06-01 MBK-06-02 MBK-06-03 MBK-06-04

A mm (in.) 161 ( 6.34) 246 ( 9.69) 331 ( 13.03) 416 ( 16.38)

Nut
"B" Thd.

Model Numbers MBK-06--30 MBK-06--3090


C

"B" Thd. M12 1/2-13 UNC

C 10 (.39) 9.5 (3/8)

20 (.79) 30 (1.18)

No.16

18 Dia. (.71)

Mounting Surface Dimensions for 3/4 Modular Valve

MODULAR VALVES

When mounting 06 series modular valve, be sure to use a sub-plate for 3/4 solenoid controlled pilot operated directional valves.
Name Sub-plate for 3/4 Solenoid Controlled Pilot Operated Directional Valves Sub-plate Model Number DHGM-06-50/5080/5090 Catalogue No. Pub. EC-0404

Also, when no sub-plates are used, be sure to use the following mounting surface.

156(6.14) 12 (.49) 130.2(5.13) 112.7(4.44) 100.8(3.97) 94.5(3.72) 23(.91) Dia. (Max.) 4 Places "C" Thd. 24(.94) Deep 6 Places 77(3.03) 53.2 (2.09) 29.4 (1.16) 17.5 (.69) T P Y 11(.43) Dia. (Max.) 2 Places 4.8 (.19) 12 (.47) 7(.28) Dia. 8(.31) Deep 2 Places for Locating Pins

73.1(2.88)

19 (.75)

92.1(3.63)

74.6(2.94)

Min. Pitch : 125(4.92)

17.5 (.69)

29.5 (1.16) T P Y

Design Std. Japanese std. "JIS" and European Design Std. N. American Design Std.

"C" Thd. M12 1/2-13 UNC

116(4.57)

No.17

Pub. EC-1405

10 SERIES
General Information Up to 25 MPa (3630 PSI), 800 L /min (211 U.S.GPM)

MODULAR VALVES

Mounting Surface : ISO 4401-AF-10-4-A, CETOP-10, NFPA-D10

The modular valves are functional elements with which a hydraulic system can be composed and built easily by stacking them with the mounting bolts. Therefore, no piping is required for the manufacture of the hydraulic systems. Yuken's 10 Series Modular Valves are widely used to compose the hydraulic systems for the various industrial and marine equipment including big machine purpose machines and injection molding machines. The valves have standardized mounting surface conforming to ISO 4401-AF-10-4-A and optimum thickness for the stacking.

F
Example of Stacking Configuration

Nut
SOL a
APB

SOL b

Stud Bolt

Mounting Bolt Kits

1-1/4 Solenoid Controlled Pilot Operated Directional Valve

10 Series Modular Valves

Y X B

10 Series Modular Valve Assembly

No.1

10 SERIES
Type of Modular Valve
Type of Modular Valve
Class Class Model Numbers Graphic Symbols Page Model Numbers P

MODULAR VALVES
Graphic Symbols T Y X B A

Page

Solenoid Controlled Pilot Operated Directional Valve

Pilot Operated Check Valves (for "A-Line", Internal PilotInternal Drain Type)

12

(S-)DSHG-10---42/4290
P T Y X B A

MPA-10--30/3090

Reducing Valves (for "P-Line")

MPA-10--X-30/3090 6
Pilot Operated Check Valves (for "A-Line", External PilotInternal Drain Type)

Pilot Operated Check Valves (for "A-Line", External PilotExternal Drain Type)

12

Pressure Control Valves

MRP-10--30/3090

12

Reducing Valves (for "A-Line")

MRA-10--30/3090

Directional Control Valves

MPA-10--Y-30/3090
Pilot Operated Check Valves (for "B-Line", Internal PilotInternal Drain Type)

12

Reducing Valves (for "B-Line")

MPB-10--30/3090

MRB-10--30/3090

Throttle and Check Valves (for "A-Line", Metre-out)

MPB-10--X-30/3090 9
Pilot Operated Check Valves (for "B-Line", External PilotInternal Drain Type)

Pilot Operated Check Valves (for "B-Line", External PilotExternal Drain Type)

12

MSA-10-X-30/3090

12

Throttle and Check Valves (for "A-Line", Metre-in)

MPB-10--Y-30/3090 9
Pilot Operated Check Valves (for "A&B-Lines", Internal PilotInternal Drain Type)

MSA-10-Y-30/3090

12

Throttle and Check Valves

MPW-10--30/3090

Flow Control Valves

(for "B-Line", Metre-out)

MSB-10-X-30/3090

Mounting Bolts

Bolt Kits

MBK-10--10/1090

16

Throttle and Check Valves (for "B-Line", Metre-in)

9 1. Because drain ports "V" and "W" are not provided for solenoid controlled pilot operated directional valves of Pressure Centred Type (3H) and models with Pilot Piston (P), those valves cannot be used in combination with modular valves. 2. For the details of Solenoid Controlled Pilot Operated Directional Valves, see the following catalogues: Catalogue No. Pub. EC-0404.

MSB-10-Y-30/3090

Throttle and Check Valves (for "A&B-Lines", Metre-out)

MSW-10-X-30/3090

Throttle and Check Valves (for "A&B-Lines", Metre-in)

MSW-10-Y-30/3090

No.2

10 SERIES
Instructions
Instructions

MODULAR VALVES

Caution in the selection of valves and circuit designing The selection of modular valves, to suit a particular function or hydraulic circuit, are made in exactly the same way as conventional valves, taking into account of the flow and pressure of each valve to be used. In some cases, the stacking system may be restricted, so please refer to the following instructions for stacking sequence. Please note, that when designing a system using modular stacking valves, due consideration should be given to working space for future maintenance.

Stacking sequence when using reducing valves (for "A" or "B" line) and pilot operated check valves. Because reducing valves are spool type, there is an internal leakage. In the stacking sequence shown in the drawing left (incorrect), the cylinder moves due to leakage through the pilot pressure line . Consequently, retaining the position of the cylinder using a pilot operated check valve becomes impossible. The stacking sequence shown in the drawing right (correct) is required in order to retain the cylinder position.

(Incorrect)

(Correct)

Solenoid Controlled Pilot Operated Directional Valve Pilot Operated Check Valve (for "A&B-Lines") Reducing Valve (for "B-Line") P T B A P T B A

Stacking sequence when using reducing valves (for "A" or "B" line) and throttle and check valves (for metreout). In B to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. Depending upon the pressure so generated, the reducing valve may perform a pressure reducing function which causes a shortage of output power of the cylinder and spoils the smooth operation of the cylinder. Therefore, stacking sequence in the drawing right (correct) is required in this combination.

(Incorrect)

(Correct)

Solenoid Controlled Pilot Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-out) Reducing Valve (for "B-Line") P T B A P T B A

Stacking sequence when using pilot operated check valves and throttle and check valves (metre-out). In A to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. The pressure so generated acts to shut the pilot operated check valve and eventually creates an open and shut operation of the valve repeatedly which may cause the cylinder to have a knocking effect (the same effect will occur in the case of B to T flow). Therefore, the stacking sequence in the drawing right (correct) is required in this combination.

(Incorrect)

(Correct)

Solenoid Controlled Pilot Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-out) Pilot Operated Check Valve (for "A&B-Lines") P T B A P T B A

No.3

10 SERIES
Specifications / Hydraulic Fluids / Others
Specifications

MODULAR VALVES

Max. Operating Pressure ............................................................................... 25 MPa (3630 PSI) Max. Flow Rate ................................................................................ 800 L /min (211 U.S. GPM) Number of Stack ......................................................................................................1 to 5 stacks
The number of stacks includes the Solenoid Controlled Pilot Operated Directional Valve.

1-1/4 Solenoid Controlled Pilot Operated Directional Valves

YUKEN 10 SERIES MODULAR VALVES are designed for use with solenoid controlled pilot operated directional valve having an ISO 4401-AF-10-4-A (CETOP-10, NFPA-D10) interface such as YUKEN's DSHG-10. Please refer to the Catalogue No. Pub. EC-0404 for details.

Hydraulic Fluids
Fluid Types Any type of hydraulic fluid listed in the table below can be used.
Petroleum base oils Synthetic fluids Water containing fluids Use fluids equivalent to ISO VG 32 or VG 46. Use phosphate ester or polyol ester fluid. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Use water-glycol fluid.

Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance.

Recommended Viscosity and Temperatures Always be sure to use hydraulic fluids within the stipulated conditions shown below: Viscosity: 15 to 400 mm2/s (77 to 1800 SSU), Temperature: -15 to +70C (5 to 160F) Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 m or finer line filter.

Sub-plates
When mounting the modular valves, use sub-plates specified below. If these sub-plates are not used, ensure that the mounting surface has a good machined finish. Sub-plate Model Numbers: DHGM-10-40/4080/4090 Note: For the details of Sub-plate, see the following catalogues: Catalogue No. Pub. EC-0404

Mounting Bolts
10 Series modular valves are mounted using stud bolts which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly with the specified torque.
Bolt Kit Model Numbers MBK-10--10 MBK-10--1090 Tightening torque Nm (in. lbs.) 150-170 (1330-1505)

No.4

10 SERIES
Assembly / Pressure Drop
Assembly

MODULAR VALVES

Assembly should be carried out in clean conditions and in accordance with the following procedure. Cautious attention should be paid to ensure that the interface of the valves are clean and free from dirt or other foreign materials. Assembly Procedure: 1) Screw-in the six stud bolts, fully into the tapped holes on the mounting surface of the specified sub-plate or manifold. 2) Referring to the circuit diagram, stack the modular valve and the solenoid controlled pilot operated directional valve. Take care to face their o-ring side to the base plate, put the stud bolts in position and be sure to check that the locating pins are at the pin holes. 3) Align both the end of the valves stacked. 4) Screw-in the six nuts onto the stud bolts and tighten with the specified torque. After the test run, be sure to re-tighten the nuts firmly with the specified torque.

Nut
SOL a
APB

SOL b

Stud Bolt

Mounting Bolt Kits

1-1/4 Solenoid Controlled Pilot Operated Directional Valve

10 Series Modular Valves

CAUTION
Keep all installation holes and surface clean. Failure to do this may cause fire due to oil leakage. Before installing the product, be sure that all specified bolts are tightened to the specified torque levels. Tightening to levels outside specifications may cause improper operation, damage, oil leakage, etc. [Example] 10 Series Modular Valves

Pressure Drop
Pressure drop curves of the modular valves are those based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850. When using the modular valves in conditions other than the above mentioned, find the appropriate values referring to the following table and formula. For any other viscosity, multiply the factors in the table below.
Viscosity mm2/s SSU 15 77 20 98 30 40 50 60 70 80 90 100 141 186 232 278 324 371 417 464

Factor

0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30

For any other specific gravity (G'), the pressure drop ( P') may be obtained from the following formula. P'= P (G'/0.850)

No.5

1-1/4, Reducing Valves For "P" Line: MRP-10--30/3090 For "A" Line: MRA-10--30/3090 For "B" Line: MRB-10--30/3090
Specifications / Others
Specifications
Model Numbers MR-10-A-30/3090 B MR-10-C -30/3090 H 25 (3630) Max. Operating Pressure MPa(PSI) Max. Flow L /min (U.S.GPM) 250 (66) 800 (211)

MODULAR VALVES

In the pressure adjustment ranges "A" and "B", maximum flow rates are limited by the pressure setting on the secondary side. Referring to the secondary pressure vs maximum flow characteristics on the following page, use the valve at the maximum flow rate within a zone highlighted with .

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MRP
Series Number MRP : Reducing Valve for P-Line MRA : Reducing Valve for A-Line MRB : Reducing Valve for B-Line

-10
Valve Size

-B
Pres. Adj. Range MPa (PSI) A: 0.7-7 (100-1020) B: 1.5-7 (220-1020) C: 3.5-14 (510-2030) H: 7-21 (1020-3050)

-30
Design Number

Design Standard

10

30

Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Instructions
Connect Drain Line (Y port) to oil tank independently so as to obtain stable pressure setting. At the same time, the solenoid controlled pilot operated directional valve to be used in combination with this valve must be of internal drain type (with T). To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure.

Graphic Symbols

Y X B

MRP-10

Y X B

MRA-10

Y X B

MRB-10

No.6

1-1/4, Reducing Valves For "P","A" and "B" Lines


Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop
P PSI 60 40 0.2 20 0 0 0 0 200 50 400 100 600 150 800 L /min 200 U.S.GPM 0
A,B&T-Line

MPa 0.4 P

Pressure Drop at Spool Fully Open (P-Line)


PSI 350 300 MPa 2.5 2.0 1.5 1.0 100 0.5 0 0 0 200 50 400 600 800 L /min 200 U.S.GPM

Pressure Drop

Pressure Drop

200

Flow Rate

100 150 Flow Rate

Pilot Flow
U.S.GPM L /min 2.0 .5 1.8 .4 Pilot Flow .3 .2 .1 0 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 0 0 5 10 15 20 25 MPa
MR-10-A MR-10-B/C/H

Secondary Pressure vs. Max. Flow


U.S.GPM L /min 800 200 700 175 600 150 Flow Rate 125 100 75 66 47.6 25 0 500 400 250 180 100 0 0 0.7 1 0
MR-10-B

MR-10-A

4 MPa

100 200 300 400 500 600 PSI Secondary Pressure

PSI 1000 2000 3000 3500 Differential Pressure (Primary Pres. - Secondary Pres.)

No.7

1-1/4, Reducing Valves For "P","A" and "B" Lines


Installation Drawing / Spare Parts List
MRP-10--30/3090 MRA-10--30/3090 MRB-10--30/3090
View Arrow Z MRP-10
205(8.07) 7 (.28) Secondary Pressure Gauge Connection "C" Thd. 230.5(9.07) 21.5(.85) Dia. Through 6 Places 20 (.79) 190.5 (7.50)

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

Pressure Adj. Screw 14(.55) Hex.

INC.

20 (.79)

199(7.83)

159 (6.26)

MRA-10

205(8.07)

Secondary Pressure Gauge Connection "C" Thd.

X 62 (2.44)

"D" Thd. 16(.63) Deep 2 Places Sling Fitting Screw

7 (.28)

114 (4.49) 322.5(12.70)

Secondary Pressure Gauge Connection "C" Thd.

6 (.24)

45(1.77)

MRB-10

205(8.07) 7 (.28)

120(4.72)

Two Locating Pins 6(.24) Dia.

Approx. Mass............ 36.6 kg (80.7 lbs.) Model Numbers MR-10--3090 MR-10--30 Thread Size "C" Thd. "D" Thd. Rc 1/4 = 1/4 BSP.Tr 1/4 NPT M8 5/16-18 UNC

Spare Parts List MRP-10--30/3090 MRA-10--30/3090 MRB-10--30/3090


4 14 21 3 11 1 21 16

Fully Extended 99(3.90)

76 (2.99)

42 (1.65)

Lock Nut 14(.55) Hex.

75 (2.95)

12 13 10 5 17 9 18 11 Y Y 6 7 8 15

2 19 22 20

Section Y-Y

List of Seals
Item 17 18 19 20 21 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NA-P9 SO-NB-P9 SO-NB-P16 SO-NB-P40 SO-NB-P44 Qty. 1 4 2 4 2 Included in Seal Kit Kit No.: KS-MRP-10-10 Remarks

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

No.8

1-1/4, Throttle and Check Valves For "A" Line: MSA-10--30/3090 For "B" Line: MSB-10--30/3090 For "A&B" Lines: MSW-10--30/3090
Specifications / Others
Specifications
Model Numbers MSA-10--30/3090 MSB-10--30/3090 MSW-10--30/3090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 800 (211)

MODULAR VALVES

Model Number Designation

FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

MSW
Series Number MSA : Throttle and Check Valves for A-Line MSB : Throttle and Check Valves for B-Line MSW : Throttle and Check Valves for A&B-Lines

-10
Valve Size

-X
Direction of Flow

-30
Design Number

Design Standard

X : Metre-out 10 Y : Metre-in 30 Refer to

Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbols

Instructions
To make flow rate adjustment, loosen the lock nut and turn the flow adjustment screw clockwise or anticlockwise. To throttle the flow, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after the adjustment of the flow rate is completed.

Metre-out

Metre-in

MSA-10-X

MSA-10-Y

MSB-10-X

MSB-10-Y

MSW-10-X

MSW-10-Y

No.9

1-1/4, Throttle and Check Valves For "A", "B" and "A&B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

Pressure Drop
PSI P 100 80 60 40 20 0 Pressure Drop MPa 0.8 0.6 0.4 0.2 0 0 0 200 50 400 600 800 L /min 200 U.S.GPM Pressure Drop
B-Line: MSA-10 A-Line: MSB-10 P&T-Lines

Pressure Drop for Free Flow


PSI P 250 200 150 100 50 0 0.5
Throttle Fully Open

MPa 2.0 1.5


Throttle Closed

1.0

0 0 0 200 50 400 600 800 L /min 200 U.S.GPM

100 150 Flow Rate

100 150 Flow Rate

Metred Flow vs. Screw Position Pressure Drop at Throttle Fully Open
PSI P 250 200 150 100 50 0 0.5 0 0 0 200 50 400 600 800 L /min 200 U.S.GPM 1.5 1.0 MPa 2.0 U.S.GPM L /min 800 200 700 175 600 150 500 125 400 100 Flow Rate 75 50 25 0 300 200 100 0 0
P: Differential Pressure MPa (PSI)

P=25(3630) P=14(2030) P=10(1450) P=7(1020)

Pressure Drop

P=5(730) P=3(435) P=2(290) P=1(145) P=0.5(70)

100 150 Flow Rate

8 10 12 14 15.3 (Fully Open) Turn of Flow Adj. Screw

No.10

1-1/4, Throttle and Check Valves For "A", "B" and "A&B" Lines
Installation Drawing / Spare Parts List
MSW-10- X-30/3090 Y
Lock Nut 22(.87) Hex. 20 (.79)

MODULAR VALVES

DIMENSIONS IN MILLIMETRES (INCHES)


230.5(9.07) 20 (.79) 190.5(7.50) 76 (2.99) 21.5(.85) Dia. Through 6 Places "D" Thd. 16(.63) Deep 2 Places Sling Fitting Screw Flow Adj. Screw (for B-Line) 10(.39) Hex. INC.

MSA-10- X -30/3090 Y
Fully Extended 378(14.88) Fully Extended 103(4.06)

T X

199(7.83)

159(6.26)

90 (3.54)

T X

Flow Adj. Screw (for A-Line) 10(.39) Hex. INC. 205 (8.07)

Approx. Mass............ 35 kg (77.2 lbs.) For other dimensions, refer to "MSW-10" drawing left.

Fully Extended 103(4.06)

114 (4.49) Fully Extended 436(17.17)

MSB-10- X -30/3090 Y
Fully Extended 378(14.88) 45 (1.77)

120 (4.72)

6 (.24)

MSW-10-X ------ 75(2.95) MSW-10-Y ------ 45(1.77)

Two Locating Pins 6(.24) Dia. X

Model Numbers MS-10--3090 MS-10--30

"D" Thd. M8 5/16-18 UNC Approx. Mass............ 35.7 kg (78.7 lbs.)

Approx. Mass............ 35 kg (77.2 lbs.) For other dimensions, refer to "MSW-10" drawing left.

Spare Parts List MSA-10--30/3090


7 6 4 10 12 9 3 2 1 5 14

MSB-10--30/3090

11

8 13

MSW-10--30/3090

CAUTION
When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

List of Seals
Item 10 11 12 13 14 Name of Parts Back Up Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-BB-P20 SO-NB-P16 SO-NA-P20 SO-NB-P40 SO-NB-P44 Quantity MSA-10 1 2 1 4 2 MSB-10 1 2 1 4 2 MSW-10 2 2 2 4 2

List of Seal Kits


Model Numbers MSA-10 MSB-10 MSW-10 Seal Kit Numbers KS-MSA-10-10 KS-MSW-10-10

Note: When ordering seals, please specify the seal kit number from the table right.

No.11

1-1/4, Pilot Operated Check Valves For "A" Line: MPA-10--30/3090 For "B" Line: MPB-10--30/3090 For "A&B" Lines: MPW-10--30/3090
Specifications / Others

MODULAR VALVES

Specifications
Model Numbers MPA-10---30/3090 MPB-10---30/3090 MPW-10--30/3090 Max. Operating Pressure MPa (PSI) 25 (3630) Max. Flow L /min (U.S.GPM) 800 (211)

Model Number Designation

FSpecial Seals

MPA
Series Number MPA : Pilot Operated Check Valve for A-Line MPB : Pilot Operated Check Valve for B-Line MPW : Pilot Operated Check Valve for A&B-Lines

-10
Valve Size

S
Port Tapping Feature of Pilot-Drain Port 1

-2
Cracking Pressure MPa (PSI)

-X
Pilot-Drain Connection
2

-30
Design Number

Design Standard

F: Special Seals for Phosphate Ester Type Fluids (Omit if not required)

None : Taper Thread 2 : 0.2 (29) 10 S : Straight Thread (Applicable only for Japanese Std. "JIS") 4 : 0.4 (58)

None : Internal PilotInternal Drain X : External PilotExternal Drain Y : External PilotInternal Drain

30

Refer to

1. This item applies only to External Pilot or External Drain Type. 2. Only "None: Internal Pilot-Internal Drain Type" is available for MPW (for "A&B-Lines"). 3. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard

Graphic Symbols
Pilot-Drain Internal pilottype Internal drain type Model No.

Exnternal pilotExternal drain type

External pilotInternal drain type

MPA-10
P

MPA-10-

MPA-10--X

MPA-10--Y

MPB-10
P

MPB-10-

MPB-10--X

MPB-10--Y

MPW-10
P

MPW-10-

No.12

1-1/4, Pilot Operated Check Valves For "A", "B" and "A&B" Lines
Typical Performance Characteristics
Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850

MODULAR VALVES

PSI 250 200 100 0 P

MPa 2.0 1.5 1.0 0.5 0 0 0

Pressure Drop

Pressure Drop for Reversed Controlled Flow


P PSI 200 100 0 MPa 1.5 1.0 0.5 0 0 0 200 50 400 600 800 L /min 200 U.S.GPM

Pressure Drop

B-Line: MPA-10 A-Line: MPB-10 P&T-Line

200 50

400

600

800 L /min 200 U.S.GPM

Pressure Drop

100 150 Flow Rate

100 150 Flow Rate

Pressure Drop for Free Flow


PSI 350 300 200 100 0 P Min. Pilot Pressure (P.P) MPa 2.5 2.0 1.5 1.0 0.5 0 0 0 200 50 400
MP-10-4 MP-10-2

Min. Pilot Pressure


PSI 700 600 400 200 0 MPa 5.0 4.0 3.0 2.0 1.0 0 0 0 5 10
P.P P1

Pressure Drop

P2

MP-10-4 MP-10-2

600

800 L /min 200 U.S.GPM

15 2000

20

25 MPa

100 150 Flow Rate

3000 PSI 3500 Supply Pressure (P2)

1000

In case of 500 L /min (132 U.S.GPM) or more.

No.13

1-1/4, Pilot Operated Check Valves For "A", "B" and "A&B" Lines
Installation Drawing
MPA-10--30/3090 Internal pilotMPB-10--30/3090 Internal drain type MPW-10--30/3090

MODULAR VALVES
DIMENSIONS IN MILLIMETRES (INCHES)

20 (.79)

20 (.79)

230.5(9.07) 190.5(7.50) 76 (2.99)

21.5(.85) Dia. Through 6 Places "D" Thd. 16(.63) Deep 2 Places Sling Fitting Screw

199 (7.83) 159 (6.26)

T X

45 (1.77) 205(8.07)

114 (4.49) 320(12.60)

120 (4.72)

Model Numbers MP-10--30


Two Locating Pins 6(.24) Dia.

"D" Thd. M8 5/16-18 UNC

MP-10--3090

6 (.24)

Approx. Mass............ 36.5 kg (80.5 lbs.)

MPA-10--X-30/3090 External pilot364 (14.33)

External drain type


205(8.07) 90 (3.54) 90(3.54)
50(1.97)

45 (1.77)

Pilot Port "C" Thd. Drain Port "C" Thd.

Approx. Mass............ 38 kg (83.8 lbs.)

MPA-10--Y-30/3090 External pilot45 (1.77) 324 (12.76)

Internal drain type


205(8.07) Pilot Port "C" Thd. 90 (3.54)

75 (2.95)

Approx. Mass............ 36.5 kg (80.5 lbs.) For other dimensions, refer to "Internal pilot-Internal drain type" drawing above.

MPB-10--X-30/3090 External pilot205(8.07) 90 (3.54) 90(3.54)


50(1.97)

External drain type


89 (3.50) 364 (14.33)

Model Numbers MP A B-10---30 MP A B-10---3090 MP A B-10S---30

Piping Size "C" Thd. Rc 3/8 = 3/8 BSP. Tr 3/8 NPT G 3/8

Pilot Port "C" Thd. Drain Port "C" Thd.

Approx. Mass............ 38 kg (83.8 lbs.)

MPB-10--Y-30/3090 External pilot205(8.07) 90 (3.54)

Internal drain type


49 (1.93) 324 (12.76)

Pilot Port "C" Thd.

75 (2.95)

Approx. Mass............ 36.5 kg (80.4 lbs.)

For other dimensions, refer to "Internal pilot-Internal drain type" drawing above.

No.14

1-1/4, Pilot Operated Check Valves For "A", "B" and "A&B" Lines
Spare Parts List
Spare Parts List Internal pilotInternal drain type
8 13 5 2 7 4 1 3 6

MODULAR VALVES
CAUTION

When making replacement of seals, please do it carefully after reading through the relevant instructions in the Operator's Manual.

10

9 12

MPA-10--30/3090

MPB-10--30/3090

MPW-10--30/3090

External pilotExternal drain type


13 1 3 4 7 8 11 14 6 5 18

F
MPB-10--X-30/3090

MPA-10--X-30/3090

External pilotExternal drain type


13 1 5 14 2 18

MPA-10--Y-30/3090

MPB-10--Y-30/3090

List of Seals
Quantity Item 10 11 12 13 14 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NB-P16 SO-NB-P34 SO-NB-P40 SO-NB-P44 SO-NB-P46 4 2
Internal Pilot- External Pilot- External PilotInternal Drain External Drain Internal Drain

List of Seal Kits


Model Numbers MPA-10 MPB-10 MPW-10 4 1 1 MPB-10--X MPA-10--X KS-MPA-10-X-10 KS-MPA-10-Y-10 KS-MPA-10-10 Seal Kit Numbers

2 1 4 1 1

Note: When ordering seals, please specify the seal kit number from the table right.

MPB-10--Y

MPA-10--Y

No.15

Mounting Bolt Kits For 1-1/4 Modular Valve MBK-10--10/1090


Model Number Designation / Others
Valves are mounted with six stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the mounting bolt kit, be sure to give the bolt kit model number from the table below.

MODULAR VALVES

Model Number Designation

MBK
Series Number MBK : Mounting Bolt Kits for Modular Valves

-10
Size of Modular Valve 10

-04
Bolt Number 01, 02, 03, 04

-10
Design Number 10

Design Standard None : Japanese Standard "JIS" and European Design Standard 90 : N.American Design Standard

Bolt Kit Composition

Bolt Kits Selection Chart


Quantity of Valves to be Stacked Model Numbers MBK-10-01-10 MBK-10-02-10 MBK-10-03-10 MBK-10-04-10 Sol. Cont. Pilot Operated Directional Valves (DSHG-10) 1 1 1 1 Modular Valve 1 2 3 4 Approx. Mass kg (lbs.) 3.9 (8.6) 5.7 (12.6) 7.4 (16.3) 9.2 (20.3)
SOL a

Stud Bolt ------ 6 Pcs. Nut ------------- 6 Pcs.

1 set

Tightening Torque:
150-170 Nm (1330-1505 in. lbs.) Nut
SOL b
APB

Stud Bolt

Mounting Bolt Kits

1-1/4 Solenoid Controlled Pilot Operated Directional Valve

10 Series Modular Valves

10 Series Modular Valve Assembly


MBK-10--10/1090
Stud Bolt
"B" Thd. Both Ends

DIMENSIONS IN MILLIMETRES (INCHES)

Bolt Numbers
28 (1.10) A 28 (1.10)

MBK-10-01 MBK-10-02 MBK-10-03 MBK-10-04

A mm (in.) 217 ( 8.54) 337 ( 13.27) 457 ( 17.99) 577 ( 22.72)

Nut
"B" Thd.

Model Numbers MBK-10--10 MBK-10--1090


C

"B" Thd. M20 3/4-10 UNC

C 17 (.67) 15.9 (5/8)

28 (1.10) 42 (1.65)

No.16

30 Dia. (1.18)

Mounting Surface Dimensions for 1-1/4 Modular Valves

MODULAR VALVES

When mounting 10 series modular valve, be sure to use a sub-plate for 1-1/4 solenoid controlled pilot operated directional valves.
Name Sub-plate for 1-1/4 Solenoid Controlled Pilot Operated Directional Valves Sub-plate Model Number DHGM-10-40/4080/4090 Catalogue No. Pub. EC-0404

When no sub-plates are used, be sure to use the following mounting surface.

234(9.21) 21.8 (.86) 190.5(7.50) 168.3(6.63) 147.6(5.81) 114.3(4.50) 82.5 (3.25) 76.2 (3.00) 41.3 (1.63) 7(.28) Dia. 8(.31) Deep 2 Places for Locating Pins 20.1 (.79) 11(.43) Dia. (Max.) 2 Places

F
P Y 44.5 (1.75) 199 (7.83)

37.5(1.48) Dia. (Max.) 4 Places "C" Thd. 35(1.38) Deep 6 Places 35 (1.38)

Min. Pitch : 210(8.27)

158.8(6.25)

130.2(5.13)

123.8(4.87)

A X

P Y

A X

Design Std. Japanese Std. "JIS" and European Design Std. N. American Design Std.

"C" Thd. M20 3/4-10 UNC

No.17

You might also like