Air Conditioning Standard Unit

Installation & Operation and Maintenance Manual

Applicable Models:
MKSII 020DMKSII 150D MKSII 050WMKSII 400W MKSII 030LMKSII 400L

Please keep this manual carefully for future reference Please read it carefully before operation

Instruction
The Installation Part of this manual is intended for professional installers. Read the Operation Part carefully before you install the unit to prevent unit damage or accidents caused by your mishandling. The contents of this manual may change with the update of certain models, and no further notice will be given for such change. Product standard: GB/T 14294-93

Contents
1. General ..................................................................................................... 12 1.1 Introduction .......................................................................................... 12 1.2 Nomenclature and Structure ................................................................ 12 1.3 Unit Model List ..................................................................................... 13 2. Installation of Units .................................................................................... 14 2.1 Preparation Before Installation ............................................................. 14 2.2 Check-and-acceptRiggingPortage ................................................ 14 2.3 Installation............................................................................................ 15 2.4 Unit Connection ................................................................................... 16 2.5 Other Instructions ................................................................................ 17 3.Operation and Commisioning ..................................................................... 18 3.1 Wiring Connection Check .................................................................... 18 3.2 Operation ............................................................................................. 18 4.Unit Maintenance ....................................................................................... 20 4.1 Regular Maintenance ........................................................................... 20 4.2 Precautions .......................................................................................... 21 5. Troubleshooting ......................................................................................... 22

Air Handling Unit Installation & Operation & Maintenance Manual

1. General
1.1 Introduction
The MKSII air handling unit is an air handling device which cools, purifies and conveys air. The unit does not carry cool or heat source, and the refrigerant is water. The unit provides the functional sections such as filter section, cooling coil section, and fan section. The user can select any combination of the functional sections to meet the requirements. The air handling unit is widely applied to the central air conditioning systems in medium and big buildings for electronics, textile and chemical fibers, precision instruments, metallurgy, chemical industry, pharmaceutics, food, tobacco, shopping malls and stadium.

1.2 Nomenclature and Structure

Note 1:It is LEFT-HANDED pipe connection if the header pipe is on the left-hand side when viewing from the air inlet.

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Air Handling Unit Installation & Operation & Maintenance Manual

1.3 Unit Model List

Note:The Detail Specification Please Kindly Check In The Catalogue. Unit Model Air Volumem3/h Unit Model Air Volumem3/h MKSII 020D MKSII 030D MKSII 040D MKSII 050D MKSII 060D

2000 7000

3000 8000

4000 10000

5000 12000

6000 15000

MKSII 070D MKSII 080D MKSII 100D MKSII 120D MKSII 150D

Unit Model Air Volumem3/h Unit Model Air Volumem3/h

MKSII

MKSII

MKSII

MKSII

MKSII

050W 5000
MKSII

060W 6000
MKSII

080W 8000
MKSII

100W 10000
MKSII

150W 15000
MKSII

200W 20000

250W 25000

300W 30000

350W 35000

400W 40000

Unit Model Air Volume m3/h Unit Model Air Volume m3/h

MKSII

MKSII

MKSII

MKSII

MKSII

MKSII

030L 3000
MKSII

040L 4000
MKSII

050L 5000
MKSII

060L 6000
MKSII

080L 8000
MKSII

100L 10000
MKSII

150L 15000

200L 20000

250L 25000

300L 30000

350L 35000

400L 40000

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Air Handling Unit Installation & Operation & Maintenance Manual

2. Installation of Units
The unit must be installed and implemented under GB50243-2002 Specifications for Quality Acceptance of Ventilation and Air Conditioning Projects.

2.1 Preparation Before Installation

(1) Get familiar with the relevant drawings and documents, and check whether the installation site is readily available. (2) Check whether the devices (or parts) and relevant accessories are complete. Name Installation and operation manual of modular air conditioning unit Customer service guide (3) (4) Quantity 1 1 Remarks (Must be delivered to the user) (Must be delivered to the user)

Prepare the conveyance devices (or components) and installation tools. Coordinate the installation progress of all parties to the project.

2.2 Check-and-acceptRiggingPortage
(1) If the integrated equipment is delivered to the destination, open the outer package after the unit, and Check the appearance quality of the product in the box and the completeness of accessories. If any damage occurs, contact the logistics company of Midea or claim against the carrier. (2) (3) If disassembled components are delivered to the destination, decide whether to unpack first or convey the package to the site first. Convey the equipment according to the following figure in order not to damage the unit in the conveyance and installation process.

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Air Handling Unit Installation & Operation & Maintenance Manual

(4) (5)

If rollers are used for conveying the unit, use at least three materials longer than the width of the unit. Handle with care and be cautious during the conveyance.

2.3 Installation
(1) The schematic diagram of installing the unit serves as a reference for the user. (2) Enough maintenance space shall be reserved around the unit to facilitate daily maintenance and upkeep of the unit. Note that at least 1m width shall be reserved in the direction of setting up the overhauling door. The air system installer shall provide the location dimensions of the direction for connecting the air duct. (3) To install the unit, put the sections onto the foundation sequentially against the drawing. For application sensitive to vibration, a damping cushion made of natural rubber 10mm thick shall be applied between the unit and the foundation. (4) If the unit is a small unit of the Company and needs to be installed in a suspended way, the user shall allow for a maintenance space and a suspending weight. (5) When connecting all sections of the unit, rubber plastic shall be used for sealing between the sections. (6) In the installation process, the installers shall pay attention to the weight-bearing capacity of the unit and the panel. (7) The procedure of installing the dry vapor humidifier is as follows: (The vapour spray direction of the humidifier is opposite to air flow, and a drainage controller shall be set at the vapour outlet). (8) For any questions about installation, consult our technical department.

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Air Handling Unit Installation & Operation & Maintenance Manual

2.4 Unit Connection

(1) According to the air volume and air pressure of this unit, select the proper ducts. The ducts shall undergo heat insulation treatment. A straight pipe as long as at least double length of the air outlet shall be reserved before the outtake duct is connected from the air outlet to the elbow pipe. (2) An air volume regulating valve shall be set at the intake duct and outtake duct for ease of regulating the air volume of the system. flexible connection shall be set between the unit and the outside. (3) The top operating pressure of the cooling coil and the heating water unit shall not exceed 1.6 MPa. Screws or flanges shall be applied for connection between the lead-in water pipe and the lead-out water pipe. Thread seal tape shall be applied around the pipe screws. The water pipes shall be led in from the top and led out from the bottom, as shown in the following figure. (4) When the maximum operating pressure in vapor heating is not greater than 1.4 MPa, screws or flanges shall be applied for connection between lead-out water pipes. The vapor is led in from the top and led out from the bottom. A drainage controller shall be set at the vapor outlet. See the following figure. (5) Regulating valves shall be installed for both lead-in water pipes and lead-out water pipes of the unit (except the condensate pipe) for purpose of air volume regulation and maintenance. The lead-in and lead-out water pipes of the unit shall insulate heat. Necessary water seals shall be set on the condensate pipe. See the pipe diagram. (6) Set a manometer and a thermometer on the lead-in water pipe and lead-out water pipe of the unit for monitoring whether the water system is normal. (7) All wire installation must adhere to the local power regulations. Before distributing the wires, check whether the power supply and wires meet requirements against the parameters on the nameplate of the unit. (8) The power supply lead-in is located at the overhauling door side of the fan section (unless otherwise required by the user). Connect the power wire to the motor junction box of the unit. (9) Configure the electric devices and wires according to the electric heating wire diagram and the schematic diagram of the unit, and connect the wires correctly. The metal enclosure of the electric heating coil pipe shall be well grounded. The temperature relay signals in the electric heating coil pipe must be connected to the electric heating controller center. This ensures that the electric heating power supply will be cut off in case too high temperature of air in the unit. The electric heating controller shall perform interlocked control for the fan and the electric heater, and ensure that the electric heating power supply is disconnected when the fan stops.

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Air Handling Unit Installation & Operation & Maintenance Manual

2.5 Other Instructions

Adopt flexible connection when connecting the external intake duct and outtake duct. This prevents the vibration and duct weight from being borne by the unit. In case of connecting external lead-in and lead-out water pipes, use flexible adapters. Apply force equally when connecting the pipes. For piping of the vapor coil pipe, connect the pipes according to the heating specifications in order to prevent the coil pipe from being damaged by the heat stress. The intake and outtake pipes of various coil pipes shall be connected as opposite to the air flow direction (the air flow direction shall be inverse to flow direction of the refrigerant). If a drain pipe is connected externally, connect the U-shape drain elbow first to prevent difficulty of draining the condensate water caused by negative pressure in the unit. The height difference of the water seal of the drain elbow may be twice as much as the negative pressure in the unit. For the configuration of the foundation and the water seal, see the following figure.

Both cooling and heating water shall be clean demineralized water. Before supplying water, clean the water pipelines of the system and use the exhaust valve to expel the air in the coil pipe completely. If the unit needs to stop operation in winter, be sure to keep continuous flow of the water in the coil pipe, fill anti-freeze liquid, and close the fresh air valve to prevent freezing of the coil pipe. If the unit needs to stop operation in winter for a long period, empty the water in the coil pipe.

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Air Handling Unit Installation & Operation & Maintenance Manual

3.Operation and Commisioning

3.1 Wiring Connection Check
(1) The system should be correct and smooth without leak. (2) The power wires shall be correctly connected, safe and tight. The motor of the unit shall be connected to the power supply with phase loss protection and overload protection. The startup of motors of over 11 kw shall be implemented through potential fall. The motors of the unit shall under a one-to-one protection mechanism. It is not allowed to connect two or more motors in parallel with the same protection switch. Before connecting the power supply, check whether the voltage meets the requirements, whether phase loss occurs, and whether the three phases are balanced. After connecting the power supply, start the motor first to check whether the fan rotation direction is correct. If not correct, adjust the phase sequence.

(3) The air system is safe, reliable and correct. It is clean inside the pipe. (4) No foreign matters exist in the fan, the fan VANE does not scratch the enclosure, and the fan rotation direction is correct. (5) If the integrated equipment is delivered out of the factory, remove the fixing block beside the vibration absorber.

3.2 Operation
(1) This unit is designed according to the pressure and air volume required by the user. Adjust the location of the damper as required, AND prevent a high pressure difference between the inside and the outside of the unit because this will lead to deformation of the unit. (2) When supplying water to the unit, open the gas valve to expel air. (3) In winter (especially in areas characterized by cold weather), the outdoor

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Air Handling Unit Installation & Operation & Maintenance Manual

temperature is low. Evacuate the water in the coil pipe or take proper protection measures to prevent frost crack. (4) For the unit with a humidifier, turn on the fan before giving out water (vapor); to shut down the unit, stop the water (vapor) before turning off the fan. (5) For the unit with an electric heater, the heater should be interlocked with the fan. (6) To start the unit, turn on the fan before supplying water (vapor) to the coil pipe. To shut down the unit, stop the water (vapor) before turning off the fan.

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Air Handling Unit Installation & Operation & Maintenance Manual

4.Unit Maintenance
4.1 Regular Maintenance
(1) During operation of the unit, observe the operation status of the fan regularly, and check the belt tightness and the bearing conditions periodically. (2) The Rotation Power Momentum (RPM) of the fan depends on the required air volume and the resistance caused by the accessories, the supply air and return air pipeline system of the unit. Such data can be used to determine the RPM of the fan according to the characteristic curve of the fan. The sheave and the belt specifications can be determined according to the required RPM and motor power. After the motor is started, adjust the resistance of the supply air and return air pipeline system to ensure that the air is supplied evenly in the air conditioner room. (3) By adjusting the location of the motor sheave and the fan sheave, let the belt be properly tense (Figure 3). Press the belt with a finger, and the deformation size shall be about 20 mm). Stop the fan during full-speed running. After stop of running, the stop time interval of the fan should be over 7 seconds.

Fig 3: Adjusting the tighteness of the V belt (4) After the unit has run for a week, adjust the belt to the proper tenseness again. Afterward, perform a routine inspection every another month or every another two months, and ensure that the results fall within the value range shown in the figure. Otherwise, adjust or replace the belt. Note: Too loose and too tense belts will damage the system and increase noise. (5) Rinse the filter (a) before the unit is started for the first time; (b) after the unit has run for 3 months (in an average environment); or (c) an alarm is raised by the monitoring system. The procedure of rinsing the filter is: If the filter is cleanable, put the filter into a neutral solution and scrub it gently, and reinstall it after sunning it dry. If the filter is not cleanable, replace it. The non-woven fabric filter cannot be cleaned for more than three times, and the metal filter can be cleaned repeatedly. (6) For the High Efficiency Particulate Air Filter (HEPA), install the filter in a clean indoor environment which must be airtight. (7) Clean the surface of the coil pipe periodically. After the unit has run for 2-3 years,

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Air Handling Unit Installation & Operation & Maintenance Manual

cleanse the pipe chemically to remove the incrustation scale in the pipe. (8) Check the electric devices periodically.

4.2 Precautions
(1) The supply air temperature of the unit cannot be greater than 80C. (2) The supplied water shall be dmineralized water. Generally, the lead-in cool water temperature is about 7C and the lead-in hot water temperature is about 60C. (3) The unit shall work under rated air volume or rated current. (4) In case of low temperature, pay special attention to frost prevention.

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Air Handling Unit Installation & Operation & Maintenance Manual

5. Troubleshooting
Common fault Location Possible cause The impeller deviates from the spindle. The bearings become loose due to too big spacing between them The impeller becomes loose. The spindle and the bearing sleeve become loose. The impeller is damaged. The fan fastener becomes loose. Foreign matter exists in the fan. The sheave is fastened on the spindle. The V belt becomes loose. Adjust it 48 hours after the first operation. The V belt is too tight. The model of the V belt in use is improper. Multiple V belts in a unit have different lengths. The V sheave of the fan is not aligned with the V sheave of the motor properly. The V belt is damaged. The motor and the screws for fastening the motor seat become loose. Lube has run out. The bearing sleeve becomes loose. The unit is not installed in a level and straight way. Foreign matter exists in the bearing. The bearing is damaged. The bearing becomes rusted. Solution Contact the seller. Contact the seller. Contact the seller. Contact the seller. Contact the seller. Tighten the screws. Eliminate foreign matters.

1. Impeller

2. Conveyance part

Tighten the sheave. Adjust the V belt Adjust the V belt Replace the V belt. Replace the V belt and make the length consistent. Align the V sheave. Replace the V belt. Tighten the screws.

Abnormal sound

3. Bearing

4. Fan scroll case

5. Electric part

6. Spindle

Foreign matter exists in the scroll case. The scroll case becomes loose. The air inlet scroll case is damaged. The lead-in wire becomes loose. The motor raises a resonant sound. Phase is lost. It becomes bent and deformed. The counterbalance becomes loose. The spindle becomes loose. The duct is too small. The practical static pressure does not reach the designed static pressure value.

7. Too high air speed

Apply lube Tighten the bearing sleeve. Perform a reinstallation. Eliminate foreign matters. Replace the bearing. Remove rust or replace the bearing. Eliminate foreign matters. Contact the seller. Contact the seller. Tighten the lead-in wires. Contact the seller. Supply 3-phase power Replace the spindle Tighten the counterbalance. Tighten the spindle. Redesign the duct. Change the V sheaves, and reduce the fan rotation speed.

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Air Handling Unit Installation & Operation & Maintenance Manual

8. Periodical vibration 9. Noise caused by high-speed air running through gaps and holes 10. Clucks or squeaks caused by obstructed high-speed air

The duct is too small. The system is not stable. The duct vibrates with the pulsation of the fan. The duct leaks air The duct has too sharp bends. The duct flares sharply. The duct tapers sharply. The air speed in the duct is too high. The damping adapter is too tight. The impeller is installed incorrectly. The fan runs inversely.

Redesign the duct. Adjust the system. Adjust the fan rotation speed. Apply gasket cement. Redesign the duct. Redesign the duct. Redesign the duct. Redesign the duct. Adjust the damping adapter. Contact the seller. Adjust the phase sequence of the power supply. Redesign the system. Apply gasket cement. Open the fire valve. Cleanse or replace the filter. Rinse the coil pipe.

1. Fan

2. Duct system

3. Filter 4. Coil pipe

5. Short air The fan runs normally but the supplied air volume is deficient

6.Blocked fan inlet

7. No straight pipe at the fan outlet

8. Obstacles in the air system

The actual duct system resistance exceeds the designed resistance. The duct is not hermetic. The fire valve is closed. The assembly is too dirty or even blocked. The assembly is too dirty or even blocked. The outlet area is not sharply separated from the inlet of the fan, and the air runs through the partition plate which provides poor partition to the inlet area. The elbow at the air return place is too close to the unit. The fan inlet is too close to the fan panel. Obstacles exist at the fan outlet. A segment of straight pipe is set at the fan outlet at the time of fan test. If the straight pipe lacks in practical use, the fan performance will be deteriorated, and the fan rotation speed may increase to overcome the resistance caused by it. Obstacles exist at the fan outlet. A bend exists at the fan outlet.

Apply a partition plate.

Redesign the location of the elbow. Move the fan. Remove the obstacles.

Install a straight pipe.

Remove the obstacles. Redesign the duct.

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Air Handling Unit Installation & Operation & Maintenance Manual

The fan runs normally but the supplied air volume is excessive

1. System

The fan size is improper. The overhauling door is open. The system is out of balance, and the actual resistance is less than the designed resistance. No damper or damper vane is installed. The filter is detached.

Redesign the duct. Close the overhauling door Redesign the system. Install damper or damper vane. Reinstall the filter.

2. Duct The air in the air conditioner room is not fresh. 1. Filter 2. Fresh air

The return duct leaks air. The filter is too dirty. The fresh air volume is deficient.

Apply gasket cement. Rinse or replace the filter. Increase fresh air.

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ChongQing Midea-General Refrigeration Equipment Co.,Ltd. Add: NO.15ROSEBUSH Rd.,Nanan District, ChongQing,P.R.China Tel: (023)62483395 624833986 Post: 401336 Fax:(023)62483328