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OVERHEAD CONSTRUCTION MANUAL

11/22/33kV CONSTRUCTION CONCRETE POLE


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CONSTRUCTION

DESCRIPTION Construction Code Guide Urban concrete pole tops Construction Code Guide Rural concrete pole tops Construction Code Guide Normal bridging 11/22/33kV URBAN CONCRETE POLE TOP CONSTRUCTION - TRANSFORMERS Urban transformer flat pin intermediate to mounting bracket - material Urban transformer flat pin intermediate to mounting bracket - material 11/22/33kV Urban transformer flat pin intermediate to mounting bracket Urban transformer flat strain single crossarm to mounting bracket material Urban transformer flat strain single crossarm to mounting bracket material 11/22/33kV Urban transformer flat strain single crossarm to mounting bracket Urban transformer flat termination single crossarm to mounting bracket material Urban transformer flat termination single crossarm to mounting bracket material 11/22/33kV Urban transformer flat termination single crossarm to mounting bracket

DWG 1637/1 1637/2 1637/3

CONSTRUCTION

DESCRIPTION 11/22/33kV RURAL CONCRETE POLE TOP CONSTRUCTION Rural flat pin intermediate with crossarm mounting bracket material Rural flat pin intermediate with crossarm mounting bracket material Rural flat pin intermediate with crossarm mounting bracket Rural delta strain single crossarm material Rural delta strain single crossarm material Rural delta strain single crossarm material Rural delta strain single crossarm Rural delta termination single crossarm material Rural delta termination single crossarm material Rural delta termination single crossarm material Rural delta termination single crossarm Rural delta strain double crossarm material Rural delta strain double crossarm material Rural delta strain double crossarm material Rural delta strain double crossarm Rural delta termination double crossarm material Rural delta termination double crossarm material Rural delta termination double crossarm material Rural delta termination double crossarm

DWG

1468/1 1468/2 1468/3 1467/1 1467/2 1467/3 1467/4 1493/1 1493/2 1493/3 1493/4 1494/1 1494/2 1494/3 1494/4 1495/1 1495/2 1495/3 1495/4

11C/FPB 22C/FPB 33C/FPB

1471/1 1471/2 1471/3

11C/FPB 22C/FPB 33C/FPB

11C/DS 22C/DS 33C/DS 11C/DT 22C/DT 33C/DT

1510/1 1510/2 1510/3 1509/1 1509/2 1509/3 11C/DS 22C/DS 33C/DS 11C/DT 22C/DT 33C/DT

11C/FSB 22C/FSB 33C/FSB

11C/FTB 22C/FTB 33C/FTB

A B

ORIGINAL ISSUE 18.01.08

APPROVED DATE PASSED


Ergon Energy Corporation Ltd

J. Brooks 4.9.07 A. Croft L. Burton

OVERHEAD DISTRIBUTION
11/22/33kV CONSTRUCTION CONCRETE POLE INDEX

ABN 50 087 646 062

DRAWN

FILE: 5 18 1645 1

Index

Sh 1

CONSTRUCTION

DESCRIPTION

DWG

CONSTRUCTION

DESCRIPTION

DWG

11/22/33kV CONCRETE POLE NORMAL BRIDGING 11C/NBIT 22C/NBIT 33C/NBIT 11C/NBTT 22C/NBTT 33C/NBTT 11C/NBST 22C/NBST 33C/NBST 11kV Normal bridging intermediate/termination 22kV Normal bridging intermediate/termination 33kV Normal bridging intermediate/termination 11kV Normal Bridging termination/termination 22kV Normal Bridging termination/termination 33kV Normal Bridging termination/termination 11kV Normal Bridging strain/termination 22kV Normal Bridging strain/termination 33kV Normal Bridging strain/termination 1675 1675 1675 1668 1668 1668 1669 1669 1669

ORIGINAL ISSUE

APPROVED DATE PASSED


Ergon Energy Corporation Ltd

J. Brooks 18.01.08 A. Croft L. Burton

OVERHEAD DISTRIBUTION
11/22/33kV CONSTRUCTION CONCRETE POLE INDEX

ABN 50 087 646 062

DRAWN

FILE: 5 18 1645 2

Index

Sh 2

MATERIAL ASSY 2049-2 2026-1 2026-3 30-1 30-2 2014-4 83-1 83-2 2014-14 74-5 74-6 2028-12 2028-14 2028-16 2038-1 DESCRIPTION
Gain base bracket to concrete / steel pole Crossarm predrilled single (100) 11/22/33kV to concrete / steel pole Crossarm predrilled single (125) 11/22/33kV to concrete / steel pole Crossarm predrilled 2400x150x100 strain/term 11kV Crossarm predrilled 2400x175x125 strain/term 11kV Crossarm composite fibre 2400x125x125 strain/term 11kV Crossarm predrilled 2700x150x100 strain term 22/33kV Crossarm predrilled 2700x175x125 strain term 22/33kV Crossarm composite fibre 2700x125x125 strain/term 22/33kV Eyebolt M20 to predrilled 125/150 x-arm 4 Eyebolt M20 to predrilled 175/200 x-arm Brace double to predrilled x-arm (100/125) Brace double to predrilled x-arm (150) Brace double to predrilled x-arm (175) Step bolt to concrete pole Refer sheet 4 1 1 4 1 1 1 1

QTY
11kV 22/33kV 1 1

A B

ORIGINAL ISSUE 04.01.10

APPROVED

OVERHEAD DISTRIBUTION
19.12.07

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA STRAIN SINGLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1467 1

DRAWN

L. Burton

Dwg

1467

Sh

MATERIAL - BOLTS & EYEBOLTS TO CONCRETE POLE ASSY 2037-4 2037-5 2035-9 2035-10 2035-12 2036-14 2036-16 DESCRIPTION
Eyebolt M20 to concrete / steel pole (300) Eyebolt M20 to concrete / steel pole (350) Bolt and Nut M20 x 325 Bolt and Nut M20 x 350 Bolt and Nut M20 x 400 Bolt and Nut M16 x 350 Bolt and Nut M16 x 400 1 1 1 1 2 2 2 2 2

QTY
16kN 24kN 32kN 40kN 2 2 2

MATERIAL - BOLTS TO X-ARM & CONCRETE POLE ASSY 2035-16 2035-17 2035-18 DESCRIPTION
Bolt and Nut M20 x 500 Bolt and Nut M20 x 550 Bolt and Nut M20 x 600 1

125 X-ARM
1 1 1 1

150 X-ARM

175 X-ARM

16kN 24kN 32kN 40kN 16kN 24kN 32kN 40kN 16kN 24kN 32kN 40kN

1 1 1

1 1 1

MATERIAL - INSULATOR PINS QTY ASSY 41-1 41-2 41-8 41-9 41-3 41-4 60-12 A B DESCRIPTION
11kV Pin insulator 11kV to 100 predrilled crossarm Pin insulator 11kV to 125/150 predrilled crossarm Pin insulator 11kV pollution to 100 predrilled crossarm Pin insulator 11kV pollution to 125/150 predrilled crossarm Pin insulator 22/33kV to 100 predrilled crossarm Pin insulator 22/33kV to 125/150 predrilled crossarm Stud insulator M24 to 100/125/150 predrilled crossarm
APPROVED

11kV 22/33kV or 33kV Pollution 22kV Pollution Pollution

2 2

ORIGINAL ISSUE 2.2.10

OVERHEAD DISTRIBUTION
4.12.07

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA STRAIN SINGLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1467 2

DRAWN

L. Burton

Dwg

1467

Sh

MATERIAL - INSULATORS
11kV

QTY DESCRIPTION
1%%c 3%%c 2 2 2 2 1 1 1 2 4 or 4 6 or 6 4 or 4 4 2 4 2 or 4 6 4 4 2 4 6 1 2 2 22kV or 33kV or 33kV Pollution 11kV Pollution 22kV Pollution 1%%c 3%%c 1%%c 3%%c 1%%c 3%%c

ASSY 46-1 46-2 46-3 173-1 173-7 213-7 44-6 157-2 45-2 45-3
Insulator pin 11kV Insulator pin 22kV Insulator pin 33kV

Insulator post M20 tie top 11kV Insulator post M20 tie top 22/33kV Insulator post M24 tie top 22/33kV Insulator disc (B&S) Termination (double) with aluminium thimble Insulator disc (B&S) Termination (triple) with aluminium thimble Insulator synthetic 22kV - termination with aluminium thimble Insulator synthetic 33kV - termination with aluminium thimble

NOTES: 1. All metalwork that passes through or into wood shall be greased for the entire length that may come into contact with the wood. 2. Painted side of wood crossarm is to be the top surface when fitted. 3. Vibration dampers fitted to Rural Constructions. Fit one damper per conductor per span, except in known bad vibration areas fit 2 dampers per conductor per span. Refer assy 96 for details. 4. Bolt lengths for concrete poles are calculated for taper of 15mm per meter:16kN - 240mm tip 24kN - 270mm tip 32kN - 315mm tip 40kN - 330mm tip 5. 22/33kV insulators shown. 6. For concrete pole attachments and foundations refer to Construction Practices. 7. Refer MANUFACTURING DETAIL CONCRETE POLE folder dwg. no. 1575, 1576, 1577 or 1578 for detail

ORIGINAL ISSUE

APPROVED

OVERHEAD DISTRIBUTION
19.12.07

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA STRAIN SINGLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1467 3

DRAWN

L. Burton

Dwg

1467

Sh

475 650 1000 1200 1300

Stay Position
F

Stay Position

Stay Position Stay Position


F

Conc. Pole 1650 1655 2100 Working Steps


F

Assy Selection 2026-1 or 3 and 2035-16, 17, 18 or 19 Assy Selection 2028-12, 14 or 16 and 2036-14 or 16 Non Tension Connector Refer Assembly 90

2700 X-ARM 22/33kV

POLE SETTING LENGTH DEPTH 11.0 12.5 14.0 15.5 17.0 18.5 1.85 2.00 2.15 2.30 2.45 2.60

CONDUCTOR POLE HEIGHT STEPS 8.15 9.50 10.85 12.20 13.55 14.90 5 8 11 14 17 20

Assy 2038-1

Load

Assy Selection 2037-4 or 5

Supply

A B

B1/2DISC

B1/2DISC

ORIGINAL ISSUE 11.1.10

APPROVED

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

DRAWN

(Composite only) 125 150 175

Assy Selection 44-6 or 157-2 or 45-2 or 3 Assy Selection 30-1 or 2 or 83-1 or 2 or 2014-4 or 14

Assy Selection 74-5 or 6

Construction Type 11C/DS 22C/DS 33C/DS

OVERHEAD DISTRIBUTION
4.12.07

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA STRAIN SINGLE CROSSARM

L. Burton

FILE: 5

18 1467 4

Dwg

1467

F F

F
F

00 100 175 250 405

Assy Selection 2049-2 and 2035-9, 10 or 12 Assy Selection 173-1 or 7

Assy Selection 46-1, 2 or 3 or 213-7 Assy Selection 41-1, 2, 3, 4, 8 or 9 or 60-12

100 125

2400 X-ARM 11kV

Sh

MATERIAL ASSY 2026-1 2026-3 30-1 30-2 2014-4 83-1 83-2 2014-14 74-5 74-6 2028-12 2028-14 2028-16 2038-1 DESCRIPTION
Crossarm predrilled single (100) 11/22/33kV to concrete / steel pole Crossarm predrilled single (125) 11/22/33kV to concrete / steel pole Crossarm predrilled 2400x150x100 strain/term 11kV Crossarm predrilled 2400x175x125 strain/term 11kV Crossarm composite fibre 2400x125x125 strain/term 11kV Crossarm predrilled 2700x150x100 strain term 22/33kV Crossarm predrilled 2700x175x125 strain term 22/33kV Crossarm composite fibre 2700x125x125 strain/term 22/33kV Eyebolt M20 to predrilled 125/150 x-arm Eyebolt M20 to predrilled 175/200 x-arm Brace double to predrilled x-arm (100/125) Brace double to predrilled x-arm (150) Brace double to predrilled x-arm (175) Step bolt to concrete pole Refer sheet 4 1 1 2 2 1 1

QTY
11kV 1 22/33kV 1

A B

ORIGINAL ISSUE 11.1.09

APPROVED

OVERHEAD DISTRIBUTION
19.12.07

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA TERMINATION SINGLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1493 1

DRAWN

L.Burton

Dwg

1493

Sh

MATERIAL - BOLTS & EYEBOLTS TO CONCRETE POLE ASSY 2037-4 2037-5 2036-14 2036-16 DESCRIPTION
Eyebolt M20 to concrete / steel pole (300) Eyebolt M20 to concrete / steel pole (350) Bolt and Nut M16 x 350 Bolt and Nut M16 x 400 1 1 1 1 1

QTY
16kN 24kN 32kN 40kN 1 1 1

MATERIAL - BOLTS TO X-ARM & CONCRETE POLE ASSY 2035-16 2035-17 2035-18 DESCRIPTION
Bolt and Nut M20 x 500 Bolt and Nut M20 x 550 Bolt and Nut M20 x 600 1

125 X-ARM
1 1 1 1

150 X-ARM

175 X-ARM

16kN 24kN 32kN 40kN 16kN 24kN 32kN 40kN 16kN 24kN 32kN 40kN

1 1 1

1 1 1

A B

ORIGINAL ISSUE 2.2.10

APPROVED

OVERHEAD DISTRIBUTION
5.12.07

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA TERMINATION SINGLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1493 2

DRAWN

L.Burton

Dwg

1493

Sh

MATERIAL - INSULATORS QTY ASSY DESCRIPTION


11kV 1%%c 3%%c 3 or 3 22kV or 33kV or 33kV Pollution 11kV Pollution 22kV Pollution 1%%c 2 or 2 3%%c 2 1 2 1 or 2 3 1%%c 2 3%%c 2 1 2 3 1%%c 3%%c

44-6 157-2 45-2 45-3

Insulator disc (B&S) Termination (double) with aluminium thimble Insulator disc (B&S) Termination (triple) with aluminium thimble Insulator synthetic 22kV - termination with aluminium thimble Insulator synthetic 33kV - termination with aluminium thimble

2 or 2

NOTES: 1. All metalwork that passes through or into wood shall be greased for the entire length that may come into contact with the wood. 2. Painted side of wood crossarm is to be the top surface when fitted. 3. Vibration dampers fitted to Rural Constructions. Fit one damper per conductor per span, except in known bad vibration areas fit 2 dampers per conductor per span. Refer assy 96 for details. 4. Bolt lengths for concrete poles are calculated for taper of 15mm per meter:16kN - 240mm tip 24kN - 270mm tip 32kN - 315mm tip 40kN - 330mm tip 5. 22/33kV insulators shown. 6. For concrete pole attachments and foundations refer to Construction Practices. 7. Refer MANUFACTURING DETAIL CONCRETE POLE folder dwg. no. 1575, 1576, 1577 or 1578 for detail

B1/2DISC

A B

ORIGINAL ISSUE 27.6.08

APPROVED

OVERHEAD DISTRIBUTION
19.12.07

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA TERMINATION SINGLE CROSSARM MATERIAL
FILE: 5 18 1493 3

DRAWN

L. Burton

Dwg

1493

Sh

B1/2DISC

475 650 1000 1200 1300

Stay Position Stay Position

Stay Position Stay Position


F

Conc. Pole 1650 1655 2100 Working Steps


F

Assy Selection 2026-1 or 3 and 2035-16, 17, 18 or 19 Assy Selection 2028-12, 14 or 16 2036-14 or 16

2700 X-ARM 22/33kV

POLE SETTING LENGTH DEPTH 11.0 12.5 14.0 15.5 17.0 18.5 1.85 2.00 2.15 2.30 2.45 2.60

CONDUCTOR POLE HEIGHT STEPS 8.15 9.50 10.85 12.20 13.55 14.90 5 8 11 14 17 20

Assy 2038-1

Load
F

Assy Selection 2037-4 or 5 Construction Type 11C/DT 22C/DT Supply


B1/2DISC

A B

B1/2DISC

ORIGINAL ISSUE 11.1.10

APPROVED

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

DRAWN

(Composite only) 125 150 175

Assy Selection 30-1 or 2 or 83-1 or 2 or 2014-4 or 14

Assy Selection 74-5 or 6

F F

00 100 175 250 405

Assy Selection 44-6 or 157-2 or 45-2 or 3


F

100 125

2400 X-ARM 11kV

33C/DT

OVERHEAD DISTRIBUTION
5.12.07

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA TERMINATION SINGLE CROSSARM

L. Burton

FILE: 5

18 1493 4

Dwg

1493

Sh

MATERIAL ASSY 2049-2 2026-9 2026-11 30-1 30-2 2014-4 83-1 83-2 2014-14 74-5 74-6 2028-12 2028-14 2028-16 2038-1 DESCRIPTION
Gain base bracket to concrete / steel pole Crossarm predrilled double (100) 11/22/33kV to concrete / steel pole 1 Crossarm predrilled double (125) 11/22/33kV to concrete / steel pole Crossarm predrilled 2400x150x100 strain/term 11kV Crossarm predrilled 2400x175x125 strain/term 11kV Crossarm composite fibre 2400x125x125 strain/term 11kV Crossarm predrilled 2700x150x100 strain term 22/33kV Crossarm predrilled 2700x175x125 strain term 22/33kV Crossarm composite fibre 2700x125x125 strain/term 22/33kV Eyebolt M20 to predrilled 125/150 x-arm 4 Eyebolt M20 to predrilled 175 x-arm Brace double to predrilled x-arm (100/125) Brace double to predrilled x-arm (150) Brace double to predrilled x-arm (175) Step bolt to concrete pole 2 2

QTY
11kV 1 22/33kV 1 1

Refer sheet 4

MATERIAL - BOLTS & EYEBOLTS TO CONCRETE POLE ASSY 2037-4 2037-5 2035-9 2035-10 2035-12 2036-14 2036-16 2036-18 A B C DESCRIPTION
Eyebolt M20 to concrete / steel pole (300) Eyebolt M20 to concrete / steel pole (350) Bolt and Nut M20 x 325 Bolt and Nut M20 x 350 Bolt and Nut M20 x 400 Bolt and Nut M16 x 350 Bolt and Nut M16 x 400 Bolt and Nut M16 x 450 1 2

QTY
16kN 24kN 32kN 40kN 2 2 2 2

2 2 2

1 1
APPROVED

ORIGINAL ISSUE 15.5.08 18.8.10

OVERHEAD DISTRIBUTION
10.01.08

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA STRAIN DOUBLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1494 1

DRAWN

L. Burton

Dwg

1494

Sh

MATERIAL - BOLTS TO X-ARM & CONCRETE POLE ASSY 35-4 35-5 35-6 35-7 35-8 2035-18 2035-19 2035-20 2035-22 2035-24 DESCRIPTION
Bolt combiner double crossarm (600) Bolt combiner double crossarm (650) Bolt combiner double crossarm (700) Bolt combiner double crossarm (750) Bolt combiner double crossarm (800) Bolt and Nut M20 x 600 Bolt and Nut M20 x 650 Bolt and Nut M20 x 700 Bolt and Nut M20 x 750 Bolt and Nut M20 x 800 1 1 1 1 1 1 1 1 1 1 1 1

125 x 125 Crossarm


2 2 2 2

150 x 100 Crossarm

175 x 125 Crossarm

16kN 24kN 32kN 40kN 16kN 24kN 32kN 40kN 16kN 24kN 32kN 40kN

2 2 2 2 2 2 2 2

MATERIAL - INSULATOR PINS QTY ASSY 41-1 41-2 41-8 41-9 41-3 41-4 60-12 DESCRIPTION
Pin insulator 11kV to 100 predrilled crossarm Pin insulator 11kV to 125/150 predrilled crossarm Pin insulator 11kV pollution to 100 predrilled crossarm Pin insulator 11kV pollution to 125/150 predrilled crossarm Pin insulator 22/33kV to 100 predrilled crossarm Pin insulator 22/33kV to 125/150 predrilled crossarm Stud insulator M24 to 100/125/150 predrilled crossarm 2 2 2 11kV 11kV 22/33kV or 33kV Pollution 22kV Pollution Pollution

A B

ORIGINAL ISSUE 18.8.10

APPROVED

OVERHEAD DISTRIBUTION
10.01.08

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA STRAIN DOUBLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1494 2

DRAWN

L. Burton

Dwg

1494

Sh

MATERIAL - INSULATORS
11kV

QTY DESCRIPTION
1%%c 3%%c 2 2 2 2 1 1 1 2 4 or 4 6 or 6 4 or 4 4 2 4 2 or 4 6 4 4 2 4 6 1 2 2 22kV or 33kV or 33kV Pollution 11kV Pollution 22kV Pollution 1%%c 3%%c 1%%c 3%%c 1%%c 3%%c

ASSY 46-1 46-2 46-3 173-1 173-7 213-7 44-6 157-2 45-2 45-3
Insulator pin 11kV Insulator pin 22kV Insulator pin 33kV

Insulator post M20 tie top 11kV Insulator post M20 tie top 22/33kV Insulator post M24 tie top 22/33kV Insulator disc (B&S) Termination (double) with aluminium thimble Insulator disc (B&S) Termination (triple) with aluminium thimble Insulator synthetic 22kV - termination with aluminium thimble Insulator synthetic 33kV - termination with aluminium thimble

NOTES: 1. All metalwork that passes through or into wood shall be greased for the entire length that may come into contact with the wood. 2. Painted side of wood crossarm is to be the top surface when fitted. 3. Vibration dampers fitted to Rural Constructions. Fit one damper per conductor per span, except in known bad vibration areas fit 2 dampers per conductor per span. Refer assy 96 for details. 4. Bolt lengths for concrete poles are calculated for taper of 15mm per meter:16kN - 240mm tip 24kN - 270mm tip 32kN - 315mm tip 40kN - 330mm tip 5. 22/33kV insulators shown. 6. For concrete pole attachments and foundations refer to Construction Practices. 7. Refer MANUFACTURING DETAIL CONCRETE POLE folder dwg. no. 1575, 1576, 1577 or 1578 for detail

ORIGINAL ISSUE

APPROVED

OVERHEAD DISTRIBUTION
10.01.08

HARD COPY UNCONTROLLED


Ergon Energy Corporation Ltd ABN 50 087 646 062

DATE

PASSED

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA STRAIN DOUBLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1494 3

DRAWN

L. Burton

Dwg

1494

Sh

475 650 1000 1200 1300

Stay Position Stay Position Conc. Pole


F

Stay Position Stay Position


F

1650 1655 2100 Working Steps


F

Assy Selection 2026-9 or 11 and 2035-18, 19, 20, 22 or 24 Assy Selection 2028-12 or 14 and 2036-14, 16 or 18 POLE SETTING LENGTH DEPTH 11.0 12.5 14.0 15.5 17.0 18.5 1.85 2.00 2.15 2.30 2.45 2.60 CONDUCTOR POLE HEIGHT STEPS 8.15 9.50 10.85 12.20 13.55 14.90 5 8 11 14 17 20

Assy 2038-1 Load Assy Selection 44-6 or 157-2 or 45-2 or 3 Assy Selection 30-1 or 2 or 83-1 or 2 or 2014-4 or 14

(Composite only)

Assy Selection 2037-4 or 5

Supply

A B C

B1/2DISC

ORIGINAL ISSUE 11.7.08 11.1.10

APPROVED

OVERHEAD DISTRIBUTION
10.01.08

HARD COPY UNCONTROLLED

DATE

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA STRAIN DOUBLE CROSSARM

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

DRAWN

L. Burton

FILE: 5

18 1494 4

Dwg

1494

Sh

B1/2DISC

125 150 175

(Composite only)

125 150 175

2700 X-ARM 22/33kV

Assy Selection 35-4, 5, 6, 7 or 8 Assy Selection 74-5 or 6

Construction Type 11C/DS 22C/DS 33C/DS

F F

F
F

00 100 175 250 405

Assy Selection 2049-2 and 2035-8, 10 or 12 Assy Selection 173-1 or 7

Assy Selection 46-1, 2 or 3 or 213-7 Assy Selection 41-1, 3 or 8 or 60-12 Refer Assy 30 & 83 for drilling detail

100 125

2400 X-ARM 11kV

F F

MATERIAL ASSY 2026-9 2026-11 30-1 30-2 2014-4 83-1 83-2 2014-14 74-5 74-6 2028-12 2028-14 2028-16 2038-1 DESCRIPTION
Crossarm predrilled double (100) 11/22/33kV to concrete / steel pole 1 Crossarm predrilled double (125) 11/22/33kV to concrete / steel pole Crossarm predrilled 2400x150x100 strain/term 11kV Crossarm predrilled 2400x175x125 strain/term 11kV Crossarm composite fibre 2400x125x125 strain/term 11kV Crossarm predrilled 2700x150x100 strain term 22/33kV Crossarm predrilled 2700x175x125 strain term 22/33kV Crossarm composite fibre 2700x125x125 strain/term 22/33kV Eyebolt M20 to predrilled 125/150 x-arm 2 Eyebolt M20 to predrilled 175 x-arm Brace double to predrilled x-arm (100/125) Brace double to predrilled x-arm (150) Brace double to predrilled x-arm (175) Step bolt to concrete pole Refer sheet 4 2 2 2 2 2 1

QTY
11kV 22/33kV

A B C

ORIGINAL ISSUE 11.7.08 18.8.10

APPROVED

OVERHEAD DISTRIBUTION
11.12.07

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA TERMINATION DOUBLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1495 1

DRAWN

L.Burton

Dwg

1495

Sh

MATERIAL - BOLTS & EYEBOLTS TO CONCRETE POLE ASSY 2037-4 2037-5 2036-14 2036-16 2036-18 DESCRIPTION
Eyebolt M20 to concrete / steel pole (300) Eyebolt M20 to concrete / steel pole (350) Bolt and Nut M16 x 350 Bolt and Nut M16 x 400 Bolt and Nut M16 x 450 1 1 1 1 1

QTY
16kN 24kN 32kN 40kN 1 1 1

MATERIAL - BOLTS TO X-ARM & CONCRETE POLE ASSY 35-4 35-5 35-6 35-7 35-8 2035-18 2035-19 2035-20 2035-22 2035-24 DESCRIPTION
Bolt combiner double crossarm (600) Bolt combiner double crossarm (650) Bolt combiner double crossarm (700) Bolt combiner double crossarm (750) Bolt combiner double crossarm (800) Bolt and Nut M20 x 600 Bolt and Nut M20 x 650 Bolt and Nut M20 x 700 Bolt and Nut M20 x 750 Bolt and Nut M20 x 800 1 1 1 1 1 1 1 1 1 1 1 1

125 x 125 Crossarm


2 2 2 2

150 x 100 Crossarm

175 x 125 Crossarm

16kN 24kN 32kN 40kN 16kN 24kN 32kN 40kN 16kN 24kN 32kN 40kN

2 2 2 2 2 2 2 2

A B

ORIGINAL ISSUE 18.8.10

APPROVED

OVERHEAD DISTRIBUTION
12.12.07

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA TERMINATION DOUBLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1495 2

DRAWN

L.Burton

Dwg

1495

Sh

MATERIAL - INSULATORS QTY ASSY DESCRIPTION


11kV 1%%c 3%%c 3 or 3 22kV or 33kV or 33kV Pollution 11kV Pollution 22kV Pollution 1%%c 2 or 2 3%%c 2 1 2 1 or 2 3 1%%c 2 3%%c 2 1 2 3 1%%c 3%%c

44-6 157-2 45-2 45-3

Insulator disc (B&S) Termination (double) with aluminium thimble Insulator disc (B&S) Termination (triple) with aluminium thimble Insulator synthetic 22kV - termination with aluminium thimble Insulator synthetic 33kV - termination with aluminium thimble

2 or 2

NOTES: 1. All metalwork that passes through or into wood shall be greased for the entire length that may come into contact with the wood. 2. Painted side of wood crossarm is to be the top surface when fitted. 3. Vibration dampers fitted to Rural Constructions. Fit one damper per conductor per span, except in known bad vibration areas fit 2 dampers per conductor per span. Refer assy 96 for details. 4. Bolt lengths for concrete poles are calculated for taper of 15mm per meter:16kN - 240mm tip 24kN - 270mm tip 32kN - 315mm tip 40kN - 330mm tip 5. 22/33kV insulators shown. 6. For concrete pole attachments and foundations refer to Construction Practices. 7. Refer MANUFACTURING DETAIL CONCRETE POLE folder dwg. no. 1575, 1576, 1577 or 1578 for detail

A B

ORIGINAL ISSUE 23.6.08

APPROVED

OVERHEAD DISTRIBUTION
19.12.07

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA TERMINATION DOUBLE CROSSARM MATERIAL B 1/2 DISC
FILE: 5 18 1495 3

DRAWN

L.Burton

Dwg

1495

Sh

475 650 1000 1200 1300

Stay Position Stay Position

Stay Position Stay Position


F

Assy Selection 2026-9 or 11 and 2035-18, 19, 20, 22 or 24 Assy Selection 2028-12, 14 or 16 and 2036-14, 16 or 18

1650 1655 2100 Working Steps


F

2700 X-ARM 22/33kV

Conc. Pole

POLE SETTING LENGTH DEPTH 11.0 12.5 14.0 15.5 17.0 18.5 1.85 2.00 2.15 2.30 2.45 2.60

CONDUCTOR POLE HEIGHT STEPS 8.15 9.50 10.85 12.20 13.55 14.90 5 8 11 14 17 20

Assy 2038-1

Load
F

Assy Selection 2037-4 or 5

Supply
B1/2DISC B1/2DISC

A B C

ORIGINAL ISSUE 11.7.08 11.1.10

APPROVED

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

DRAWN

(Composite only) 125 150 175

(Composite only) 125 150 175

Assy Selection 30-1 or 2 or 83-1 or 2 or 2014-4 or 14

Assy Selection 35-4, 5, 6, 7 or 8 Assy Selection 74-5 or 6

Construction Type 11C/DT 22C/DT 33C/DT

OVERHEAD DISTRIBUTION
12.12.07

11/22/33kV CONSTRUCTION CONCRETE POLE RURAL DELTA TERMINATION DOUBLE CROSSARM

L. Burton

FILE: 5

18 1495 4

Dwg

1495

F F

00 100 175 250 405

Assy Selection 44-6 or 157-2 or 45-2 or 3


F

100 125

2400 X-ARM 11kV

Sh

CONCRETE POLES & FOUNDATION (Not included in Construction Material) DESCRIPTION


Refer CONSTRUCTION PRACTICES Dwg no. 1635 for Concrete Transformer Pole

MATERIAL ASSY 74-4 2021-2 2022-2 2011-2 2011-10


Eyebolt M20 to predrilled 100 x-arm Crossarm support bracket urban strain / term to single 2400x100 crossarm and concrete pole Crossarm support bracket urban strain / term to single 2700x100 crossarm and concrete pole Crossarm composite fibre urban 2400x100x100 strain/term suit mounting bracket 11kV Crossarm composite fibre urban 2700x100x100 strain/term suit mounting bracket 22/33kV 1 1

DESCRIPTION
3 1

QTY
11kV 22/33kV 3 1

A B

ORIGINAL ISSUE 31.3.11

APPROVED

C. Noel
22.8.07

OVERHEAD DISTRIBUTION
11/22/33kV CONSTRUCTION CONCRETE POLE URBAN TRANSFORMER FLAT TERMINATION SINGLE CROSSARM TO MOUNTING BRACKET - MATERIAL
FILE: 5 18 1509 1

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

C. Avenell L. Burton

DRAWN

Dwg

1509

Sh

2700 X-ARM 22/33kV

00 100 200 300 500 750 850

Stay Position

Assy Selection 2021-2 or 2022-2 and 2035-14 or 16

Working Steps Stay Position

POLE SETTING LENGTH DEPTH 12.5 2.10

500
F

100

2400 X-ARM 11kV

CONDUCTOR HEIGHT 10.80

Assy Selection 2011-2 or 10


F
F F

100

A B

ORIGINAL ISSUE 31.3.11

HARD COPY UNCONTROLLED

Ergon Energy Corporation Ltd ABN 50 087 646 062

Assy 74-4
F

Assy Selection 44-5 or 6 or 45-1, 2, or 3 or 157-2

Construction Type 11C/FTB 22C/FTB 33C/FTB

APPROVED

C. Noel
22.8.07

OVERHEAD DISTRIBUTION
11/22/33kV CONSTRUCTION CONCRETE POLE URBAN TRANSFORMER FLAT TERMINATION SINGLE CROSSARM TO MOUNTING BRACKET Dwg

DATE

PASSED

C. Avenell L. Burton

DRAWN

FILE: 5

18 1509 3

1509

Sh

URBAN CONCRETE POLE TOP - CONSTRUCTION CODE


Code shown within dashed box appears on relevant construction detail drawings in this manual.

11C/FPB 16/3/30 - /B/MOO/ U/ -

VOLTAGE 11 = 11kV 22 = 22kV 33 = 33kV No. OF PHASES 3 = Three No. OF CROSSARMS D = Double arm (Omit if single arm) STRENGTH 16 = 16kN (Limit State) 24 = 24kN (Limit State)

DISC INSUL.TYPE B = Ball & Socket S = Synthetic (Omit for Intermediate constructions)

LOCATION U = Urban

INSULATION UPGRADE P = Pollution (Omit for Std Construction)

POLE TYPE C = Concrete Pole

CONDUCTOR CODE = Libra 7/3.0 AAC LIB MAR = Mars 7/3.75 AAC MOO = Moon 7/4.75 AAC = Pluto 19/3.75 AAC PLU 000 = No conductor fittings

CROSSARM SIZE COMPOSITE FIBRE 30 = 2400x100x100 - 11kV Intermediate 31 = 2400x100x100 - 11kV Strain/Term CONSTRUCTIONS FPB = Flat Pin Intermediate to Mounting Bracket FSB = Flat Strain to Mounting Bracket FTB = Flat Termination to Mounting Bracket 35 = 2700x100x100 - 22/33kV Intermediate 36 = 2700x100x100 - 22/33kV Strain/Term

EXAMPLE:- 11C/FPB 16/3/30/B/MOO/U = 11kV concrete pole, flat pin intermediate to mounting bracket, 16kN (Limit State), three phase, 2400x100x100 - 11kV composite intermediate, ball and socket, moon 7/4.75AAC, urban.

A B

ORIGINAL ISSUE 21.01.08

APPROVED

OVERHEAD DISTRIBUTION
21.08.07

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE CONSTRUCTION CODE GUIDE URBAN CONCRETE POLE TOPS
FILE: 5 18 1637 1

DRAWN

L.Burton

Dwg

1637

Sh

RURAL CONCRETE POLE TOP - CONSTRUCTION CODE


Code shown within dashed box appears on relevant construction detail drawings in this manual.

A 11C/FPB 16/3/50 - / - /MOO/R/-

VOLTAGE 11 = 11kV 22 = 22kV 33 = 33kV No. OF PHASES 1 = Single 3 = Three POLE TYPE C = Concrete Pole CONSTRUCTIONS FPB = Flat Pin Intermediate to Mounting Bracket DS = Delta Strain DT = Delta Termination CROSSARM SIZE - COMPOSITE FIBRE 40 = 2400x125x125 - 11kV Composite 45 = 2700x125x125 - 22/33kV Composite 50 = 3000x100x100 - 11kV Composite 55 = 3300x100x100 - 22/33kV Composite STRENGTH 16 24 32 40 = = = = 16kN 24kN 32kN 40kN (Limit (Limit (Limit (Limit State) State) State) State)

DISC INSUL.TYPE B = Ball & Socket

LOCATION R = Rural

INSULATION UPGRADE P = Pollution (Omit for Std Construction)

S = Synthetic No. OF CROSSARMS (Omit for Intermediate constructions) D = Double arm CONDUCTOR CODE (Omit if single arm) RAI CROSSARM SIZE - WOOD 1 = 2400x100x100 11kV 2 = 2400x125x100 11kV 3 = 2400x150x100 11kV 4 = 2400x175x125 11kV 5 = 2700x100x100 22/33kV 6 = 2700x100x125 22/33kV 7 = 2700x150x100 22/33kV 8 = 2700x175x125 22/33kV 13 = 3000x100x100 11kV 14 = 3000x100x125 11kV 16 = 3300x100x100 22/33kV 17 = 3300x100x125 22/33kV SUL APP BAN CHE

= Raisin 3/4/2.5 ACSR = Sultana 4/3/3.0 ACSR = Apple 6/1/3.0 ACSR = Banana 6/1/3.75 ACSR = Cherry 6/4.75 - 7/1.60 ACSR

= Libra 7/3.0 AAC LIB MAR = Mars 7/3.75 AAC MOO = Moon 7/4.75 AAC = Pluto 19/3.75 AAC PLU CHL FLU HEL IOD NEO GZ AC 000 = Chlorine 7/2.5 AAAC = Fluorine 7/3.0 AAAC = Helium 7/3.75 AAAC = Iodine 7/4.75 AAAC = Neon 19/3.75 AAAC = 3/2.75 SCGZ = 3/2.75 SCAC = No conductor fittings

EXAMPLE:- 11C/FPB/16/3/50/MOO/R = 11kV, Concrete Pole, Flat Pin Intermediate with Mounting Bracket, 16kN, three phase, 3000x100x100 - 11kV composite intermediate crossarm, Moon 7/4.75 AAC, rural.

A B C

ORIGINAL ISSUE 11.7.08 11.1.10

APPROVED

OVERHEAD DISTRIBUTION
18.01.08

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE CONSTRUCTION CODE GUIDE RURAL CONCRETE POLE TOPS B 1/2 DISC B 1/2 DISC B 1/2 DISC
B 1/2 DISC

DRAWN

L. Burton

FILE: 5

18 1637 2

Dwg

1637

Sh

MATERIAL ASSY 40-1 40-2 40-3 40-4 46-1 46-2 46-3 88-1 88-3 88-7 DESCRIPTION
Pin insulator 11kV to 100 undrilled crossarm Pin insulator 11kV to 125 undrilled crossarm 1 Pin insulator 22/33kV to 100 undrilled crossarm Pin insulator 22/33kV to 125 undrilled crossarm Insulator pin 11kV Insulator pin 22kV Insulator pin 33kV Connector P.G. Al/Steel - Al/Steel 95mm 2- 240mm 2Mains to 95mm 2- 240mm2tap (PG6) Connector P.G. Al/Steel - Al/Steel 16mm2 - 120mm 2Mains to 16mm2 - 120mm2 tap (PG7) Connector P.G. Al/Steel - Al/Steel 16mm - 70mm Mains to 16mm - 70mm tap (PG9)
2 2 2 2
F

QTY - 11/22/33kV
1 phase 3 phase

1150 1
F F

Conc.

825
F
F

Pole

Assy Selection 46-1 to 3 2 3 Assy Selection 40-1 to 4

NOTES: 1. All metalwork that passes through or into wood shall be greased for the entire length that may come into contact with the wood. 2. Bridge to be made using strung conductor.

Assy Selection 88-1, 3 or 7


F

Construction Type 11C/NBIT 22C/NBIT 33C/NBIT


B1/2DISC

ORIGINAL ISSUE

APPROVED

OVERHEAD DISTRIBUTION
18.01.08

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

11/22/33kV CONSTRUCTION CONCRETE POLE NORMAL BRIDGING INTERMEDIATE / TERMINATION B 1/2 DISC
FILE: 5 18 1675 1

DRAWN

L. Burton

Dwg

1675

Sh

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