Technical Manual Part 3 1 KS1000 RW Roof

Roof System KS1000 RW Range
3.
Product Data
Application
The KS1000 RW is a trapezoidal form roof system with
a standard fastening method (a through x), which is
suitable for all building applications, where the roof slope
is:
Higher than 4 (7%) for roofs with one panel in the
slope direction;
Higher than 6 (10%) for roofs with two or more panels
in the slope direction.
The KS1000 RW panel is universal and can be also used
for wall cladding.
Dimensions & Weight
Internal Facing Prole
d core thickness (mm)
25
D overall dimension (mm)
sheet 0.5/0.4 mm
Product Tolerances
4 mm
6 mm
8 mm
100
120
60
75
85
95
105
115
135
155
9.34
9.94
10.34
10.74
11.14
11.54
12.34
13.14
Panel width
3 mm
Thickness
Panel thickness d 50 mm
Panel thickness 50 mm < d < 100 mm
+3 mm
Panel thickness d 100 mm
+3 mm
Squarness of the cut end 0.5% of the panel width.
Panel bow (1 + 2) / 2 10 mm
Please contact local Kingspan Technical department.
Panel End Lap Cut Back
2 mm
2 mm
3 mm
The standard panel length is between 2 and 14.5

meters. It is possible to deliver panels shorter than 2 m
and longer than 14.5 m, but this should be discussed
with Kingspan rst.
If the project requires panels to be connected in the

direction of the roof slope, the panels must have an
overlap. Depending on the overlap length, the insulating

core at the panel end under the overlap must be
removed during mounting. For these situations, we can
deliver panels with cut backs already made. These panels

are normally delivered with a cut back up to 250 mm, but
other cutback lengths are possible (see below). Cut backs

for all types
of panels (roof, wall, PUR, mineral wool) can
be ordered.
The minimum length of a panel on which a cut back
can normally be made is 2,700 mm. Cut backs on shorter
length panels are possible by special arrangement.
CUT BACK 1
CUT BACK 2
CUT BACK 3
can be divided into three types:

Panel cut-backs for roong and wall
panels
80
Certication Reference
Panel length
For panel length under 6 m
Panel length is equal or over 6 m and under 12 m
Panel length is equal or over 12 m
Available Lengths
70
60
Weight (kg/m2)
50
40
unseparated cut backs

separated cut back with insulation not
removed
separated cut back with insulation removed
50250 mm
50, 80, 150, 200 and 250 mm
50, 80, 150, 200 and 250 mm
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3.
Roof System KS1000 RW

Product Data
5. Celestia (by Corus)
Celestia is a metallic-nish cladding steel with a
120 m (nominal thickness) high performance Plastisol
coating. The standard product has a high performance
polyester coating on the reverse side. The metallic nish
captures light and movement, giving depth and life to
the cladding surfaces.
Internal Coating Options

1. Polyester
Steel
Galvanic protection options
1. Hot-dip zinc coated steel with a total of 275 g/m2 of
zinc, according to EN 10147:2000. This can be finished
with a number of coatings polyester, PVDF, Plastisol
and Foodsafe finishes.
2. Galvatite coated steel in accordance with EN 10147 for
Celestia finishes.
3. Galvalloy (hot-dip coated with eutectic alloy of approx.
95% Zn, 5% Al and other elements) in accordance with
EN 10214 for coated steel HPS200.
Substrate thicknesses
Standard external sheet thickness 0.50 mm.
Standard internal sheet thickness 0.40 mm.
Other thicknesses are available by arrangement with
Kingspan.
Polyester coating with a nominal thickness of 15 m.

The standard colour is grey white, (similar RAL 9002).
2. Lining enamel
Lining enamel with a nominal thickness of 22 m with
a white nish.
3. Foodsafe
The surface of this 150 m thick polymer coating
is non-toxic and resistant to mould, durable and easy
to clean. It is chemically inert and safe for continuous
contact with unpacked food. The standard colour is
white. Consult Kingspan about the availability of other
colours.
Other coating systems are available by discussion with
Kingspan.
Plain and coloured aluminium is available on a project
specic basis. Contact Kingspan Technical Services.
External Coating Options
Insulation Core
1. Standard Polyester PES
Rigid polyurethane closed-cell foam is the standard

insulating core used.
Polyester is a universal, economic coating system

suitable for exterior and interior applications. The nominal
coating thickness is 25 m.
2. PVDF
PVDF oers unequalled colour and gloss retention and
good corrosion resistance. The nominal coating thickness
is 25 m. It can be used in climates with extremely high
UV radiation combined with extreme temperatures and
relative humidity. The standard colour range includes
metallic silver.
It is made to a non-deleterious specication and is

CFC/HCFC free.
Seals
Factory Applied Side Joint Tape
All side joints have factory applied anti-condensation
tape.
3. HPS200 (by Corus)

HPS200 is a premium architectural coating system,
tested in the laboratory and on site in severe climates,
for use worldwide. Its tough, 200 m (nominal thickness)
coating has the unique Scintilla nish and is available
in bright or subtle hues, providing architects with an
extensive palette of colours.
4. Plastisol 200 m
Plastisol is a high performance coating system with a
grain nish and a nominal thickness of 200 m. Typical
properties of Plastisol are excellent abrasion, high
corrosion resistance, excellent exibility and therefore
very good scratch resistance.
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3.
Product Data
Performance
Guarantees & Warranties
Thermal Insulation
Kingspan will provide external coating and product

guarantees on a project by project basis.
U value (W/m2K)
Panel Thickness
(mm)
HCFC Free
= 0.022
25
40
50
60
70
80
100
120
0.77
0.50
0.41
0.35
0.30
0.26
0.21
0.18
U Thermal transmittance W/m2K

Long-term Thermal conductivity W/mK
Packing
Standard packing road transportation
KS1000 RW panels are stacked weather side to weather
side (to minimise palette height). The top, bottom, sides
and ends are protected with foam and timber packing
and the entire palette is wraped in plastic.
The number of panels in each pack depends on panel
thickness and length. The table below is shown as a
guide. Quantities are reduced for exceptionally long
panels. Typical palette height is 1,100 mm.
Maximum palette weight is 3,500 kg.
Biological
Kingspan insulated sandwich panels are immune to
attack from mould, fungi, mildew and vermin. No urea
formaldehyde is used in the construction, and the panels
are non-deleterious.
Fire
KS1000 RW insulated sandwich panels have been
tested and approved and comply with National Building
Regulations and Norms. The panels do not propagate re
spread.
Panel Thickness
(mm)
Fire rating
25/60
40/75
50/85
60/95
70/105
80/115
100/135
120/155
For detailed information please contact local

Kingspan Technical department.
Panel core
thickness
(mm)
25
40
50
60
70
80
100
120
Number of
panels in
package
23
17
15
13
11
Delivery
All deliveries (unless indicated otherwise) are by road
transport to project site. O loading is the responsibility
of the client.
Site Installation
Site assembly instructions are available from Kingspan.
Kingspan will arrange training of the site tters and
supervisors if requested.
Acoustics
All KS1000 RW panels have a single gure weighted
sound reduction Rw = 25 dB.
Building Regulations
Kingspan KS1000 RW insulated sandwich panels
conform to the National Building Regulations and
standards.
Quality
Kingspan insulated sandwich panels are manufactured
from the highest quality materials, using state of the
art production equipment to rigorous quality control
standards, complying with ISO9001:2000 standards,
ensuring long term reliability and service life.
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3.

Load Span Table (kN/m2) max. sag L/100
Outer sheet
type
tn(mm)
colour
Panel thickness
(mm)
RW
0.5
1
Inner sheet
1.5
type
tn(mm)
MB
0.4
2.5
Span (m)
3.5
4
4.5
5.5
0.47
1.11
0.60
1.35
0.73
1.54
0.87
1.73
1.00
1.92
1.29
2.31
0.37
0.90
0.48
1.04
0.59
1.18
0.71
1.33
0.83
1.48
1.08
1.78
0.28
0.71
0.38
0.83
0.48
0.94
0.58
1.06
0.69
1.18
0.90
1.41
0.25
0.68
0.36
0.77
0.47
0.87
0.57
0.96
0.77
1.16
0.23
0.65
0.32
0.73
0.42
0.81
0.64
0.97
0.13
0.55
0.21
0.62
0.29
0.69
0.47
0.83
0.37
0.51
0.48
0.61
0.57
0.63
0.65
0.69
0.83
0.92
0.93
1.06
0.29
0.44
0.38
0.52
0.45
0.56
0.51
0.61
0.69
0.75
0.79
0.90
0.23
0.40
0.31
0.46
0.36
0.50
0.42
0.55
0.57
0.67
0.71
0.81
0.18
0.37
0.25
0.41
0.29
0.46
0.34
0.50
0.47
0.59
0.63
0.73
0.14
0.33
0.20
0.38
0.23
0.42
0.26
0.46
0.36
0.51
0.51
0.67
0.37
0.66
0.48
0.74
0.59
0.81
0.71
0.88
0.83
1.05
1.08
1.18
0.29
0.58
0.38
0.65
0.48
0.70
0.58
0.77
0.69
0.90
0.90
1.01
0.23
0.50
0.31
0.57
0.39
0.66
0.48
0.72
0.57
0.82
0.77
0.93
0.18
0.46
0.25
0.51
0.32
0.61
0.40
0.65
0.48
0.72
0.65
0.85
0.14
0.41
0.20
0.49
0.27
0.54
0.34
0.59
0.41
0.64
0.56
0.80
SINGLE SPAN
25
40
50
60
70
80
100
120
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
amin (mm)
1.74
3.64
1.96
4.27
2.19
4.92
2.41
5.58
2.64
6.25
3.10
7.59
1.15
2.50
1.35
3.03
1.55
3.57
1.75
4.13
1.95
4.69
2.36
5.84
0.83
1.84
1.00
2.27
1.17
2.72
1.35
3.18
1.53
3.65
1.89
4.59
0.62
1.41
0.76
1.76
0.92
2.11
1.07
2.36
1.23
2.63
1.55
3.15
40
DOUBLE SPAN
25
40
50
60
70
80
100
120
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
a; bmin (mm)
1.74
2.19
1.96
2.29
2.19
2.47
2.41
2.65
2.64
2.87
3.10
2.98
1.15
1.38
1.35
1.50
1.55
1.63
1.75
1.70
1.95
1.96
2.36
2.35
0.83
0.98
1.00
1.10
1.17
1.18
1.35
1.27
1.53
1.52
1.70
1.80
0.62
0.76
0.76
0.84
0.92
0.91
1.07
1.07
1.23
1.31
1.34
1.46
0.47
0.63
0.60
0.69
0.73
0.75
0.83
0.84
1.00
1.03
1.11
1.21
40
TRIPLE SPAN
25
40
50
60
70
80
100
120
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
Pressure (kN/m2)
Suction (kN/m2)
a; bmin (mm)
1.74
2.67
1.96
2.72
2.19
2.88
2.41
3.02
2.64
3.34
3.10
3.65
1.15
1.67
1.35
1.84
1.55
1.95
1.75
2.01
1.95
2.30
2.36
2.40
0.83
1.26
1.00
1.36
1.17
1.46
1.35
1.50
1.53
1.78
1.89
2.07
0.62
0.97
0.76
1.05
0.92
1.17
1.07
1.32
1.23
1.52
1.55
1.65
0.47
0.78
0.60
0.88
0.73
0.98
0.87
1.05
1.00
1.21
1.29
1.39
40
Notes:
The calculations have been made in accordance with the European standards and recommendations contained in ECCS 66 1991.
The table contains allowed standard values for the variable loading of the given span.
Consult with Kingspan for the table values of other profiles, as well as dark colors.
Allowed deflection considered in the table values is L/100. If required otherwise, special calculations must be made.
The table is to be applied for common, short, variable loads (for instance wind) and considers the influence of common winter and summer
temperatures. If other ways of loading (long-term loads, special thermal load in for instance cold stores) are applicable, special calculations must be
made.
The minimum intermediate support width bmin has been determined assuming one screw of 6.3 mm diameter is used for the support width. If arranged
otherwise, this width is to be adjusted accordingly.
The above-mentioned calculations apply to panels with standard steel skin strength specification of the fv = 220 MPa.
The minimum end support with amin is 40 mm.
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3.
Fastener Selection SFS intec

Product: STEEL KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)
Building Classication
Support
Steel
Thickness
(mm)
Insulation
Core
Thickness
(mm)
Carbon Steel
Case Hardened
Austenitic Stainless
Steel, Grade 304
Self-Drilling Fasteners to Steel Structure
Carbon Steel
Case Hardened
Steel, Grade 304
Self-Tapping Fasteners to Steel Structure
SFS intec Code Number

Cold Rolled
min. 1.5
max. 5.0
Hot Rolled
min. 3.0
max. 14.0
25
SDT5-A19-5.5 97
SXC5-S19-5.5 107
TDA-T-T19-6.5 90*
TDA-S-S19-6.5 90*
40
SDT5-A19-5.5 112
SXC5-S19-5.5 107
TDA-T-T19-6.5 100*
TDA-S-S19-6.5 100*
50
SDT5-A19-5.5 112
SXC5-S19-5.5 130
TDA-T-T19-6.5 115*
TDA-S-S19-6.5 100*
60
SDT5-A19-5.5 137
SXC5-S19-5.5 130
TDA-T-T19-6.5 115*
TDA-S-S19-6.5 115*
70
SDT5-A19-5.5 137
SXC5-S19-5.5 154
TDA-T-T19-6.5 127*
TDA-S-S19-6.5 115*
80
SDT5-A19-5.5 137
SXC5-S19-5.5 154
TDA-T-T19-6.5 152*
TDA-S-S19-6.5 152*
100
SDT5-A19-5.5 182
SX5-S19-5.5 207*
TDA-T-T19-6.5 178*
TDA-S-S19-6.5 178*
TDA-S-S19-6.5 200*
120
SDT5-A19-5.5 226
SX5-S19-5.5 207*
TDA-T-T19-6.5 200*
25
SDT14-A19-5.5 93
SXC14-S19-5.5 114
TDB-T-T19-6.3 90*
TDB-S-S19-6.3 90*
40
SDT14-A19-5.5 113
SXC14-S19-5.5 114
TDB-T-T19-6.3 100*
TDB-S-S19-6.3 100*
50
SDT14-A19-5.5 132
SXC14-S19-5.5 134
TDB-T-T19-6.3 115*
TDB-S-S19-6.3 115*
60
SDT14-A19-5.5 132
SXC14-S19-5.5 134
TDB-T-T19-6.3 115*
TDB-S-S19-6.3 115*
70
SDT14-A19-5.5 132
SXC14-S19-5.5 134
TDB-T-T19-6.3 127*
TDB-S-S19-6.3 127*
80
SDT14-A19-5.5 132
SXC14-S19-5.5 165
TDB-T-T19-6.3 152*
TDB-S-S19-6.3 152*
100
SDT14-A19-5.5 160
SX12-S19-5.5 191*
TDB-T-T19-6.3 178*
TDB-S-S19-6.3 178*
120
SDT14-A19-5.5 186
SX12-S19-5.5 191*
TDB-T-T19-6.3 200*
TDB-S-S19-6.3 200*
* Fasteners without dual thread + saddle washers
Product: STEEL KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Support
Steel
Thickness
(mm)
Insulation
Core
Thickness
(mm)
Carbon Steel
Case Hardened
Steel, Grade 304
Carbon Steel
Case Hardened
Steel, Grade 304

Cold Rolled
min. 1.5
max. 5.0
Hot Rolled
min. 3.0
max. 14.0
25
SDT5-A19-5.5 55
SXC5-S19-5.5 62
40
SDT5-A19-5.5 67
SXC5-S19-5.5 77
50
SDT5-A19-5.5 77
SXC5-S19-5.5 87
60
SDT5-A19-5.5 97
SXC5-S19-5.5 107
70
SDT5-A19-5.5 97
SXC5-S19-5.5 107
80
SDT5-A19-5.5 112
SXC5-S19-5.5 107
100
SDT5-A19-5.5 137
SXC5-S19-5.5 130
120
SDT5-A19-5.5 162
SXC5-S19-5.5 154
25
SDT14-A19-5.5 64
40
SDT14-A19-5.5 76
SXC14-S19-5.5 76
50
SDT14-A19-5.5 93
SXC14-S19-5.5 95
60
SDT14-A19-5.5 113
SXC14-S19-5.5 95
70
SDT14-A19-5.5 113
SXC14-S19-5.5 114
80
SDT14-A19-5.5 113
SXC14-S19-5.5 134
100
SDT14-A19-5.5 132
SXC14-S19-5.5 130
120
SDT14-A19-5.5 160
SXC14-S19-5.5 165
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3.

Product: CONCRETE KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)
Support
Concrete
Insulation Core
Thickness
(mm)
Carbon Steel Case Hardened

Self-Tapping Fasteners to Concrete Purlins
25
TBT-T-A19-6.3 110
TI-A19-6.3 115*
40
TBT-T-A19-6.3 110
TI-A19-6.3 115*
50
TBT-T-A19-6.3 120
TI-A19-6.3 125*
60
TBT-T-A19-6.3 130
TI-A19-6.3 135*
70
80
100
TI-A19-6.3 155*
TI-A19-6.3 155*
TI-A19-6.3 175*
120
TI-A19-6.3 195*
Product: CONCRETE KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Support
Concrete
Insulation Core
Thickness (mm)
Self-Tapping Fasteners to Concrete Purlins

25
40
TBT-T-A19-6.3 110
TI-A19-6.3 115*
50
TBT-T-A19-6.3 120
TI-A19-6.3 125*
60
TBT-T-A19-6.3 130
70
80
100
120
TI-A19-6.3 135*
TI-A19-6.3 155*
TI-A19-6.3 155*
TI-A19-6.3 175*
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3.

Product: TIMBER KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)
Support
Timber
Insulation
Core
Thickness
(mm)
Carbon Steel
Case Hardened
Steel, Grade 304
Self-Drilling Fasteners to Timber Structure
Carbon Steel
Case Hardened
Steel, Grade 304
Self-Tapping Fasteners to Timber Structure

25
SDTW-A19-6,5 115
SXCW-S19-6,5 115
TDA-T-T19-6.5 100*
TDA-S-S19-6.5 100*
40
SDTW-A19-6,5 125
SXCW-S19-6,5 135
TDA-T-T19-6.5 115*
TDA-S-S19-6.5 115*
50
SDTW-A19-6,5 125
SXCW-S19-6,5 155
TDA-T-T19-6.5 127*
TDA-S-S19-6.5 127*
60
SDTW-A19-6,5 135
SXCW-S19-6,5 155
TDA-T-T19-6.5 152*
TDA-S-S19-6.5 152*
70
SXCW-S19-6,5 185
TDA-T-T19-6.5 152*
TDA-S-S19-6.5 152*
80
SXCW-S19-6,5 185
TDA-T-T19-6.5 178*
TDA-S-S19-6.5 178*
SXCW-S19-6,5 185
TDA-T-T19-6.5 178*
TDA-S-S19-6.5 178*
TDA-T-T19-6.5 200*
TDA-S-S19-6.5 200*
100
120
Product: TIMBER KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Support
Timber
Insulation
Core
Thickness
(mm)
Austenitic Stainless Steel, Grade 304
Self-Drilling Fasteners to Timber Structure

25
40
SDTW-A19-6,5 75
SXCW-S19-6,5 105
50
SDTW-A19-6,5 115
SXCW-S19-6,5 105
60
SDTW-A19-6,5 115
SXCW-S19-6,5 115
70
SDTW-A19-6,5 115
SXCW-S19-6,5 135
80
SDTW-A19-6,5 125
SXCW-S19-6,5 135
100
SDTW-A19-6,5 135
SXCW-S19-6,5 155
120
SXCW-S19-6,5 185
3.07
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3.

Fastener Selection EJOT
Product: STEEL KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer and storm
washer 32/25)
Support
Steel
Thickness
(mm)
Cold Rolled
min. 1.5
max. 5.0
Hot Rolled
min. 3.0
max. 12.0
EJOT Code Numbers
Insulation
Core
Thickness
(mm)
Carbon Steel
Case Hardened
25
JT2-D-6H-5.5 82 V19
JT3-D-6H-5.5 107 E19
JZ2-6.3 80 V19*
JZ3-6.3 80 E19*
40
JT2-D-6H-5.5 102 V19
JT3-D-6H-5.5 107 E19
JZ2-6.3 100 V19*
JZ3-6.3 100 E19*
50
JT2-D-6H-5.5 122 V19
JT3-D-6H-5.5 127 E19
JZ2-6.3 125 V19*
JZ3-6.3 115 E19*
60
JT2-D-6H-5.5 122 V19
JT3-D-6H-5.5 127 E19
JZ2-6.3 125 V19*
JZ3-6.3 125 E19*
70
JT2-D-6H-5.5 152 V19
JT3-D-6H-5.5 147 E19
JZ2-6.3 150 V19*
JZ3-6.3 135 E19*
80
JT2-D-6H-5.5 152 V19
JT3-D-6H-5.5 147 E19
JZ2-6.3 150 V19*
JZ3-6.3 150 E19*
100
JT2-D-6H-5.5 172 V19
JT3-D-6H-5.5 167 E19
JZ2-6.3 175 V19*
JZ3-6.3 175 E19*
120
JT2-D-6H-5.5 192 V19
JT3-D-6H-5.5 197 E19
JZ2-6.3 175 V19*
JZ3-6.3 175 E19*
25
JT2-D-12H-5.5 95 V19
JT3-D-12H-5.5 115 E19
JZ2-6.3 80 V19*
JZ3-6.3 80 E19*
40
JT2-D-12H-5.5 125 V19
JT3-D-12H-5.5 115 E19
JZ2-6.3 100 V19*
JZ3-6.3 100 E19*
50
JT2-D-12H-5.5 125 V19
JT3-D-12H-5.5 135 E19
JZ2-6.3 115 V19*
JZ3-6.3 115 E19*
60
JT2-D-12H-5.5 155 V19
JT3-D-12H-5.5 135 E19
JZ2-6.3 125 V19*
JZ3-6.3 125 E19*
70
JT2-D-12H-5.5 155 V19
JT3-D-12H-5.5 155 E19
JZ2-6.3 150 V19*
JZ3-6.3 135 E19*
80
JT2-D-12H-5.5 155 V19
JT3-D-12H-5.5 155 E19
JZ2-6.3 150 V19*
JZ3-6.3 150 E19*
100
JT2-D-12H-5.5 195 V19
JT3-D-12H-5.5 175 E19
JZ2-6.3 175 V19*
JZ3-6.3 175 E19*
120
JT2-D-12H-5.5 195 V19
JT3-D-12H-5.5 195 E19
JZ2-6.3 200 V19*
JZ3-6.3 200 E19*
Austenitic Stainless Steel,

Grade 304
Carbon Steel
Case Hardened

Grade 304
For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).
* Fasteners without dual thread
Product: STEEL KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Support
Steel
Thickness
(mm)
Cold Rolled
min. 1.5
max. 5.0
Hot Rolled
min. 3.0
max. 12.0
EJOT Code Numbers
Insulation
Core
Thickness
(mm)
Carbon Steel
Case Hardened
25
JZ2-6.3 50 V19*
JZ3-6.3 50 E19*
40
JT2-D-6H-5.5 62 V19
JT3-D-6H-5.5 67 E19
JZ2-6.3 64 V19*
JZ3-6.3 64 E19*
50
JT2-D-6H-5.5 82 V19
JT3-D-6H-5.5 87 E19
JZ2-6.3 80 V19*
JZ3-6.3 80 E19*
60
JT2-D-6H-5.5 82 V19
JT3-D-6H-5.5 107 E19
JZ2-6.3 80 V19*
JZ3-6.3 80 E19*
70
JT2-D-6H-5.5 102 V19
JT3-D-6H-5.5 107 E19
JZ2-6.3 90 V19*
JZ3-6.3 90 E19*
80
JT2-D-6H-5.5 102 V19
JT3-D-6H-5.5 127 E19
JZ2-6.3 100 V19*
JZ3-6.3 100 E19*
100
JT2-D-6H-5.5 122 V19
JT3-D-6H-5.5 147 E19
JZ2-6.3 125 V19*
JZ3-6.3 125 E19*
120
JT2-D-6H-5.5 152 V19
JT3-D-6H-5.5 167 E19
JZ2-6.3 150 V19*
JZ3-6.3 150 E19*
25
JZ2-6.3 50 V19*
JZ3-6.3 50 E19*
40
JT2-D-12H-5.5 80 V19
JT3-D-12H-5.5 75 E19
JZ2-6.3 64 V19*
JZ3-6.3 64 E19*
50
JT2-D-12H-5.5 95 V19
JT3-D-12H-5.5 95 E19
JZ2-6.3 80 V19*
JZ3-6.3 80 E19*
60
JT2-D-12H-5.5 95 V19
JT3-D-12H-5.5 115 E19
JZ2-6.3 80 V19*
JZ3-6.3 80 E19*
70
JT2-D-12H-5.5 125 V19
JT3-D-12H-5.5 115 E19
JZ2-6.3 90 V19*
JZ3-6.3 90 E19*
80
JT2-D-12H-5.5 125 V19
JT3-D-12H-5.5 135 E19
JZ2-6.3 100 V19*
JZ3-6.3 100 E19*
100
JT2-D-12H-5.5 155 V19
JT3-D-12H-5.5 155 E19
JZ2-6.3 125 V19*
JZ3-6.3 125 E19*
120
JT2-D-12H-5.5 155 V19
JT3-D-12H-5.5 175 E19
JZ2-6.3 150 V19*
JZ3-6.3 150 E19*

Grade 304
Carbon Steel
Case Hardened

Grade 304
3.08
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3.

Product: CONCRETE KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)
EJOT Code Numbers
Insulation Core
Thickness
(mm)
Concrete, Full Brick Masonry
25
SDF-KB-8 120V (E)
SDP-KB-8 180V (E)
40
SDF-KB-8 140V (E)
SDP-KB-8 200V (E)
50
SDF-KB-8 140V (E)
SDP-KB-8 220V (E)
60
SDF-KB-8 160V (E)
70
SDF-KB-8 160V (E)
80
SDF-KB-8 180V (E)
100
SDF-KB-8 200V (E)
120
SDF-KB-8 200V (E)
25
SDF-KB-10 120V (E)
SDF-KB-10L 160V (E)
SDP-KB-10S 140V (E)
40
SDF-KB-10 140V (E)
SDF-KB-10L 180V (E)
SDP-KB-10S 160V (E)
50
SDF-KB-10 140V (E)
SDF-KB-10L 180V (E)
SDP-KB-10S 160V (E)
60
SDF-KB-10 160V (E)
SDF-KB-10L 200V (E)
SDP-KB-10S 180V (E)
70
SDF-KB-10 180V (E)
SDF-KB-10L 220V (E)
SDP-KB-10S 180V (E)
80
SDF-KB-10 180V (E)
SDF-KB-10L 220V (E)
SDP-KB-10S 200V (E)
100
SDF-KB-10 200V (E)
SDP-KB-10S 220V (E)
120
SDF-KB-10 220V (E)
Type of Masonry Material

Hollow Brick Masonry
Gas Concrete
SDP-KB-8 220V (E)

SDP-KB-8 220V (E)
All fasteners must be used with the correct sealing washer.

Storm washers and 16 mm dia sealing washers are recommended with these fasteners for fixing through crown.
Product: CONCRETE KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
EJOT Code Numbers
Insulation Core
Thickness
(mm)
Concrete, Full Brick Masonry
25
SDF-KB-8 80V (E)
SDP-KB-8 160V (E)
40
SDF-KB-8 100V (E)
SDP-KB-8 160V (E)
50
SDF-KB-8 100V (E)
SDP-KB-8 180V (E)
60
SDF-KB-8 120V (E)
70
SDF-KB-8 120V (E)
80
SDF-KB-8 140V (E)
SDP-KB-8 200V (E)
100
SDF-KB-8 160V (E)
SDP-KB-8 220V (E)
120
SDF-KB-8 160V (E)
25
SDF-KB-10 80V (E)
SDF-KB-10L 120V (E)
SDP-KB-10S 100V (E)
40
SDF-KB-10 100V (E)
SDF-KB-10L 140V (E)
SDP-KB-10S 120V (E)
50
SDF-KB-10 100V (E)
SDF-KB-10L 140V (E)
SDP-KB-10S 120V (E)
60
SDF-KB-10 120V (E)
SDF-KB-10L 160V (E)
SDP-KB-10S 140V (E)
70
SDF-KB-10 120V (E)
SDF-KB-10L 160V (E)
SDP-KB-10S 140V (E)
80
SDF-KB-10 140V (E)
SDF-KB-10L 180V (E)
SDP-KB-10S 160V (E)
100
SDF-KB-10 160V (E)
SDF-KB-10L 200V (E)
SDP-KB-10S 180V (E)
120
SDF-KB-10 180V (E)
SDF-KB-10L 220V (E)
SDP-KB-10S 200V (E)
Type of Masonry Material

Hollow Brick Masonry
Gas Concrete
SDP-KB-8 180V (E)

SDP-KB-8 200V (E)
SDP-KB-8 220V (E)
All fasteners must be used with the correct sealing washer.
3.09
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3.

Product: TIMBER KS1000 RW Roof System, Fixing position: CROWN (16 mm diameter sealing washer and storm
washer 32/25)
Support
Timber
EJOT Code Numbers
Insulation
Core
Thickness
(mm)
Carbon Steel
Case Hardened
25
JA2-6.3 100 V19*
JA3-6.3 100 E19*
40
JA2-6.3 125 V19*
JA3-6.3 125 E19*
50
JA2-6.3 125 V19*
JA3-6.3 125 E19*
60
JA2-6.3 150 V19*
JA3-6.3 150 E19*
70
JA2-6.3 150 V19*
JA3-6.3 150 E19*
80
JA2-6.3 150 V19*
JA3-6.3 150 E19*
100
JA2-6.3 175 V19*
JA3-6.3 175 E19*
120
JA2-6.3 200 V19*
JA3-6.3 200 E19*

Product: TIMBER KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)
Support
Timber
EJOT Code Numbers
Insulation
Core
Thickness
(mm)
Carbon Steel
Case Hardened
25
JA2-6.3 75 V19*
JA3-6.3 75 E19*
40
JA2-6.3 90 V19*
JA3-6.3 90 E19*
50
JA2-6.3 90 V19*
JA3-6.3 90 E19*
60
JA2-6.3 100 V19*
JA3-6.3 100 E19*
70
JA2-6.3 125 V19*
JA3-6.3 125 E19*
80
JA2-6.3 125 V19*
JA3-6.3 125 E19*
100
JA2-6.3 150 V19*
JA3-6.3 150 E19*
120
JA2-6.3 175 V19*
JA3-6.3 175 E19*

3.10
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Overall Panel
Thickness (D)
60
75
85
95
105
115
135
155
Overall Panel Width
All dimensions in milimetres
Note:
External sheet thickness of 0.5 mm to 0.9 mm
Internal sheet thickness of 0.4 mm to 0.9 mm
25
40
50
60
70
80
100
120
Insulation Core (d)
Available Panel Thicknesses
03_uk.indd 11

3.
Panel Dimensions
3.11
30.5.2005 10:48:37
3.

Recommended Fastener Locations
Valley Positions
Standard*
Ridge / Eaves*
High Wind Load* (depending on wind loading / building location & size)
Crown Positions
Standard*
Ridge / Eaves*
* Number of fasteners to be specified by structural / static engineer
3.12
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3.
Recommended Fastener Locations

Roof Purlin System Options
Hot Rolled
Multibeam Cold Formed
Zed Cold Formed
Concrete structure
Concrete structure
Wooden structure
Steel concrete structure + Halfen

HTU
Purlin Design Service

Kingspan Technical Services Department can provide a
roof purlin design service on a project basis.
3.13
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3.

Side & End Lap Detail
D10.1. Panel Side Lap
D11.1. Panel End Lap
Note:
P Cut back dimensions:
for roof slope > 10% 200 mm (supplied / delivered to site with cut
backs)
for roof slope 10% 250 mm (supplied / delivered to site with cut
backs)
Maximum cut backs available on panels from Kingspan is 250 mm.
a according to structural / static requirements
3.14
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3.
Ridge & Gable Detail

D1.1. Ridge
Note:
P12 for roof slope 10% 4 pcs / m
> 10% 2 pcs/m
D2.1. Gable
3.15
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3.

Mono Ridge & Parapet Detail
D3.1. Mono Ridge
D4.1. Side Wall Parapet

Note:
> 10% 2 pcs/m
3.16
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3.
Gable Wall Parapet

D5.1. Parapet in Slope Single
D5.16. Parapet in Slope Double
Note:
L/X specify dimension to define
flashing K130 and K105
3.17
03_uk.indd 17
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3.

Eaves Detail
D6.1. Eaves Parapet Gutter Prefabricated
Note:
The prefabricated gutter is recommend to support by 2,000 mm.
D6.2. Eaves Parapet Gutter Membrane Lined

Note:
a
according to structural / static requirements
L
specify dimension to define flashing K135
P33, Z07, K123 when required
3.18
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3.
Eaves Detail
D6.20. Eaves Gutter Parapet Prefabricated
Note:
a
X
specify dimension to define flashing K130
3.19
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3.

Eaves Detail
D7.1. External Gutter
Note:
a
To order eaves gutters systems and accessory
components please contact Kingspan technical Services
Department.
3.20
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3.
Eaves Detail
D8.1. Valley Gutter
Note:
a, b according to structural / static requirements
To order eaves gutters systems and accessory components please contact Kingspan technical Services Department.
3.21
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03_uk.indd 22
The prefabricated gutter is recommend to support by

2,000 mm.
It is necessary to site assemble roof and wall panels in
conjunction with each other to ensure end laps fit together.
Note:
a
3.
Eaves Detail
D9.1. Curved Eaves with Gutter Roof to Vertical Wall
3.22
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03_uk.indd 23
The prefabricated gutter is recommend to support by

2,000 mm.
Note:
a

3.
Eaves Detail
D9.2. Curved Eaves with Gutter Roof to Horizontal Wall
3.23
30.5.2005 10:49:00
3.

Roof to Wall Junction
D14.1. Roof to Wall Junction
Note:
> 10% 2 pcs/m
D15.1. Roof to Wall Junction in Slope
3.24
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3.
Roof to Brickwork Junction

D16.1. Roof to Brickwork
Note:
a
> 10% 2 pcs/m
D17.1. Roof to Brickwork Junction in Slope
3.25
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3.

Expansion Joint
D20.1.
Note:
This joint allows for up to 30 mm expansion.
Roof Penetration Extractor Flue

D21.1.
3.26
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3.
Roof Pipe Extractor Flue
D22.1.
Note:
Complete installation contents:
passage piping packing
sealing material
necessary quantity of fasteners
Piping sleeves for better additional sealing of passages can be ordered
according to diameter of piping.
See to the section of the Accessories or contact Kingspan Technical
Service Department for range of piping sleeves.
3.27
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3.

Roof / Skylights
D23.1. Ridge Roof / Skylight
Note:
a
> 10% 2 pcs/m
D24.1. Ridge Roof / Skylight Downslope
3.28
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3.
Roof / Skylights
D25.1. Dome Type Roof / Skylight
Note:
a
D47.1. Snow-fence
Note:
Fasteners included.
For technical informations see brochure Kingspan Accessories.
3.29
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03_uk.indd 30
30.5.2005 10:49:13

Technical Manual Part 3 1 KS1000 RW Roof

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Roof System KS1000 RW Range

Dimensions & Weight

Internal Facing Prole

d core thickness (mm)

D overall dimension (mm)

Please contact local Kingspan Technical department.

Panel End Lap Cut Back

The standard panel length is between 2 and 14.5

If the project requires panels to be connected in the

overlap. Depending on the overlap length, the insulating

deliver panels with cut backs already made. These panels

other cutback lengths are possible (see below). Cut backs

can be divided into three types:

unseparated cut backs

Roof System KS1000 RW

Internal Coating Options

Polyester coating with a nominal thickness of 15 m.

External Coating Options

1. Standard Polyester PES

Rigid polyurethane closed-cell foam is the standard

Polyester is a universal, economic coating system

It is made to a non-deleterious specication and is

3. HPS200 (by Corus)

Roof System KS1000 RW

Guarantees & Warranties

Kingspan will provide external coating and product

U Thermal transmittance W/m2K

For detailed information please contact local

Roof System KS1000 RW

Roof System KS1000 RW

Fastener Selection SFS intec

Self-Drilling Fasteners to Steel Structure

Self-Tapping Fasteners to Steel Structure

SFS intec Code Number

* Fasteners without dual thread + saddle washers

Self-Drilling Fasteners to Steel Structure

Self-Tapping Fasteners to Steel Structure

SFS intec Code Number

Roof System KS1000 RW

Carbon Steel Case Hardened

* Fasteners without dual thread + saddle washers

Carbon Steel Case Hardened

Self-Tapping Fasteners to Concrete Purlins

* Fasteners without dual thread + saddle washers

Roof System KS1000 RW

Fastener Selection SFS intec

Self-Drilling Fasteners to Timber Structure

Self-Tapping Fasteners to Timber Structure

SFS intec Code Number

Austenitic Stainless Steel, Grade 304

Self-Drilling Fasteners to Timber Structure

Roof System KS1000 RW

EJOT Code Numbers

JT3-D-6H-5.5 107 E19

JT2-D-6H-5.5 102 V19

JT3-D-6H-5.5 107 E19

JZ2-6.3 100 V19*

JZ3-6.3 100 E19*

JT2-D-6H-5.5 122 V19

JT3-D-6H-5.5 127 E19

JZ2-6.3 125 V19*

JZ3-6.3 115 E19*

JT2-D-6H-5.5 122 V19