Centrifugal Slurry Pump Range

S40632

Contents

Introduction

Horizontal Suction pumps

Vertical Sump Pumps

Vertical Froth Pumps

10

Replacement Parts

13

Introduction

offers a complete range of heavy duty centrifugal slurry pumps designed for the continuous pumping of highly abrasive, highdensity slurries in mineral processing. All our pumps require minimal maintenance. These horizontal centrifugal pumps will maintain high efficiencies over the entire wear-life of their components. Hard wearing component parts and large internal clearances.

Leading Edge Technology

SLURRYPRO slurry pumps are available in a wide range of designs and configurations, all featuring replaceable wear parts with low operational costs. Customised designs and baseplates are available on request to suit your specific applications. Specially designed for use in the metallurgical, mining, coal washing, building, power plant and chemical industries.

Designed for the Worst

Designed for extended use in the most difficult duties, SLURRYPRO pumps can be used with confidence on a full range of slurries.

Proven Performance
Manufactured to the highest standards with a premium on Quality Control. Years of extended service in numerous installations are testimony to the exceptional quality and reliability of SLURRYPRO.

Rewards and Benefits

Exceptional quality at affordable prices Low operational and lifetime costs Ease of maintenance Interchangeable with other brands

Horizontal End Suction Pumps

Technical Overview
A complete range of sizes are available across the full selection of pump types and materials. Components come in a range of elastomer and hard metal types and materials to suit any application, for maximum abrasion and corrosion resistance. The removable cartridge-type bearing assembly facilitates easy on-site maintenance procedures on-site. A range of seal types are provided to suit every requirement, including centrifugal shaft seals to eliminate gland sealing water are available.

Specifications
Size Range: 25mm to 450mm discharge. Capacity: Head: Breakdown: to 5,000 m/hr. to 100 metres. Radial split casing pump with wet parts made from a selection of high chrome alloys or rubbers to ensure maximum abrasion and corrosion resistance. The shaft seal design allows for use of either packing seal, expeller seal or mechanical seal. Drive types V-belt drive, gear reducer drive, fluid coupling drive and variable frequency drive devices. Bearing assembly enables easy clearance adjustment for the impeller and front liner. Can be removed completely for repairs. Bearing assembly uses grease lubrication. The discharge direction can be positioned at intervals of 45 on request and oriented to any of eight positions to suit installation requirements. Wide application, good NPSH and high-efficiency. Multistage pumping can be achieved with series mounting meeting high head delivery requirements.

Horizontal End Suction Pumps

General Description

1 2

1. Bearing Cartridge Assembly A large diameter shaft with a short overhang minimises deflection and vibration. Heavy-duty taper roller bearings are housed in a removable bearing cartridge. Interchangeable, extra heavy-duty cartridge assemblies are also available on request. 2. Pump Base A one piece casting cradles the bearing cartridge assembly. A minimum number of through bolts hold the pump casing to the frame. A single-point impeller adjustment facility is provided in a convenient position below the bearing cartridge, thus minimising contamination from the media being pumped. 3. Shaft Sleeve Various options are available from standard to hardened sleeves with O-Ring seals at both ends to protect the shaft. A slip fit allows the sleeve to be removed and installed quickly. Various types of materials are available to cater for different duty requirements. 4. Gland Seal ZLS injectable gland sealing systems can be used for some slurry pump applications. It does not require gland water and is virtually maintenance-free. A packed gland type seal is available and can be fitted with ultra-low, low or full-flow flush seal water arrangements. 5. Expeller Seal This option is available for most slurry pumping applications, except for series pumping or applications with high suction head. 3

Horizontal End Suction Pump

Performance Curves
100 95 90 85 80 75 70

72 5
40 0 0 35

00 11

00 0 14 12

1/1 C-HH

2280
3/2D-HH

0 148
50

0 30

4/3E-HH

6/4S-HH

6S-HH

100

200 150

0 25

40

30
27 00

25

80

120

17.5 00 38

60

65 60

55

23 00

15 55

11 40

85 0

80
0 20

0
40

60 0

55 0

0 60

30

25

00 32

400

0
0 50

0 80

H (m)

50 45

1/1 B-AH

3/2C-AH

6/4E-AH 4/3 D-AH

8/6R-AH

10/8 ST-AH

12/10 ST-AH

15

7.5

14/12 ST-AH

16/14 TU-AH
40 0

20/18TU-AH
60 0

25

5
15

12

20

0 30

20

15

75

10

8 10 00 26 6

40 35 30 25 20

60

25

30
40
20

900

0 30 0

15

90 0
50

40
20

20

2. 5

00 19

00 13

0 10

2/1 B-AHR

4/3 C-AHR

6/4 D-AHR

8/6 E-AHR
30

10/8 E-MR 60
40

10
60

0 10
60

15 0

0
20
10 0

30 0
0

7
10
5

15 0
0
10 0

20

1
30 0 0 300 0

15 10 5 0

15

10/8 E-MR

10 22.53 1 4 1.5 2 8 700 = rpm 150 = kW

100

1.2

1.6

2.5

Q (l/s)

1000

1.1

1.3

1.5

70

60

50

86%

0 18 0

36 5

0 44

0 84

79%

66%

84%

86%

00 14 0 50

950

00 28

00 24 200 2

0 100

00 20

40

81%

0 70 0

26 00

H (m)
30

56%57%

61%

18 00
75

30 0

40

74%

77%

70 0 60
300 3 00

81%

45

0 60

14

00 11 110

00 30 16

33%

55 0

00

2.2

40

34
0 60

290
00 10

00 10

20

20 A-L

50 B-L

7.5
4

0 50 100 1 00

75 C-L

15

0 80

0
750 UV-L

0 40

100 D-L

150 E-L

0 130
30

200 E-L

75
250 R-L

0 60

20

300 350 S-L S-L

0 20

0 30

20

400 ST-L

20

450 ST-L

550 TU-L

0 11

650 U-L

0 40

250 E-L

11 0 1 10

15

11

1.5

75

45

0 60

40 0

7.5

11

20 0

40 0

75

15

7.5

30

75

45

10

700 = rpm

20 40 10 30 150 = kW

60

80

100

200

300

400

500

600

700

800

1000 900

2000

3000

4000

5000

Q (l/s)

Horizontal End Suction Pumps

Dimensional Drawing
d0 d2 d1

A G H n-d1 E DO U D2 D1

n-d2

D n-d2 T M C V F K L N B

* Dimensions subject to change without notice 5

Vertical Sump Pumps

Technical Overview
This heavy duty range features a cantilever shaft design that eliminates any bearings or seals in the fluid end. An ideal pump for heavy slurry wash down and spill duties. A full range of material options including complete elastomerlined pumps and hard metal options for corrosive and abrasive media duties. Pumps in all sizes can be configured with a range of column lengths and impeller designs. They are ideal for corrosive coarse particles and high concentrations of slag pulp and are widely used in the metallurgical, mining and coal industries.

Specifications
Size Range: 40mm to 250mm discharge. Capacity: Head: Breakdown: to 891 m/hr. to 37 metres. The casing is made of wear-resistant metal. The vertical pump range is rubber-lined inside and out. Column lengths vary up to 5400mm to cater to a wide range of liquid levels. Drive types V-belt drive, direct drive and flexible coupling. Lubricated bearings.

Vertical Sump Pumps

General Description
Discharge Pipe Mounting Plate Column Discharge Pipe Gasket Strainer Backing Seal Bearing Assembly Discharge Pipe Mounting Plate Column Socket Head Protector Strainer Column Clamp Backliner Impeller O-ring Impeller Spacer Casing Strainer

SP

Backliner Impeller O-ring Impeller Casing Strainer

SPR

Bearing Assembly - The bearings, shaft and housing are oversized to avoid shaft deflection with cantilevered shaft models. The two part assembly is lubricated and sealed by labyrinths. The upper or drive end bearing is a parallel roller type, whilst the lower bearing is a double-taper roller with preset end float. This high performance bearing arrangement and robust shaft eliminates the need for a lower submerged bearing. Column Assembly - Completely steel fabricated. The SPR model is elastomer lined. Casing - Has a simple bolt-on attachment to the base of the column. It is manufactured from a wear resistant alloy for the SP and from moulded elastomer for the SPR both inside and out. Impeller - Double suction impellers (top and bottom entry) induce low axial bearing loads and incorporate a deep vane design for maximum wear resistance and the handling of large solids. Wear resistant alloys and moulded elastomer impellers are interchangeable. The impeller is adjusted axially within the casting during assembly by external shims under the bearing housing feet. Upper Strainer - Drop-in metal mesh; snap-on elastomer on SP and SPR pumps. Strainers fit into column openings. Lower Strainer - Bolted metal on SP; Moulded snap-on elastomer for SPR. Discharge Pipe - Metal for SP; elastomer covered for SPR. All wetted metal parts are completely rust protected. Submerged Bearings None. Agitation - An external agitator spray connection arrangement can be fitted to the pump as an option. Materials - Pumps can be manufactured in abrasive and corrosive resistant materials. 7

Vertical Sump Pumps

Performance Curves

H (m) 40

30
0 22 0

12 00

100 0

85 0

750

700

15 30 55 110 150

40PV

65QV

00 15

100RV

150SV

200TV

250TV

300TV

55

20
3 7.5 15 30 55 30 7.5 3 15 30 55

110

10

0 0 20 700 = rpm 40 150 = kW 60 80 100 Q (l/s) 200 300 400

The selection chart should be used as a basic guide only. This chart indicates the range and quantity of flow available from pumps with standard impellers. It can also, however, be used to obtain a preliminary pump selection providing the user is able to estimate the quantity of slurry to be pumped and the developed head required.

Vertical Sump Pumps

Dimensional Drawing
N Q P

A S J 4-n D+L D F K C R
PUMP

D2 D1 D0 M+L H E X-d L

B
D A B C
NON STANDARD STANDARD TYPE TYPE

Q PUMP WEIGHT (kg) S

DISCHARGE FLANGE SIZE

SIZE (mm) Frame

TYPE

NOTE: These are maximum dimensions based on largest motor sizes

D1

D2

D0

X- d

40PV 40 PV(L) 40PVRC 65QV 65 QV(L) 65QVR

137 140 227 230

285 265 399 380

153 900 175 231 1200 260

1200 1800 2000 2500

1113 500 500 450 450 205 18 174 1113 1390 680 680 620 620 285 18 265 1396 794 290 681 675 248 629

285 280 127 40 98 4-16

1200 1500 2200 2500 2800

432 350 178 65 140 4-19

100RV

265

538

317

1500

100

RV(L)
100RVR 150SV 266 390 395 450 435 670 670 805 332 365 1800 150SVR 200SV 400 440 1800 1500

1200 1800 2000 2400 2700 3000 3200 1000 1200 1800 2700 3000 3200
1500 2100 2800 3200 1100 3400 3600 1500 2100 2800 3200 3600 1300

1803 870 800 930 400 22 393 1809 2186 1100 1030 1030 500 28 475 2194 2191 1200 1100 1200 600 28 550 2191 1300 476 1011 1200 476 1011

867

1020

416

960

350

229

100

191

8-19

1737 350 280 150 241 8-22

150

SV(L)

2800 350 343 200 298 8-22

200

SV(L) 200SVR

250TV 250 TV(L) 250TVR 300SP 300 TV(L)

500

500

470

2100

1800 2400 2800 3200 3600

2572 1750 1450 1350 1650 700 48 685 2572 1750 561 1246

3700 400 406 250 362 12-25

500 400

1170 1090

559 2100 630

300SPR

1800 2400 2800 3200 1750 3600

2476 1450 1350 1650 700 48 700 1750 561 1246 400 483 300 432 12-25

2832

NOTE: L size: 0,300, 600, 900, 1200, 1800 Standard pump: L=0. * Dimensions subject to change without notice

R dimension range: 300-50mm.

Vertical Froth Pumps

Technical Overview
The Froth Pump has been designed to increase the pumping ability of frothy suspensions. The principle of operation is similar to that of hydro-cyclone separation. Air is separated from the slurry in a vortex created by the impeller rotation and the tangential inlet to the pumps conical sump. This results in more efficient pumping at higher capacities and a smooth operation, free from pulsations caused by air-locking. Froth Pumps are ideal for all applications involving handling of air-entrained slurries, such as flotation froth in base metal concentrators, phosphate and apatite washing plants and calcium carbonate upgrading plants. The pump can also be used as a mixing and distribution unit, where dry powder has to be mixed (and wetted) with water. It can also be used with cement in ready-mixed concrete and for grouting.

Specifications
Size Range: 50mm to 200mm discharge. Capacities: to 570 m/hr. Heads: Breakdown: to 25 metres. Double casing structure with no need for any shaft seal and sealing water, easy to assemble. The pump series are high efficiency, wear resistant and have stable performance across operating range. Drive types Belt driven.

10

Vertical Froth Pumps

General Description The AF Froth series is a high-efficiency and energy-saving pump manufactured to the highest standards to ensure longer service life and higher performance. These series, regardless of size, are simple to assemble, easy to operate and maintain. The pumps are widely used in mining, construction, metallurgy, power plant, sewage water treatment, dredging, chemical and petroleum industries. Body - Double casing structure, no need for any shaft seal and sealing water. Impeller, Volute Liner, Liner Bushing - Options available in high-carbon chromium, hard nickel and natural rubber. Drive - Belt driven to provide a stable performance.
Frame Plate Cover Plate Cover Plate Insert Liner Bearing Housing

Shaft

Tank Frame Plate Liner Insert Impeller Volute Liner

Performance Curves
H (m) 35 30

1800

1500

105 0
680

25
11 18.5

650

20 15

2QV-AF
3

3QV-AF
7.5

4RV-AF
15

6SV-AF
30 22

8SV-AF
45 30 22 15

7.5

10
3

4 4 7.5

15

50

10 150 = kW

15

20

30

40

50 Q (l/s)

60

70

80

90 100

120

140

160

180

200

700 = rpm

11

Vertical Froth Pumps

Dimensional Drawing

30 6 - S M N T 30 Q P

O F H

VIEW A - A

L Y

Y Y - Y J

R D B X - x X X A A G E K I X A C X

Dimensions Pump Size A 2QV - AF 3QV - AF 4RV - AF 6SV - AF 8SV - AF B C D E F G H I J K L M N O P

Discharge Flange Q R S T XO X1 X X 100 19 168 18 40 51 146 184 76 191 229 4

Suction Flange YX Y2 19 12 18 16 8 32 203 203 337 19 12 22 20 38 305 406 457 12 44

X X2 YO Y1 Y Y 19 22 21 25 102 178 216 4 27 152 235 279

382 1140 850 1300 467 1250 950 1400

12 474

138 360 210 480 565 380 800 149 354 262 510 625 445 840

140 938 174 110

506 1720 1310 1910 16 637 220 537 338 740 860 600 1230 230 1444 238 170 150 19 65 102 235 279 318 791 2430 1950 2770 20 875 381 696 470 460 1020 1180 800 1700 300 1970 300 210 219 22 80 203 375 432 152 324 365 8 29

12

Replacement Parts

offers a wide range of interchangeable replacement spare parts to suit most common brand slurry pumps. Impellers - hard metal and elastomer Casing liners - hard metal and elastomer Shaft units Bearings Seals and Sealing Systems

13

Centrifugal Slurry Pump Range

Stock Availability
A comprehensive range of pumps & spares are held in stock to meet immediate requirements.

Expertise
Trained and experienced product specialists with expertise in handling the complete range of SlurryPro products.

Technical Support
Full technical information covering all aspects of pump performance including compatibility with materials and system designs.

Advice
Reliable advice regarding pump unit assembly, installation, operation, preventative maintenance programming and spare parts inventory..................

Service Support
Full repair and service capabilities including scheduled servicings.....................................................

Quality Control
SlurryPro pumps are manufactured strictly in accordance with the requirements of ISO 9001:2008 to ensure the highest levels of product quality.

Available from