Section B PRESSURE INSTRUMENTS

3IDE

TECHNOLOGIES Ltd. P.O. BOX 5016 KADIMA 60920, ISRAEL TEL No. [09] 8929-777 FAX No. [09] 8929-715

PREPARED BY: E. GOLDBERG APPROVED BY: H. WEISS PAGE No. 1 of 5

SPEC. No. EP -14213 DATE: 16 NOVEMBER, 2000 REV.: A DATE: 9 NOVEMBER, 2004 REVISED BY: E. GOLDBERG

DESCRIPTION
TYPE MOUNTING DIAL COLOR SCALE CASE

PRESSURE INDICATOR 4
Direct reading Panel mounted [with panel mounted adaptor] Or Local lower connection see tabels Diameter: 115mm White aluminium with black markings Single scale in bar [see table page 2] Black glass reinforced thermoplastic solid front blow-out back Up to 100C Acrylic Glycerine 99.7% 0.5 of span [ASME B40.1 Grade 2A] 233.34 Bourdon Tube, Mat 316 St.St. NPT Lower back mount [LBM] for panelor NPT Lower connection [LM] Stainless Steel Internal stop pin at 1.3 times full scale valve IP 65 weather Tight Steady full scale Fluctoating 0.9x Full Scale Short Time - 1.3x Full scale -20C to +60C Bar

PROCESS FLUID TEMP. LENS MOVEMEMNT DAMPING ACCURACY MANUFACTURERS MODEL No. PRESSURE ELEMENT PRESSURE CONNECTION MOVEMENT PROTECTION PRESSURE AMBIENT TEMPERATUREE SCALE

IDE ITEM TYPE No. 3 IDE CAT. No.: SEE PAGE 2 SPEC. No. EP - 14213 REV. A

IDE TECHNOLOGIES Ltd. P.O. BOX 5016 KADIMA 60920, ISRAEL TEL No. [09] 8929-777 FAX No. [09] 8929-715

PREPARED BY: E. GOLDBERG APPROVED BY: H. WEISS PAGE No. 2 of 5

SPEC. No. EP 14213 DATE: 16 NOVEMBER, 2000 REV.: A DATE: 9 NOVEMBER, 2004 REVISED BY: E. GOLDBERG

DESCRIPTION

PRESSURE INDICATOR TABLE NO. 1

PANEL MOUNTING LOWER BACK CONNECTION

REVISION [WITH PANEL MOUNTED ADAPTOR] No. RANGE IDE CAT. Nos. 1. 2. 3. 4. 5. 6. -1/0/1.5 bar -1/0/5 bar -1/0/9 bar -1/0/15 bar 0/6 bar 0/10 bar COGA072341 COGA072350 COGA072368 COGA072376 COGA072473 COGA072481

TABLE NO. 2 LOCAL MOUNTING LOWER CONNECTION

REVISION No. 1. 2. 3. RANGE -1/0/5 bar 0/6 bar 0/10 bar IDE CAT. Nos. COGA072384 COGA072392 COGA072406

TABLE NO. 3 [REV. A] ACCESSORIES

REV. No. 1. DESCRIPTION Panel mounting adaptor kit IDE CAT. Nos. COSP072042

IDE CAT. No.: SEE PAGE 2

SPEC. No. EP - 14213 REV. A

IDE TECHNOLOGIES Ltd. P.O. BOX 5016 KADIMA 60920, ISRAEL TEL No. [09] 8929-777 FAX No. [09] 8929-715

PREPARED BY: E. GOLDBERG APPROVED BY: H. WEISS PAGE No. 3 of 5

SPEC. No. EP -14213 DATE: 16 NOVEMBER, 2000 REV.: A DATE: 9 NOVEMBER, 2004 REVISED BY: E. GOLDBERG

DESCRIPTION
1.

PRESSURE INDICATOR

QUALITY CONTROL INSTRUCTIONS

QUALITY CONTROL AT THE MANUFACTURER All equipment components should be inspected for compliance with the specification. The pressure gauge should be tested according to ANSI B40.1 Documents to be submitted with the equipment: Certificate of compliance with his specification, issued and signed by the manufacturers quality control authority Test Certificate Manuals of operation and maintenance 2. 2.1 IDES ACCEPTANCE CONTROL GENERAL Process control equipment should be supplied properly packed and with enclosed specific technical literature, as installation and operation manuals and certificates as required in the IDE equipment specification. Special attention should be given to equipment received with damaged packing, looking for structural damages and missing parts. 2.2 INSPECTION OF DOCUMENTATION Inspect the bill of lading and compare it with IDEs order. If any discrepancies are found, inform the purchasing and projects dept. Check if all technical documentation as specified in the equipment specification was supplied with the equipment. 3. 3.1 3.2 3.3 3.4 3.5 EQUIPMENT INSPECTION Inspect the instruments and the components for cracks or other structural damages. Visually check where applicable that the indicator scale is as specified. Check that the cut-out dimensions are as specified. Compare the equipment labels and ensure that they are similar to the data specified in the EP. Using the suppliers catalog, identify the controller parts as specified and check for material and type compliance with IDEs spec. Special attention is required for checking the end connections, type and standard of flanges or threads.

IDE CAT. No.: SEE PAGE 2

SPEC. No. EP - 14213 REV. A

IDE TECHNOLOGIES Ltd. P.O. BOX 5016 KADIMA 60920, ISRAEL TEL No. [09] 8929-777 FAX No. [09] 8929-715

PREPARED BY: E. GOLDBERG APPROVED BY: H. WEISS PAGE No. 4 of 5

SPEC. No. EP -14213 DATE: 16 NOVEMBER, 2000 REV.: A DATE: 9 NOVEMBER, 2004 REVISED BY: E. GOLDBERG

DESCRIPTION
4. 4.1 4.2 4.3

PRESSURE INDICATOR

ACCEPTANCE CRITERIA Reject if cracks or broken parts are found. If parts are missing, thee purchasing and project depts. should be informed If discrepancies are found when inspecting in accordance with paras. 3.3 to 3.5, the equipment should be accepted only upon the authorization of the engineering dept.

IDE CAT. No.: SEE PAGE 2

SPEC. No. EP - 14213 REV. A

IDE TECHNOLOGIES Ltd. P.O. BOX 5016 KADIMA 60920, ISRAEL TEL No. [09] 8929-777 FAX No. [09] 8929-715

PREPARED BY: E. GOLDBERG APPROVED BY: H. WEISS PAGE No. 5 of 5

SPEC. No. EP -14213 DATE: 16 NOVEMBER, 2000 REV.: A DATE: 9 NOVEMBER, 2004 REVISED BY: E. GOLDBERG

DESCRIPTION
REVISION NOTES 1. Rev. A

PRESSURE INDICATOR
Pg. 2: Items 5 & 6 added to Table 1; Table 3 Accessories added

9 November, 2004 E. Goldberg

MANUFACTURER: WIKA ALEXANDER WIEGAND Gmbh and Co. ADDRESS: ALEXANDER-WIEGAND-STRASSE, 62911 KLINGENBERG, GERMANY TEL: [9372] 132-0 FAX: [9372] 132-406/414 e-mail: info@wika.de

IDE CAT. No.: SEE PAGE 2

SPEC. No. EP - 14213 REV. A

Operating Instructions Betriebsanleitung Instructions d'utilisation

Pressure gauges Model 2 per directive 94/9/EC (ATEX) Druckmessgerte Typ 2 nach Richtlinie 94/9/EG (ATEX) Manomtres Type 2 selon directive 94/9/EG (ATEX)

GB D F

II 2 GD c

Model 232.50.100 per ATEX

GB D F

Operating instructions Model 2 per ATEX Betriebsanleitung Typ 2 nach ATEX Instructions d'utilisation Type 2 selon ATEX

Page 1-9 Seite 10-16 Page 17-23

WIKA Operating instructions pressure gauges Model 2 per ATEX

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Contents

Contents
1. 2. 3. 4. 5. 6. Safety instructions Description Technical data and use in accordance with intended use Commissioning Maintenance and servicing / cleaning Repairs 4 4 5 8 8 8 9
GB

Enclosure 1: Declaration of conformity for Models 23X.50, 23X.30 and 23X.36

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WIKA Operating instructions pressure gauges Model 2 per ATEX

1. Safety instructions / 2. Description

Caution

1. Safety instructions
The appropriate national safety regulations (i.e. EN 837-2 Selection and installation recommendations for pressure gauges) must be observed when installing, putting into operation and running these instruments. T Serious injuries and/or damage can occur should the appropriate regulations not be observed T Only appropriately qualified persons should work on these instruments T The actual maximum surface temperature is not generated by the instruments themselves, but primarily by the respective medium temperature! For permissible maximum medium temperatures see table 1.

GB

2. Description
T Nominal size 100 and 160 mm T The pressure gauges measure the pressure by means of resilient bourdon tube measuring elements T The measuring features are in accordance with the standards EN 837-1 T In addition the case and bezel ring as well as the pressurised components of models 23X.30 and 23X.36 also meet the requirements of this standard on safety pattern pressure gauges with solid baffle wall (code S3).

WIKA Operating instructions pressure gauges Model 2 per ATEX

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3. Technical data and use in accordance with intended use 3. Technical data and use in accordance with intended use
Working pressure Model 23X.50/30: Steady: Fluctuating: Short time: Model 23X.36: Steady: Fluctuating: Short time: full scale value 0.9 x full scale value 1.3 x full scale value full scale value 0.9 x full scale value overload range GB

Pressure connection T According to the general technical regulations for pressure gauges, respectively (i.e. EN 837-2 "Selection and installation recommendations for pressure gauges"). When screw-fitting the gauges the force required for sealing must not be applied through the case or terminal box but, using a suitable tool, only through the spanner flats provided for this purpose at the square of the connector.

Installation with open-end wrench

Temperature effect When temperature of the pressure element deviates from reference temperature (+20 C): max. 0.4 %/10 K of true scale value IP Ingress protection
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Enveloping case IP 65 (EN 60 529 / IEC 60 529)

WIKA Operating instructions pressure gauges Model 2 per ATEX

3. Technical data and use in accordance with intended use

Operating Temperature Ambient (in Ex-operation): GB Medium: Model 232 -40 ... +60 C Model 233 -20 ... +60 C The permissible medium temperature does not only depend on the instrument design, but also on the ignition temperature of the surrounding gases, vapours or dust. Both aspects have to be taken into account. For permissible maximum medium temperatures see table 1.

Attention! With gaseous substances the temperature may increase as a result of the compression temperature. In such cases the pressure change rate has to be slowed down resp. the permissible medium temperature has to be reduced. Table 1: Permissible medium temperature
Temperature class of the ambient atmosphere (ignition temperature) Permissible maximum medium temperature (in the pressure system)
Models 232 Dry gauges T6 T5 T4 T3 T2 T1 ( 85 C < T (100 C < T (135 C < T (200 C < T (300 C < T (T > 450 C) 100 C) 135 C) 200 C) 300 C) 450 C) +70 C +85 C +120 C +185 C +200 C +200 C Models 233 Liquid filled gauges +70 C +85 C +100 C +100 C +100 C +100 C

Materials Wetted parts: Movement: Stainless steel Stainless steel

Dial and pointer: Aluminium Case, bezel ring: Stainless steel (model 23X.30 and 23X.36: with blow-out back) Window: Laminated safety glass

WIKA Operating instructions pressure gauges Model 2 per ATEX

2080268 12/2003 GB/D/F

3. Technical data and use in accordance with intended use

Installation T Nominal position per EN 837-1 / 9.6.7 Figure 9: 90 ( ) T Pressure connection: lower mount (LM) or lower back mount (LBM) T In order to ensure that with both models 23X pressure can be safely and reliably vented through the case back, a distance of at least 25 mm has to remain free behind the case! T In order to avoid any additional heating, the instruments must not be exposed to direct solar irradiation while in operation! T With filled versions the ventilating valve at the top of the case must be opened prior to commissioning! GB

Permissible vibratory stress at the mounting location T As a matter of principle the instruments should only be mounted at locations without vibratory stresses T Where required, a decoupling from the mounting location can be achieved e.g. by a flexible connecting line from the measuring point to the pressure gauge and mounting via a measuring instrument bracket. T If this is not possible, the following limits must not be exceeded: Dry gauges: (Model 232) Liquid-filled gauges: (Model 233) Frequency range < 150 Hz Acceleration < 0.7 g (7 m/s2) Frequency range < 150 Hz Acceleration < 4 g (40 m/s2)

The liquid filling has to be checked on a regular basis. The liquid level must not drop below 75% of the gauge diameter.

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WIKA Operating instructions pressure gauges Model 2 per ATEX

4. Commissioning ... 6. Repairs 4. Commissioning

During the commissioning process pressure peaks must be absolutely avoided. Open the shut-off valves slowly. GB

5. Maintenance and servicing / cleaning

The instruments require no maintenance or servicing. The indicator and switching function should be checked once or twice every 12 months. The instrument must be disconnected from the process to check with a pressure testing device. The instruments should be cleaned with a damp cloth moistened with soap solution.

6. Repairs
Repairs are to be only carried out by the manufacturer or appropriately trained personnel. For further details see WIKA data sheet for the respective basic gauge: Model 23X.50: data sheet PM 02.02 Model 23X.30: data sheet PM 02.04 Model 23X.36: data sheet PM 02.15

WIKA Operating instructions pressure gauges Model 2 per ATEX

2080268 12/2003 GB/D/F

Enclosure 1:

Konformittserklrung
Richtlinie 94 / 9 / EG (ATEX) Wir erklren in alleiniger Verantwortung, dass nachstehend genannte Produkte, Druckmessgerte mit Rohrfeder, gem gltigem Datenblatt mit der Richtlinie bereinstimmen und dem Konformittsbewertungsverfahren 'Interne Fertigungskontrolle' unterzogen wurden. Die Unterlagen werden aufbewahrt unter der Aktennummer 8000550026 bei der benannten Stelle 0032 TV NORD CERT AM TV 1 D-30519 Hannover

Declaration of Conformity
Directive 94 / 9 / EC (ATEX) We declare under our sole responsibility that the products mentioned below, i.e. bourdon tube pressure gauges, according to the current data sheet correspond with the directive and were subjected to the conformity assessment procedure 'Internal Control of Production'.

GB

The dossier is retained under file nr. 8000550026 at the notified body 0032 TV NORD CERT Am TV 1 D-30519 Hannover

WIKA-Typen / WIKA models 23X.50 / 23X.30 / 23X.36 Die Gerte werden gekennzeichnet mit

Datenbltter / data sheets PM 02.02 / PM 02.04 / PM 02.15 The gauges are marked with

II 2 GD c
Applied standards: EN 13463-1 'Non electrical equipment for potentially explosive atmospheres - General requirements' prEN 13463-5 'Protection by constructional safety'

Angewandte Normen: EN 13463-1 'Nicht-elektrische Gerte fr den Einsatz in explosionsgefhrdeten Bereichen - Allgemeine Bestimmungen' prEN 13463-5 'Schutz durch sichere Bauweise'

WIKA Alexander Wiegand GmbH & Co. KG Geschftsbereich Prozessinstrumentierung / Division Process Instrumentation
Klingenberg, 24.10.2003

Armin Hawlik Leiter Logistikzentrum 2 Manager Production and Logistics

Werner Hnerth Leiter Qualittssicherung Quality Assurance Manager

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WIKA Operating instructions pressure gauges Model 2 per ATEX