Index of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Illustration of Sub Assemblies

P-236

RETURN TO MAIN INDEX

PARTS LIST FOR

CV400 & CV500-I

CV-400 & CV-500-I

P-236

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

ILLUSTRATION OF SUB-ASSEMBLIES

6 5 1 4 7

P-236-A

CV-400 & CV-500-I

P-236-A

3 2

08-05-2011

Illustration of Sub Assemblies

P-236-A.1

RETURN TO MAIN INDEX

P-236-A.1

CV400 & CV500-I For Codes: 10084 to 11837

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. 1 2 3 4 5 6 Control Box Cover Assembly 7

Sub Assembly Item No. Illustration of Sub Assemblies

Base & Lift Bale Assembly

Input Box & Fan Assembly

SUB ASSEMBLY PAGE NAME

Case Front Assembly

Optional Equipment

Rectifier Bridge Assembly

Transformer Assembly

Miscellaneous Items

PAGE NO. CODE NO. 10084 (CV400) (230/460/3/60) 10085 (CV400) (208/3/60) 10086 (CV400) (575/3/60) 10087 (CV400) (230/460/575/3/60) 10088 (CV500-I) (220/380/440/3/50/60) 10089 (CV500-I) (380/500/3/50/60) 10090 (CV500-I) (415/3/50/60) 10091 (CV500-I) (200/400/3/50/60) 10092 (CV500-I) (230/400/3/50-/60) 10277 (CV500-I) (220/380/440) 10278 (CV500-I) (220/380/440) 11087 (CV400) (230/460/575/3/60) 11088 (CV400) (230/460/575/3/60) 11089 (CV400) (230/460/575/3/60)

P-236-B.1 P-236-B.2 P-236-C P-236-D P-236-E P-236-F P-236-G P-236-H P-236-J

1 1 1 1 1 1 1 1 1 1 1 1 1 1

2 2 2 2 1 1 1 1 1 1 1 2 2 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Illustration of Sub Assemblies

Illustration of Sub Assemblies

CV-400 & CV-500-I

08-05-2011

Covers 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Illustration of Sub Assemblies

P-236-A.2

RETURN TO MAIN INDEX

P-236-A.2

CV400 & CV500-I For Codes: 10084 to 11837

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine.

Sub Assembly Item No. Illustration of Sub Assemblies

PAGE NO. CODE NO. 10084 (CV400) (230/460/3/60) 10085 (CV400) (208/3/60) 10086 (CV400) (575/3/60) 10087 (CV400) (230/460/575/3/60) 10088 (CV500-I) (220/380/440/3/50/60) 10089 (CV500-I) (380/500/3/50/60) 10090 (CV500-I) (415/3/50/60) 10091 (CV500-I) (200/400/3/50/60) 10092 (CV500-I) (230/400/3/50-/60) 10277 (CV500-I) (220/380/440) 10278 (CV500-I) (220/380/440) 11087 (CV400) (230/460/575/3/60) 11088 (CV400) (230/460/575/3/60) 11089 (CV400) (230/460/575/3/60)

P-234-K

Illustration of Sub Assemblies

Illustration of Sub Assemblies

Diode Option 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SUB ASSEMBLY PAGE NAME

CV-400 & CV-500-I

08-05-2011

Illustration of Sub Assemblies

P-236-A.3

RETURN TO MAIN INDEX

P-236-A.3

CV400 & CV500-I For Codes: 10084 to 11837

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. 1 2 3 4 5 6 Control Box Cover Assembly 7

Sub Assembly Item No. Illustration of Sub Assemblies

Input Box & Fan Assembly

Base & Lift Bale Assembly

SUB ASSEMBLY PAGE NAME

Transformer Assembly

Miscellaneous Items

Rectifier Bridge Assembly

Case Front Assembly

Optional Equipment

PAGE NO. CODE NO. 11354 (CV400) (230/460)

P-236-B.1 P-236-B.2 P-236-C P-236-D P-236-E P-236-F P-236-G P-236-H P-236-J

Illustration of Sub Assemblies

11355 (CV400) (230/460/575) 11356 (CV500-I) (220/380/440) (w/Meters) 11835 (CV400) (230/460) 11836 (CV400) (230/460/575 11837 (CV500-I) (220/380/440) (w/Meters)

Illustration of Sub Assemblies

CV-400 & CV-500-I

08-05-2011

Covers 1 1 1 1 1 1

Illustration of Sub Assemblies

P-236-A.4

RETURN TO MAIN INDEX

P-236-A.4

CV400 & CV500-I For Codes: 10084 to 11837

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine.

Sub Assembly Item No. Illustration of Sub Assemblies

PAGE NO. CODE NO. 11354 (CV400) (230/460)

P-234-K

Illustration of Sub Assemblies

11355 (CV400) (230/460/575) 11356 (CV500-I) (220/380/440) (w/Meters) 11835 (CV400) (230/460) 11836 (CV400) (230/460/575) 11837 (CV500-I) (220/380/440) (w/Meters)

Illustration of Sub Assemblies

Diode Option 1 1 1 1 1

SUB ASSEMBLY PAGE NAME

CV-400 & CV-500-I

08-05-2011

P-236-B.1 Index of Sub Assemblies

OPTIONAL EQUIPMENT LISTING

P-236-B.1

Miscellaneous Options Available for your machine are listed below: # Indicates a change this printing.
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER

Remote Output Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Undercarriage (Twin Gas Cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Remote Output Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Capacitor Discharge Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Remote Control Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Undercarriage (3 Polyolefin Wheels) (CV400) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Undercarriage (3 Wheels) (CV500-I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Undercarriage (3 Rubber Wheels) (CV500-I) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order Welding Cable Plug (1/0-2/0 or 50-70MM 2 ) (CV500-I) . . . . . . . . . . . . . . . . . . . . . . . .Order Welding Cable Plug (2/0-3/0 or 70-95MM 2 ) (CV500-I) . . . . . . . . . . . . . . . . . . . . . . . .Order

K775 K841 K857 K828-1 K864 K817-P K817 K817-R K852-70 K852-95

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

CV-400 & CV-500-I

08-05-2011

P-236-B.2 Index of Sub Assemblies # Indicates a change this printing.

MISCELLANEOUS ITEMS
(THESE ITEMS ARE NOT ILLUSTRATED)

P-236-B.2

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Input Connection Diagram (Codes 10084, 10085, 10091, 11354 & 11835) Input Connection Diagram (Codes 10086, 10090, 10278) Input Connection Diagram (Codes 10087, 11087, 11088, 11089, 11355 & 11836) Input Connection Diagram (Codes 10088, 10277, 11356 & 11837) Input Connection Diagram (Code 10089) Input Connection Diagram (Code 10092) Ground Decal (Rear of Machine) Ground Decal Identification Sticker (CR1) Caution Decal Warning Decal (Domestic) Warning Decal (Europe) Decal (Chassis Ground)

M15009 S17894 M15666 M15010 M15530 M17037 T13259 T13260-4 T14798-1 S13504 M16196 L8064-1 T13260-3

1 1 1 1 1 1 1 1 1 1 1 1 1

CV-400 & CV-500-I

08-05-2011

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

CV-400 & CV-500-I

P-236-C Index of Sub Assemblies

P-236-C

Case Front Assembly

Part Numbers

4B 4A 11
Index of Sub Assemblies

10A 10B
Part Numbers

13

2 9D 12A 12B 9C 9B 9A 3A 3B 3C 5 14A14B 14C 14B14C

Index of Sub Assemblies

1A
Part Numbers

8A 7B

1B 6A 8B 6B Part of 7A 7A Part of 6A

Index of Sub Assemblies

Part Numbers

CV-400 & CV-500-I

08-05-2011

P-236-C.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-236-C.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

1A 1B 2 3A 3B 3C 4A 4B 5 6A 6B 7A 7A 7B 8A 8B 9A 9B 9C 9D 10A 10B 11 12A 12B 13 14A 14B 14C

Case Front Asbly, Includes: (CV500-I) (1A thru 13) Case Front Asbly, Includes: (CV400) (1A thru 13) Guard Self Tapping Screw Front Panel Control P.C. Board Expansion Nut Self Tapping Screw Control Box Back Panel Self Tapping Screw Grommet Strip Snubber P.C. Board Self Tapping Screw Output Terminal Assembly (CV500-I) Output Terminal Assembly (CV400) Self Tapping Screw Air Deflector Self Tapping Screw Thread Forming Screw Lock Washer Plain Washer #10-24 HN Terminal Strip (TS2) Self Tapping Screw Number Plate Terminal Strip (TS1) Self Tapping Screw Capacitor Assembly (C6) 1/2-13 x .75 HHCS Plain Washer Lock Washer

L9265-1 L9265-2 M15475-1 S8025-70 G1854 G2629-[ ] S14020-3 S8025-71 M17207 S8025-70 T12823-10 M15370-[ ] S8025-71 M13896-3 T14166-14 S8025-65 S17353 S8025-76 S9225-36 T9695-1 S9262-27 CF000010 S8542-7 S8025-15 S18378-1 S14530-12 S8025-62 T14824 CF000020 S9262-1 E106A-15

1 1 1 4 1 1 5 5 1 6 1 1 4 2 2 4 3 6 1 1 2 2 1 2 1 1 2 1 2 2 2

Sub Assembly Illustration

Index of Sub Assemblies

Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and update.

Sub Assembly Illustration

Index of Sub Assemblies

CV-400 & CV-500-I

08-05-2011

This part is obsolete and no longer available.

P-236-D Index of Sub Assemblies

P-236-D

Input Box & Fan Assembly

Part Numbers

5A 5B
Index of Sub Assemblies

7A 7B

Part of 10A

Part Numbers

Part of 10A

12F 12E 10G 12D 3C 1B 6 10F } 5B

}

10D 10A 10H 10E 9A 8B

10B

9B 8A

1A
Index of Sub Assemblies

13 Welded to Box

3A
Part Numbers

11 12C 12A 2B 2C 2D 2A 4B 4A 12B 12C

Index of Sub Assemblies

Part Numbers

CV-400 & CV-500-I

08-05-2011

P-236-D.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-236-D.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 08-05-2011

Sub Assembly Illustration

Index of Sub Assemblies

1A 1B 1C 2A 2B 2C 2D 3A 3B 3C 4A 4B 5A 5B 6 7A 7B 8A 8A 8A 8A 8A 8A 8A 8A 8B 9A 9A 9B 10 10A 10B 10C 10D 10E 10F 10G 10 10A 10B 10D 10E 10F 10G 10 10A 10B 10D 10E 10F 10G

Fan Baffle Self Tapping Screw Self Tapping Screw (to Base) (Not Shown) Fan Motor Plain washer Lock Washer #8-32 HN Fan Mounting Bracket Self Tapping Screw (to Base) (Not Shown) Self Tapping Screw Fan Blade Hexagon Socket Set Screw (Supplied w/Blade) Rear Panel Self Tapping Screw Input Box Input Access Door Self Tapping Screw Control Transformer (Codes 10084, 11354 & 11835) Control Transformer (Codes 10085, 10090, 10091,10278) Control Transformer (Code 10086) Control Transformer (Codes 10087 & 11836) Control Transformer (Codes: 10088, 10277 & 11837) Control Transformer (Code 10089) Control Transformer (Codes 11087, 11088, 11089, 11355 & 11356) Control Transformer (Code 10092) Self Tapping Screw Contactor Contactor Self Tapping Screw Reconnect Panel Assembly, Includes: (220/380/440) Reconnect Panel Reconnect Panel Link Reconnect Panel Link (Not Shown) 1/4-20 BR HN Heavy Hex Nut Grommet Strip E2521/1-.010-5.13-7.20 Reconnect Panel Asbly, Includes: 208, 200/400, 230/460 Reconnect Panel Reconnect Panel Link 1/4-20 BR HN Heavy Hex Nut Grommet Strip E2521/1-.010-5.13-7.20 Reconnect Panel Assembly, Includes: (380/500) Reconnect Panel Reconnect Panel Link 1/4-20 BR HN Heavy Hex Nut Grommet Strip E2521/1-.010-5.13-7.20

L6247 S8025-65 S8025-70 M9983-4 S9262-27 E106A-1 CF000042 M15627 S8025-70 S8025-65 M6819-9 1/4-28 x .3125 S16816-6 S8025-65 S17978-1 M13998-2 S8025-65 M12390-31 M12390-33 M12390-51 M12390-67 M13471-2 M12390-34 M12390-67 M12390-69 S8025-91 M12161-80 M12161-93 S8025-65 L7219-1 M15002-1 T14190-1 T14190-2 CF000300 T10940-5 T12823-13 NSS L7219-2 M15002-2 T14190-1 CF000300 T10940-5 T12823-13 NSS L7219-3 M15002-2 T14190-1 CF000300 T10940-5 T12823-13 NSS

1 3 4 1 4 4 4 2 4 4 1 1 1 12 1 1 3 1 1 1 1 1 1 1 1 3 1 1 3 1 1 6 2 12 12 1 1 1 1 5 9 9 1 1 1 1 5 9 6 1 1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

NSS - Not Sold Separately

CV-400 & CV-500-I

This part is obsolete and no longer available.

P-236-D.2 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-236-D.2 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 08-05-2011

10 10A 10F 10G 10 10A 10D 10E 10F 10G 10 10A 10D 10E 10F 10G 10 10A 10B 10D 10E 10F 10G 10 10A 10B 10D 10E 10F 10G 10 10A 10B 10D 10E 10F 10G 10 10A 10D 10E 10F 10G 10 10A 10B 10C 10D

Sub Assembly Illustration

Index of Sub Assemblies

Reconnect Panel Assembly, Includes: (415, 575) Reconnect Panel Grommet Strip E2521/1-.010-5.13-7.20 Reconnect Panel Asbly, Includes: 380/500 or 460/575 Reconnect Panel 1/4-20 BR HN Heavy Hex Nut Grommet Strip E2521/1-.010-5.13-7.20 Reconnect Panel Asbly, Includes: 230/460/575 Reconnect Panel 1/4-20 BR HN Heavy Hex Nut Grommet Strip E2521/1-.010-5.13-7.20 Reconnect Panel Assembly, Includes: 230/400 Reconnect Panel Reconnect Panel Link 1/4-20 BR HN Heavy Hex Nut Grommet Strip E2521/1-.010-5.13-7.20 Reconnect Panel Assembly, Includes: Single Below 346V. & Dual Voltage Reconnect Panel Reconnect Panel Link 1/4-20 BR HN Heavy Hex Nut Grommet Strip E2521/1-.010-5.13-7.20 Reconnect Panel Asbly (230/460) (Code 11835), Includes: Reconnect Panel Reconnect Panel Link 1/4-20 BR HN Heavy Hex Nut Grommet Strip E2521/1-.010-5.13-7.20 Reconnect Panel Asbly (Code 11836), Includes: (230/460/575) Reconnect Panel 1/4-20 BR HN Heavy Hex Nut Grommet Strip E2521/1-.010-5.13-7.20 Reconnect Panel Asbly (Code 11837), Includes: (220/380/440) Reconnect Panel Reconnect Panel Link Reconnect Panel Link (Not Shown) 1/4-20 BR HN

L7219-4 M15002-2 T12823-13 NSS L7219-5 M15002-3 CF000300 T10940-5 T12823-13 NSS L7219-6 M15002-3 CF000300 T10940-5 T12823-13 NSS L7219-7 M15002-3 T14190-1 CF000300 T10940-5 T12823-13 NSS L7219-8 M15002-2 T14190-1 CF000300 T10940-5 T12823-13 NSS L7219-11 M15002-5 T14190-1 CF000300 T10940-5 T12823-13 NSS L7219-12 M15002-3 CF000300 T10940-5 T12823-13 NSS L7219-10 M15002-1 T14190-1 T14190-2 CF000300

1 1 1 1 1 1 3 6 1 1 1 1 3 6 1 1 1 1 6 9 9 1 1 1 1 5 9 9 1 1 1 1 5 9 9 1 1 1 1 3 6 1 1 1 1 6 2 12

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

NSS - Not Sold Separately

CV-400 & CV-500-I

P-236-D.3 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-236-D.3 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X x X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

10E 10F 10G 10H 11 12A 12B 12C 12D 12E 12F 13 14 15A 15B 15C 16

Heavy Hex Nut Grommet Strip E2521/1-.010-5.13-7.20 Self Tapping Screw Bushing Resistor (R2) #10-24 x 7.50 RHS Insulating Washer Lock Washer Plain Washer #10-24 HN 5/16-18 HJN Circuit Breaker (CV-500-I) (Not Shown) Receptacle & Lead Asbly (CV500-I) (Not Shown) Self Tapping Screw (CV500-I) (Not Shown) Plain Washer (CV500-I) (Not Shown) 220V-2A Decal (CV500-I) (Not Shown)

T10940-5 T12823-13 NSS S8025-91 T12380-2 S10404-94 CF000191 T4479-A E106A-1 S9262-27 Cf000010 CF000130 T12287-25 S19655 S8025-62 S9262-3 T13086-95

12 1 1 2 1 1 1 2 1 1 1 2 1 1 2 2 1

CV-400 & CV-500-I

08-05-2011

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

4E 7A 3 5A 8 5B 13 14 12

7C 7B

P-236-E

4C

4B

16

}
Part of Bridge Assembly 12 14 13 17F 17G { 17C 6A 2A 17J 2B 2C 15A 17D 6B 6A 17E 15B 17A 6B 11 Part of 17E 17H

4D

Base & Lift Bale Assembly

4C

4B

4B

19A 19B 18

CV-400 & CV-500-I

4A

10 1

P-236-E

08-05-2011

P-236-E.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-236-E.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

1 2A 2B 2C 3 4A 4B 4C 4D 4E 5A 5B 6A 6B 7A 7B 7C 8 9 10 11 12 13 14 15A 15B 16 17 17A 17B 17C 17D 17E 17F 17G 17H 17J 18 19A 19B

Base Assembly 3/8-16 x .75 HHCS Lock Washer Plain Washer Brace 5/16-18 x 1.75 HHCS Plain Washer Lock Washer 5/16-18 HN 5/16-18 HJN Air Baffle Thread Forming Screw Insulation (Baffle) Thread Forming Screw Plain Washer Lock Washer 5/16-18 HN Lift Bale Assembly Transformer Assembly Thread Forming Screw Choke Assembly Thread Forming Screw Choke Mounting Bracket Lock Washer Capacitor Mounting Bracket Thread Forming Screw Lead Insulating Panel Capacitor Assembly, Includes: (17A thru 17J) Capacitor Bracket Insulation Self Tapping Screw Strap Assembly Capacitor Plain Washer Lock Washer Positive Lead Negative Lead Thread Forming Screw Capacitor Brace Self Tapping Screw

L7587 CF000034 E106A-16 S9262-120 T8477-40 CF000075 S9262-30 E106A-14 CF000029 CF000130 M15463 S9225-8 T11472-24 S9225-8 S9262-30 E106A-14 CF000029 L6485 See P-236-D S9225-28 M15584 S9225-22 S18784 E106A-3 S17355 S9225-8 S18666 M14495-3 S17354 S17359 S8025-108 S17365 S13490-148 S9262-23 E106A-2 S17361 S18761-1 S9225-8 S17356 S8025-65

1 4 4 4 2 1 3 2 1 1 1 4 2 2 1 1 1 1 1 4 1 2 2 2 1 1 1 1 1 1 2 1 5 20 10 1 1 3 1 2

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

CV-400 & CV-500-I

08-05-2011

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

P-236-F

Transformer Assembly

CV-400 & CV-500-I P-236-F

08-05-2011

P-236-F.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-236-F.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X

1 1 1 1 1 1 1 1 1 1 1 1 1 4 5

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Transformer Asbly (230/460/3/60) (Codes 10084 & 11354) Transformer Asbly (208/3/60) (Code 10085) Transformer Asbly (575/3/600) (Code 10086) Transformer Asbly (230/460/575/3/60) (Codes 10087,11087,11088, 11089, 11355, 11356 & 11836) Transformer Asbly (220/380/440/3/50/60) (Code 10088) Transformer Asbly (380/500/3/50/60) (Code 10089) Transformer Asbly (415/3/50/60) (Code 10090) Transformer Asbly (200/400/3/50/60) (Code 10091) Transformer Asbly (230/400/3/50/60) (Code 10092) Transformer Asbly (220/380/440/3/50/60) (Code 10277) Transformer Asbly (415/3/50/60) (Code 10278) Transformer Asbly (230/460) (Code11835) Transformer Asbly (220/380/440) (Code11837) Primary Thermostat (Not Shown) Thermostat (Not Shown)

G2589-1/9847 G2589-1/9847 G2589-7/9849 G2589-2/9850 G2589-3/9852 G2589-5/9855 G2589-6/9857 G2589-4/9854 G2589-3/9852 G2589-3/9852 G2589-6/9857 G2589-15 G2589-16 T14542-1 T13359-2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CV-400 & CV-500-I

08-05-2011

P-236-G Index of Sub Assemblies

P-236-G

Rectifier Bridge Assembly

Part Numbers

4A Part of 10A 4B 1 } 10B Part of 10A 12B12C 12B 12C12D 12D

Index of Sub Assemblies

8D
Part Numbers

10B 8C 2 6E 6A 8B 8A 11A 11B 11A11B 4C } 10A 9B 9C 9D 10A 5B 14 3 15F 5C 17B 15B 6C 6B 12B 12A

Index of Sub Assemblies

7
Part Numbers

16A

} }
4B

15G 15C

15A 17C 5A 17D 17A 17E

15D 15E

Index of Sub Assemblies

16B 6D 16C
Part Numbers

13

4D 4E

9A 5C 9B 5D 5E

Part of Base

CV-400 & CV-500-I

08-05-2011

P-236-G.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-236-G.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

1 2 3 4A 4B 4C 4D 4E 4F 5A 5B 5D 5E 6A 6B 6C 6D 6E 7 8A 8B 8C 8D 9A 9B 9C 9D 10A 10B 11A 11B 12A 12B 12C 12D 13 14 15A 15B 15C 15D 15E 15F 15G 16A 16B 16C 17A

3 Phase Rectifier Bridge Asbly, Includes: (1 thru 14) Heat Sink (D.C. Neg.) Baffle Heat Sink (D.C. Pos.) Carriage Bolt Insulating Bushing Insulating Tube Plain Washer 1/4-20 HN Lock Washer (Not Shown) Shunt Strap 5/16-18 x 1.25 HHCS Lock Washer 5/16-18 HN Heat Sink SCR Spring SCR Clamp Socket Head Cap Screw 1/4-28 HN SCR 5/16-18 x 1.50 HHCS Plain Washer Lock Washer 5/16-18 HN 5/16-18 x 1.25 HHCS Plain Washer Lock Washer 5/16-18 HN Rectifier Diode Spring Washer 5/16-18 x 1.50 HHCS Plain Washer 5/16-18 x 1.50 HHCS Plain Washer Lock Washer 5/16-18 HN Snubber Harness SCR Gate Harness Shunt 3/8-16-16 x 1.25 HHCS Plain Washer Lock Washer 3/8-16 HN Sems Screw #10-24 HN Rectifier Mounting Bracket Lock Washer 5/16-18 HN Lead (Shunt to Positive Terminal) (Not Used with Diode Option)

L7520 L7519 S18366 L7518 CF000409 S16860 T7028-141 S9262-98 CF000017 E106A-2 S11109-6 CF000028 E106A-14 CF000029 M12314-7 S14724-A S14724-B T9447-35 CF000198 M12283-10 CF000081 S9262-30 E106A-14 CF000029 CF000028 S9262-30 E106A-14 CF000029 M9661-42 T12735 CF000081 S9262-30 CF000081 S9262-30 E106A-14 CF000029 S18250-24 S18250-23 S6602-25 CF000105 S9262-4 E106A-16 CF000067 T10082-4 CF000010 M15476 E106A-14 CF000018 M15641

1 1 3 1 4 8 4 8 4 4 1 1 1 1 3 3 3 6 6 3 3 3 3 3 1 2 1 1 4 4 3 3 1 2 1 1 1 1 1 1 1 1 1 2 2 2 4 4 1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

CV-400 & CV-500-I

04-02-2012

This part is obsolete and no longer available.

P-236-G.2 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-236-G.2 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X

17B 3/8-16 x 1.00 HHCS 17C Plain Washer 17D Lock Washer 17E 3/8-16 HN

CF000019 S9262-4 E106A-16 CF000067

1 1 1 1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

CV-400 & CV-500-I

08-05-2011

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

CV-400 & CV-500-I

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

12A 7 14B 6B 13A 14A 11A 1 11C 4 11B 6A

P-236-H

Control Box Cover Assembly

CV-400 & CV-500-I

Part of 13A 15 3

Part of 8

P-236-H

2 5 9 10 Part of 4

08-05-2011

P-236-H.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-236-H.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

. Control Box Cover Asbly, Includes: Control Box Cover Asbly, Includes: Control Box Cover Asbly, Includes: Control Box Cover Control Box Cover Switch (S1) (On, Off) Circuit Breaker Pilot Light Switch (S2) (Local Remote) (Local Remote) Connector Lead Asbly Self Tapping Screw Box Connector Thermal Protection Light Potentiometer Spacer Potentiometer (R4) Knob Felt Washer Spacer D.C. Ammeter (with Meters) D.C. Ammeter Plain Washer (Not Shown) #4-40 HN (Not Shown) Lock Washer (Not Shown) D.C. Voltmeter (with Meters) D.C. Voltmeter Plain Washer (Not Shown) #4-40 HN (Not Shown) Lock Washer (Not Shown) Nameplate (Domestic, without Meters) Nameplate (Domestic, w/Meters) Nameplate (Europe, without Meters) Nameplate (Europe, w/Meters) Nameplate (Export, without Meters) Nameplate (Export, w/Meters) Nameplate (Codes 11354, 11355, 11835 & 11836) Nameplate (Codes 11356 & 11837) Fastener Buttons Switch (S3) L9258-1 L9258-7 L9258-8 M17206 M17206-1 T10800-4 T12287-20 T13486-4 T10800-39 S13100-144 S8025-96 T9639-1 T13534-11 S18280 T10812-122 T10491-1 T14034 T7028-241 M15539-2 M21003-1 S9262-39 CF000002 T4291-B M15538-1 M21002-1 S9262-39 CF000002 T4291-B L9173 L9173-1 L9171 L9171-1 L9172 L9172-1 L13513-1 L13512-1 T14659-1 T13562-1 1 1 1 1 1 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 4 4 4 1 1 4 4 4 1 1 1 1 1 1 1 1 3 1

1 1 2 3 4 5 6A 6B 7 8 9 10 11A 11B 11C 12A 12A 12B 12C 12D 13A 13A 13B 13C 13D 14A 14A 14A 14A 14A 14A 14A 14A 14B 15

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

# #

Sub Assembly Illustration

Index of Sub Assemblies

CV-400 & CV-500-I

04-02-2012

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

Covers

P-236-J

5 1A

6 4

2B 2A
P-236-J

CV-400 & CV-500-I

7 1B

08-05-2011

P-236-J.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-236-J.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

1A 1B 2A 2B 2C 3 4 4 5 6 7

Roof Self Tapping Screw Side Panel Self Tapping Screw Self Tapping Screw (to Case Front) (Not Shown) Cover Seal Wiring Diagram (Codes 11354, 11356, 11835 & 11837) Wiring Diagram (Codes 10087,11087,11088,11089 11355 & 11836) Warranty Decal (Domestic) Decal, Product Name Decal, LECO Logo

M12352-19 S8025-91 M14065-11 S8025-91 S8025-92 S12934 L9269 L9270 S22127-2 M21954-2 S27368-3

1 2 2 12 6 1 1 1 1 1 1

CV-400 & CV-500-I

08-05-2011

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

CV-400 & CV-500-I