You are on page 1of 8

RVA C 024

pi ng To Us . . .
iv e Pum
rros
Co
e
e Th
J u st L ea v

JAY AMBE ENGINEERING CO.


Available in Investment Casting & Sand Casting
Specifications

Casing with water jacket. Oil level maintained by constant level


oiler with visible oil supply. Oil seals on each end and oil
Top centerline discharge, self-venting casing, arranged for
breather fully protect oil from contamination while allowing
back pull-out. Fully confined gasket. Foot support under
for expansion or contraction of air caused by ambient
casing for maximum resistance to misalignment and
temperature change. To handle liquids above 1750C, cast
distortion from pipe loads. ANSI-B-16.5 (Class 150)
integral cooling chamber is designed for 600 kPa working
flanges standard, ANSI-B-16.5 (Class 300) optional for
pressure or 900 kPa test pressure.
working pressures to 2550 kPa with 3 mm corrosion
allowance. For maximum corrosion-erosion resistance
casing is supplied without tapped openings but gauge and Shaft
drain plug openings are provided when specified. A single piece shaft is designed for 0.05 mm maximum
deflection at stuffing box face. All critical surfaces ground
to less than 0.8 micron.
Impeller
Impeller matched to casing for high efficiency and low Shaft Sleeve
NPSH. Fully open, has partial shrouds for maximum vane Renewable shaft sleeve is positive driven, hooktype, with
support without high thrust inherent in closed impellers. one end free to expand with temperature variations, PTFE
Stuffing box pressure reduced and entrance of solids gasket prevents leakage under sleeve. Sleeve permits
prevented by back pump-out vanes. Large smoothly application of inside balanced mechanical seals where
contoured flow passages combine best slurry and solids required.
handling ability. Impeller is locked on shaft with impeller
lock-nut and are sealed by PTFE gasket. State of the art Bearings
casting methods provide smoothest possible surfaces for Inboard bearing is pressed on shaft and is free to float
highest efficiency. All impellers are statically and axially in frame-carries radial load only. Outboard bearing
dynamically balanced. is shouldered and locked on shaft with locknut and washer
and in bearing housing to carry radial and any unbalanced
thrust load. All bearing fits are precision bored.
Stuffing Box Cover Inboard bearing is single row, deep groove. Outboard
bearing is double row, deep groove angular contact. Both
Encloses back of casing and contains stuffing box
bearings are sized for two year minimum life.
chamber. Cover is fastened to frame or adapter so that a
spare back pull-out assembly can be stocked completely
assembled. Cover can be supplied with jacket for cooling Base Plate
stuffing box chamber in high temperature services. Jacket Heavy duty MS Channel base plate with large holes. Only
can also be used for heating viscous or high freezing point three sizes of base plates accommodate all pump sizes
liquids. and all applicable IS or IEC frame size motors.
Packed box has five rings of packing and a lantern ring.
Quench gland with water tapes and an auxiliary ring of Coupling
packing is standard. Gland is split for easy removal. A standard spacer type coupling is furnished to take full
Tapped openings to lantern ring permit "in" and "out" advantage of the back pull-out feature. Factory selected
sealing, external flushing or lubrication as required. coupling from leading manufacturers are supplied unless
otherwise specified.
Stuffing box is completely machined for mechanical seal
installation, either originally or as a field conversion.
Inside, outside, unbalanced, balanced, single, double or Specification
tandem seals, with any required gland, throat bushing, Based on ANSI B73.1
throttle bushing and flushing lines furnished to meet
individual sealing problems. Gland completely confines
stationary mating ring gasket.
Bearing Frame
Sturdy cast iron construction provides rigid bearing
alignment and shaft support. Contains large oil reservoir,
Type SCP Features
Maximum Dimensional Interchangeability

SCP - 256
1½x1-6

SCP - 406
3 x 1½ - 6

SCP - 506
3x2-6

445 mm LONG
SCP - 258
1½ x 1- 8

SCP - 408
One Bearing Frame/One Set of Dimensions 3 x 1½ - 8

Shown below are the constant dimensions that apply to JEC Feature
Type-SCP standardized chemical pumps. JEC’s concept of l Maximum Interchangeability, gives minimum spare
maximum dimensional interchangeability is the "design key" to parts inventory.
the interchangeability and flexibility benefits that users obtain l Greater quality control & accuracy in production of
with pump standardization. every pump with the modern machining operations.
l Back-Pull-Out design, permits quick inspection of
ONE length for all sizes - 445 mm repairs of rotating elements without disturbing
ONE coupling bore for all sizes - 22 mm electrical and piping connections.
ONE dimension, end of suction to centerline of discharge -100 mm l Simple External Axial Adjustment for impeller wear.
ONE bolt size for holding pumps to base - M12 l Exclusive Balanced Thrust.
ONE bolt spacing for holding all pumps - 185 mm
ONE spacer coupling length for all sizes - 90 mm l Standard Dimensions, cut layout design cost.
l Standard foundations, save installation drawing time,
talent and money.
l Fully Open Impeller with back pump-out vanes
Range of Coverage reduces stuffing box pressure and prevents
entrances of solids and meets low NPSH
3 requirements.
Capacity to 80 m /hr

Head to 60 mtr.

Temperature -2100C to 260 0C

Working Pressure to 2550 kPa


Maximum Sealing Flexibility

pumps are designed to meet a wide range of sealing requirements of


the API and CPI. Most standard types of seals are furnished in single or
double construction. The standard four bolt SS seal gland with confined
gasket provides increased safety against blowouts and fire.

Inside Unbalanced Seal Inside Balanced Seal


Flexibly Mounted Mating Ring Flexibly Mounted Mating Ring
Flush Gland Flush Gland

Double Seal Outside PTFE Bellows Seal


Flexibly Mounted Mating Ring Clamped Mating Ring
Flush Gland Plain Gland

Optional quench gland using Optional quench gland using packings Optional throat bushing inside
throttle bushing and auxiliary gland stuffing box cover
Pump Dimensions
C 90 445
M16 BOLT
50
4 NO
100
COUPLING GARD T18 T15 DISCHARGE
FURNISHED WHEN 6x6x35L
DRDERED KEY 145
25 TO 40
GROUTING
T16 165
SUCTION
BARE PUMP
150
MOUNTING
0 14, 3HOLES
132
T17 HD
022 SUGGESTED
142 FOUNDATION
10 HG SQ
10
0 19.4 HOLES T26
80 80
185 83 HE HE T25
T13
32 HF 32 HA
HB

Dimensions Determined by Pump


FLANGE DRILLING 150 # FLANGE DRILLING 300 #
SUCTION DISCHARGE SUCTION DISCHARGE PUMP
MODEL SUCTION DISCHARGE WEIGHT
HOLE HOLE
BC NO BC NO BC HOLE NO BC HOLE NO kg
SIZE SIZE SIZE SIZE
SCP - 256 1½ x 1 - 6 40 25 98.4 16 79.4 114.3 4 88.9 19 38
16 4
SCP - 406 3 x 1½ - 6 40 98.4 8 114.3 22 41
80 152.4 19
SCP - 506 3x2 -6 50 4 120.6 19 4 22 127.0
19
8 43
SCP - 258 1½ x 1 - 8 40 25 98.4 16 79.4 114.3 4 88.9 45
16 4
SCP - 408 3 x 1½ - 8 80 40 152.4 19 98.4 168.3 8 114.3 22 49

Auxiliary Piping Connection


Dimensions Determined by Motor and Base Plate STUFFING BOX STUFFING BOX ITEM
STANDARD JACKETED NO QTY SIZE PURPOSE
C Weight
BP Fr HA HB HD HE HF HG BP & T11 2 ¼ Lantern Ring Flush
Max Motor
CPLG
T12 2 ¼ Gland Quench-Packing Box
71 235 9
T13 4 ½ Bearing Frame Cooling
80 287 17
90S 316 22 T15 1 ¼ Discharge Nozzle Gauge
11 250 890 207 100 826 75 50
90L 341 30 T16 1 ¼ Suction Nozzle Gauge
100L 387 41 T17 1 ¼ Casing Drain
GLAND QUENCH GLAND QUENCH
112M 407 55 PACKING BOX MECH SEAL T18 1 ¼ Flush Line In Casing
132S 460 71 T19 1 ¼ Flush Line In Stuffing Box
12 275 990 212 926 60
132M 515 91 T20 2 ¼ Gland Quench-Mech Seal
115 80
160M 598 124 T21 1 ¼ Flush Line In Gland
13 275 1140 240 1076 80
160L 642 159 T22 2 ¼ Stuffing Box Jacket
T25 1 1 Base PlateDrain
T26 1 ¼ Drip T ray-Outlet

2 1 4 31 6 10 7 21 9 29 22 14 12 26 34 16 3

27

37
36

8 17 18 28 30 33 32 11 24 15 13 20 19 25 35 23
Part List & Materials of Construction

Part No Reqd Part Name Standard Material Interchangeablility by size & class
No. Per Pump CI DI CS 316 CD4M A20 MO NI HC HB TI SCP(Size 150) SCP(Size 200)

1 1 Casing CI DI CS 316 CD4M A20 MO NI HC HB TI


256 406 506 258 408
2 1 Impeller a) CI 316 CD4M A20 MO NI HC HB TI
3 1 Shaft b) 4140 316 ST
4 1 Stuffing box cover CI DI CS 316 CD4M A20 MO NI HC HB TI ST6 ST8
5 1 Stuffing box jacketed CS 316 CD4M A20 MO NI HC HB TI ST6 ST8
6 1 set Stuffing box packing c) TIWA PTFE ST
7 1 Shaft Sleeve d)420 316 CD4M A20 MO NI HC HB TI ST
8 1 Drive Pin 420 ST
9 1 Bearing Inbord STEEL ST
10 1 Gland Quench-for packing box 316 A20 MO NI HC HB TI ST
11 1 Gland Packing TIWA ST
12 1 Bearing outbord STEEL ST
13 1 Retaining ring / Circlip STEEL ST
14 1 Bearing Frame CI ST
15 1 Bearing oil drain plug STEEL ST
16 1 Bearing lock nut STEEL ST
17 1 Impeller seal ring PTEF ST
18 1 Lantern ring GLASS FILLED PTFE ST
19 1 Bearing Cover CI ST
20 1 O-ring BUNA RUBBER ST
21 1 Defiector 304 ST
22 1 Oil Breather STEEL ST
23 1 Key-coupling STEEL ST
24 1 Oil seal inboard BUNA RUBBER ST
25 1 Oil seal outboard BUNA RUBBER ST
26 1 Bearing lock washer STEEL ST
27 1 Adapter CI -- ST8
28 1 Gasket casing to st box Cvr PTFE ST6 ST8
29 1 Constant level oiler PLASTIC/ALUMINIUM ST
30 6-8 Stud /Nut - casing STEEL 304 ST
31 2 Bolt SBCvt to frame STEEL ST
32 2 Stud nut SBCvt to gland 304 ST
33 2-4 Stud nut-gland 304 ST
34 3 Bolt Brg Hsg to Big Cover STEEL ST
35 3 Bolt Jam nut-imp Adj STEEL ST
36 4 Bolt Adpt to Brg Hsg STEEL - ST8
37 2 Screw SBCvr to Adpt STEEL - ST8
15 L/min
19 L/min
11 L/min

Evaluatuion Data
4 L/min

8 L/min

Minimum Casing Thickness mm 7.0 7.0 7.0 9.5 9.5


Casing Corrosion Allowance 3 mm
220 240 260

Maximum ImpellerDiameter mm 154 205


Minimum Impeller Diameter mm 90 140
Impeller Eye Area cm 2 20 33 44 22 32
Impeller Setting-Casing to Impeller 0.25 to 0.40 mm
Pumpage temperature 0c

General
COOLING WATER INLET TEMPERATURE 27OC

Maximum Dia of Solids Handled mm 8 11 9 8 11


Test Pressure 150% of Max. Working Pressure at 27 0C
Min Liquid Temperature 210 0C
180 200

Max Liquid Temperature ( w/o Cooling ) 175 0C


Max Liquid Temperature ( w/ Cooling ) 260 0C
Bare Pump Wt ( Appx.) kg 38 41 43 45 49
Power End
120 140 160
Cooling Water Rate

At Impeller 20 mm
In Stuffing Box (Under Sleeve ) 1.125 in (28.575 mm)
Diameter
Shaft

In Stuffing Box (Sleeve OD) 1.375 in (34.925 mm)


Between Bearings 34 mm
At Coupling 22 mm
Radial Inboard 6306
100

Thrust-Outboard 3305
Bearings

Baring Span 115.3 mm


Shaft Overhang, Average 152 mm
80

Lubrication-Oil Bath Capacity 0.25 Litre, Minimum


120

100

80

60

40

Bore 2” (50.8mm)
Depth 54 mm
Packing Size 5/16” (7.9375 mm)
St. Box temperature 0C
Stuffing
Box

No of Rings x Length of Each Ring 5 x 135 mm


HIGH FREEZING POINT LIQUIDS Width of Lantern Ring 11 mm
The pump can be supplied with Steam Jacketed Casing for handling liquids Arrangement 3L2
which solidify at ambient or above ambient temperatures. The jacketed Distance-End of St.Box to Nearest Obstruction 50 mm
casing is normally used with the jacketed stuffing box cover to provide a
completely heated liquid end. .
Composite Performance Curves
Widest Hydraulic Coverage in the Industry.
For details hydraulic performance see individual curves.
- O - Best efficiency point shown.

2900 RPM Curves 1450 RPM Curves


80

70

60 53%
59%
Head - Metres

Head - Metres
50 25
1½ x 1-8
40 20
3 x 1½ - 8
30 57%
74% 15 51%
67% 58%
20 1½x1-8
1½ x 1-6 10 3x1½-8
54%
3x1½-6 3x2-6 64% 69%
10 5 1½x1-6
3x1½-6 3x2-6
0 0
0 10 20 30 40 50 60 70 80 90 100 0 5 10 15 20 25 30 35 40 45 50
Capacity - Cubic Metre Per Hour Capacity - Cubic Metre Per Hour

Pressure Temperature Capability


Standard ANSI B-16.5 # 150 Flanges Optional ANSI B-16.5 # 300 Flanges
Max Gauge Working Pressure kPa

2500 -
Max Gauge Working Pressure kPa

G A.B.D.E.F.H
H B.D.E.H

2000 - 2000 -
B E F.H.

1500 - G 1500 - C
D D
A
1000 - 1000 -
A.F.G
C
A.F.G.
500 - 500 -

0- 0-
- 200 - 100 0 100 200 300 - 200 - 100 0 100 200 300
O
Temperature C O Temperature C

CODE
A B C D E F G H J
DI 316 NI A20 M0 CS CI CD4M HB HC TI

Pressure Temperature Capability l High temperature liquids up to 2600C


l Low specific gravity hydrocarbons
TYPE - SCP offers to the Chemical Industry a l Highly viscous & high freezing point fluids
Chemical Pump standardized as to dimensions and parts l Corrosive acids
l Caustic services
with features not now available in any single unit. The pump
l Slurries
can be furnished in any machineable alloy. l Outdoor or Indoor installations
This pump covers a wide range of chemical services : l Continuous or intermittent services.

JAY AMBE ENGINEERING CO.


Odhav, Ahmedabad. (Guj) INDIA
Ph. : 079-22874508, 22894562,
Tele Fax-079-22894562 E-mail :- info@jecpumps.com, jecpumps@dataone.in
Web: www.jecpumps.com

You might also like