Beardsell Limited

Products & Services

Profile in Brief
Corporate office 47, Greams Road,Chennai - 600 006.Phone : 044-28293296 Email :Chennai@beardsell.co.in Branch Office : All Zones
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About us

ABOUT US BEARDSELL LIMITED was incorporated on 23.11.1936 under the Indian Companies Act, 1913. In 1937, it promoted a Textile manufacturing unit by name METTUR INDUSTRIES Limited and got amalgamated with it in 1967 and became Mettur BEARDSELL Limited. With its diversified activities in Exports, Textiles, Insulation and Contracting, Packaging, Consultancy Services and Marketing Agencies, Mettur Beardsell became BEARDSELL LIMITED in 1983. With a strong four decade experience, Beardsell presents itself as a poineer in the field of Insulation at par with the latest international trends. With what started as a manufacturing facility for Expanded Polystyrene, we have been able to explore breakthrough in the field of Insulation Turnkey contracting spreading our activities to Hot Insulation and Cold insulation contracts, False ceiling, Partitions, Acoustics, Cold Storage constructions, Prefab Building to name a few. We have the expertise and a dedicated team to confront even the remotest challenge. This we could achieve purely by efficient Project Management and construction management skills combined with the latest equipments and efficient manpower. None the less, we could counter cost overrun to a great extent. The Geography and topography of the place of work is the last problem we face since we have proved ourselves best by executing jobs in the most trying conditions like in the case of high altitude tenements at Leh, Kashmir. Under our belt we have sectors like: Refineries, Petrochemicals, Power, Fertilisers, Oil and Gas, Marine Food processing, Sugar, Breweries etc where we have done Insulation works which have all been completed in time to the fullest satisfaction of our customers wherever and whoever they are. We have been in the field of customer service and will continue to strive in giving our best for many many more years to come.

Product Range

AREA OF ACTIVITIES

MANUFACTURING DIVISION AGENCY DIVISION CONTRACTS DIVISION ISOBUILD DIVISION EXPORT DIVISION TECHNICAL CONSULTANCY DIVISION PROJECT MANAGEMENT DIVISION

EXPANDED POLYSTYRENE Made from Styrene Monomer, EPS as it is generally called is our main stream product with manufacturing facilities spread over West Bengal, Maharashtra, Tamilnadu, Andhra Pradesh, Karnataka &Delhi collectively catering to the needs of all corners of our Country. Finished Goods are in the form of Slabs or Pipesections with Branch Name Metoplast, Hotpacks and Ice Boxes for food products with Brand Name Igloo. The products are manufactured in various densities depending on the end use. STRUCTURAL INSULATED SANDWICH PANELS This is one of our prestigious products with manufacturing technology from Isowall U.K. With the Brand Name Isobuild, the composition of the product is EPS Slab sandwiched between imported pre-coated steel, bonded with specially formulated Poly Urethane adhesive. Panels are manufactured in 1180 mm standard width and length as per customer requirement. Density of the core material ranges from 16 Kg/M3 to 18 Kg/M3. Panel to panel jointing is by way of male female tongue and groove joint.

PRODUCT RANGE Expanded Polystyrene Slabs & Pipe Sections Moulded Packaging Customer Spec. Structural Insulated Sandwich Panel Polyurethane Foam Slabs & Pipe Sections Adhesive Bitumen & Bituminous Products

MANUFACTURING FACILITIES (FACTORIES)

NORTH - Ghaziabad Sections EAST - Kolkata Sections WEST - Mumbai Sections, Sandwich Panels

EPS

Slabs

&

Pipe

EPS

Slabs

&

Pipe

EPS

Slabs

&

Pipe

SOUTH - Chennai } EPS Slabs Sections, Bituminous Products Coimbatore} PUF Slabs & Pipe Sections Bangalore } Hyderabad }

&

Pipe

POLYURETHANE FOAM Beardsell boasts of having manufacturing facility for the alternate insulating material namely Polyurethane Foam. Based at Malur, Finished we bring out PUF in various densities and thickness.

products are subject to stringent quality control and products are accompanied by relevant Test Certificates indicating all relevant process parameters. Product range includes slabs and pipe sections and high density pipe supports. SECTORS COVERED Chemicals Fertilizers Pharmaceuticals Sugar Distilleries & Breweries Cement Oil & Gas Information Technology Power

Contracting Activities

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CONTRACTING ACTIVITIES Beardsell specializes in the following Contracting activities for almost all industrial sectors. Hot/Cold Insulation False Ceiling Cold Storage construction Acoustic Insulation Structural Work Water proofing & Allied Works Plant Maintenance

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SERVICES OFFERED HOT INSULATION: Beardsell is in the forefront of Hot Insulating Contracting job for Refineries, Petrochemicals, Chemical and other process industries. Hot Insulation is undertaken for Insulating Material or Fibre vessels, reactors, pipelines, etc.

Glass Wool or Rock Wool with finishing of either aluminium of GI cladding. Temperature range is 0 to approx.500o C. For higher temperature application ceramic fibre is used. COLD INSULATION: Since Beardsell manufactures both EPS and PUF, Cold Insulation is undertaken as per customer specification. The temperature application is as low as 200oC. Structural insulated sandwich panel is also used in the construction of cold storages involving temperature as low as 40oC (as in the case of Marine Cold Storages) FALSE CEILING: Beardsell executes false ceiling jobs with material comprising EPS, Gypsum Board, AC Sheets, Particle Board, fibrous Board like Amstrong, Bison, Calcium Silicate as the case may be. False Ceiling using lineal sheets like Luxalon, Half perforated glaze aluminium sheets and tiles are also used in sectors like IT and Power Plants. Grid work for the above cases are normally GI/Al Tee and angle sections with proper locking facilities.

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ACOUSTIC INSULATION: The method of application for acoustic insulation comprises perforated sheets as the first exposed layer followed by sound absorbent layer which is predominantly loose glass fibre wool. Sound level testing is done by d.b Measuring Instruments. STRUCTURAL: Beardsell undertakes turnkey structural

fabrication jobs for Cold Storages and others. We have to our credit fabricating and erecting MS super structure with an unsupported span of around 36 Mtrs. using MS Channel and Angle Sections supported on MS I Beams. Design conformity is checked using STAD III package. INPLANT MAINTENANCE: Beardsell has a separate wing which caters to the manpower needs of maintenance of production units and corporate houses. We have a data bank comprising Engineers, Supervisors, Technicians, Fitters, Welders and Riggers in almost all the trades required for inplant maintenance round the clock. maintenance jobs. WEATHER PROOFING AND ALLIED WORKS: Beardsell has Specialised tools and tackles are made available in adequate quantity to enable efficient execution of

over a period of time executed jobs like Roof tiling for industrial and domestic sectors, coating and wrapping of UG pipelines bitumastic flooring for industries and water proofing work using bitumen based material.

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Energy Audit

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THERMAL ENERGY AUDIT It is evident that Energy conservation is a slogan of the present century. Considering the increasing cost of fuel and manpower conserving energy is a prime concern for any industrial house. Beardsell on understanding this phenomena have entered this area to cater to the energy needs of various industries. conduct Energy Audit in the following sequence of operation. Checking the temperature of the insulation during working condition Checking temperature loss at joints like valves, instrumentation etc. Checking ambient temperature and wind velocity. Quality check of available insulation Computing energy loss based on operating data vis--vis design data Suggesting corrective measures and implementing the same. Post audit check of process parameters. Cost of corrective measure and pay back period Submission of proposal to customer We

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Partial List of Jobs done

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PARTIAL LIST OF ACOUSTIC WORK DONE

S.No. CUSTOMER NAME 1 S S MUSIC STUDIO CHENNAI 2

NATURE OF JOB SOUND ACOUSTIC FOR THE ENTIRE STUDIO

KUMARI RANI MEENA MUTHIAH INDOOR AUDITORIUM COLLEGE - ADYAR WALL & CEILING ACOUSTIC PONDY ENGINEERING COLLEGE JEEVAN TV STUDIO, KOCHI IIT, CHENNAI RAJIV GANDHI INDOOR STADIUM PONDY HEAVY VEHICLES FACTORY, AVADI. CROMPTON GREAVES Madurai Kamaraj University Madurai MAIN AUDITORIUM ACOUSTIC WORK

4 5 6

RECORDING ROOM ACOUSTIC WORK AUDITORIUM ACOUSTIC WORK CEILING ACOUSTIC FOR THE INDOOR STADIUM GENERATOR ROOM ACOUSTIC WORK CNC COMA TURRET PUNCH PRESS M/c. Acoustic treatmentRecording studio

7 8 9

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Partial List of Customers Nature of Work : Underdeck Insulation Sl.No. 1 2 3 4 5 6 7 8 9 10 Customer Name Infosys Wipro Blue Star Ltd Voltas Ltd ETA Ltd Tata Tele Services Gannon Dunkerley & Co Ltd., CTS Project Hindustan Petroleum Corpn Ltd Medopharm Pharmaceuticals Ltd Type of Company Software Software AC & R AC & R AC & R Telecommunication Construction Company Software Refinery Pharma Value Rs.7.5 Lacs Rs.3.0 Lacs Rs.15.0 Lacs Rs.5.0 Lacs Rs.10.0 Lacs Rs.12.0 Lacs Rs.3.5 Lacs Rs.12.0 Lacs Rs.1.0 Lacs Rs.2.0 Lacs

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PARTIAL LIST OF FALSE CEILING JOBS DONE Customer Name M/s.Gannon Dunkerley & Co Ltd Hassan M/s.Tuticorin Spinning Mills M/s.Mountain Spinning Mills M/s.Balabalaji Spinning Mills M/s.Annamalai University M/s.Kumara Rani Meena College M/s.Stanley Hospital M/s.Military Hospital M/s.Arkay Energy Ltd., M/s.Royal Insulation M/s.Lotte India Corporation Ltd M/s.South India Corporation Ltd M/s.Madura Coats Spinning Mills M/s.Ravali Spinners Pvt Ltd. M/s.Madura Coats Spinning Mills Type of False Ceiling Amstrong Ultima Tegular Edge Board A/C Sheet with Fibreglass A/C Sheet with Fibreglass A/C Sheet with Fibreglass Gyp Board Gyp Board Gyp Board Gyp Board Luxalon 84 C Gyp Board Gyp Board Armstrong board A/C Sheet with Fibreglass Calcium Silicate Board A/C Sheet with Fibreglass

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CLIENT LIST - PHARMA & CLEAN ROOM Sl.No. 1 2 3 4 5 6 7 8 9 10 Name of the Client Medopharma Fourrts India Alchymars ICM Lotte India Shasun Chemicals Twenty first Century Pharma Kemin Nutritions India Japan Lighting Central Drugs Testing ICI Nicholas Location Chennai Chennai Chennai Cuddalore Pondy Chennai Chennai Chennai Chennai Chennai Application Clean Clean Clean Clean Clean Clean Clean Clean Clean Clean Room Room Room Room Room Room Room Room Room Room

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ISOWALL - CLIENT LIST - PHARMA & CLEAN ROOM Sl.No. Name of the Client 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Astra IDL Cipla Ltd Four Ctron AT & S Ltd. Gangagan Bio-Tech A/c.Voltas Uni Sankya Ltd Medocorp Tech Medikon Labs Aurobindo Pharma Dr.Reddy's Lab Seven Pharma Orchid Pharma Astra Zeneca Bicon India Ltd Hikal Ltd Kemwell Ltd Crompton Greaves Location Bangalore Bangalore Bangalore Mysore Bangalore Hyderabad Hyderabad Hyderabad Hyderabad Hyderabad Hyderabad Chennai Chennai Bangalore Bangalore Bangalore Nasik Application False Ceiling Cold Room False Ceiling & Partitions Cold Room Cold Room False Ceiling & Partitions False Ceiling False Ceiling False Ceiling Ware House False Ceiling False Ceiling False Ceiling False Ceiling False Ceiling&Cold Room False Ceiling False Ceiling&Cold Room Clean Room

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PARTIAL LIST OF THERMAL INSULATION JOBS DONE Sl.No. Customer Name 1 M/s.ISRO - Mahendragiri 2 M/s.Madras Atomic Power Station - Kalpakkam Type of Work Hot / Cold Insulation Insulation of Turbine, Nuclear Reactor, Radio Active Pipe Lines and Equipments Storage tanks and pipe Line Insulation Hot Insulation Hot Insulation Hot Insulation Hot, Cold and Dual Insulation Hot Insulation Hot Insulation Cold Insulation

M/s.HPCL - Vizag

4 5 6 7 8 9 10 11 12 13

M/s.Rasi Cements Ltd M/s.CPCL - Chennai M/s.IOCL - Haldia M/s.Nicholas Piramal Ltd M/s.Chemplast Sanmar Ltd M/s.EID Parry M/s.Infosys Ltd

M/s.Cognizant Technologies Ltd., Cold Insulation M/s.Blue Star Ltd M/s.Voltas Ltd., Cold Insulation Cold Insulation

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