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International Journal of Rock Mechanics & Mining Sciences 43 (2006) 905–919


www.elsevier.com/locate/ijrmms

Numerical investigation of coal and gas outbursts in


underground collieries
T. Xua,b, C.A. Tanga,c,, T.H. Yangc, W.C. Zhuc,d, J. Liud
a
Center for Material Failure Modeling Research, Dalian University, Dalian, 116622, PR China
b
School of Civil and Hydraulic Engineering, Dalian University of Technology, Dalian 116024, China
c
Center for Rock Instability and Seismicity Research, Northeastern University, Shenyang 110006, PR China
d
School of Oil and Gas Engineering, the University of Western Australia, 6009, Australia

Accepted 1 January 2006


Available online 3 April 2006

Abstract

Coal and gas outbursts are a complex catastrophic unstable phenomenon that involve the ejection of large volumes of coal, and are
often accompanied by gas, such as methane, carbon dioxide or a mixture of the two. Coal and gas outbursts are prevalent in deep and
gassy mines where face advance rates are rapid, and where gas drainage is either poor or absent. The occurrence of progressively larger
coal and gas outbursts, and the potential for the catastrophic collapse of coal pillars, is of increasing importance as mining is extended
deeper in seams rich in methane and other hydrocarbons. A unique coupled gas flow and solid deformation numerical model, viz.,
RFPA2D-GasFlow, has been developed and is applied to simulate the evolutionary process of such catastrophic coal failures in
underground collieries. The finite element model, which incorporates the physics of gas flow in the coal seam, the physics of coal
deformation and instantaneous failure, and the cross-couplings between them, is proposed. The model also incorporates small-scale
variability in deformation modulus and strength of the coal and surrounding rock. The variability in modulus and strength is distributed
via a fine-scale resolution model according to the Weibull distribution, where the distribution parameter determines the level of
heterogeneity. This numerical model is applied to simulate the whole process of coal and gas outbursts, including stress concentration,
coal fracturing, gas pressure-driven expansion, and outburst. The instantaneous outburst process and associated stress fields, gas
pressure gradients and displacement vectors are presented step by step. The numerical simulations indicate that the instantaneous
outburst is a complex phenomenon involving interactions between gas pressure, stress and the physico-mechanical properties of the coal,
and it can occur under a variety of conditions. Successful numerical simulation of the whole coal and gas outburst process provides the
basis for identifying the outburst mechanisms, parameterizing the causative processes, and to defining potential precursors of failure.
r 2006 Elsevier Ltd. All rights reserved.

Keywords: Coal and gas outburst; Underground mining; Failure process; Numerical simulation

1. Introduction or rock and gas outbursts. They have occurred in virtually


all the major coal producing countries of the world and
Underground collieries have long experienced sudden, have been the cause of major disasters in the world mining
usually unexpected, expulsions of coal or rock and gas industry.
away from freshly exposed working face during under- Such coal and gas outbursts range in size from a few
ground mining, either while breaking into or during tones to thousands of tones of coal with corresponding gas
development of a seam—normally resulting in a cavity in volumes from tens of cubic meters to hundreds of
the coal or rock mass. These are commonly known as coal thousands of cubic meters. In fact, coal and gas outbursts
can release over one million cubic feet of gas, fractured and
Corresponding author. Center for Rock Instability and Seismicity even pulverized coal and rock (Fig. 1). The occurrence of
coal and gas outburst in coal mines and caverns poses a
Research, Northeastern University, Shenyang 110006, PR China.
Tel.: +86 411 8740 3700; fax: +86 411 8740 3588. major potential threat to facility operators and has
E-mail address: tca@mail.neu.edu.cn (C.A. Tang). challenged many researchers in the rock mechanics and

1365-1609/$ - see front matter r 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijrmms.2006.01.001
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protection zone and (3) fluidized bed outflow of the


products from the outburst cavity. Gray [4] considered
two gas-initiated failure mechanisms existed: either tensile
failure of unconfined coal or piping of sheared material.
Paterson [5] took the general view that, when gas is released
from coal, there are body forces on the coal equal to the
pressure gradients of the flowing gas. His models were
based therefore on the fundamental assumption that an
outburst is the structural failure of coal due to excess stress
resulting from these body forces.
A model proposed by Litwiniszyn [6] was based on the
gas existing in a condensed state within the coal. When a
shock wave passes through the coal, a phase transforma-
tion occurs of the liquid substance into a gaseous state.
Fig. 1. Coal and gas outbursts induced by underground mining. This sudden creation of gas causes the skeleton of the
medium to be destroyed and an outburst to be initiated.
Support for this model is found in the following observa-
rock engineering community. In the last 150 years, since tions: (1) sometimes ‘bumps’ and instantaneous outbursts
the first reported coal and gas outburst occurred in the occur together, and some ‘bumps’ are regarded as initiation
Issac Colliery, Loire coal field, France, in 1843 [1], as many of instantaneous outbursts, and (2) in hand-working,
as 30,000 outbursts have occurred in the world coal mining especially without the ambient noise of machinery,
industry. The most outbursts, more than one-third of the successive ‘knocks’ in the coal were often precursors to
total, have occurred in China. These disastrous mine an instantaneous outburst [7]. However, Paterson [5]
outbursts have resulted in much loss of equipment, identified several flaws in this model, in particular cause
production time, even entire mines, and the lives of and effect, where do the shock waves originate? Thermo-
numerous miners all over the world. For instance, on dynamic descriptions have also been proposed for outburst
October 20, 2004 at the Daping coal mine in Xinmi city, modeling [8]. Williams and Weissmann [10] used a
Henan province, China, 148 fatalities resulted from an schematic of an outburst in frequently encountered
outburst. A large component of the disaster was due to Australian conditions to discuss gas content thresholds
secondary factors, such as the succeeding gas explosion, for outbursts. They placed emphasis on a gas pressure
suffocation, and poisoning. Similar disasters have befallen gradient existing ahead of the working face. However, they
coal mines in many other countries. These have forced also believed that ‘‘the most important parameter is gas
mining leaders and researchers to develop an under- desorption rate, in conjunction with the gas pressure
standing of the complex outburst phenomenon, and gradient ahead of the face’’. Jiang and Yu [10], based on
develop procedures to minimize the effect of outbursts or many laboratory tests, presented the ‘spherical shell losing
eliminate them completely. However, some safety proce- stability’ model during outbursts (as shown in Fig. 2). They
dures that have been adopted lead to reduced production believed that the outburst process consists of six phases,
rates. viz., (1) intact stress phase, (2) stress concentration phase,
For almost half a century now, considerable attention or abutment pressure phase, (3) coal crushed by rock stress,
has been paid to this complex problem [2]. The preliminary (4) coal split by gas pressure, (5) expulsion of coal and gas
investigations relating to the coal and gas outburst due to spherical shell losing stability, and (6) movement of
mechanism, which were conducted through in situ ob- coal and gas desorption.
servation, physical and theoretical studies, and numerical In addition, many previous studies have considered
modeling, were made to prevent coal and gas outburst tectonic deformation and the microstructure of the
hazard during recent decades. Some empirical hypotheses, deformed coal to be important factors influencing outburst
criteria and analytical models have been proposed for the occurrence. Farmer and Pooley [11] found that outbursts
understanding, analysis and prediction of the coal and gas only occur in districts subject to severe tectonic move-
outburst conditions. ment—hence, their association in many places with
Kidybinski [3] took into consideration the three compo- anthracite—and in association with such deformation
nents of gas content and flow, stress, and coal failure and and depositional structures as folds, faults, rolls and slips
proposed the presence of three zones in the coal seam and in particular with rapid fluctuations in the seam
ahead of the mining operations starting at the coal face: (1) thickness. Shepherd et al. [12] reported on outburst
protection/degassed zone, (2) high gas pressure/active zone occurrences in Australia, North America, Europe, and
and (3) abutment pressure zone. Within this model, three Asia, and found that probably over 90% of significant
fundamental conditions are assumed to be met for an outbursts have been concentrated in the narrow strongly
outburst to occur: (1) failure of the coal in compression deformed zones along the axes of structures such as
within the active zone, (2) penetration of a hole through the asymmetrical anticlines, the hinge zones of recumbent
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T. Xu et al. / International Journal of Rock Mechanics & Mining Sciences 43 (2006) 905–919 907

Fig. 2. ‘Spherical shell losing stability’ model during outbursts (after Jiang [9]).

folds, and the intensely deformed zones of strike-slip, and appears to flow, although some incidents are merely
thrust, reverse, and normal faults. These narrow deformed large face slumps or floor heaves and associated gas release.
zones, whether in mesoscopic or mine-scale geological In addition, the mechanical and seepage properties of gassy
structures, form the loci for stress and gas concentration. coal specimens, such as deformation and strength behavior,
Similar studies in China revealed that outbursts nearly and the evolution of coal permeability, are also covered in
always occurred in long, narrow outburst zones along the this paper. The rapid advance of computer technology has
intensely deformed zones of strike-slip, reverse or normal enabled applied mathematicians, engineers and scientists to
faults, within which coal has been physically altered into make significant progress in the solution of intractable-
cataclastic, granular, or mylonitic microstructures [13]. The coupled mining and rock mechanics-associated problems.
other occurrences are associated with bedding-plane faults Thus, in this paper, a quantitative model, RFPA2D-
and intense folds, which may produce these microstruc- GasFlow model, is proposed to describe the coupled gas-
tures in broader zones. In either case, the outburst-prone flow and rock failure problems associated with coal/rock
zones generally cover no more than 20–30% of the mine and gas outbursts, and correspondingly, an advanced
area. Some fault zones do not exhibit altered microstruc- powerful numerical tool, RFPA2D-GasFlow code, has
ture, and these are not prone to outburst. Thus, the been developed on the basis of the RFPA2D-Flow code
presence of these altered microstructures is considered as to investigate the mechanism of the complex outbursts and
the first essential factor for outburst occurrence, and to try to gain an insight into the coupling mechanism
outburst-prone districts could be predicted by studying the between gas flow and coal/rock deformation.
spatial distribution of altered coal and geological struc-
tures. It has also been found that outburst danger increases
with the intensity of deformation and alteration of the coal
microstructure. Many studies have compared coal actually 2. Theoretical model
expelled from an outburst cavity to coal in situ with similar
microstructure, based on their physical and morphological When formulating the model in mathematical language,
characteristics. To date no significant difference has been various levels of complexity can be incorporated into each
found [14,15]. component, with the accuracy and versatility of the model
There has been a fairly widely accepted view that a depending on the refinement of the components descrip-
deeper understanding of outbursts mechanism and reliable tion. For coal and gas outbursts in mining or drilling, gas
methods for the prediction of outbursts must be not only migration problems in gas drainage, and gas disposal in
based upon long years of practical experience in mines, but engineering practice, which can all be attributed to fluid
also on scientific research and experimentation. Despite flow and deformation problems in porous media, the
extensive research about violent coal and gas outbursts coupled effect of the medium deformation and fluid flow
occurring in coal mines, surprisingly little progress have may be important for understanding the mechanism of coal
been achieved in the past 150 years towards understanding and gas outbursts and the methane gas flow during gas
or prediction. Especially, a quantitative model that drainage. As pointed by Paterson [5], for a model that can
describes progressive failure process as well as violent be used to predict outbursts, three components must be
outbursts process in coal mines has not appeared. It is the accounted for: (i) a gas flow description, (ii) a stress
aim of this paper to present such a model and to show how description, and (iii) a failure description. Hereby, the
the model explains the observations associated with out- descriptions of gas flow, stress and failure in the RFPA2D-
bursts. For example, the coal is often in pulverized form GasFlow model are presented in this section.
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2.1. Flow of gas Substitution of Eq. (5) into (4) leads to:
s0ij;j þ f i þ ðapdij Þ;j ¼ 0. (6)
The fundamental assumption behind the outburst model
presented here is that the coal is saturated with gas; thus, Thus, the equilibrium equation is expressed according to
the equations for two phase flow in porous media should the effective stress principle.
be used. In 1856, Henry Philibert Gaspard Darcy [16] first According to the continuous conditions, for a perfectly
developed the equation to describe fluid flow through a elastic isotropic continuum, the geometrical equation can
porous media. Based on Darcy’s Law, Zhou [17] further be expressed as
developed the gas filtration equation followed by a linear 1
law. eij ¼ ðui;j þ uj;i Þ, (7)
2
dP where eij is the strain tensor, (i; j ¼ 1; 2; 3), ev is the
qi ¼ lij , (1)
dn volumetric strain, ev ¼ e11 þ e22 þ e33 , and u is the dis-
where, qi denotes gas filtration rate (i ¼ 1; 2; 3) in m/s; lij placement of an element.
is the coefficient of gas filtration (i; j ¼ 1; 2; 3) in The constitutive equation for the deformation fields can
m2/(MPa2 s); and P is the square of gas pressure in MPa2. be expressed for elastic isotropic materials as
Generally, gas exists within coal in two distinct forms: s0ij ¼ Kdij ev þ 2Geij , (8)
usually referred to as free gas and adsorbed gas. The
adsorbed gas typically accounts for over 95% of the gas where G is the shear modulus and K is Lame’s constant.
within a coal seam, depending on the pressure at which the On the basis of the above, the equilibrium, the
gas is adsorbed, while the free gas, only a small fraction of continuity, and the constitutive equations, the governing
the total gas, is stored in the pore or cleat space, either free equations for the mathematical model of coal/rock
or in solution. The total gas content in coal can be deformation considering the gas pressure in coal/rock can
approximated by the empirical equation [17,18] be represented as
pffiffiffi ðK þ GÞuj;ji þ Gui;jj þ f i þ ðapÞ;i ¼ 0. (9)
X ¼ A p, (2)
where X is the gas content in gassy coal in m3/m3; A is the
empirical coefficient of the gas content in m3/(m3 MPa1/2), 2.3. Failure of the solid
and p is the gas pressure in MPa.
According to the basic seepage theory of gas flow in Finally, the failure description of the RFPA2D-GasFlow
porous media, the following equation for the isothermal model is given here. In the RFPA2D-GasFlow code, we rely
filtration gas flow in gassy coal and rock can be obtained: on the finite element method to perform the stress analysis
qP in the model. The model is discretized into a large number
aP r 2 P ¼ , (3) of small elements to take into account the local variations
qt
of the material heterogeneity. The basic elements of the
where aP ¼ 4lA1 P3=4 . RFPA2D-GasFlow model can be generalized as follows:

2.2. Deformation of the solid (1) By introducing the heterogeneity of rock properties
into the model, the model can simulate the non-linear
Secondly, we consider the stress description, which can deformation of a quasi-brittle rock with an ideal brittle
be formulated in a number of ways. For a stress analysis in constitutive law for the local material;
terms of effective stress, the stress equilibrium equations (2) By recording the event-rate of failed elements, the
take the form [19]: model can simulate seismicity and fracturing events
associated with the progressive fracture process;
sij;j þ f i ¼ 0, (4)
(3) By introducing a reduction of the material mechanical
where sij is the stress tensor, (i; j ¼ 1; 2; 3) in MPa, fi is the parameters (strength, elastic modulus, etc.) after
body forces per unit volume in MPa. elemental failure, the model can simulate strain-soft-
We now use the generalized effective stress principle ening and discontinuum mechanics problems in a
based on Terzaghi’s law [20] in the stress equilibrium continuum mechanics mode;
equations from one- to two-phased materials: (4) By introducing the relational equation for stress and
gas permeability, the model can simulate the stress-
sij ¼ s0ij þ apdij , (5)
induced variation of gas permeability, especially the
where sij is the solid total stress tensor, sij0 is the solid sudden jump of gas permeability in the post-failure
effective stress tensor, p is the gas pressure, and a is a regime.
positive constant equal to 1 when individual grains are
much more incompressible than the grain skeleton, dij is the For the details of the heterogeneity and failure event-rate
Kronecker delta function. of the material, the reader can refer to published papers
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[21,22]. Here the other two aspects of the failure descrip- Similarly, for tension, the maximum tensile stress
tion, damage induced stiffness degradation and damage- criterion is chosen as the strength criterion for the elements:
induced permeability increase, are presented as below. s3 p  f t , (13)
In the model, only an elastic constitutive law with linear
behavior has been introduced for all elements, which have where ft is the threshold for the tensile strength of elements.
been assigned different strength and elastic constant Correspondingly, the damage variable D in tension can
parameters depending on the heterogeneity of the rock be expressed as
8
materials. The elastic constitutive relation for an element > 0; et0 pe;
under uniaxial compressive stress and tensile stress is <
f tr
D ¼ 1  E 0 e ; etu peoet0 ; (14)
illustrated in Fig. 3. When the stress in the element satisfies >
: 1;
the strength criterion (such as the Coulomb–Mohr epetu ;
criterion), the element becomes damaged. In elastic damage
where ftr is the residual tensile strength of the elements;
mechanics, the elastic modulus of the element may degrade
et0 and etu are the tensile threshold strain of damage
gradually as damage progresses. If the element and its elements and the final tensile strain of the failed elements,
damage are assumed to be isotropic, the elastic modulus of respectively.
the damaged element is defined as follows:
E ¼ E 0 ð1  DÞ, (10) 2.4. Evolution of permeability
where D represents the damage variable, E and E0 are the
elastic moduli of the damaged and undamaged elements, For damage-induced permeability change, most of the
respectively. The parameters E, E0 and D are all scalar. theories are only valid in the pre-failure regions. During
For compression, Mohr–Coulomb criterion is chosen as elastic deformations, the rock permeability decreases when
the strength criterion for the elements: the rock compacts, and increases when the rock expands.
However, a dramatic and remarkable increase in rock
1 þ sin f permeability can be expected as a result of the generation
s1  s3 Xf c , (11)
1  sin f of numerous microfractures on reaching the peak load.
where s1, s3, are the maximum principal stress and Then, the permeability may gradually drop again should
minimum principal stress, respectively; f is the internal the failed rock be further compacted, or the permeability
friction angle and fc is the threshold of the compressive may increase continuously should the failed rock be further
strength of elements. extended. The gas permeability coefficient in uniaxial
Correspondingly, the damage variable D in compression compression and tension can be described in the following
can be expressed as equations [23].
( The gas permeability of the elements in compression can
0; eoec0 ; be described as
D¼ fcr (12) (
1  E 0 e ; ec0 pe;
l0 ebðs1 apÞ ; D ¼ 0;
l¼ (15)
where fcr is the residual compressive strength of elements, e xl0 ebðs1 apÞ ; D40;
and ec0 are the compressive strain and the compressive
threshold strain of the elements, respectively. where l0 is the initial gas permeability for unloaded coal
and rock, b is the coupling factor of stress to pore pressure,
a is the coefficient of pore pressure, and x is the coefficient
of sudden jump of gas permeability for loaded elements in
1 compression.
Compression For elements in tension, the gas permeability–stress
fc equation is expressed as
Elastic 8
> l ebðs3 apÞ ; D ¼ 0;
< 0
bðs3 apÞ 0oDo1;
Degraded l¼ xl 0 e ; (16)
>
: x0 l0 ebðs3 pÞ ;
fcr D ¼ 1;
tu t0
3 c0 cu 1
-ftr where x0 is the coefficient of sudden jump of gas
permeability for failed elements in tension.
The other parameters are the same as the earlier
equations. In this way, the damage-induced stiffness
Tension -ft
degradation and damage-induced permeability variation
are presented in the RFPA2D-GasFlow model.
Fig. 3. Elastic damage constitutive law for element under uniaxial In the simulations using the RFPA2D-GasFlow code, the
compression and tension. numerical sample is loaded either in a displacement control
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910 T. Xu et al. / International Journal of Rock Mechanics & Mining Sciences 43 (2006) 905–919

mode or in a load control mode. At each loading 1 Experimental Curve


increment, the stress and strain, and the stress and gas Numerical Curve
0.8

Normalized Stress
permeability in the elements are calculated; then, the stress
field and flow field are examined and those elements, which 0.6
are strained beyond the pre-defined strength threshold level
are broken irreversibly. If some elements have failed, then 0.4
the model with new parameters for some of its elements
moves to a new equilibrium. The next load increment is 0.2
added only when there are no more elements strained
0
beyond the strength threshold level at an equilibrium strain 0 0.5 1 1.5 2
field. Thus, numerical loading on the model can be (a) Normalized Strain
performed in this way—as a direct analog to the
laboratory-testing machine

3. Validation of the RFPA2d-gasflow model

Validation of RFPA2D-GasFlow model was conducted


for the failure process of coal or rock and the gas flow
process in the coal or rock failure process. Several coal
specimens, 50 mm in width and 100 mm in length, were
prepared from blocks of coal, which were taken from the
Gushuyuan mines in Jincheng city, Shanxi province, PR
China. The ISRM Suggested Methods [24] were kept in
mind while preparing the specimens. The coal specimens
were conducted on the RMT-150B servo-controlled rock-
testing machine and the uniaxial compressive strength, the
strain at the peak stress, and the complete stress–strain
curves were obtained. Meanwhile, several model specimens (b)
with the same scale parameters, such as failure strength,
Fig. 4. Comparison of experimental curves and numerically simulated
elastic modulus, but with different homogeneity indices
curves for specimens.
were numerically tested under uniaxial compression.
The model specimens, with geometry of 100 mm  50 mm
in size, were all discretized into 20,000 elements. Based
10m
on the experimental results on two coal specimens in
uniaxial compression and numerical simulations with
RFPA2D-GasFlow code, the dimensionless stress–strain
curves were obtained as shown in Fig. 4a. It can be seen
that the numerically simulated curves in uniaxial compres-
sion tallied well with the experimental curves, except for the
initial portions of the curves. The main reason for the
p=0.1MPa
diversity at the initial portions of the numerical curves and p=3MPa
experimental curves was the adjustment of the gaps in the 10m
steel platens, coal specimen and loading cell at the beginning
of loading, and the closure of the extensively distributed pre-
existing microcracks in the specimens. Moreover, the
numerical simulation method replicates the complete
process of deformation and failure of rock, especially
the localization of deformation and failure, as illustrated p=3MPa
in Fig. 4b. Numerical model for radial gas flow in coal seam
From the comparisons of the numerical simulations and
Fig. 5. Numerical model for a radial open-hole cavity well.
experimental results, it can be seen that the numerical
method is not a simple replication of theoretical or
analytical methods, but an effective method of reproducing For the validation of the gas flow in the coalbed, the
the entire process of deformation and failure and classical well-pumping test for the steady gas flow around a
investigating the mechanical behavior of rock under circular borehole in a homogeneous, isotropic, elastic
loading. material subjected to far-field gas pressures was adopted
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here. A radial numerical model, 10m  10 mm, was 10 nm–10 mm. As a result of the geometry of the cleat
constructed with a cavity borehole of 0.5 m in diameter in (the fracturing) structure, the permeability of coal is
the center (Fig. 5). The numerical model was discretized anisotropic. Furthermore, the permeability of coal is stress
into a 200  200 (40,000 elements) mesh. The initial gas dependent. An increased confining stress causes the cleats
pressure in the coalbed was 3 MPa, the borehole pressure to close, reducing the absolute permeability: reductions of
was equal to the atmospheric pressure. The gas flow two-orders of magnitude have been observed. So, the
process in the coalbed and the changing curves of gas evolution of the permeability of gassy coal was numerically
pressure with duration are illustrated in Figs. 6a and b, investigated to gain an insight into its effect on coal and gas
respectively. It can be seen from Fig. 6b that the gas outbursts.
pressure around the borehole gradually decreases with
duration and finally stabilizes in a new equilibrium state.
This tallies well with the theoretical predictions [17]. 4.1. Mechanical properties
As can be seen, the numerically simulated results of the
failure process of coal and the gas flow in the coalbed show 4.1.1. Numerical model
that the RFPA2D-GasFlow is an appropriate tool for The mesh for the plane strain numerical sample consists
studying coupled gas flow during the coal or rock failure of 200  100 elements with a geometry of 100 mm  50 mm
process, as well as outbursts. Furthermore, the numerical in size (as shown in Fig. 7), and all the elements have the
results can be displayed as an ‘animation’ to provide an same size (and are square in shape). The pore pressure in
improved perception and understanding of the deforma- the rock specimen is denoted as P, and the confining
tion and failure mechanisms of the progressive failure pressure and axial pressure acted on the numerical rock
process of coal, as well as outbursts. specimen are respectively denoted as s0 and s1. In order to
incorporate the heterogeneity of the rock specimen, the
widely used Weibull distribution [25] was introduced to
4. Numerical simulation of the failure of gassy coal describe the material properties of the elements, such as
failure strength, Young’s modulus, and Poisson’s ratio at
For a number of reasons, gassy coal is far from being a the mesoscopic level. The input material mechanical
straightforward material to model. Coal has a dual property parameters used for the numerical model rock
porosity nature: it has a micropore system with pore specimen are listed in Table 1 below.
diameters in the range 0.5–1.0 nm and a macropore system An external displacement at a constant rate of 0.002 mm/
with pores somewhat larger, in the range about step in the axial direction was applied to the rock specimen

(a) t =1d t=12d t=40d

2.5

2
p/MPa

1.5

1 t=1d
t=12d
0.5 t=40d

0
0 1 2 3 4 5
(b) r/m

Fig. 6. Numerically simulated results in radial open-hole cavity well.


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912 T. Xu et al. / International Journal of Rock Mechanics & Mining Sciences 43 (2006) 905–919

and the stress acting on the rock specimen as well as the


induced deformation in each element were computed in the
numerical tests.

4.1.2. Numerical results


Fig. 8 shows the numerically simulated macroscopic
failure patterns of the model specimens under different
confining pressures and the correspondingly numerical
complete axial stress versus axial strain curves of rock at
constant confining pressure up to 16 MPa with no pore
pressure are presented in Fig. 9.
As shown in Fig. 8, the angle between the failure plane
and the maximum principal stress direction in uniaxial
compression is about 301, and the angle between the
macroscopic failure plane and the maximum principal
stress direction gradually increases with the increase of
confining pressure acted on the rock specimens—which
agrees well with theoretical predictions. It can be seen from
the stress–strain curves in Fig. 9 that the rock deforms
linearly and elastically at axial stresses below the yield
strength, which is dependent on the confining pressure.
Further compression leads to inelastic deformation up to
the peak strength. At low-confining pressures, the curves
show defined peak strength and a gradual strength decrease
in the post failure region until final deformation occurs at a
Fig. 7. Numerical model for gassy coal.
roughly constant axial stress, i.e., residual strength. At
higher confining pressures, the rock exhibits work hard-
ening and the Young’s modulus of the rock is higher than
Table 1 that of the rock at lower pressures. Meanwhile, the
Mechanical parameters of the numerical model transition from brittle to ductile deformation in rock with
an increase in confining pressure is also intimated in Fig. 9.
Parameters Rock
Fig. 10 provides the relation between peak strength of
Homogeneity index, m 1.5 the rock specimens and the confining pressure at failure
Mean elastic modulus, E0, GPa 30 and Fig. 11 is the numerically obtained failure envelopes of
Mean compressive strength,s0, MPa 200 the rock specimens. As can be seen from Figs. 10 and 11,
Internal friction angle, f1 30
Ratio of compressive to tensile strength, C/T 10
the ultimate compressive failure strength, i.e., the peak
Poisson’s ratio, m 0.25 strength of the numerical rock specimens gradually
Pore pressure, a 1, 3 increases with confining pressure. Even though the linear
Coefficient of stress influence, b 0.1 Mohr–Coulomb failure criterion with tension cut-off is
Confining pressure, MPa 0, 2, 4, 8, 16 adopted in the model, the macroscopic failure envelope is
concave towards the s axis. The numerical results thus
indicate that macroscopic non-linear phenomena, such as

Fig. 8. Macroscopic failure patterns of model specimens with given pore pressure of 1 MPa under various confining pressures.
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70 For rock materials, fracture and friction are macroscopic


0 manifestations of the same processes: e.g., grain crushing,
60 2 crack growth, healing, and plastic yielding. When viewed in
4
50 this way, it is not surprising that the difference between the
8
16
intact strength and residual (or frictional) strength should
40
σ1/MPa

vanish with increasing confining pressure. That is to say,


30 the rock will ideally exhibit a state of plastic flow at
extremely high confining pressure.
20

10 4.2. Seepage properties


0
0 0.1 0.2 0.3 0.4 Rock permeability is important in coal mining engineer-
ε1/% ing. As mentioned, disastrous coal and gas outbursts into
excavations pose a potential significant risk to mining and
Fig. 9. Complete stress–strain curves of coal/rock with fixed pore pressure civil engineering projects. Gas flow in rock strata also
under various confining pressures. influences the regular construction and daily servicing of
geo-engineering projects. In the last several decades,
70
hydrogeological and petroleum engineers have become
increasingly involved in the study of the permeability of
60
underground rocks and reservoirs [26–28]. These efforts
50 have led to the development of a wide range of
mathematical models for permeability and stress or strain
40 interaction. In the present study, considering the mutual
UCS/MPa

interaction between stress and permeability, an attempt is


30 made to investigate the evolution of rock permeability, as
well as the relation between permeability and the stress in
20
connection with the complete strain–stress process of
10 loaded rocks using the gas pressure incorporated in the
RFPA2D-GasFlow code.
0
-5 0 5 10 15 20
Tension Compression
4.2.1. Numerical model
In this paper, three different numerical rock specimens
Confining pressure/MPa
with different homogeneity indices (m ¼ 1:5, 3 and 5)
representing materials from relative heterogeneity to
Fig. 10. Relation between the compressive strength of coal/rock and relative homogeneity (Table 2) are established. The speci-
confining pressure for given pore-pressure. men geometry is 100  50 mm and has been discretized into
a 240  120 (28800 elements) mesh. In all cases, the
35 specimens undergo plane strain compression, imposed by
Mohr failure envelope a relative motion of the upper and lower loading plates, as
30
25
shown in Fig. 12. Although the specimens are more or less
τ/MPa

20
Table 2
15 Mechanical and seepage parameters
10
Parameters Rock
5
Homogeneity index, m 1.5, 3, 5
0
0 10 20 30 40 50 60 Mean elastic modulus, E0, GPa 50
σ/MPa Mean compressive strength, s0, MPa 100
Internal friction angle, f1 30
Fig. 11. Simulated failure envelope for model rock specimens. Ratio of compressive to tensile strength, C/T 10
Possion’s ratio, m 0.3
Gas permeability K, m2 (MPa2 d) 0.1
Coefficient of gas content A, m3 (m3 MP1/2) 2
rock failure in nature, can be described and revealed Coefficient of pore pressure, a 0.5
through some simple linear rules at the mesoscopic level. In Coefficient of stress influence, b 0.1
addition, it is noticed that the residual strength (or friction) Confining pressure, MPa 0
Inlet pressure, P1, MPa 2
of rock, is also dependent on the confining pressure, and
Outlet pressure, P2, MPa 0.1
increases with confining pressure.
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heterogeneous on the microscale, they are statistically


homogeneous on the macro-scale since the mechanical
property parameters are randomly distributed throughout
the whole specimen with many elements.

4.2.2. Numerical results


The final simulated stress–strain curves and the corre-
sponding permeability–strain curves of the model speci-
mens are shown in Figs. 13a and b. It can be seen from
Fig. 13 that the heterogeneity of the model specimens has a
remarkable influence on the strength characterization, the
shape of stress–strain curves and permeability evolution.
Simulated tests also reveal that the maximum compressive
strength of the specimens is proportional to the homo-
geneity index. The higher the values of the homogeneity
index, the higher the values of the peak stress and the peak
permeability of the rock samples.
One method of observing damage or microcracking
during rock deformation experiments is by monitoring
acoustic emissions (AE) or seismic events produced during
deformation. In the RFPA2D-GasFLow code, a single AE
Fig. 12. Numerical model for seepage tests.
event represents a microcrack-forming event to indirectly
assess the damage evolution and the AE events change with
the development of microcracking [29]. The simulated
failure process, gas pressure gradients and displacement

60
m=1.5
50
m=3
40
Stress/MPa

m=5
30

20

10

0
0 0.0005 0.001 0.0015 0.002
(a) Strain

0.25
Permeability/(m2/(MPa2d))

0.2

0.15

0.1 m=1.5

m=3
0.05
m=5

0
0 0.0002 0.0004 0.0006 0.0008 0.001 0.0012 0.0014 0.0016
(b) Strain

Fig. 13. (a) Simulated stress–strain curves and (b) the corresponding permeability–strain curves.
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T. Xu et al. / International Journal of Rock Mechanics & Mining Sciences 43 (2006) 905–919 915

vector for a model specimen (m ¼ 1:1) under compression deviation of stress–strain curve and permeability–strain
are shown in Figs. 14a, b and c, and the corresponding curve from linearity and an increase of the AE events rate.
stress–strain curve, AE characteristics and permeability– A sharp increase in the AE events rate and the permeability
strain curve are shown in Fig. 15. due to the macroscopic fracturing plane can be observed
It can be seen from Fig. 15 that the stress–strain curve after the peak strength is reached. Finally, the eventual
and permeability–strain curve linearly develop with a small failure of the specimen is characterized by disintegration of
increase in axial stress and, at the same time, AE events the specimen into pieces by a combination of axial splitting
linked to damage randomly occur throughout the speci- and local shearing or faulting, with the AE events rate
men. Further increases in the axial strain lead to the sharply decreasing, the stress–strain curve approaching a

Fig. 14. (a) Simulated rock failure process and (b) gas pressure gradients for rock specimen (m ¼ 1:5).

8 0.18

7 0.16
Stress/Mpa Normalized AE/counts

Permeability/(m2/(MPa2•d))

0.14
6
0.12
5 Normalized AE
Permeability-strain
0.1
4
Stress-strain 0.08
3
0.06
2 0.04
1 0.02

0 0
0 0.0002 0.0004 0.0006 0.0008 0.001
Strain

Fig. 15. Numerically simulated stress–strain curves, normalized AE counts, and the corresponding permeability–strain curves for rock specimen with
homogeneity index, m ¼ 1:5.
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residual strength and permeability approaching a relative Table 3


stable value. The simulated results agree well with the Mechanical and seepage parameters for numerical model for instanta-
neous outbursts
findings in laboratory testing [30].
Mechanical and seepage Coal seam Roof and Crosscut
parameters floor

5. Coal and gas outbursts Heterogeneity index, m 2 10 2


Mean elastic modulus, E0, GPa 5 50 10
Mean compressive strength,s0, 100 300 150
A coal and/or gas outburst is a complex mechanical
MPa
process in which the fracture splitting and ejection of coals Internal friction angle, f1 30 32 30
in gassy coal seam are to a large extent dependent on the Bulk weight/(103 kg/m3) 2.7 1.4 2.0
gas pressure, in situ stress and physico-mechanical proper- Ratio of UCS to UTS 20 10 10
ties of coal and surrounding rock. Therefore, it is of great Poisson’s ratio, m 0.3 0.25 0.3
Gas permeability, l, m2 0.1 0.001 0.01
importance to investigate the mechanism of coal and gas
(MPa2 d)
outbursts based on the stress field in the rock roof, floor Coefficient of gas content, A 2 0.1 0.1
and coal seam. The instantaneous outburst of coal and gas Coefficient of pore pressure, a 0.5 0.01 0.1
away from the working face during coal mining or drilling
is a complex phenomenon. The coal and gas instantaneous
outbursts were therefore simulated using RFPA2D-Gas-
Flow model. It can be seen from the numerically simulated results
The numerical model shown in Fig. 16 is designed to induced by crosscutting that the whole process of coal and
simulate instantaneous outbursts occurring in the course of gas outbursts can be divided into four stages:
crosscutting induced by drilling. In the model, the gassy
soft coal seam is enclosed by impermeable and hard rock (1) Stress concentration stage: At the beginning of cross-
roof and floor. Moreover, a layer of thick hard rock acts as cutting, the loads from the upper rock strata are mostly
a protective screen ahead of the coal seam. The layer of carried on the freshly exposed coal due to stress
hard rock is instantaneously opened by drilling and the concentrations. It is worth noting that the stress in
coal seam behind the protective screen is therefore exposed the coal is not uniformly distributed at the meso-scope
in the course of crosscutting. The model is discretized into scale because of the incorporation of the heterogeneity
a 150  200 mesh (30,000 elements). The gas pressure of model materials.
saturated in the coal seam is 2.1 MPa and the Young’s (2) Coal/rock fracture and splitting induced by rock stress:
modulus and strength of the coal are 10 GPa and 15 MPa, Microfractures in coals are predominantly under the
respectively. In addition, the Young’s moduli and strength abutment stress at this stage. The mechanical properties
of the rock roof and floor far exceed those of the coal seam. of coals progressively degrade due to the effect of stress
The mechanical and seepage parameters of the numerical concentration and creep, as well as the three-dimen-
model are presented in Table 3. Figs. 17a and b show the sional stress state in the coals near the working face
crosscutting-induced instantaneous outbursts and the gradually transforming into a two-dimensional stress
associated stress fields distributions in the rock roof, floor state. As a result, fracturing and splitting parallel to the
and gassy coal seam. Compared with Figs. 2 and 17, it can free exposed face occur first in coals near the working
be seen that the numerically simulated instantaneous face. In the course of splitting, the stress in coals near
outbursts agree well with the ‘spherical shell losing the coalface decreases and the stress peak gradually
stability’ model mentioned earlier. moves away from the coalface and into the deep coals
with the release of the elastic energy stored in the coal.
It is noticeable that a cluster of cracks begins to develop
along with the transfer of the stress peak in the coals.
(3) Crack propagation driven by gas pressure: High-
pressurized gas saturated in the coal seam gushes into
the ‘gas way’ and quickly and violently splits the
fractured coal. The effect of high gas pressure
eventually leads to the formation of the ‘gas way’
during the propagation and coalescence of clusters of
cracks.
(4) Ejection of coals induced by gas pressure, i.e. outbursts:
During the process of crack propagation and coales-
cence induced by gas pressure, the cracks volumetri-
Fig. 16. Numerical mechanical and seepage model of coal and gas cally expand and the gas gushes into the cracks. There
outbursts induced by crosscut penetration. is a large gas pressure gradient because the gas pressure
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T. Xu et al. / International Journal of Rock Mechanics & Mining Sciences 43 (2006) 905–919 917

Fig. 17. Numerically simulated coal and gas instantaneous outbursts process and numerically simulated shear stress distributions during instantaneous
outbursts (Steps 1–9 stand for the ninth calculated failure step in the first time step for modeling the outbursts process. The steps continue in incremental
time steps indicating the failure of coal or rock with duration).
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918 T. Xu et al. / International Journal of Rock Mechanics & Mining Sciences 43 (2006) 905–919

saturated in the cracks is far beyond the pressure in the sample is thus obtained. The simulated permeability
freshly exposed coalface, which causes the ejection of variations in stressed heterogeneous rocks agree well with
the fractured and splitting coals, i.e. coal and gas the observed results in the laboratory.
outbursts. Finally, instantaneous outbursts induced by crosscut
driving were numerically simulated. Numerical results
As listed above, the stress concentration, coal/rock reproduced the whole process of microcracking, propaga-
fracture and splitting induced by stress, crack propagation tion, coalescence and ejection of coal or rock. In addition,
driven by gas pressure, and ejection of coals induced by gas the associated stress fields, displacement vectors, gas
pressure are the four major stages of coal and gas outbursts pressure and microseismicities during the outbursts were
derived from the numerical simulations in this paper. The clearly visualized. It is noted that the numerical simulations
numerical simulated results reveal that in situ stress, gas obtained using RFPA2D-GasFlow in this paper capture
pressure and the physico-mechanical properties of coal and most of the experimental and in situ-observed phenomena,
rock are the main contributing factors affecting coal and especially the outburst cavity in a coal and gas outburst.
gas outbursts. In addition, numerical simulated results not The successful reproducion of the experimentally and in
only trace the initiation, propagation and coalescence of situ observed outburst failure phenomena with a numerical
cracks in coals, but also present the associated evolution of method implies that our understanding of the mechanisms
the stress field in the coal seam and the roof and floor of the of coal and gas outbursts has reached a more reasonable
rock strata, i.e., the stress redistribution in the coal seam level which, in turn, will help us to make further progress in
and rock roof and floor at every stage. better understanding of the mechanism of instantaneous
outbursts and controlling and preventing their occurrence
6. Discussion and conclusions as induced by underground mining.

Instantaneous outbursts in underground coal mines


continue to pose a hazard to safe, productive extraction Acknowledgments
of coal. The problem results from a combination of the
effects of stress, gas content and physico-mechanical The work presented in this paper was financially jointly
properties of the coal. Research and operational experi- supported from the General Project of the National
ences have provided the opportunity to test theories on the Natural Science Foundation of PR China (Grant
mechanisms of an instantaneous outburst. Therefore, in No.50504003, 50374020, and 50504005), the Key Project
the present paper, firstly, the elastic constitutive law for of the National Natural Science Foundation of PR China
element at a meso-level was proposed considering the (50139010), the Major Project of the National Natural
heterogeneity of coal and rock; meanwhile, considering the Science Foundation of PR China (Grant No. 50490274)
relational equation between damage induced gas perme- and the Open Project of the National Laboratory for
ability and stress and the time-dependent equation for Geological Hazard Prevention and Environment Protec-
creep damage evolution, the solid–gas coupling model tion (GZ2004-01). Professor John A Hudson is thanked for
(RFPA2D-GasFlow) for gaseous coal and rock was his editorial assistance.
established, and the numerical FEM implementation for
the model was also given. Furthermore, the coupled model
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