Wall thickness calculation for straight pipe as per Code ASME B 31.

300 # (31502X) 1 2 3 4 5 Design Temperature T = 150 Deg C Sum of mechanical allowances (thread or groove depth) plus corrosion/erosion allowance (mm) c Basic allowable stress Mill tolerance Mill tolerance E, Joint Quality factor from table A1-B S

Input Data
Class Pressure @ 200 deg C P = 654.1 psi 45.1 bar 2042.247 psi 302 Deg F For machined surface or groove where tolerance is not specified, the tolerance shall be assumed to be 0.5 mm in addition to the specified depth of cut.
14.5038

140.808 Bar ( For pipe DN 15-250)

6 7 10 10 11 12 13 14 15 16 17 18 19 20 21

= = = = =

3 mm 20700 psi 12.50% 0.3 1 0.4 1.0

1427.215 bar

ASTM A671-CC65 cl 22

Y, coefficient from table 304.1.1 = W, weld joint strength reduction factor per = para. 302.3.5(e)

Pipe material ASTM A671-CC65 cl 22 Formula used for wall thickness for straight pipe Pressure thickness

t=

PD 2(SEW + PY)

.. Eq. ( 3a ) ASME B31.3-2008

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c) / 0.875

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c)+0.3

Applicable Formula Here

22 23 24 41 65 66 D, out side daimeter of pipe Pipe size (DN) 30 36 (750) (900) Pipe OD (mm) 762 914 t (mm) 11.889 14.261 tm (mm) 15.189 17.561 Project: Y3DC Plant Location: Rev. Date Description B36.10 thk 15.88 19.05 91440 (DEP) THK,mm Selected thk (in mm) 15.88 19.05

Client: PDO Client's Project No.:

Yibal Init. Ckd. Approved

02 01 Office: Oman STST order:

22.12.12 04.08.12

Approved For Design First Issue Attach. to Doc. Rev.: 2

DDK DDK Sheet:

RBT RBT 1

RGV RGV of: 1

HYDROSTATIC PRESSURE CALCULATION

300 # (31502X)

Input Data PIPE SIZE MATERIAL DESIGN CODE -

30" & 36" ASTM A671 CC65 Cl22 ASME B31.3, 2008 Edition = = = = = 45.1 Bar(g) 150 C 1427.2 Bar 1496.16 Bar 2413.16 Bar From Table A-1 From Table A-1 From Table A-1

Internal Design Pressure, P Design Temp., T Allowable Stress at Design Temp., S Allowable Stress at Test Temp., ST Yield stress

Test Pressure, PT =

(1.5 * Design Pressure*Allowable stress at Test Temp.) Allowable Stress at Design Temp. para. 345.4.2(b) of ASME B31.3

= =

(1.5*P*ST)/S 70.92 Bar(g)

Stress Check due to Hydrotest y Pressure t= tmin = Y= E= PT = w= D= C= 3 mm 0.4 1 70.92 Bar(g) 1 Selected Thickness of Pipe Thickness of pipe after deducting mill tolerance (0.3) Coefficient from Table 304.1.1, Quality factor from Table A-1A or A-1B Test Pressure Weld joint strength reduction factor per Para 302.3.5(e) Outside Dia. of the Pipe Corrosion Allowance

Stress Calculated

((PT *D / 2*tmin) - P T*Y)/E*W

for t<D/6

Stress calculated at Hydrotest Pressure shall be less than Yield stress of material
Stress Yield Stress calculated (bar) 91440 (DEP) THK,mm (bar)

Pipe size (DN) 30 36 (750) (900)

Pipe OD (mm) 762 914

t (mm) 15.880 19.050

tm (mm) 15.580 18.750 Project: Y3DC Plant Location:

1705.91 1700.16

< <

2413.16 2413.16

Client: PDO Client's Project No.: Rev. Date

Yibal Init. Ckd. Approved

Description

02 Office: Oman STST order:

22.12.12

Approved For Design Attach. to Doc. Rev.: 2

DDK Sheet:

RBT 1

RGV of: 1

Wall thickness calculation for straight pipe as per Code ASME B 31.3

300 # (31502Y) 1 2 3 4 5 Design Temperature T = 200 Deg C Sum of mechanical allowances (thread or groove depth) plus corrosion/erosion allowance (mm) c Basic allowable stress Mill tolerance Mill tolerance E, Joint Quality factor from table A1-B S

Input Data
Class Pressure @ 200 deg C P = 741.1 psi 51.1 bar 2042.247 psi 392 Deg F For machined surface or groove where tolerance is not specified, the tolerance shall be assumed to be 0.5 mm in addition to the specified depth of cut.
13.789

140.808 Bar ( For pipe DN 15-250)

6 7 10 10 11 12 13 14 15 16 17 18 19 20 21

= = = = =

3.5 mm 20000 psi 12.50% 0.3 1 0.4 1.0

1450.432 bar

ASTM A333-6

Y, coefficient from table 304.1.1 = W, weld joint strength reduction factor per = para. 302.3.5(e)

Pipe material ASTM A333-6 Formula used for wall thickness for straight pipe Pressure thickness

t=

PD 2(SEW + PY)

.. Eq. ( 3a ) ASME B31.3-2008

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c) / 0.875

Applicable Formula Here

Considering Mill tolerance of 12.5 %, the minimum required thickness 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 66 D, out side daimeter of pipe Pipe size (DN) 1/2 3/4 1 2 3 4 6 8 10 12 14 16 18 20 24 (15) (20) (25) (50) (80) (100) (150) (200) (250) (300) (350) (400) (450) (500) (600) Pipe OD (mm) 21.3 26.7 33.4 48.3 60.3 88.9 114.3 168.3 219.1 273 323.8 355.6 406.4 457 508 610 t (mm) 0.389 0.487 0.610 0.882 1.101 1.623 2.087 3.073 4.000 4.984 5.912 6.492 7.420 8.343 9.275 11.137 tm (mm) 4.444 4.557 4.697 5.008 5.258 5.855 6.385 7.512 8.572 9.696 10.756 11.420 12.480 13.535 14.599 16.728 Project: Y3DC Plant Location: Rev. Date Description B36.10 thk 4.78 5.56 6.35 7.14 5.54 6.35 7.14 7.92 8.74 11.13 11.13 11.91 12.7 14.27 15.09 17.48 91440 (DEP) THK,mm Selected thk (in mm) 4.78 5.56 6.35 7.14 5.54 7.62 8.56 10.97 10.31 12.7 14.27 15.09 12.7 14.27 15.09 17.48 160 160 160 160 80 80 80 80 60 60 60 60 40 40 40 40 tm

= (t + c)+0.3

1 1/2 (40)

Client: PDO Client's Project No.:

Yibal Init. Ckd. Approved

02 01 Office: Oman STST order:

22.12.12 04.08.12

Approved For Design Issued for Review Attach. to Doc.

2980001

DDK DDK Rev.: 2 Sheet:

RBT RBT 1

RGV RGV of: 1

Wall thickness calculation for straight pipe as per Code ASME B 31.3

300 # (31502Y) 1 2 3 4 5 Design Temperature T = 200 Deg C Sum of mechanical allowances (thread or groove depth) plus corrosion/erosion allowance (mm) c Basic allowable stress Mill tolerance Mill tolerance E, Joint Quality factor from table A1-B S

Input Data
Class Pressure @ 200 deg C P = 632.3 psi 43.6 bar 2042.247 psi 392 Deg F For machined surface or groove where tolerance is not specified, the tolerance shall be assumed to be 0.5 mm in addition to the specified depth of cut.
14.5038

140.808 Bar ( For pipe DN 15-250)

6 7 10 10 11 12 13 14 15 16 17 18 19 20 21

= = = = =

3 mm 20000 psi 12.50% 0.3 1 0.4 1.0

1378.952 bar

ASTM A671-CC65 cl22

Y, coefficient from table 304.1.1 = W, weld joint strength reduction factor per = para. 302.3.5(e)

Pipe material ASTM A671-CC65 cl22 Formula used for wall thickness for straight pipe Pressure thickness

t=

PD 2(SEW + PY)

.. Eq. ( 3a ) ASME B31.3-2008

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c) / 0.875

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c)+0.3

Applicable Formula Here

22 23 24 41 65 66 D, out side daimeter of pipe Pipe size (DN) 30 36 (750) (900) Pipe OD (mm) 762 914 t (mm) 11.895 14.268 tm (mm) 15.195 17.568 Project: Y3DC Plant Location: Rev. Date Description B36.10 thk 15.88 19.05 91440 (DEP) THK,mm Selected thk (in mm) 15.88 19.05

Client: PDO Client's Project No.:

Yibal Init. Ckd. Approved

02 01 Office: Oman STST order:

22.12.12 04.08.12

Approved For Design First Issue Attach. to Doc.

2980001

DDK DDK Rev.: 02 Sheet:

RBT RBT 1

RGV RGV of: 1

HYDROSTATIC PRESSURE CALCULATION

300 # (31502Y)

Input Data PIPE SIZE MATERIAL DESIGN CODE -

30" & 36" ASTM A671 CC65 Cl22 ASME B31.3, 2008 Edition = = = = = 43.6 Bar(g) 200 C 1378.95 Bar 1496.16 Bar 2413.16 Bar From Table A-1 From Table A-1 From Table A-1

Internal Design Pressure, P Design Temp., T Allowable Stress at Design Temp., S Allowable Stress at Test Temp., ST Yield stress

Test Pressure, PT =

(1.5 * Design Pressure*Allowable stress at Test Temp.) Allowable Stress at Design Temp. para. 345.4.2(b) of ASME B31.3

= =

(1.5*P*ST)/S 70.96 Bar(g)

Stress Check due to Hydrotest y Pressure t= tmin = Y= E= PT = w= D= C= 3 mm 0.4 1 70.96 Bar(g) 1 Selected Thickness of Pipe Thickness of pipe after deducting mill tolerance (0.3) Coefficient from Table 304.1.1, Quality factor from Table A-1A or A-1B Test Pressure Weld joint strength reduction factor per Para 302.3.5(e) Outside Dia. of the Pipe Corrosion Allowance

Stress Calculated

((PT *D / 2*tmin) - P T*Y)/E*W

for t<D/6

Stress calculated at Hydrotest Pressure shall be less than Yield stress of material
Stress Yield Stress calculated (bar) 91440 (DEP) THK,mm (bar)

Pipe size (DN) 30 36 (750) (900)

Pipe OD (mm) 762 914

t (mm) 15.880 19.050

tm (mm) 15.580 18.750 Project: Y3DC Plant Location:

1706.88 1701.12

< <

2413.16 2413.16

Client: PDO Client's Project No.: Rev. Date

Yibal Init. Ckd. Approved

Description

02 Office: Oman STST order:

22.12.12

Approved For Design Attach. to Doc. Rev.: 2

DDK Sheet:

RBT 1

RGV of: 1

Wall thickness calculation for straight pipe as per Code ASME B 31.3

300 # (33832X) 1 2 3 4 5 Design Temperature T = 150 Deg C Sum of mechanical allowances (thread or groove depth) plus corrosion/erosion allowance (mm) c Basic allowable stress Mill tolerance Mill tolerance E, Joint Quality factor from table A1-B S

Input Data
Class Pressure @ 150 deg C P = 665.7 psi 45.9 bar 2042.247 psi 302 Deg F For machined surface or groove where tolerance is not specified, the tolerance shall be assumed to be 0.5 mm in addition to the specified depth of cut.
14.5038

140.808 Bar ( For pipe DN 15-250)

6 7 10 10 11 12 13 14 15 16 17 18 19 20 21

= = = = =

0 mm 28881 psi 12.50% 0.3 1 0.4 1.0

1991.275 bar

ASTM A790/928 UNS S31803

Y, coefficient from table 304.1.1 = W, weld joint strength reduction factor per = para. 302.3.5(e)

Pipe material ASTM A790/928 UNS S31803 Formula used for wall thickness for straight pipe Pressure thickness

t=

PD 2(SEW + PY)

.. Eq. ( 3a ) ASME B31.3-2008

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c) / 0.875

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c)+0.3

Applicable Formula Here

22 23 24 41 65 65 66 Client: PDO Client's Project No.: Rev. Date Project: Y3DC Plant Location: Description Yibal Init. Ckd. Approved D, out side daimeter of pipe Pipe size (DN) 30 36 48 (750) (900) (1200) Pipe OD (mm) 762 914 1219 t (mm) 8.702 10.438 13.920 tm (mm) 9.002 10.738 14.220 B36.10 thk 9.53 11.91 15.88 91440 (DEP) THK,mm Selected thk (in mm) 12.7 12.7 15.88 Sch 20 Sch 20

02 01 Office: Oman STST order:

22.12.12 04.08.12

Approved For Design First Issue Attach. to Doc. Rev.: 2

DDK DDK Sheet:

RBT RBT 1

RGV RGV of: 1

HYDROSTATIC PRESSURE CALCULATION

300 # (33832X)

Input Data PIPE SIZE MATERIAL DESIGN CODE -

30", 36" & 48" ASTM A790/928 UNS S31803 ASME B31.3, 2008 Edition = = = = = 45.9 Bar(g) 150 C 2068.4 Bar 1991.2 Bar 4481.6 Bar From Table A-1 From Table A-1 From Table A-1

Internal Design Pressure, P Design Temp., T Allowable Stress at Design Temp., S Allowable Stress at Test Temp., ST Yield stress

Test Pressure, PT =

(1.5 * Design Pressure*Allowable stress at Test Temp.) Allowable Stress at Design Temp. para. 345.4.2(b) of ASME B31.3

= =

(1.5*P*ST)/S 66.28 Bar(g)

Stress Check due to Hydrotest y Pressure t= tmin = Y= E= PT = w= D= C= 3 mm 0.4 1 66.28 Bar(g) 1 Selected Thickness of Pipe Thickness of pipe after deducting mill tolerance (0.3) Coefficient from Table 304.1.1, Quality factor from Table A-1A or A-1B Test Pressure Weld joint strength reduction factor per Para 302.3.5(e) Outside Dia. of the Pipe Corrosion Allowance

Stress Calculated

((PT *D / 2*tmin) - P T*Y)/E*W

for t<D/6

Stress calculated at Hydrotest Pressure shall be less than Yield stress of material
Stress Yield Stress calculated (bar) 91440 (DEP) THK,mm (bar) 2010.003 2416.237 2566.416 Yibal Init. Ckd. Approved

Pipe size (DN) 30 36 48 (750) (900) (1200)

Pipe OD (mm) 762 914 1219

t (mm) 12.700 12.700 15.880

tm (mm) 12.400 12.400 15.580 Project: Y3DC Plant Location:

< < <

4481.6 4481.6 4481.6

Client: PDO Client's Project No.: Rev. Date

Description

02 Office: Oman STST order:

22.12.12

Approved For Design Attach. to Doc. Rev.: 2

DDK Sheet:

RBT 1

RGV of: 1

Wall thickness calculation for straight pipe as per Code ASME B 31.3

600 # (61502X) 1 2 3 4 5 Design Temperature T = 150 Deg C Sum of mechanical allowances (thread or groove depth) plus corrosion/erosion allowance (mm) c Basic allowable stress Mill tolerance Mill tolerance E, Joint Quality factor from table A1-B S

Input Data
Class Pressure @ 200 deg C P = 1131 psi 78 bar 2042.247 psi 302 Deg F For machined surface or groove where tolerance is not specified, the tolerance shall be assumed to be 0.5 mm in addition to the specified depth of cut.
14.5038

140.808 Bar ( For pipe DN 15-250)

6 7 10 10 11 12 13 14 15 16 17 18 19 20 21

= = = = =

3 mm 20700 psi 12.50% 0.3 1 0.4 1.0

1427.215 bar

ASTM A671-CC65 cl 22

Y, coefficient from table 304.1.1 = W, weld joint strength reduction factor per = para. 302.3.5(e)

Pipe material ASTM A671-CC65 cl 22 Formula used for wall thickness for straight pipe Pressure thickness

t=

PD 2(SEW + PY)

.. Eq. ( 3a ) ASME B31.3-2008

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c) / 0.875

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c)+0.3

Applicable Formula Here

22 23 24 41 65 66 D, out side daimeter of pipe Pipe size (DN) 30 36 (750) (900) Pipe OD (mm) 762 914 t (mm) 20.372 24.435 tm (mm) 23.672 27.735 Project: Y3DC Plant Location: Rev. Date Description B36.10 thk 23.83 28.58 91440 (DEP) THK,mm Selected thk (in mm) 23.83 28.58

Client: PDO Client's Project No.:

Yibal Init. Ckd. Approved

02 01 Office: Oman STST order:

22.12.12 04.08.12

Approved For Design First Issue Attach. to Doc. Rev.: 2

DDK DDK Sheet:

RBT RBT 1

RGV RGV of: 1

HYDROSTATIC PRESSURE CALCULATION

600 # (61502X)

Input Data PIPE SIZE MATERIAL DESIGN CODE -

30" & 36" ASTM A671 CC65 Cl22 ASME B31.3, 2008 Edition = = = = = 78 Bar(g) 150 C 1427.2 Bar 1496.16 Bar 2413.16 Bar From Table A-1 From Table A-1 From Table A-1

Internal Design Pressure, P Design Temp., T Allowable Stress at Design Temp., S Allowable Stress at Test Temp., ST Yield stress

Test Pressure, PT =

(1.5 * Design Pressure*Allowable stress at Test Temp.) Allowable Stress at Design Temp. para. 345.4.2(b) of ASME B31.3

= =

(1.5*P*ST)/S 122.65 Bar(g)

Stress Check due to Hydrotest y Pressure t= tmin = Y= E= PT = w= D= C= 3 mm 0.4 1 122.65 Bar(g) 1 Selected Thickness of Pipe Thickness of pipe after deducting mill tolerance (0.3) Coefficient from Table 304.1.1, Quality factor from Table A-1A or A-1B Test Pressure Weld joint strength reduction factor per Para 302.3.5(e) Outside Dia. of the Pipe Corrosion Allowance

Stress Calculated

((PT *D / 2*tmin) - P T*Y)/E*W

for t<D/6

Stress calculated at Hydrotest Pressure shall be less than Yield stress of material
Stress Yield Stress calculated (bar) 91440 (DEP) THK,mm (bar)

Pipe size (DN) 30 36 (750) (900)

Pipe OD (mm) 762 914

t (mm) 23.830 28.580

tm (mm) 23.530 28.280 Project: Y3DC Plant Location:

1936.95 1932.99

< <

2413.16 2413.16

Client: PDO Client's Project No.: Rev. Date

Yibal Init. Ckd. Approved

Description

02 Office: Oman STST order:

22.12.12

Approved For Design Attach. to Doc. Rev.: 2

DDK Sheet:

RBT 1

RGV of: 1

Wall thickness calculation for straight pipe as per Code ASME B 31.3

150 # (11502X) 1 2 3 4 5 Design Temperature T = 150 Deg C Sum of mechanical allowances (thread or groove depth) plus corrosion/erosion allowance (mm) c Basic allowable stress Mill tolerance Mill tolerance E, Joint Quality factor from table A1-B S

Input Data
Class Pressure @ 200 deg C P = 284.27 psi 19.6 bar 2042.247 psi 302 Deg F For machined surface or groove where tolerance is not specified, the tolerance shall be assumed to be 0.5 mm in addition to the specified depth of cut.
14.5038

140.808 Bar ( For pipe DN 15-250)

6 7 10 10 11 12 13 14 15 16 17 18 19 20 21

= = = = =

3 mm 21700 psi 12.50% 0.3 1 0.4 1.0

1496.163 bar

ASTM A671-CC65 cl 22

Y, coefficient from table 304.1.1 = W, weld joint strength reduction factor per = para. 302.3.5(e)

Pipe material ASTM A671-CC65 cl 22 Formula used for wall thickness for straight pipe Pressure thickness

t=

PD 2(SEW + PY)

.. Eq. ( 3a ) ASME B31.3-2008

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c) / 0.875

Considering Mill tolerance of 12.5 %, the minimum required thickness tm

= (t + c)+0.3

Applicable Formula Here

22 23 24 41 65 66 D, out side daimeter of pipe Pipe size (DN) 30 36 (750) (900) Pipe OD (mm) 762 914 t (mm) 4.965 5.955 Project: Y3DC Plant Location: Rev. Date Description tm (mm) 8.265 9.255 B36.10 thk 9.53 10.31 91440 (DEP) THK,mm Selected thk (in mm) 9.53 10.31

Client: PDO Client's Project No.:

Yibal Init. Ckd. Approved

02 01 Office: Oman STST order:

22.12.12 04.08.12

Approved For Design First Issue Attach. to Doc. Rev.: 2

DDK DDK Sheet:

RBT RBT 1

RGV RGV of: 1

HYDROSTATIC PRESSURE CALCULATION

150 # (11502X)

Input Data PIPE SIZE MATERIAL DESIGN CODE -

30" & 36" ASTM A671 CC65 Cl22 ASME B31.3, 2008 Edition = = = = = 19.6 Bar(g) 150 C 1427.2 Bar 1496.16 Bar 2413.16 Bar From Table A-1 From Table A-1 From Table A-1

Internal Design Pressure, P Design Temp., T Allowable Stress at Design Temp., S Allowable Stress at Test Temp., ST Yield stress

Test Pressure, PT =

(1.5 * Design Pressure*Allowable stress at Test Temp.) Allowable Stress at Design Temp. para. 345.4.2(b) of ASME B31.3

= =

(1.5*P*ST)/S 30.82 Bar(g)

Stress Check due to Hydrotest y Pressure t= tmin = Y= E= PT = w= D= C= 3 mm 0.4 1 30.82 Bar(g) 1 Selected Thickness of Pipe Thickness of pipe after deducting mill tolerance (0.3) Coefficient from Table 304.1.1, Quality factor from Table A-1A or A-1B Test Pressure Weld joint strength reduction factor per Para 302.3.5(e) Outside Dia. of the Pipe Corrosion Allowance

Stress Calculated

((PT *D / 2*tmin) - P T*Y)/E*W

for t<D/6

Stress calculated at Hydrotest Pressure shall be less than Yield stress of material
Stress Yield Stress calculated (bar) 91440 (DEP) THK,mm (bar)

Pipe size (DN) 30 36 (750) (900)

Pipe OD (mm) 762 914

t (mm) 9.530 10.310

tm (mm) 9.230 10.010 Project: Y3DC Plant Location:

1259.90 1394.76

< <

2413.16 2413.16

Client: PDO Client's Project No.: Rev. Date

Yibal Init. Ckd. Approved

Description

02 Office: Oman STST order:

22.12.12

Approved For Design Attach. to Doc. Rev.: 2

DDK Sheet:

RBT 1

RGV of: 1