Transformer Test Report

FORMAT NO.
: SPL/TR-02
Shanthala Power Limited

Test Inspection Consultancy Anything Anywhere Anytime
Condition Monitoring Tests on Power Transformers Test Report 2009

Customer:
Kind Attn: Mr.
Ref: Work Order No.:
Shanthala, No-24, Priyadarshini Colony, Gokul Road, Hubli - 580 030. Karnataka (India) Phone: +91-0836 - 2332540, 2335936, 2335934,Fax: 0836 2334908, Mobile: 94481-34362, E-mail:mkadappa@sify.com,customercare@shanthalaindia.com. Website: www.shanthalaindia.com
INDEX
SL NO. SL. NO.
Particulars
Make Bharath Bijilee Bharath Bijilee
IDENTIFICATION
Page Nos.
01 02
2698/2 4470/1
Transformer No-02 Transformer No-01
01 of 24 01 of 21
Ref: SPL/CMT-Off Line/ To, M/s.
/2009/
Date: 23/06/2009
Kind Attn: Mr. Dear Sir, Sub: Condition Monitoring Tests on Transformers Test Report Ref: Work Order No.: Test Report No.: 073-2/09-10, Dated: 09-05-2009. Thank you very much for giving us an opportunity to serve you. Please find enclosed here with the Test Report of Condition Monitoring Tests on Two Nos. of Transformers,. We have also enclosed Service Bill and the Bill No. is 0282, for the above work. We request you to settle the same at the earliest. Kindly arrange to send the Cheque/DD in the name of M/s. Shanthala Power Limited, Hubli. Thanking you. Yours faithfully, For Shanthala Power Limited
(Vinoda. N.) Chief Executive Officer Enclosures: I. Test Report: Three Set 1. Transformers Test Report 2. II Bill 1. 2. 3. Calibration Certificates Service Bill Service Tax Certificate Pan No Certificate
: : : : :
21+24=45 Pages Annexure 02 Page(In Duplicate) 02 Page 01 Page
NABL Accredited Laboratory for Transformer Oil Testing (1) BDV (100kV) (2) Water Content (3) Flash Point (4) Tan Delta (5) Resistivity (6) Sludge (7) Acidity (8) IFT (9) DGA (10) Furan Analysis
SHANTHALA POWER LIMITED HUBLI-580 030 FORMAT NO.: SPL/TR-02 Calibration & Test Report Section
TEST REPORT NO. 073/09-10 PAGE: 01 OF 24
TRANSFORMER-TEST REPORT -1
Test Report No. Customers Address
: :
073/09-10 & 17/06/2009
Customers Reference Particulars of Equipment Tested Plant Location Serial No. Customer Identification Make Transformer Rating Voltage Vector Group Year of Manufacture Phase Date(s) of Test(s) Winding Temperature Oil Temperature Atmospheric Temperature Weather Condition Particulars of Tests Conducted Customers Requirements Calibration Certificate s : : : : : : : : : : : : : : :
Work Order No.:
Power Transformer-2 Out Door Substation 2698/2 Transformer -2 Bharath Bijilee 15 MVA : YNyn0 1985 3 14th to 15th May 2009 : -450C Dry Condition Monitoring Tests Condition Monitoring Tests : Annexure 450C 132kV/6.9kV
Coordinated By Mr. S. Santhosh Kumar Mr. M. Rama Raju

Sr. Engineer (Elect.,)
Tested Team Mr. Vinod N. CEO Mr. Basavaraj Avali Mr. Dyamanna
Jr. Test Engineer
Prepared By (Gowri M. Patil) Authorised Signatory
Asst. Manager Analysis (Shashikala. V. T)
SHANTHALA POWER LIMITED HUBLI-580 030
TEST REPORT NO. 073/09-10
FORMAT NO.: SPL/TR-02
Calibration & Test Report Section

V/S
PAGE: 02 OF 24
MEASUREMENT OF IR TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture : : : : : 2698/2
TIME
Power Transformer -2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
TEST RESULTS
SL NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
TIME 10th Sec 20th Sec 30th Sec 40th Sec 50th Sec 01st Min 02nd Min 03rd Min 04th Min 05th Min 06th Min 07th Min 08th Min 09th Min 10th Min
HV to LV at 5kV 3.0 G 3.2 G 3.8 G 3.9 G 4.0 G 4.0 G 4.2 G 4.5 G 4.5 G 4.5 G 4.5 G 4.5 G 4.5 G 4.5 G 4.5 G
HV to GND at 5kV 1.8 G 2.0 G 2.0 G 2.0 G 2.0 G 2.1 G 2.2 G 2.2 G 2.2 G 2.2 G 2.2 G 2.2 G 2.2 G 2.2 G 2.2 G
LV to GND at 2.5kV 1.5 G 1.6 G 1.8 G 2.0 G 2.1 G 2.2 G 2.5 G 2.5 G 2.5 G 2.5 G 2.5 G 2.5 G 2.5 G 2.5 G 2.5 G
Note: 1) for test conditions please refer page No. 24 of 24 2) *Average Temperature (Winding + Atmospheric) =450+450450C
SHANTHALA POWER LIMITED HUBLI-580 030
TEST REPORT NO. 073/09-10
Calibration & Test Report Section
PAGE: 03 OF 24
MEASUREMENT OF IR,PI AND ABSORPTION RATIO TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture : : : : : 2698/2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
TEST RESULTS
SL No.
Mode of Test
Voltage (kV) 30th Sec
IR Values in G PI 60th Sec 600th Sec
DC Absorption Ratio
HV-LV
3.8
4.0
4.5
1.12
1.05
HV-GND
2.0
2.1
2.2
1.04
1.05
LV-GND
2.5
1.8
2.2
2.5
1.13
1.22
Polarization Index 600 Seconds IR Value PI = ------------------------------60 Seconds IR Value
Dielectric Absorption Ratio DA 60 Seconds IR Value = ------------------------------30 Seconds IR Value
5 4.5 4 IR Values in G 3.5 3 2.5 2 1.5 1 0.5 0
IR Values v/ s Time in (Sec.,) of Transformer, Sl.No.: 2698/ 2 4.5 3.8 4
2 1.8
2.2 2.1
2.5 2.2
HV-LV 30
1
60
2
600
3
HV-GND LV-GND
Time in Seconds
MEASUREMENT OF CAPACITANCE, TAN DELTA AND LEAKAGE CURRENT ON WINDINGS TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture : : : : : 2698/2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
TEST RESULTS Mode of Test Grounded Winding Voltage (kV) 2.5 HV-LV (UST) Nil 5.0 7.5 10.0 2.5 HV-GND (GST) 5.0 LV 7.5 10.0 LV-GND (GST) 2.5 HV 5.0 Current (mA) 6 12 20 25 6 12 20 26 2 24 Capacitance (pF) MRXC 4076.74 4076.84 4076.84 4076.84 7254.67 7255.58 7255.58 7254.97 14170.69 14170.69 Tan Delta (Absolute) 0.00587 0.00520 0.00520 0.00520 0.00660 0.00728 0.00728 0.00728 0.00972 0.00972
0.012
Voltage v/ s Tan Delta on Transformer, Sl No.: 2698/ 2
0.01 Tan Delta (Absolute)
0.00972
0.00972
0.008 0.00728 0.006 0.0066 0.00587 0.0052 0.004 0.0052 0.0052 0.00728 0.00728
0.002
2.5
7.5
10 HV-LV HV-GND LV-GND
Voltage in kV
MEASUREMENT OF CAPACITANCE, TAN DELTA ON HV BUSHINGS TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture : : : : : 2698/2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
Name Plate R Sl No. 51741 Make: CG R/V: 142kV YOM: 1999 Current: 800A Type: Condenser Y Sl No. 55976 Make: CG R/V: 145kV YOM: 1998 Current: 800A Type: Condenser B Sl No. -Make: -R/V: 145kV YOM: -Current: 800A Type: Condenser
Mode of Test
TEST RESULTS Voltage Capacitance (pF) (kV) 2.5 5.0 7.5 10.0 2.5 244.53 244.49 244.49 244.49 251.54 251.54 251.54 251.54
Tan Delta (Absolute) 0.00669 0.00668 0.00668 0.00668 0.00552 0.00552 0.00552 0.00552
HV to Bushing Tan Delta Point (UST)
5.0 7.5 10.0
**Could not be balanced
Note: 1) for test conditions please refer page No. 24 of 24 2) *Average Temperature (Winding + Atmospheric) =450+450450C 3) ** See the pages enclosed along with report and recommendation.
0.008 0.007 0.006
Voltage v/ s Tan Delta on HV Bushing, Sl No.: 2698/ 2
0.00669 0.00552
0.00668 0.00552
0.00668 0.00552
0.00668 0.00552
Tan Delta (Absolute)
0.005 0.004 0.003 0.002 0.001 0
2.5
7.5
10 R
Voltage in kV
MEASUREMENT OF DC WINDING RESISTANCE TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture : : : : : 2698/2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
OLTC Position 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17
Current (mA) 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
TEST RESULTS Measurement of DC Winding Resistance in m Phase (R-N) 4207 4080 4040 4005 3770 3640 3611 3563 3516 3470 3421 3378 3331 3285 3235 3193 3145 Phase (Y-N) 3901 3850 3804 3765 3712 3660 3615 3568 3522 3470 3430 3380 3335 3290 3238 3199 3154 Phase (B-N) 3886 3837 3789 3747 3701 3657 4016 3581 3537 3474 3425 3386 3339 3287 3259 3201 3197
Measurement of Winding Resistance in m (LV Side) Sl No. Current (A) Phase (r-n) -1 8.3 Phase (y-n) 7.9 Phase (b-n) 8.0
MEASUREMENT OF HIGH VOLTAGE EXCITATION CURRENT ON HV WINDINGS TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test Atmospheric Temperature Voltage Year of Manufacture : : : : : 2698/2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
Tested Phase
TEST RESULTS Applied Voltage (kV) 0.5
Measured Current (mA) 5.0 7.0 9.0 11.0 12.0 4.0 5.0 7.0 8.0 9.0 5.0 7.0 9.0 10.0 11.0
R-N
1.0 1.5 2.0 2.5 0.5 1.0
Y-N
1.5 2.0 2.5
0.5 B-N 1.0 1.5 2.0 2.5
MEASUREMENT OF MAGNETIC BALANCE TEST TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture : : : : : 2698/2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
TEST RESULTS
Applied Voltage (V) R-N 226.9 Y-N 239.6 B-N 238.1 Y-N 206.5 R-N 106.1 R-N 26.12
Measured Voltage (V) B-N 26.12 B-N 132.2 Y-N 218.6
MEASUREMENT OF MAGNETIZATION CURRENT TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture : : : : : 2698/2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
TEST RESULTS
Tested Phase
Measured Voltage (V)
Measured Current (mA)
397
13.85
Y B
399
15.93
399
15.95
MEASUREMENT OF NEUTRAL FLOATING POINT TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture : : : : : 2698/2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
TEST RESULTS
Voltage Applied Across HV Side (V) R-Y 397 Y-B 399 B-R 399
Voltage Measured (V) HV (Neutral)-GND 1.713
MEASUREMENT OF TRANSFORMER TURN RATIO TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture : : : : : 2698/2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
TEST RESULTS Measurement of Turn Ratio Meter Correction Turns Ratio Reading factor (CF) (MRxCF) (MR) R 21.16 1.000 21.16 01 Y 21.16 1.000 21.16 B 21.16 1.000 21.16 R 19.88 1.000 19.88 02 Y 19.88 1.000 19.88 B 19.88 1.000 19.88 R 19.64 1.000 19.64 03 Y 19.64 1.000 19.64 B 19.64 1.000 19.64 R 19.24 1.000 19.24 04 Y 19.24 1.000 19.24 B 19.24 1.000 19.24 R 19.12 1.000 19.12 05 Y 19.12 1.000 19.12 B 19.12 1.000 19.12 R 18.90 1.000 18.90 06 Y 18.90 1.000 18.90 B 18.90 1.000 18.90 Note: 1) for test conditions please refer page No. 24 of 24 2) *Average Temperature (Winding + Atmospheric) =450+450450C OLTC Position Phase Angle of Deviation 0.02 0.02 0.02 0.08 0.01 0.01 0.01 0.01 0.01 0.08 0.08 0.08 0.04 0.04 0.04 0.08 0.08 0.08
Asst. Manager Analysis (Shashikala. V. T) TEST REPORT NO. 073/09-10 PAGE: 15 OF 24
MEASUREMENT OF TRANSFORMER TURN RATIO TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture : : : : : 2698/2
14th to 15th May 2009 450C : 1985 132kV/6.9kV
TEST RESULTS Measurement of Turn Ratio Meter Correction Turns Ratio Reading factor (CF) (MRxCF) (MR) R 18.68 1.000 18.68 07 Y 18.68 1.000 18.68 B 18.68 1.000 18.68 R 18.46 1.000 18.46 08 Y 18.46 1.000 18.46 B 18.46 1.000 18.46 R 18.12 1.000 18.12 09 Y 18.12 1.000 18.12 B 18.12 1.000 18.12 R 17.90 1.000 17.90 10 Y 17.90 1.000 17.90 B 17.90 1.000 17.90 R 17.60 1.000 17.60 11 Y 17.60 1.000 17.60 B 17.60 1.000 17.60 R 17.42 1.000 17.42 12 Y 17.42 1.000 17.42 B 17.42 1.000 17.42 Note: 1) for test conditions please refer page No. 24 of 24 2) *Average Temperature (Winding + Atmospheric) =450+450450C OLTC Position Phase Angle of Deviation 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.06 0.06 0.06 0.06 0.06 0.06
MEASUREMENT OF TRANSFORMER TURN RATIO TRANSFORMER DETAILS:
Serial No. Customer Identification Date of Test *Average Temperature Voltage Year of Manufacture
: : : :
2698/2
14th to 15th May 2009 450C : 132kV/6.9kV
1985
TEST RESULTS Measurement of Turn Ratio OLTC Position Phase R Y B R Y B R Y B R Y B R Y B Meter Reading (MR) 17.22 17.22 17.22 16.84 16.84 16.84 16.70 16.70 16.70 16.50 16.50 16.50 16.28 16.28 16.28 Correction factor (CF) 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 Turns Ratio (MRxCF) 17.22 17.22 17.22 16.84 16.84 16.84 16.70 16.70 16.70 16.50 16.50 16.50 16.28 16.28 16.28 Angle of Deviation 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06
13
14
15
16
17
OIL-TEST REPORT
: :
073/09-10 & 17/06/2009
Customers Reference
Work Order No.:
Particulars of Sample Tested Date (S) of Test (S) No. Of Samples Tested Customers Requirement
: : : :
Transformer Oil
27th to 30 May 2009
03 (Three) BDV, Moisture Content, Tan Delta, Resistivity, Acidity, IFT, Sludge, Flash Point DGA & Furan Tests.
Whether Tests conducted as per Customers Requirement
Yes
Coordinated By Mr. S. Santhosh Kumar Mr. M. Rama Raju

Sr. Engineer (Elect.,)
Sample Collected By Mr. Vinod N. CEO Mr. Basavaraj Avali Mr. Dyamanna
Jr. Test Engineer
Note: 1. The test results relate only to the sample(s) tested. 2. ND-Not Detected. 3. The Limits for DGA is valid from last date of filtration. 4. If the last date of filtration is not specified the limits for DGA is considered from the Year of Installation. 5. Any Anomaly / Discrepancy in this test report / certificate should be brought to our notice within 60 days from the date of issue. 6. The Test Report Not to be reproduced except in full, without written approval from the laboratory.
SHANTHALA POWER LIMITED HUBLI-580 030 FORMAT NO.: SPL/TR-02 Calibration & Test Report Section TRANSFORMER DETAILS:
Serial Number Customer Identification Make Capacity: Voltage (HV/MV/LV) Year of Manufacture Year of Installation Last Date of Filtration Our Reference No. Date of Sample Collection Date of Receipt of the Sample Sample Tested on Appearance of the Oil Top Oil Temperature Winding Temperature Weather Condition Condition on Receipt OIL PARAMETERS: SL NO .
: : : : : : : : : : : : : : : : :
2698/2 Power Transformer -2 Bharath Bijilee 15MVA 132kV/6.9kV 1985 1985 2008 LT-0392/01 (Main Tank-Top) 14th May 2009 25th May 2009 27th to 30th 2009 Bright Yellow Colour 450C -Dry OK Reference Standard IS: 1866: 2000
TEST PARAMETERS Test Method IS: 6792-199250Hz2Hz Electrode Type: Brass Spherical, Electrode gap: 2.5mm IS: 13567-1992 Karl Fisher Titration Method 23010V IS: 6262-1971 50Hz2Hz Three terminal cell 250Vrms\mm: Average voltage gradient in the sample 23010V IS: 6103-1971 Three terminal cell250Vrms\mm: Average voltage gradient in the sample 23010V IS: 1448(P: 2)-1967 IS: 6104-1971 Ring Method
For Oil in Service Limits 72.5kV-170kV B-Class
TEST RESULTS
Break Down Voltage (BDV)/ DiElectric Strength) in kV, at a Temp: 27.90C, RH: 46% Moisture Content (Water Content) in ppm, at a Temp: 27.7 0C , RH:47% Tan Delta (DiElectric Dissipation Factor) in absolute, at a Temp: 900C, RH: 47%
>40kV 40 ppm Max 1.0 Absolute Min 0.1 X 10 -cm
70,72,76,66, 74,68=71.0 11
0.012
Resistivity (Specific Resistance) in -cm, at a Temp: 900C, RH: 47% Acidity (Neutralization Number) in mg KOH/g Interfacial Tension (IFT) in N/m, at a Temp: 271 0C Sludge/Sediment % by weight
12
2 x 1012
5 6 7
Max 0.3 mg KOH/g Min 0.015 Sludge should not be detected Min 140 o C
0.04 0.043 ND 156
IS 1866:2000 Annexure A (Clause-4.3) IS 1448(P: 21)-1992 Pensky 8 Martens closed cup Test Flash Point in 0C Method 23010V DISSOLVED GAS ANALYSIS: IS: 10593:1992 & 9434-1992 SL NO. CHARACTERISTICS 1 Methane PPM 50/70 2 Ethylene PPM 100/150 3 Ethane PPM 30/50 4 Acetylene PPM 20/30 5 Carbon Monoxide PPM 200/300 6 Carbon Dioxide PPM 3000/3500 7 Hydrogen PPM 100/150 8 Total Gas Content %by Volume --
03 04 02 04 34 1999 08 10.54
FURAN ANALYSIS: ASTM D 5837-99

SL NO. 1 2 3 4 5 FURANIC COMPOUNDS (PPB) 5 Hydroxymethyl-2-Furaldehyde Furfuryl Alcohol 2 Furaldehyde 2 Acetyl Furan 5 Methyl 2 Furaldehyde Total
60.473 21.210 91.206 3.417 17.931

194.237
ANALYSIS & RECOMMENDATION:
For Analysis & Recommendation please refer Page No.: 24 OF 24
SHANTHALA POWER LIMITED HUBLI-580 030 FORMAT NO.: SPL/TR-02 Calibration & Test Report
Section TRANSFORMER DETAILS: Serial Number Customer Identification Make Capacity: Voltage (HV/MV/LV) Year of Manufacture Year of Installation Last Date of Filtration Our Reference No. Date of Sample Collection Date of Receipt of the Sample Sample Tested on Appearance of the Oil Top Oil Temperature Winding Temperature Weather Condition Condition on Receipt OIL PARAMETERS: SL NO . : : : : : : : : : : : : : : : : : 2698/2 Power Transformer -2 Bharath Bijilee 15MVA 132kV/6.9kV 1985 1985 2008 LT-0393/02(Main Tank-Bottom) 14th May 2009 25th May 2009 27th to 30th 2009 Bright Yellow Colour 450C -Dry OK Reference Standard IS: 1866: 2000 TEST PARAMETERS Test Method IS: 6792-199250Hz2Hz Electrode Type: Brass Spherical, Electrode gap: 2.5mm IS: 13567-1992 Karl Fisher Titration Method 23010V IS: 6262-1971 50Hz2Hz Three terminal cell 250Vrms\mm: Average voltage gradient in the sample 23010V IS: 6103-1971 Three terminal cell250Vrms\mm: Average voltage gradient in the sample 23010V IS: 1448(P: 2)-1967 IS: 6104-1971 Ring Method
TEST RESULTS
68,70,78,72,6 6 70=70.6671. 0 11
0.0088
12
3 x 1012
5 6 7
0.12 0.032 ND 156
IS 1866:2000 Annexure A (Clause-4.3) IS 1448(P: 21)-1992 Pensky 8 Martens closed cup Test Flash Point in 0C Method 23010V DISSOLVED GAS ANALYSIS: IS: 10593:1992 & 9434-1992 SL NO. CHARACTERISTICS 1 Methane PPM 50/70 2 Ethylene PPM 100/150 3 Ethane PPM 30/50 4 Acetylene PPM 20/30 5 Carbon Monoxide PPM 200/300 6 Carbon Dioxide PPM 3000/3500 7 Hydrogen PPM 100/150 8 Total Gas Content %by Volume --
03 04 01 05 36 2143 08 11.04

50.226 47.219 98.771 00 29.431

225.647
SHANTHALA POWER LIMITED HUBLI-580 030 FORMAT NO.: SPL/TR-02 Calibration & Test Report Section TRANSFORMER DETAILS: Serial Number Customer Identification Make Capacity: Voltage (HV/MV/LV) Year of Manufacture Year of Installation Last Date of Filtration Our Reference No. Date of Sample Collection Date of Receipt of the Sample Sample Tested on Appearance of the Oil Top Oil Temperature Winding Temperature Weather Condition Condition on Receipt OIL PARAMETERS: SL NO . : : : : : : : : : : : : : : : : : 2698/2 Power Transformer -2 Bharath Bijilee 15MVA 132kV/6.9kV 1985 1985 2008 LT-0394/03(Main Tank-OLTC) 14th May 2009 25th May 2009 27th to 30th May 2009 Yellow Colour 450C -Dry OK Reference Standard IS: 1866: 2000 TEST PARAMETERS Test Method IS: 6792-199250Hz2Hz Electrode Type: Brass Spherical, Electrode gap: 2.5mm IS: 13567-1992 Karl Fisher Titration Method 23010V IS: 6262-1971 50Hz2Hz Three terminal cell 250Vrms\mm: Average voltage gradient in the sample 23010V IS: 6103-1971 Three terminal cell250Vrms\mm: Average voltage gradient in the sample 23010V IS: 1448(P: 2)-1967 IS: 6104-1971 Ring Method
TEST RESULTS
38,34,42,32 42,34=37.0 27
0.0081
12
8 x 1012
5 6 7
0.04 0.042 ND 150
IS 1866:2000 Annexure A (Clause-4.3) IS 1448(P: 21)-1992 Pensky 8 Martens closed cup Test Flash Point in 0C Method 23010V DISSOLVED GAS ANALYSIS: IS: 10593:1992 & 9434-1992 SL NO. CHARACTERISTICS 1 Methane PPM 2 Ethylene PPM 3 Ethane PPM 4 Acetylene PPM 5 Carbon Monoxide PPM 6 Carbon Dioxide PPM 7 Hydrogen PPM 8 Total Gas Content %by Volume
23 38 03 532 30 475 11 12.55
Prepared By
Asst. Manager Analysis
(Gowri M. Patil)
Authorised Signatory
(Shashikala. V. T)

-------
SHANTHALA POWER LIMITED HUBLI-580 030 FORMAT NO.: SPL/TR-02 Calibration & Test Report Section ANALYSIS & RECOMMENDATION FOR TRANSFORMER SL NO.: 2698/2, ID No: Power Transformer -2
Analysis: Tests on Solid Insulation: The test results of IR Values, PI & DC absorption ratios are normal considering its age. The variation of Capacitance values with respect to voltage is normal and the Tan Delta values are within the permissible limits, i.e. <0.02absolute. Tests on Conductor & OLTC: The DC winding resistance values are normal as comparable with all the phases. The turns ratio measurements are normal as compared to name plate values. Measurement of Neutral Floating point is normal. Tests On Core Magnetization currents are normal. Magnetic Balance test results are normal. Test On Bushings: The variation of Capacitance values with respect to voltage is normal and the Tan Delta values are within the permissible limits, i.e. <0.007absolute for R&Y- phase. B-phase could not be balanced. Oil Parameters: The test parameters of the transformer oil samples are within permissible limits as per IS: 18662000 The maintenance of transformer oil in service. DGA: The gases generated are within the permissible limits as per relevant Standards. Furan Analysis: The total of the Furanic compounds is in the low reliability range. Conclusion: Solid insulation is normal. Conductor and core are normal. The results of Oil & DGA indicate normal internal condition of the Transformer. The total of the Furanic compounds is in low reliability range. B-Phase Bushing could not be balanced. Recommendation: All the tests should be carried out after one year to establish the trend analysis of Transformer & Oil. All the test results may be retained as bench mark for further analysis. One more furan test to be conducted within 6 months to know the increasing trend in the furanic compounds. B-Phase bushing is in good condition. For normal operation the condenser bushing test tap is earthed by screw cap with a centre pin which presses on the test tap for test purpose. The Cap was removed and test tap was connected to C and Tan Delta Bridge for measurement. Most likely this test Cap is grounded even when Cap is removed . So, C and Tan Delta Bridge could not be balanced. So, please refer these results to manufacturer for further action. In the next shutdown one more Megger, Tan Delta and other tests has to be carried out on Bushings. Note: Test conditions 1) Primary side : HV conductor removed from the Breaker side. 2) Secondary side : LT Breaker was made off.
Shanthala Power Limited

Test Inspection Consultancy Anything Anywhere Anytime
Condition Monitoring Tests on Transformers Test Report 2009
Customer: M/s.
Kind Attn: Mr. Ref: P.O. No.:
Shanthala, No-24, Priyadarshini Colony, Gokul Road, Hubli - 580 030. Karnataka (India) Phone: +91-0836 - 2332540, 2335936, 2335934,Fax: 0836 2334908, Mobile: 94481-34362, E-mail:mkadappa@sify.com,customercare@shanthalaindia.com. Website:
www.shanthalaindia.com
Ref: SPL/CMT-Off Line//2009/ To, M/s. Kind Attn: Mr. Dear Sir,
Date:06-10-2009
Sub: Condition Monitoring Test on Transformers, -Test Report. Ref: P.O. No.: Test Report No.: 0232/09-10, Dated: 07-09-2009. Thank you very much for giving us an opportunity to serve you. Please find enclosed here with the Test Report of Condition Monitoring Tests on Four Nos. of Transformers. We have also enclosed Service Bill and the Bill No. is 0635, for the above work. We request you to settle the same at the earliest. Kindly arrange to send the Cheque/DD in the name of M/s. Shanthala Power Limited, Hubli. Thanking you. Yours faithfully, For Shanthala Power Limited (Mr.Vinod. N.) Chief Executive Officer Enclosures: I. Test Report: 2. Transformers Test Report 3. Calibration Certificates II Bill 4. Service Bill 5. Service Tax Certificate 6. Pan No Certificate
: : : : :
17+17+17+22=73Pages Annexure 02 Page(In Duplicate) 02 Page 01 Page
NABL Accredited Laboratory for Transformer Oil Testing (1) BDV (100kV) (2) Water Content (3) Flash Point (4) Tan Delta (5) Resistivity (6) Sludge (7) Acidity (8) IFT (9) DGA (10) Furan Analysis
SHANTHALA POWER LIMITED HUBLI-580 030 FORMAT NO.: SPL/TR-02 Calibration & Test Report Section TRANSFORMER-TEST REPORT -1
: :
0232/09-10 M/s. S
Customers Reference
P. O. No.:
Particulars of Equipment Tested Plant Location Serial No. Customer Identification Make Transformer Rating Voltage Vector Group Year of Manufacture Phase Date(s) of Test(s) Winding Temperature Oil Temperature Atmospheric Temperature Weather Condition Particulars of Tests Conducted Customers Requirements Calibration Certificate Coordinated By Mr. Balasaheb. (E.E) s
: : : : : :
Distribution Transformer Beside of 3MW Power House 2005/1180 Sugar Transformer M/s. Mahati Electricals 3150kVA : 11000V/433V
: : : :
Dyn11 2005 3 28th August- 2009 : 280C
: : : : :
280C 290C Dry Condition Monitoring Tests Condition Monitoring Tests : Annexure
Tested Team Mr. Harshad. Gulannavar.
Test Engineer
SHANTHALA POWER LIMITED HUBLI-580 030 (Gouri M. Patil) NO.: SPL/TR-02 Authorised & Signatory FORMAT Calibration Test Report Section Prepared By
TEST REPORT Asst. ManagerNO. Analysis 0232/09-10 (Shashikala. V. T) PAGE: 02 OF 17
MEASUREMENT OF IR TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature (Winding +Oil+ Atmospheric) Voltage Year of Manufacture : : : :
V/S
TIME
2005/1180 Sugar Transformer 28th August-2009 : : 2005 28.30C 11000V/433V
TEST RESULTS SL NO. 1 2 3 TIME 10th Sec 20th Sec 30th Sec HV to LV at 5kV HV to GND at 5kV LV to GND at 0.5kV 0.48 G 0.49 G 0.49 G
0.90 G 2.00 G 2.50 G 1.20 G 3.00 G 1.50 G 4 40th Sec 1.60 G 3.50 G 0.50 G 5 50th Sec 4.00 G 0.50 G 1.90 G st 6 4.25 G 0.50 G 01 Min 2.25 G 7 02nd Min 3.00 G 5.00 G 0.50 G rd 8 03 Min 5.00 G 0.50 G 3.75 G 9 04th Min 5.50 G 0.50 G 4.00 G th 10 05 Min 4.50 G 5.50 G 0.50 G 11 06th Min 4.50 G 6.00 G 0.50 G th 12 07 Min 4.80 G 6.50 G 0.50 G 13 08th Min 5.00 G 6.50 G 0.50 G 14 09th Min 5.50 G 6.50 G 0.50 G 15 10th Min 6.50 G 7.00 G 0.50 G Note: 1) For test conditions please refer page No. 2) *Average Temperature (Winding + Oil + Atmospheric) =28 0+280+29028.30C
Prepared By (Gouri M. Patil) Authorised Signatory
MEASUREMENT OF IR TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature (Winding +Oil+ Atmospheric) Voltage Year of Manufacture : : : :
V/S
TIME
2005/1180 Sugar Transformer 28th August-2009 : : 2005 28.30C 11000V/433V
SL No. 1
Mode of Test HV-LV
Voltage (kV) 5
TEST RESULTS IR Values in G 30th Sec 1.50 60th Sec 2.25 600th Sec 6.50
PI
DC Absorption Ratio 1.5
2.88
HV-GND
3.00
4.25
7.00
1.64
1.41
LV-GND
0.5
0.49
0.50
0.50
1.0
1.02
Polarization Index 600- Seconds IR Value PI = ------------------------------60-Seconds IR Value
Dielectric Absorption Ratio DA 60-Seconds IR Value = ------------------------------30-Seconds IR Value
Note: 1) For test conditions please refer page No. 17 of 17 2) *Average Temperature (Winding + Oil + Atmospheric) =28 0+280+29028.30C
MEASUREMENT OF STEP VOLTAGE TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature (Winding +Oil+ Atmospheric) Voltage Year of Manufacture : : : : 2005/1180 Sugar Transformer 28th August-2009 : : 2005 28.30C 11000V/433V
TEST RESULTS Sl. No. Mode of Test Grounded Winding Voltage (kV) 0.5 1.0 1 HV-LV Nil 2.5 5.0 0.5 1.0 2 HV-GND LV 2.5 5.0 IR in G At 60th Sec 1.2 1.4 2.0 3.0 10.0 3.0 2.75 3.5
MEASUREMENT OF CAPACITANCE, TAN DELTA AND LEAKAGE CURRENT ON WINDINGS TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature (Winding +Oil+ Atmospheric) Voltage Year of Manufacture : : : : 2005/1180 Sugar Transformer 28th August-2009 : : 2005 28.30C 11000V/433V
Mode of Test HV-LV (UST)
Grounded Winding
Voltage (kV) 2.11
TEST RESULTS Current (mA) 04 09 15 04 09 15
Capacitance (pF) 4089.63 4089.83 4089.94 8195.39 8195.39 8196.40
Tan Delta (Absolute) 0.00654 0.00658 0.00666 0.00739 0.00761 0.00768
Nil
4.23 6.35 2.11
HV-GND (GST)
LV
4.23 6.35
Note: 1) For test conditions please refer page No. 17 of 17 2) *Average Temperature (Winding + Oil + Atmospheric) =28 0+280+29028.30C 3) Because of low voltage on LV side, the LV-GND Tan Delta Test could not be conducted.
MEASUREMENT OF HIGH VOLTAGE EXCITATION CURRENT ON HV WINDINGS TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature (Winding +Oil+ Atmospheric) Voltage Year of Manufacture : : : : 2005/1180 Sugar Transformer 28th August-2009 : : 2005 28.30C 11000V/433V
Tested Phase
TEST RESULTS Applied Voltage (kV) 0.5 1.0
Measured Current (mA) 10 15 20 25 30 12 20 27 33 39 12 20 27 33 39
R-Y
1.5 2.0 2.5 0.5
Y-B
1.0 1.5 2.0 2.5 0.5
B-R
1.0 1.5 2.0 2.5
MEASUREMENT OF DC WINDING RESISTANCE TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature (Winding +Oil+ Atmospheric) Voltage Year of Manufacture : : : : 2005/1180 Sugar Transformer 28th August-2009 : : 2005 28.30C 11000V/433V
TEST RESULTS OLTC Position Current (mA) 126.1 04 126.1 126.1 Sl No. Current (A) 1.303 01 1.304 1.287 Measurement of Winding Resistance (HV-Side) Tested Phase Resistance in m R-N Y-N B-N 215.1 215.2 215.0
Measurement of Winding Resistance (LV-Side) Tested Phase Resistance in m (r-n) (y-n) (b-n) 0.5 0.5 0.5
MEASUREMENT OF VOLTAGE RATIO TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature (Winding +Oil+ Atmospheric) Voltage Year of Manufacture : : : : 2005/1180 Sugar Transformer 28th August-2009 : : 2005 28.30C 11000V/433V
TEST RESULTS
Voltage Ratio Sl. No. Applied Voltage at Primary side in Volts R-Y 407 Y-B 408 B-R 408 Measured Voltage at Secondary side in Volts r-y 15.79 y-b 15.75 b-r 15.83 Calculated Voltage Ratio r-y 25.77 y-b 25.90 b-r 25.77
01
MEASUREMENT OF MAGNETIZATION CURRENT TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature (Winding +Oil+ Atmospheric) Voltage Year of Manufacture : : : : 2005/1180 Sugar Transformer 28th August-2009 : : 2005 28.30C 11000V/433V
TEST RESULTS Tested Phase Measured Voltage (V) Measured Current (mA)
404
18.7 (R-Y)
408
12.1 (Y-B)
409
22.3 (B-R)
MEASUREMENT OF NEUTRAL FLOATING POINT TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature (Winding +Oil+ Atmospheric) Voltage Year of Manufacture : : : : 2005/1180 Sugar Transformer 28th August-2009 : : 2005 28.30C 11000V/433V
TEST RESULTS Voltage Applied Across HV Side (V) R-Y 407 Y-B 408 B-R 408 Voltage Measured (V) LV (Neutral)-GND
6.30
FREQUENCY RESPONSE ANALYSIS TRANSFORMER DETAILS: Serial No. Customer Identification Date of Test *Average Temperature (Winding +Oil+ Atmospheric) Voltage Year of Manufacture : : : : 2005/1180 Sugar Transformer 28th August-2009 : : 2005 28.30C 11000V/433V
TEST RESULTS Frequency Rage Tap Position Method Measured winding a) HV side: U-V, V-W, W-U b) LV Side: n1-u1, n1-v1, n1-w1. PLEASE SEE NEXT PAGE FOR GRAPHS : : : 20Hz-2MHZ 1 Sweep Frequency
OIL-TEST REPORT Test Report No. Customers Address : : 0232/09-10 M/s.
Customers Reference
P. O. No.
Particulars of Sample Tested Date (S) of Test (S) No. Of Samples Tested Customers Requirement
: : : :
Transformer Oil 7th to 11th September 2009 01(Bottom) BDV, Moisture Content, Tan Delta, Resistivity, Acidity, IFT, Sludge, Flash Point DGA , Kinematic Viscosity, Density Pour Point & Furan Tests. Yes Sample Collected By Mr. Harshad G Test Engineer Mr. Shivappa
Whether Tests conducted as per Customers Requirement Coordinated By Mr. Balasaheb. (E.E)
Note: 1. 2. 3. 4. 5. 6. 7. 8. 9. The test results relate only to the sample(s) tested. ND-Not Detected. NA: Not Applicable. NP: Not Provided. NM: Not Mounted {---}: Customer not confirmed. CCSUT: Customer Confirmed, Sample Under testing. The limits for DGA are valid from the last date of filtration. If the last date of filtration is not specified, the limits for DGA are considered from the year of installation. 10. Any Anomaly / Discrepancy in this test report / certificate should be brought to our notice within 60 days from the date of issue.
11. The Test Report not to be reproduced except in full, without written approval from the laboratory
SHANTHALA POWER LIMITED HUBLI-580 030 FORMAT NO.: SPL/TR-02 Calibration & Test Report Section TRANSFORMER DETAILS:
Serial Number Customer Identification Make Capacity Voltage (HV/LV) Year of Manufacture Year of Installation Last Date of Filtration Our Reference No. Date of Sample Collection Date of Receipt of the Sample Sample Tested on Appearance of the Oil Top Oil Temperature Winding Temperature Weather Condition Condition on Receipt : : : : : : : : : : : : : : :
2005/1180 Besides of Boiler Sugar Transformer Mahati Electricals 3150kVA 11000V/433V 2005 NP NP : LT-1418/01 (Main Tank-Bottom) 29th August 2009 7th September 2009 : 7th to 11th September 2009 Pale Yellow Colour 280C 280C Dry OK
OIL PARAMETERS:
SL NO . 1 2
TEST PARAMETERS Break Down Voltage (BDV)/ DiElectric Strength) in kV, at a Temp: 29.20C, RH: 40% Moisture Content (Water Content) in ppm, at a Temp:28.10C, RH:47% Tan Delta (DiElectric Dissipation Factor) in absolute, at a Temp: 900C, RH: 47% Resistivity (Specific Resistance) in -cm, at a Temp: 900C, RH: 47% Acidity (Neutralization Number) in mg KOH/g Interfacial Tension (IFT) in N/m, at a Temp: 271 0C Sludge/Sediment % by weight Flash Point in 0C
Reference Standard IS: 1866: 2000 Test Method IS: 6792-199250Hz2Hz Electrode Type: Brass Spherical, Electrode gap: 2.5mm IS: 13567-1992 Karl Fisher Titration Method 23010V IS: 6262-1971 50Hz2Hz Three terminal cell 250Vrms\mm: Average voltage gradient in the sample 23010V IS: 6103-1971 Three terminal cell250Vrms\mm: Average voltage gradient in the sample 23010V IS: 1448(P: 2)-1967 IS: 6104-1971 Ring Method IS 1866:2000 Annexure A (Clause-4.3)
For Oil in Service <72.5kV-C-Class >30kV 40 ppm Max 1.0 Absolute Min 0.1X1012 -cm Max 0.3mg KOH/g Min 0.015 Sludge Should not be detected Min 1400C
TEST RESULTS 66,78,74,68,70 78=72.3372. 0 11
0.0044
49 x 1012
5 6 7
0.02 0.043 ND
IS 1448(P: 21)-1992 Pensky Martens closed cup Test Method 23010V DISSOLVED GAS ANALYSIS: IS: 10593:1992 & 9434-1992 SL NO. CHARACTERISTICS 1 Methane PPM 100/150 2 Ethylene PPM 150/200 3 Ethane PPM 100/150 4 Acetylene PPM 30/50 5 Carbon Monoxide PPM 400/500 6 Carbon Dioxide PPM 4000/5000 7 Hydrogen PPM 200/300 8 Total Gas Content %by Volume ---8
Note: NP- Not Provided, ND-Not Detected
154
02 01 ND ND 07 836 01 10.03

00 00 7.876 6.824 5.916

20.616
OIL PARAMETERS:
SL NO.
TEST PARAMETERS Kinematic Viscosity (cStr), at 270C Pour Point in 0C Density in kg/cm3 at 29.50C
Reference StandardIS: 1866: 2000
Test Method
IS:1448(P:25)-1976 IS:1448 (P:10)-1970 IS:1448(P:16)1990 27cst
Limits
TEST RESULTS 5 -18 0.825
1 2 3
Max: -60C Max:0.89 g/cm3
ANALYSIS & RECOMMENDATION: For Analysis & Recommendation please refer Page No.: 17 OF 17
SHANTHALA POWER LIMITED TEST REPORT NO. HUBLI-580 030 0232/09-10 FORMAT NO.: SPL/TR-02 Calibration & Test Report PAGE: 17 OF 17 Section ANALYSIS & RECOMMENDATION FOR TRANSFORMER-1 SL NO.: 2005/1180, ID No: Besides Boiler Sugar Transformer
Analysis: Tests on Solid Insulation: The test results of IR, PI and DC absorption ratios are normal. The variation of Capacitance values with respect to voltage is normal and the Tan Delta values are within the permissible limits, i.e. <0.02absolute. Step Voltage results have variation. Tests on Conductor & OLTC: The DC winding resistance values are normal as comparable with all the phases. The voltage ratio measurements are normal. Neutral Floating point Measurements are normal. Tests on Core: Magnetization Currents are normal. Excitation current results are normal. Frequency Response Analysis: The test results of FRA should be compared with earlier results to arrive at a definite conclusion. How ever taking present test results as benchmark any further changes can be noticed by conducting FRA test at a later date under similar conditions. Oil Parameters: The tested parameters of the oil sample of this Transformer are within the permissible limits as per IS:18662000 The parameter of Transformer Oil in service. DGA: The gases generated are within the permissible limits as per relevant Standards. Furan Analysis: The total of the Furanic compounds is in the normal range. Conclusion: Step Voltage results have variation. Core and Conductor are normal. Oil and DGA results are normal. The total of the Furanic compounds is in the normal range. The test results of FRA may be retained as reference for future guidance. Recommendation: All the Condition Monitoring tests should be carried out after one year to establish the trend analysis of Transformer & Oil. All the test results may be retained as bench mark for further analysis. Since the step voltage results have variation, one more test should be repeated within 6 months or as per your convenience, to know the insulation condition. Note: Test Conditions: 1) The Transformer was Isolated completely from both sides, Primary and secondary sides.

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FORMAT NO.

Shanthala Power Limited

Condition Monitoring Tests on Power Transformers Test Report 2009

Kind Attn: Mr.

Ref: Work Order No.:

Transformer No-02 Transformer No-01

Ref: SPL/CMT-Off Line/ To, M/s.

21+24=45 Pages Annexure 02 Page(In Duplicate) 02 Page 01 Page

TEST REPORT NO. 073/09-10 PAGE: 01 OF 24

Test Report No. Customers Address

073/09-10 & 17/06/2009

Work Order No.:

Coordinated By Mr. S. Santhosh Kumar Mr. M. Rama Raju

Jr. Test Engineer

Prepared By (Gowri M. Patil) Authorised Signatory

Asst. Manager Analysis (Shashikala. V. T)

SHANTHALA POWER LIMITED HUBLI-580 030

TEST REPORT NO. 073/09-10

FORMAT NO.: SPL/TR-02

Calibration & Test Report Section

Prepared By (Gowri M. Patil) Authorised Signatory

Asst. Manager Analysis (Shashikala. V. T)

SHANTHALA POWER LIMITED HUBLI-580 030

TEST REPORT NO. 073/09-10

FORMAT NO.: SPL/TR-02

Calibration & Test Report Section

Voltage (kV) 30th Sec

IR Values in G PI 60th Sec 600th Sec

Polarization Index 600 Seconds IR Value PI = ------------------------------60 Seconds IR Value

Dielectric Absorption Ratio DA 60 Seconds IR Value = ------------------------------30 Seconds IR Value

Prepared By (Gowri M. Patil) Authorised Signatory

Asst. Manager Analysis (Shashikala. V. T)

TEST REPORT NO. 073/09-10 PAGE: 04 OF 24

5 4.5 4 IR Values in G 3.5 3 2.5 2 1.5 1 0.5 0

IR Values v/ s Time in (Sec.,) of Transformer, Sl.No.: 2698/ 2 4.5 3.8 4

Prepared By (Gowri M. Patil) Authorised Signatory

Asst. Manager Analysis (Shashikala. V. T)

TEST REPORT NO. 073/09-10 PAGE: 05 OF 24

Prepared By (Gowri M. Patil) Authorised Signatory

Asst. Manager Analysis (Shashikala. V. T)

TEST REPORT NO. 073/09-10 PAGE: 06 OF 24

Voltage v/ s Tan Delta on Transformer, Sl No.: 2698/ 2

0.01 Tan Delta (Absolute)

10 HV-LV HV-GND LV-GND

Prepared By (Gowri M. Patil) Authorised Signatory

Asst. Manager Analysis (Shashikala. V. T)

TEST REPORT NO. 073/09-10 PAGE: 07 OF 24

HV to Bushing Tan Delta Point (UST)

5.0 7.5 10.0

**Could not be balanced

Prepared By (Gowri M. Patil) Authorised Signatory

Asst. Manager Analysis (Shashikala. V. T)

TEST REPORT NO. 073/09-10 PAGE: 08 OF 24

0.008 0.007 0.006

Voltage v/ s Tan Delta on HV Bushing, Sl No.: 2698/ 2

Tan Delta (Absolute)

0.005 0.004 0.003 0.002 0.001 0

Prepared By (Gowri M. Patil) Authorised Signatory

Asst. Manager Analysis (Shashikala. V. T)

TEST REPORT NO. 073/09-10 PAGE: 09 OF 24

Prepared By (Gowri M. Patil) Authorised Signatory

Asst. Manager Analysis (Shashikala. V. T)

TEST REPORT NO. 073/09-10 PAGE: 10 OF 24