Professional Documents
Culture Documents
vs Mini-Pak
: L (uH) @ I (Adc)
0
1
2
3
4
5
6
7
8
9
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Percent Rated Current
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L16-1010 Mini-Pak Inductance (uH)
L10-1009 QTR-Pak Inductance (uH)
L16-1010 Mini-Pak Current (Adc)
L10-1009 QTR-Pak Current (Adc)
4.6
6.47
3.8
3.6
3.06
8.41
3.98
1.6
1.6
4.7
Mini-Pak
Mini-Pak
0.300
0.500
0.150
0.250
QTR-Pak
Mini-Pak
QTR-Pak
Mini-Pak
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RoHS
COMPLIANT
Pb
17 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
RoHS
COMPLIANT
Pb
QTR-Pak
TM
& 8th-Pak
TM
Common Mode Power Chokes
BH PART
NUMBER
TYPE
OCL
(Nom.)
IMPEDANCE
(Typ.; Min.)
FREQUENCY
DCR/WINDING
(Typ.)
RATED CURRENT TURNS RATIO
L11-0103 8th-Pak 150uH 600 Ohms 10 MHz 19 mOhms 3.6 Amps 1:1
L11-0105 8th-Pak 20uH 800 Ohms 100 MHz 19 mOhms 3.6 Amps 1:1
L10-0100 QTR-Pak 9 uH 600 Ohms 100 MHz 8 mOhms 7.9 Amps 1:1
L10-0101 QTR-Pak 41 uH 800 Ohms 10 MHz 16 mOhms 5.6 Amps 1:1
L10-0103 QTR-Pak 180 uH 1.1 kOhms 10 MHz 16 mOhms 5.6 Amps 1:1
L10-0105 QTR-Pak 98uH 175 Ohms 100 MHz 8 mOhms 7.9 Amps 1:1
Electrical specifcations at 25 C. Operating temperature range -40C to +125C
PIN 1 MARKING
0.505/12.8mm MAX
0.505/12.8mm MAX
0.260/6.60mm
0.400/10.16mm
0.080/2.03mm DIA.
0.400/10.16mm
RECOMMENDED PC BOARD LAYOUT
1 4
2 3
L
RECOMMENDED PC BOARD LAYOUT
0.300/7.62mm
0.080/2.03mm DIA.
1
2
4
3
0.39/9.9mm MAX.
511-XXXX
BH XXXX
0.39/9.9mm MAX.
0.300/7.62mm
0.195/4.95mm MAX.
Impedance vs Frequency - BH QTR-Paks (L10-) and 8th-Paks (L11-)
652.7
963.7
732.3
1090
1327
929.9
0
200
400
600
800
1,000
1,200
1,400
0.1 0.5 1 10 100 250 500 800
Frequency (MHz)
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L11-0103 -- 3.6A Max
L11-0105 -- 3.6A Max.
L10-0100 -- 7.9A Max.
L10-0101 -- 5.6A Max.
L10-0103 -- 5.6A Max.
L10-0105 -- 7.9A Max.
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Proven, high reliability SMT package design
400 VAC isolation voltage
Matte Sn over Ni over brass pins
Superior coplanarity
Superior inspectability
Feet available to reflow solder heat
Available in JEDEC trays or tape & reel
(L10-400/Reel; L11-1000/Reel)
4 1
Transformer
3 2
4
3
1
2
Series
3
4
Parallel
2
1
18 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
MIL-PRF-27F, for Level M, Grade 5, Class S
Many standard Pak
TM
inductors and their
variations have been modified on a custom part
number basis to meet the following specifications:
Life tests performed for 1,000 hours at 130 C.
Thermal shock, mechanical shock and vibration.
Vibration tests that include a 20G peak varied
logarithmically between 10-2,000Hz, scanned in +
X, Y and Z directions at 20 minutes per frequency
cycle for a total of approximately 12 hours.
QTR-Paks and 8th-Paks have completed tests.
Mini-Paks are in process but not yet approved for
MIL-PFR-27.
Such tests are possible only because of the SMT
structure that is sound in its design: Reliable.
Contact BH with your requirement.
Up to 4,000V isolation
Perhaps you have an application that needs the
inductance of one from the standard Pak list
of specifications but needs a higher isolation
voltage.
We can do that.
Contact BH Electronics.
Turns ratio of 1 to whatever
Standard Pak families are 1:1 transformers / dual
inductors but there is no reason this ratio could
not be incrementally varied to meet your specific
need - quickly and efficiently.
Whether you need a variation on the standard
1:1 ratio for a SEPIC dual inductor or flyback
transformer, we can do that for you - quickly and
efficiently.
If your 1:1 application could benefit from lower
DCR on one side of the circuit than the other - we
can do that as well.
Contact BH regarding your specific requirement.
Flyback Transformers; Different Cores?
Would your application benefit from a different
core such as Kool-MU
or other?
Contact BH and talk with one of our engineers.
Current Sense Transformers?
See the Current Sense transformers section of
this catalog.
Magnetics put into Pak SMT structures provide
space efficiency as well as reliability.
Contact BH for a N/C sample.
100 a year or 100,000 a Month?
BH Electronics has the multiple capabilities of
small or large volume manufacture.
Whether custom or standard, BH is able to
quickly respond to your requirement.
If SMT size, performance and reliability are
critical to your application - large or small.
Check us out.
Variations: QTR-Pak
TM
, 8th-Pak
TM
and Mini-Pak
TM
Common Threads: SMT; Space Efficiency; Reliability
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19 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
Power and Control Magnetics
DC-DC Converter Transformers
Intended for power isolation such as data line driver circuits
Designed for use with listed chips and chipsets
Custom designs available in a wide wattage range
with Standard Geometries.
4
6
2
3
1
4 3 2
6 3
4
5
6 8
7
1
2
5 4
1
2
3
1
6
5
1
2
4 3
6
8
6
7 2
1
3
4 5
2
8
5
1
3
4
5
1A
6
5
1
2
4
3
standard geometries
See Pages 20-22 for Standard Geometries
in ranges from < 1 watt up to 100 watts
BH PART
NUMBER
TURNS RATIO
ISOLATION
VOLTAGE
ET-V
SEC
SCHEMATIC
PACKAGE
STYLE
NOTES
FOR USE W/MAXIM CHIP SET
250/251 253 845
500-1635 (Replaced by 500-2580)
ELECTRICAL CHARACTERISTICS @ 25 C
Note: Part numbers beginning with L are RoHS compliant. (1) Recognized UL 1950 fle #E147744. (2) Recognized UL 2601 fle #E147744. (3) 0.275 max. height.
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20 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
BH011
BH010
0.300
0.120 MIN.
4
6
0.020 DIA.
0.230 MAX.
3
1
0.100 (4X)
0.380
REF.
0.315 REF.
BH009
4
5
6
0.25 MIN.
24 AWG.
0.25 * MAX.
0.41 MAX.
3
2
1
0.300
0.100
0.300
0.41
MAX.
BH008
BOTTOM VIEW
BH054
TOP VIEW
SIDE VIEW
TOP VIEW
SIDE VIEW
BH006
0.42
0.280 MAX
5
4
0.415
0.015 SQ
0.050
SUGGESTED PAD LAYOUT
0.150
0.300
8
1
0.275
0.100
BH 005
0.100
0.010 X 0.028 (6X)
0.100
4
0.425
TOP VIEW
SIDE VIEW
5
6
0.265
0.375
2
1
0.050
3
0.375 MAX
0.325 MAX
BH004
8
5
.370 REF.
0.380 MAX.
0.079 (6X)
0.020
4
1
SEATING
PLANE
TOP VIEW
SIDE VIEW
0.015 SQ.
(8X)
0.035
BH003
0.292
MAX.
0.45
0.355
0.490
0.385 MAX.
0.250 MAX.
5
6
7
8
0.075
0.100
4
2
3
1
0.050
BH002
0.500
SUGGESTED PAD LAYOUT
0.024 x 0.015
BH 001
0.280
MAX.
0.008
4
6
5
0.375
0.290
SUGGESTED PAD LAYOUT
1
3
2
0.375
MAX.
0.100 (4X)
0.325 MAX.
0.250 MAX.
0.041
BOTTOM VIEW
SIDE VIEW
TOP VIEW
BOTTOM VIEW
SIDE VIEW
TOP VIEW
BOTTOM VIEW
SIDE VIEW
TOP VIEW
SUGGESTED PAD LAYOUT SUGGESTED PAD LAYOUT SUGGESTED PAD LAYOUT
TOP VIEW
SIDE VIEW
TOP VIEW
SIDE VIEW
TOP VIEW
SIDE VIEW
0.500
4
3
0.400
1
2
0.250
0.080
0.400
0.500 MAX.
0.590
0.025 X 0.010
5 4
1 8
0.100 (6X)
0.150
0.450
0.425
.270
0.355
4
5
6
0.022 DIA
0.100 (4X)
0.120
3
1
2
0.400
0.510
X
-
X
L 0 0
B
X
2
A
B
H
X
3 5 4
0.490 MAX.
0.500 MAX.
0.010
0.775 REF.
0.1000.010 (6X)
5
8
4
1
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Power and Control Magnetics
DC-DC Converter Transformers
standard geometries:
<1 watt
BH Electronics has a wide range of Standard
Geometries to choose from. See below for designs
in the <1 watt power range. Physical size is
directly related to frequency of operation and
voltage isolation. Consult BH engineering for your
specific application.
21 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
0.100 (4X)
0.090 MIN.
0.750 REF.
1.20 MAX.
1.20 REF.
BOTTOM
VIEW
TOP VIEW
BH103
SIDE VIEW
5
6
7
8
9
4
2
3 1
1 1
1
2 1
0
VERSION AVAILABLE
12 PIN SURFACE MOUNT
0.019 DIA.
0.148 (4X)
0.100 (5X)
0.640
0.177 MIN.
0.50 MAX.
0.860 MAX.
0.820
MAX.
1
5 6
11
BOTTOM VIEW
SIDE VIEW
BH102
TOP VIEW TOP VIEW
0.039 X 0.016
1.060
0.790
0.148
0.060
0.800
0.450 MAX.
1.05 MAX.
0.870
MAX.
BH101
6
10
5
SIDE VIEW
1
SUGGESTED PAD LAYOUT
0.930
MAX.
0.175 MIN.
0.100 (6X)
0.022 - 0.029 DIA.
0.750
MAX.
0.150 (4X)
0.200 (2X)
0.940
MAX.
0.800
14
8 7
1
BOTTOM VIEW
BH100
TOP VIEW
SIDE VIEW
3 2
4 1
0.445
0.655
MAX.
0.175
0.060
0.660
0.390 MAX.
0.755 MAX.
BH053
TOP VIEW
SUGGESTED PAD LAYOUT
SIDE VIEW
0.300
0.300
0.100
0.450
MAX.
0.480
MAX.
0.026 DIA.
0.185
0.480
MAX.
BOTTOM VIEW
5 4
8
1
8 PIN SURFACE MOUNT
VERSION AVAILABLE
BH052
TOP VIEW
SIDE VIEW
0.100
0.050
0.675
0.100
0.49 MAX.
0.690
MAX.
0.53
MAX.
10
6 5
1
BH051
SUGGESTED PAD LAYOUT
TOP VIEW
SIDE VIEW
0.020 DIA.
0.100
0.150 REF.
0.450
MAX.
0.510
MAX.
3
5
4
TOP VIEW
SIDE VIEW
2
6
1
BOTTOM VIEW
8 PIN SURFACE MOUNT
VERSION AVAILABLE
BH050
Power and Control Magnetics
DC-DC Converter Transformers
standard geometries:
1 to 25 watts
BH Electronics has a wide range of
Standard Geometries to choose from.
See below for designs in the 1 to 25
watt power range.
Physical size is an inverse relationship to
frequency but a direct relationship to
voltage isolation.
Consult BH engineering for your
specific application.
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22 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
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0.250 REF.
1.10 REF.
1.70 REF.
6
7
8
3
10
11
9 5
0.032 DIA. (11X)
30
2 1.300 DIA.
PIN CIRCLE
12
1
BOTTOM VIEW
SIDE VIEW
TOP VIEW
BH503
0.100 (6X)
0.150 (4X)
0.200 (2X)
0.80
0.180
0.900 MAX.
1.00 MAX.
0.950 MAX.
7 6
14 1
0.024 DIA.
BOTTOM VIEW
SIDE VIEW
TOP VIEW
BH502
BOTTOM VIEW
SIDE VIEW
TOP VIEW
BH501
0.197 (8X)
1.10
MAX.
0.510 REF.
1.10 MAX.
0.032 DIA. (10X)
5
1
6
10
0.886
0.154
0.043 X 0.016
1.10
MAX.
0.52 MAX.
6
5
10 0.197
1
1.24
0.787
1.10 MAX.
BOTTOM VIEW
SIDE VIEW
TOP VIEW
BH500
1.25 MAX.
0.200 (10X)
0.110 MIN.
0.54 MAX.
1.25 MAX.
1.083
(12X)
0.032 DIA.
BH1002
TOP VIEW
7
1
BOTTOM VIEW
6
12
SIDE VIEW
0.020
0.197 (10X)
1.244
0.530 MAX.
1.42
MAX.
1.25 MAX.
BOTTOM VIEW
SIDE VIEW
TOP VIEW
BH 1001
6
5
1 10
1 7
8 14
0.039 DIA.
SIDE VIEW
BOTTOM VIEW
TOP VIEW
1.680 MAX.
BH1000
1.570 MAX.
0.215 NOM.
1.00 NOM.
0.200 NOM.
(12X)
1.35 MAX.
BH1003
TOP VIEW
1.37 MAX.
0.200
1.10
0.029 SQ.
1.20
0.30
1.350 MAX.
0.300
BOTTOM VIEW
SIDE VIEW
1.340 MAX.
7
1
6
12
Power and Control Magnetics
DC-DC Converter Transformers
standard geometries:
26 to 100 watts
BH Electronics has a wide range of
Standard Geometries to choose from.
See below for designs in the 26 to
100 watt power range. Physical size
is directly related to frequency of
operation and voltage isolation.
Consult BH engineering for your
specific application.
2S 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
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Power Inductors
PACKAGE 5-7 PACKAGE 1-3
G
THREAD
SIZE
SEE NOTE A
E MIN.
C
F MAX.
BH
XXXX
501-XXXX
D
A MAX.
B MAX.
F MAX.
2
3 1
E MIN.
C
D
A MAX.
B MAX.
BH
501-XXXX
XXXX
SIDE VIEW BOTTOM VIEW SIDE VIEW BOTTOM VIEW
SIDE VIEW
2
1 4
3
END VIEW
BOTTOM VIEW
PACKAGE 4
toroid Inductors for
switching Power supplies
Current range to 50 Amps
Maximum temperature rise of 40 C
Wide range of inductances
Surface mount design and custom package styles available
N/C
1, 2, 3
3 1
2
5, 6, 7
1
2
4
1
2
4
3
PACKAGE
STYLE
A
(inches)
millimeters
B
(inches)
millimeters
C
(inches)
millimeters
D
(inches)
millimeters
E
(inches)
millimeters
F
(inches)
millimeters
G
(inches)
millimeters
1
(1.05) (0.55) (.400) (.800) (.20) (1.10) N/A
26.67 13.97 10.16 20.32 5.08 27.94 N/A
2
(1.45) (.80) (.600) (.900) (.20) (1.40) N/A
36.83 20.32 15.24 22.86 5.08 35.56 N/A
3
(2.00) (.95) (.700) (1.20) (.20) (1.90) N/A
50.80 24.13 17.78 30.48 5.08 48.26 N/A
4
(.755) (.670) (000) (000) (000) (.390) N/A
19.12 17.02 000 000 000 9.91 N/A
5
(1.45) (.80) N/A (.900) (.25) (1.40) 6/32
36.83 20.32 N/A 22.86 6.35 15.56 6/32
6
(2.00) (.95) N/A (1.20) (.25) (1.90) 8/32
50.80 24.13 N/A 30.48 6.35 48.26 8/32
7
(2.16) (1.12) N/A (1.50) (.25) (2.20) 10/32
54.86 28.45 N/A 38.10 6.35 55.88 10/32
NOTE A: Style 5, 6, and 7 leads cut to 6" - Custom length available upon request.
ELECTRICAL CHARACTERISTICS @ 25 C
BH PART
NUMBER
RATED DC
CURRENT
(AMPS)
MINIMUM
INDUCTANCE
AT RATED DC (H)
MINIMUM
INDUCTANCE
AT ZERO DC (H)
DC RESISTANCE
MAXIMUM ()
MINIMUM ENERGY
STORAGE 1/2 L12
PACKAGE
STYLE
LEAD DIA.
INCHES
501-1002 2.5 115 230 .12 3.66 1 0.025
501-1005 4.1 140 280 0.86 1185 2 0.032
L01-1009 6.5 140 280 .070 3000 3 0.040
501-1013 10.0 60 120 0.28 3000 3 0.051
501-1015 20.0 6 12 .006 1200 5 N/A
501-1016 20.0 15 30 .010 3200 6 N/A
501-1017 21.0 30 60 .010 6400 7 N/A
501-1020 50.0 4.5 9 .0016 5875 7 N/A
L01-1089 50.0 3.1 4.23 .0089 5875 7 N/A
Note: Part numbers beginning with L are RoHS compliant. Contact BH if you have need for RoHS construction.
24 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
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Power and Control Magnetics
Control Transformers
MosFet/trIaC/sCr trigger transformers
Ideal for use as trigger transformers in Mosfet, SCR and Triac circuits
High isolation voltages - Hi-pot tested to 2500 VAC
Fully encapsulated
Designed for fast rise time applications
BOTTOM VIEW SIDE VIEW TOP VIEW
0.600
0.500
0.300
0.500 MIN.
0.800 MAX.
0.750 MAX.
MAX.
0.900
0.036 DIA.
6 5 4
1 2 3
505-55XX
1
BH XXXX
Pins 2 & 5 omitted Pins 2 & 5 omitted
PRI. 3
4 SEC.
5 SEC.
3 1
4 6
2
1
3
6
4
6
2
4
1 6
3
4
5
1
3
2
1
ELECTRICAL CHARACTERISTICS @ 25 C
BH PART
NUMBER
TURNS
RATIO
PRIMARY
INDUCTANCE
(mH-MIN.)
PRIMARY
ET-CONSTANT
LEAKAGE INDUCTANCE
(H)
Ciw
(pf MAX.)
DCR
PRI ()
DCR
SEC ()
DCR
SEC ()
SCHEMATIC
L05-5500 1:1 .25 45 5 20 1.0 1.0 N/A 2
505-5501 1:1 1.0 90 20 30 2.0 2.0 N/A 2
505-5502 1:1 5.0 180 45 30 3.0 3.0 N/A 2
505-5503 1:1 20.0 360 200 50 5.0 5.0 N/A 2
505-5504 1:1:1 .25 45 5 20 1.0 1.0 1.0 1
505-5505 1:1:1 1.0 90 20 30 2.0 2.0 2.0 1
505-5506 1:1:1 5.0 180 45 30 3.0 3.0 3.0 1
505-5507 1:1:1 20.0 360 200 50 5.0 5.0 5.0 1
505-5508 2:1 1.0 90 40 30 2.0 1.0 N/A 2
505-5509 2:1 5.0 180 60 30 3.0 2.0 N/A 2
505-5510 2:1:1 1.0 90 40 30 2.0 1.0 1.0 1
L05-5511 2:1:1 5.0 180 60 30 3.0 2.0 2.0 1
505-5512 5:1 20.0 360 200 50 5.0 2.0 N/A 2
505-5513 5:1:1 20.0 360 200 50 5.0 2.0 2.0 1
505-5570 1:1 .25 45 5 20 1.0 1.0 N/A 3
505-5571 1:1:1 .25 45 5 20 1.0 1.0 1.0 4
505-5572 1:1 1.0 90 20 30 2.0 2.0 N/A 3
505-5573 1:1:1 1.0 90 20 30 2.0 2.0 2.0 4
505-5574 1:1 5.0 180 45 30 3.0 3.0 N/A 3
505-5575 1:1:1 5.0 180 45 30 3.0 3.0 3.0 4
505-5576 1:1 20.0 360 200 50 6.0 6.0 N/A 3
505-5577 1:1:1 20.0 360 75 50 3.0 3.0 3.0 4
505-5578 2:1 1.0 90 40 30 2.0 1.0 N/A 3
505-5579 2:1:1 1.0 90 60 30 2.0 1.0 1.0 4
505-5580 2:1 5.0 180 40 30 3.0 2.0 N/A 3
505-5581 2:1:1 5.0 180 45 30 3.0 2.0 2.0 4
505-5582 2:1 20.0 360 200 75 5.0 3.0 N/A 3
505-5583 2:1:1 20.0 360 200 75 3.0 2.0 2.0 4
505-5584 5:1 20.0 360 200 50 5.0 2.0 N/A 3
505-5585 5:1:1 20.0 360 200 50 5.0 2.0 2.0 4
Note: Part numbers beginning with L are RoHS compliant.
25 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
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Power and Control Magnetics
Current sense transformers
Current sense for regulation of switch mode power supplies
Surface mount (SMT) for compact size or through-hole for heavy current
Isolation to 3000 VAC
Wide variety of applications from multiple chip vendors
10 KHz to 500 KHz frequency of operation
Use Current Transformer Formula below to determine
the BH part number that meets your requirements
CURRENT TRANSFORMER FORMULA
I secondary = I primary turns ratio
E (volts) = Rt x I secondary (amps)
T = 1/(2F) F = Frequency in Hz
E x T must be less than ET Volt
uSec Rating
R termination selected by designer
0.032 DIA. NOM.
0.150 TYP.
0.600 MAX.
MAX.
0.400
0.300
PACKAGE 3
4
0.500 MAX.
3
0.400
1
2
0.250
0.080
0.400
0.500 MAX.
4
3
0.375
0.195
0.300
1
2
TOP
VIEW
SIDE
VIEW
TOP
VIEW
SIDE
VIEW
0.080 DIA.
0.375
0.300
4 3 1 2
0.150
0.910 MAX.
1.15 MAX.
0.500
0.300
0.125
PACKAGE 2 PACKAGE 1
SUGGESTED PAD LAYOUT
SUGGESTED PAD LAYOUT
SIDE
VIEWS
2
Rt
1
N2
2
3
4
N1
Rt
N2 N1
1
3
4
2
1
ELECTRICAL CHARACTERISTICS @ 25 C
BH PART
NUMBER
TURNS
RATIO
INDUCTANCE
(mH-MIN.)
ET Volt-Sec
RATING
DCR
PRIMARY
OHMS MAX
DCR
SECONDARY
OHMS MAX
PACKAGE
STYLE
SCHEMATIC
MAX CURRENT
RATING Arms
500-2603 1:50 1.40 55 0.006 0.75 1 1 6.0
500-2604 1:100 6.0 110 0.006 2.4 1 1 6.0
500-2605 1:200 22.0 220 0.006 7.65 1 1 6.0
500-2600 1:50 2.15 65 0.004 0.38 2 1 8.0
500-2601 1:100 8.75 135 0.004 1.2 2 1 8.0
500-2602 1:200 35.0 300 0.004 4.00 2 1 8.0
500-2456 1:200 87.0 1400 0.0015 4.0 3 2 10.0
Note: Part numbers beginning with 5 are not RoHS compliant. Contact BH if you have need for RoHS construction.
26 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
0.255 MAX.
0.500 MAX.
0.020
DIA. (4X)
PACKAGE 2
500-XXXX
XXXX
0.42
0.300
BH
0.42
0.300
PACKAGE 3
1
4
5
8
0.100 (6X)
1
4
X
X
1
- H
X 8
X
0.125
0.020 DIA.
0.255 MAX.
0.40 MAX.
5
0
B
0.020
0
0.50 MAX.
0.300
0.050 DIA. TYP.
0.400
PACKAGE 1
"B"
0.135
"A"
0.025
MIN.
PIN ONE DOT
5
6
7
0.100 (6X)
8
4
3
2
1
0.025 X 0.010
0.425
PACKAGE 4
0.450
0.350
0.300
1
0.025" X
0.10"
0.135
0.425
5
8
4
SIDE
VIEW
TOP
VIEW
SIDE
VIEW
BOTTOM
VIEW
TOP
VIEW
SIDE
VIEW
BOTTOM
VIEW
TOP
VIEW
SIDE
VIEW
BOTTOM
VIEW
TOP
VIEW
SIDE
VIEW
TOP
VIEW
SUGGESTED PAD LAYOUT
4
0.500 MAX.
0.020
3
0.400
SEATING PLANE
1
2
0.250
0.080
0.400
0.500 MAX.
SUGGESTED PAD LAYOUT
PACKAGE 5
4 1
4
5 8
4
3
1
2
3
5
4
1
8
2
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3
6
2
2
1
1
4
5
Magnetics for Telecommunications & Data Network Circuits
Common Mode Chokes
For the rejection of RFI and EMI on unshielded twisted pair (UTP) lines
1000 VDC isolation
Custom designs in a wide variety of packages
ELECTRICAL CHARACTERISTICS @ 25 C
BH PART
NUMBER
TURNS
RATIO
REFERENCE
INDUCTANCE @ 100 KHz
CI MAX.
ANY WINDING
DCR
MAX
SCHEMATIC
PACKAGE
STYLE
DIM A DIM B
L00-1164 1:1 33 H 20pF 0.05 4 4
500-1165 1:1:1:1 27 H 30pF 0.05 1 1 0.450 0.350
500-1179 1:1:1:1 53 H 30pF 0.1 1 1 0.590 0.500
500-1266 1:1 15mH 260pF 2.0 4 1 0.580 0.500
500-1267 1:1 125 H 150pF 0.5 4 1 0.580 0.500
500-1291 1:1 53 H 30pF 0.1 4 1 0.590 0.550
500-1299 1:1 750 H 15pF 0.3 3 2
500-1433 1:1 750 H 15pF 0.3 3 2
500-1517 1:1:1:1 50 H 20pF 0.15 1 1 0.420 0.350
500-1532 1:1:1:1 12 H 10pF 0.1 1 1 0.450 0.360
500-1841 1:1:1:1 8 H 10pF 0.20 1 3
500-1910 1:1 85 H 10pF 0.08 4 4
500-2063 1:1 64 H 30pF 0.2 2 5
501-0752 1:1 12mH 350pF 14.0 2 6
Note: Part numbers beginning with L are RoHS compliant.
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6
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120
1
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75
100
75
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2
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5
1
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Magnetics for Telecommunications & Data Network Circuits
Impedance Matching and
Isolation transformers
Designed for use in line matching and isolation circuits
Ideal for use as baluns or as isolation transformers
Use in popular networks such as Ethernet or 10 Base T
and 100 Base T
Use in proprietary networks based on RS232, RS422 or RS485
Products are available to support data rates from 9.6Kb/sec. to 250Mb/sec.
ELECTRICAL CHARACTERISTICS @ 25 C
BH PART
NUMBER
ET CONSTANT
(V SEC. MIN.)
TURNS RATIO
PRIMARY
INDUCTANCE
ISOLATION
VOLTAGE
SCHEMATIC
PACKAGE
STYLE
DIM. A
MAX.
DIM. B
MAX.
500-1430 40 1:1:27 2.8mH 500 VDC 8 7 .37 .32
L00-1455 100 1:1 21mH 1500 VRMS 3 1 0.4 0.35
500-1461 1200 1:1 800mH 2200 VRMS 4 1 0.57 0.4
500-1463 000 1:1 140uH 1200 VAC 4 4 0.54 0.31
500-1465 380 1CT: 1CT 193mH 1500 VRMS 2 1 0.45 0.43
500-1438 3 1CT: 1CT 150 H 500 VDC 7 2 N/A N/A
500-1542 900 1CT: 1CT 430MH 2900VDC 2 1 0.56 0.39
500-1544 90 1: 1CT 2.2mH 1000 VRMS 1 1 0.60 0.35
500-2279 1.5 1: 1 TAPPED 100 uH 2500 VAC 9 5 N/A N/A
500-2387 14 1:1.22 TAPPED 1.0mH 1500 VAC 10 6 N/A N/A
Note: Part numbers beginning with L are RoHS compliant.
* Specifications here have been updated, click on the part number to view detailed specification drawing.
*
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28 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
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0.100 x 2
"A"
0.150 MIN
0.175 MAX
"B"
1
3 4
6
0.425
0.012 X 0.028
(6X)
SUGGESTED PAD LAYOUT
SIDE
VIEW
0.375
0.050+0.0000 -0.0000
0.100
0.100
0.425
0.012
0.335 MAX.
0.270 MAX.
0.362 MAX.
4
5
6
3
2
1
0.012 X 0.028
(6X)
SUGGESTED PAD LAYOUT
SIDE
VIEW
0.375
0.050+0.0000 -0.0000
0.100
0.100
0.425
0.012
0.250 MAX.
0.280 MAX.
0.362 MAX.
4
5
6
3
2
1
0.025 DIA.
0.100+0.0000 -0.0000
0.300+0.0000 -0.0000
0.505 MAX.
0.120
0.370 MAX.
0.505 MAX.
5
8
4
1
0.100 (4X)
6
5
4
3
2
1
0.020 DIA.
0.300
0.15
0.225 MAX.
0.385 MAX.
0.30 MAX.
"B"
0.175 MAX.
0.150 MIN.
8
7
0.100 (6X)
BOTTOM
VIEW
0.024 X 0.012
0.300
"A"
SIDE
VIEW
TOP
VIEW
4
5
6 3
2
1
PACKAGE 1 PACKAGE 2 PACKAGE 3
PACKAGE 4 PACKAGE 5 PACKAGE 6
PACKAGE 7
BOTTOM
VIEW
SIDE
VIEW
TOP
VIEW
BOTTOM
VIEW
SIDE
VIEW
TOP
VIEW
BOTTOM VIEW SIDE VIEW TOP VIEW
TOP
VIEW
TOP
VIEW
0.025+0.005
0.310 REF. B
0.30 0.175 MAX.
0.150 MIN.
C
0.024 X 0.012
PIN 1 DOT
0.54 DIA. REF. A
0.100 (6X)
4
3
2
1
5
6
7
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Magnetics for Telecommunications & Data Network Circuits
Impedance Matching and Isolation transformers
(continued)
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500-2957
Baseband Video Components
Wide band transformers and chokes support NTSC, PAL & SECAM based
video including 60 Hz synchronization frequency
Custom versions available
Several impedances matched
Reference bhelectronics.com for detailed application notes and drawings
3
3
MECHANICALS
0.810
REF.
0.820
REF.
0.530
REF.
0.200 TYP.
0.700
0.020 DIA. (16X)
0.100 TYP.
8
1
16
9
16 1
15 2
14 3
13 4
12 5
11 1
10 7
9 8
501-1209
SCHEMATICS
0.047 NOM.
0.525
MAX.
0.500
MAX.
0.980
MAX.
0.069 (4X)
0.394 (4X)
0.023 DIA. (4X)
1 2
3 4
501-1209 500-2957
L10-0009
0.500 MAX. A
0.500
MAX.
B
PIN 1 MARKING
0.250 MAX. C
SEATING PLANE
0.020
0.400
2 3
1
4
COPLANARITY 0.004
L10-0009
2
3
1
4
L10-0009
ELECTRICAL CHARACTERISTICS @ 25 C
BH PART NUMBER IMPEDANCE APPLICATION
L10-0009 75 to 100 Composite Video
501-1209 75 to 100 S-Video, Component Video
500-2547
75 to 100 Composite Video Isolation Transformer
75 to 150 Composite Video Isolation Transformer
500-2957 75 to 75 Composite Video Isolation Transformer
Note: Part numbers beginning with L are RoHS compliant.
13 3
6
500-2547
1
14
2
8
10
5
7
9
12
4
11
N1
N2
N1
N3
N3
N4
N5
Impedance vs Frequency L10-0009 QTR-Pak
TM
Common Mode Choke / Balun
3,864
5,834
2,844
0.01 0.05 0.1 0.5 1.0 1.8 10 20 30
18,409
875
1,791
6,770
12,576
16,229
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
18,000
20,000
Frequency (MHz)
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For greater detail see web site
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Test Baluns
network test Baluns
Patent #6,100,772 others pending
Convert 50 unbalanced to 100 balanced
signals from 1 KHz to 650 MHz
Designed for use in testing network cable
connectors and wiring systems
Rugged brass case construction
Replaceable test sockets
Dual SMA connectors
Termination Resistors available
100 (BH Part #040-0111)
and Y (BH Part #040-0112)
Gold plated connectors
Test set ups,
mechanicals and
schematics are
available upon
request or at www.
bhelectronics.com.
Dsl test Baluns
Patents pending
Specially tuned and balanced for DSL circuits
<ldB insertion loss
Seven impedance ranges available
Through-hole mounting option available
Common mode rejection 50dB min (200 Hz to 1.2 MHz)
44
ELECTRICAL CHARACTERISTICS @ 25 C
BH PART
NUMBER
FREQUENCY
RANGE
INSERTION LOSS
RETURN LOSS -
BI-DIRECTIONAL
RETURN LOSS -
COMMON MODE
LONGITUDINAL BALANCE
040-0093 1MHz to 350 MHz 1.2dB max 16dB min (1 MHz - 3 MHz) 20dB (1 MHz - 350 MHz) 50dB ( 100-350 MHz)
1MHz to 350 MHz 1.2dB max 20dB min (3 MHz - 350 MHz) 20dB (1 MHz - 350 MHz) 60dB ( 1-100 MHz)
040-0071 100 KHz to 100 MHz 1.2dB max 20dB min (100 KHz - 50 MHz) 20dB min (100 KHz - 100 MHz) 60dB min (100 KHz - 50 MHz)
100 KHz to 100 MHz 1.2dB max 15dB min (50 MHz - 100 MHz) 20dB min (100 KHz - 100 MHz) 50dB min (50 MHz - 100 MHz)
040-0096 1 MHz to 600 MHz 1.2dB max 17.5dB min (1 MHz - 3MHz) * *
1 MHz to 600 Mhz 1.2dB max 20dB min (3 MHz - 600 MHz)
040-0092 1 MHz to 650 MHz 1.2dB max (15 MHz - 250 MHz) 12dB min (1 MHz - 15 MHz) 15dB min (1 Mhz - 15 Mhz) 60dB min (1 MHz - 350 MHz)
1 MHz to 650 MHz 1.8dB max (1 MHz - 15 MHz) 20dB min (15 MHz - 550 MHz) 15dB min (400 Mhz - 650 Mhz)
1 MHz to 650 MHz 1.4dB max (250 MHz - 350 MHz) 17.5dB min (550 MHz - 650 MHz)
1 MHz to 650 MHz 1.8dB max (350 MHz - 650 MHz)
040-0192 1 MHz to 650 MHz 3.6dB max (1 MHz - 15 MHz) 12dB min (1 MHz - 15 MHz) 15dB min (1 MHz - 15 MHz) 60dB min (1MHz - 350 MHz)
040-0111 100 Termination Resistor
040-0112 Y Termination Resistor
* No center tap port. For additional information check engineering print.
ELECTRICAL CHARACTERISTICS @ 25 C
BH PART
NUMBER
IMPEDANCE INSERTION LOSS
RETURN LOSS -
BI-DIRECTIONAL
040-0080 50:600 1dB max (200 Hz - 1.2 MHz) 17.5 dB min (200 Hz - 500Hz)
50:600 1dB max (200 Hz - 1.2 MHz) 20 dB min (500 Hz - 1.0 MHz)
50:600 1dB max (200 Hz - 1.2 MHz) 17.5 dB min (1.0 MHz - 1.2 MHz)
040-0081 50:125 1dB max (200 Hz - 1.2 MHz) 17.5 dB min (200 Hz - 500 Hz)
50:125 1dB max (200 Hz - 1.2 MHz) 20 dB min (500 Hz - 1.2 MHz)
040-0082 75:600 1dB max (200 Hz - 1.2 MHz) 17.5 dB min (200 Hz - 500 Hz)
75:600 1dB max (200 Hz - 1.2 MHz) 20 dB min (500 Hz - 1.0 MHz)
040-0083 50:900 1dB max (200 Hz - 1.0 MHz) 17.5 dB min (200Hz - 500 Hz)
50:900 1dB max (200 Hz - 1.0 MHz) 20 dB min (500 Hz - 750 KHz)
50:900 1dB max (200 Hz - 1.0 MHz) 17.5 dB min (750 KHz - 1.0 MHz)
040-0084 50:135 1dB max (200 Hz - 1.2 MHz) 17.5 dB min (200Hz - 500 Hz)
50:135 1dB max (200 Hz - 1.2 MHz) 20dB min (500 Hz - 1.2 MHz)
040-0085 50:85 1dB max (200 Hz - 1.2 MHz) 17.5 dB min (200 Hz - 500 Hz)
50:85 1dB max (200 Hz - 1.2 MHz) 20 dB min (500 Hz - 1.2 MHz)
040-0088 50:100 1dB max (200 Hz - 1.2 MHz) 17.5 Hz min (200 Hz - 500 Hz)
50:100 1dB max (200 Hz - 1.2 MHz) 20 dB min (500 Hz - 1.2 MHz)
040-0095 Through-Hole 50:100 1dB max (200 Hz - 1.2 MHz) 17.5 dB (200 Hz - 500 Hz)
50:100 1dB max (200 Hz - 1.2 MHz) 20 dB min (500 Hz - 1.2 MHz)
040-0097 50:100 .75 dB max (25 KHz - 30 MHz) 20 dB min (25 KHz - 30 MHz)
S1 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
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Magnetic assemblies
BH Electronics excels in the design and manufacture of complex electronic devices based on magnetic
technology. With manufacturing in the US, Mexico and China products can be created to meet any
production volume requirements. Products range from basic PC board solutions to complete private
label devices in retail packaging. Applications include conductivity sensors, variable resistors, video
baluns, RF filters, ADSL & VDSL band-pass filters, power line filters and RF power splitters. Industries
served include telecommunications, military electronics, medical electronics and industrial controls.
In addition to coil winding and magnetics fabrication, our manufactuing capabilities include injection
molding, metal fabrication, surface mount assembly and automated testing of final products. Call BH
Electronics sales or engineering offices for more information and to discuss your applications without
obligation.
55
S2 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
Extreme Magnetics
High Current Power Inductors
Ruggedized COTS Inductors
High Current and High Inductance for SMT Applications
-40 to 125C operating temperature
Fully Potted
Electrical Specifications @ 25C
ELECTRICAL CHARACTERISTICS @ 25 C
BH PART NUMBER INDUCTANCE (H) DC RESISTANCE MAXIMUM () Maximum I Peak (A)
501-2020 1.0 0.0025 20.0
501-2021 1.8 0.0034 15.3
501-2022 2.8 0.0054 12.3
501-2023 4.0 0.0080 10.3
501-2024 0.3 0.0018 35.0
501-2025 0.8 0.0025 27.2
501-2026 1.4 0.0034 20.8
501-2027 2.2 0.0054 14.8
501-2028 3.2 0.0080 12.8
0.508
0.508
0.256
0.118 3X
0.157
0.323
0.118 3X
Drawings shown without encapsulation for clarity.
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Power Magnetics
extreme Magnetics
Magnetic components designed for use at extreme temperatures and in high vibration applications for use in
demanding industrial, military and deep well driling applications. Most are fully encapsulated and all are rated for
use at temperatures between -40C and +125C. Custom versions are available upon request. Contact your local
BH Electronics representative. The following devices are shown to illustrate BH Electronic's range of capabilities for
magnetics that must operate in extreme environments. Contact BH with your specific design requirements.
ELECTRICAL CHARACTERISTICS @ 25 C
BH PART
NUMBER
TURNS
RATIO
DEVICE
TYPE
PRIMARY
INDUCTANCE
DCR
OHMS
MAXIMUM
CURRENT ADC
SCHEMATIC FOOTPRINT
MIL-STD-
202*
500-2506 1:1:1 Pulse Transformer 1mH 2.5 N/A 1 1 X
500-2746 1:1 Gate Drive Transformer 1.25mH 0.360 N/A 2 2 X
501-0911 N/A Inductor 360nH 0.015 2.0 3 3 X
501-0912 N/A Inductor 840uH 0.022 1.0 3 3 X
501-0913 N/A Inductor 3.0uH 0.105 0.5 3 3 X
501-0977 N/A Inductor .45uH 0.003 8.1 4 4 X
* Thermal Shock: MIL-STD-202, Method 107 but with a max. temp of 125C.
* Operating temperature range: -46C to +125C.
For mechanical details on these parts contact BH Electronics.
SS 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
0.405
MAX. A
0.405
MAX.
B
501-0977
BH
XXXX
0.030
Min.
0.480
MAX. C
0.029 DIA.
DETAIL -A-
0.200
0.150
0.300
2
3
4
1
.003
1
4
501-0977 SCHEMATIC
2
3
501-0977 MECHANICAL
0.225 MAX. C
D
0.225 MAX.
TOP
VIEW
LARGE
WHITE
PIN 1
MARKING
0.375
MAX. A
0.125
0.250
COPLANARITY 0.004
BOTTOM
VIEW
2 1
3 4 5
0.125 B
1
2
500-2746 SCHEMATIC
3
5
500-2746 MECHANICAL
4
0.225 MAX. C
D
0.225 MAX.
TOP
VIEW
LARGE
WHITE
PIN 1
MARKING
0.375
MAX. A
0.125
0.250
COPLANARITY 0.004
BOTTOM
VIEW
2 1
3 4 5
0.125 B
1
2
500-2746 SCHEMATIC
3
5
500-2746 MECHANICAL
4
.280
MAX. C
0.175
(2X)
6SURFACES
.004
0.040
(4X) F
BOTTOM
1 2
3
4
E
0.100 (4X) D
BROWN PIN 1
MARKING
MECHANICAL
500-2506 SCHEMATIC
0.035+0.010
1
2
3
4
5
6
N2
N1
N3
0.500 MAX. D
0.050
0.15
0.250
E
1
2
3 4
5
6
4
5
6
3
2
1
TOP
0.300
REF. B
A
0.300
REF.
PIN 1 DOT
500-2506 MECHANICAL
COLOR CODE LOCATION
(NOTE 7 AND 8)
.280
MAX. C
0.175
(2X)
6SURFACES
.004
0.040
(4X) F
BOTTOM
1 2
3
4
E
0.100 (4X) D
BROWN PIN 1
MARKING
MECHANICAL
500-2506 SCHEMATIC
0.035+0.010
1
2
3
4
5
6
N2
N1
N3
0.500 MAX. D
0.050
0.15
0.250
E
1
2
3 4
5
6
4
5
6
3
2
1
TOP
0.300
REF. B
A
0.300
REF.
PIN 1 DOT
500-2506 MECHANICAL
COLOR CODE LOCATION
(NOTE 7 AND 8)
.280
MAX. C
0.175
(2X)
FOUR SURFACES
.004
0.040
(4X) F
0.235 MAX. B
BOTTOM VIEW
1 2
3
4
E
0.075 (2X) D
BROWN PIN 1
MARKING
501-0911 MECHANICAL
501-0911 SCHEMATIC
1 4
2 3
A
0.150
MAX.
.280
MAX. C
0.175
(2X)
FOUR SURFACES
.004
0.040
(4X) F
0.235 MAX. B
BOTTOM VIEW
1 2
3
4
E
0.075 (2X) D
BROWN PIN 1
MARKING
501-0911 MECHANICAL
501-0911 SCHEMATIC
1 4
2 3
A
0.150
MAX.
.280
MAX. C
0.175 (2X)
FOUR SURFACES
.004
0.040
(4X) F
0.075 (2X) D
0.235 MAX. B
BOTTOM VIEW
A 0.150
MAX.
1 2
3
4
E
ORANGE
PIN 1
MARKING
501-0913 MECHANICAL
501-0913 SCHEMATIC
1 4
2 3
.280
MAX. C
0.175 (2X)
FOUR SURFACES
.004
0.040
(4X) F
0.075 (2X) D
0.235 MAX. B
BOTTOM VIEW
A 0.150
MAX.
1 2
3
4
E
ORANGE
PIN 1
MARKING
501-0913 MECHANICAL
501-0913 SCHEMATIC
1 4
2 3
.280
MAX. C
0.175
(2X)
FOUR SURFACES
.004
0.040
(4X) F
0.235 MAX. B
BOTTOM VIEW
1 2
3
4
E
0.075 (2X) D
RED PIN 1
MARKING
501-0912 MECHANICAL
501-0912 SCHEMATIC
1 4
2 3
A
0.150
MAX.
.280
MAX. C
0.175
(2X)
FOUR SURFACES
.004
0.040
(4X) F
0.235 MAX. B
BOTTOM VIEW
1 2
3
4
E
0.075 (2X) D
RED PIN 1
MARKING
501-0912 MECHANICAL
501-0912 SCHEMATIC
1 4
2 3
A
0.150
MAX.
3 1
4 2
L00-1164 SCHEMATIC
0.300 F
4
1
5
8
E
0.425
+
0.025
0.450 MAX. A
0.350 MAX. B
0.025 X 0.010 D
C
0.150 MAX.
0.125 MIN.
(4X)
L00-1164 MECHANICAL
Power Magnetics
extreme Magnetics (continued)
55
0.405
MAX. A
0.405
MAX.
B
501-0977
BH
XXXX
0.030
Min.
0.480
MAX. C
0.029 DIA.
DETAIL -A-
0.200
0.150
0.300
2
3
4
1
.003
1
4
501-0977 SCHEMATIC
2
3
501-0977 MECHANICAL
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S4 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
Application Notes
The following pages contain information which will help you define, specify and select the right magnetic component -
transformer, inductor, filter - for your application. It includes definitions, a product selection guide and measurement and
specifications parameters.
Further information and assistance can be obtained by contacting BH Electronics' application engineering to discuss your
specific needs in detail. For a written response use the Request for Quotation forms on pages 27 and 28.
t
v
EXAMPLE 1
t
v
EXAMPLE 2
t
v
EXAMPLE 4 EXAMPLE 3
t
v
CHOOSINg THE TRANSFORMER
Finding the right transformer for any particular
application doesn't need to be a matter of trial and
error. Using basic application concepts can reduce the
field of options to a few likely items. The main thing
to keep in mind is that the transformer should be
chosen based upon its published parameters without
regard to its original design application. Often a part
described as a network isolation transformer, for
example, can be used in an unrelated application such
as a MOSFET driver circuit.
The first step is to determine the isolation voltage and
turns ratio of the transformer required. Isolation voltage
is published as hi-pot test voltage. This is a short term
high voltage test. If a continuous winding-to-winding
or winding-to-core isolation over 600 volts RMS is
required we suggest contacting BH engineering for
assistance.
Transformer size is determined by the ET constant.
This is the maximum amount of energy over time that
will pass through the transformer without saturating
the core. It is sometimes called the "volt-microsecond
product" or volt-microsecond constant. It is the
product of the pulse amplitude in volts, multiplied by
the duration of the longest expected pulse width in
microseconds. The following examples illustrate
this concept:
The next step is to characterize the shape of the
waveform as it passes through the transformer. The
result of this process is a compromise between three
different transformer parameters. The leading edge
of the pulse, the top of the pulse and the trailing
edge of the pulse each require different performance
characteristics. The rising pulse is controlled mainly
by leakage inductance (LL) of the component.
Higher leakage inductance indicates slower rise time.
Distributed capacitance and resistance also affect rise
time in some circuits, but for purposes of selecting a
small range of products from a catalog, we suggest
using the leakage inductance specifications. The top
of the pulse is effected primarily by the open circuit
inductance (OCL) of the transformer. Higher OCL
values will result in less droop.
The slope of the trailing edge of the pulse is effected
by the total capacitance as seen by the primary. Lower
load capacitance will result in shorter pulse decay
times. Backswing is a function of the magnetizing
current. Larger and/or less efficient transformers will
have more backswing. To limit backswing and internal
capacitance it is suggested that the designer avoid
transformers substantially larger than the application
requires.
Product Selection
Measurement
OSCILLOSCOPE
PULSE
GENERATOR
PULSE TRANSFORMER
R2
R1
ip
i
s
RL
CURRENT
PROBE
Figure 2. Pulse transformer dynamic parameter measurement circuit.
Figure 1
a
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P
e
n
D
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dyNAMIC PARAMETER MEASUREMENT
All of the dynamic parameters of a pulse transformer
can be measured using the circuit shown in Figure 2.
The pulse generator should have rise and fall times
less than 2 nanosecs. RL should be selected at the load
impedance into which the transformer will work in
actual operation. R1 and R2 should be selected so that
the pulse generator sees an impedance approximately
equal to its internal impedance and so that the
transformer input sees an impedance equal to RL times
the turns ratio squared. The oscilloscope should have at
least a 50 MHz capability.
S5 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
The operation of the circuit of Figure 2 depends upon
the balancing of the opposing primary and secondary
currents flowing through the current probe. For 1:1 turns
ratio transformers, this is accomplished automatically. For
transformer turns ratios other than 1:1, it is necessary to
wind the same ratio of turns on the current probe as the
transformer ratio in order to have the primary current
balanced by the secondary current.
When the primary and secondary ampere-turns are
balanced, the two currents have the shape shown in Figure
3. For comparison purposes, the mirror image of the
primary current is shown in dashed lines.
Also shown as a dotted line in Figure 3 is the difference
current between the primary and secondary currents. This
difference current waveform appears on the oscilloscope
face. This difference current waveform is redrawn in Figure
4 with the dynamic parameters of the transformer noted.
The derivation of the parameters indicated can be seen by
studying Figure 3 and remembering that these dynamic
parameters are a measure of how much the transformer
degrades a pulse. If the pulse were not changed by the
transformer, the output pulse would be the same as the
input pulse and the difference current waveform would be
a straight horizontal line.
If the polarity of the windings is incorrect, the primary and
secondary currents will add instead of cancel each other
producing a very high amplitude pulse. If the turns ratio is
not exactly correct, the waveform will be the same as that
of Figure 4 except offset as shown in Figure 5 because the
currents will not perfectly balance.
The pulse duration and pulse amplitude can be measured
by opening the primary current lead to the current probe
and reconnecting it so that the primary current does not
flow through the current probe.
The voltage applied to the primary can be measured
by placing an oscilloscope voltage probe across the
transformer primary. If the pulse duration is gradually
increased, the core will eventually saturate. At saturation,
the output voltage decreases and the droop characteristic
as measured by the circuit of Figure 2 looks like that shown
in Figure 6.
The transformer volt-microsecond product is the voltage
applied multiplied by the time to saturate as shown in
Figure 6.
dyNAMIC PARAMETERS
When a pulse transformer is inserted into a circuit, the
transformer degrades any pulse which passes through it.
The dynamic parameters of a pulse transformer are defined
by the ways in which a "perfect" pulse is degraded. For
example, the rise time of a pulse transformer is defined
as the rise time of an output pulse when a zero rise time
pulse is applied to the input. With this concept in mind,
refer to Figure 7 which is the typical output pulse of a pulse
transformer when a perfect no rise or fall time, flat top, no
over or undershoot pulse is applied to the input.
BACKSWING CURRENT
AMPLITUDE
DROOP CURRENT AMPLITUDE
I
ex
T
r
T
f
OVERSHOOT CURRENT AMPLITUDE
MIRROR IMAGE OF PRIMARY CURRENT
SECONDARY CURRENT
0
PRIMARY CURRENT
DIFFERENCE CURRENT
Figure 3. Primary and secondary current waveforms as seen by the
current probe in the circuit of Figure 2.
Figure 4. Difference current waveform.
Figure 5. Difference current waveform showing transformer turns
ratio error.
TIME TO
SATURATE
Figure 6. Difference current waveform when core is saturated.
OVERSHOOT
DROOP
BACKSWING
A
.9A
.5A
.1A
T
Tr
d
T
f
Figure 7. Pulse transformer dynamic parameters.
Application Notes
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S6 12219 Wood Lake Dri ve, Burnsvi l l e MN 55337 Phone 952.894.9590 Fax 952.894.9380 www.bhel ectroni cs.com
Application Notes
Be cautious when specifying materials or construction
methods to prevent:
unnecessary engineering time to perform the design
effort without the aid of special pulse transformer
measuring equipment
making the buyer rather than the seller responsible for
transformer performance, and
higher cost for the transformers. BH engineers are
current with all of the latest advances to increase
performance at lower cost and in smaller packages.
A specification which attempts to tie down a transformer's
performance in two different ways is redundant. For
example, if rise time is specified, leakage inductance and
distributed capacity normally need not be. If droop is
specified, open circuit inductance need not be. A redundant
specification frequently leads to nuisance rejections during
receiving inspection because the transformer satisfies a
given requirement in one way but not in another way
specified.
In most instances, it is probably best to specify the
requirements for a pulse transformer primarily in terms
of its dynamic parameters since these parameters control
actual circuit performance and since they can be measured
accurately and quickly.
Normally it is not adequate to only specify dynamic
parameters as factors such as average current rating,
insulation resistance and coupling capacity are also
important.
Where possible, always specify minimum or maximum
values for parameters instead of a range as this may reduce
cost by eliminating operations from the manufacturing
process.
Always specify the measurement circuit, method and
equipment to be used to minimize any correlation
difficulties. BH Electronics will provide correlation samples
with readings for checking purposes.
Consider the application for the transformer before
deciding which parameters to specify. Avoid requiring
parameters that are unnecessary for the application. For
example, in applications such as common mode chokes
and interstage transformers, the required volt-microsecond
product is normally so small that the value need not be
specified.
Specification
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OPEN CIRCUIT INdUCTANCE
Open circuit inductance of a winding is measured across
the winding with all other windings open circuited. The
measurement must be made with a drive low enough to keep
the core in the initial permeability region and at a frequency
one tenth or less than the coil self resonant frequency.
Check to see that the drive is not too high by varying drive
level. If the LOC reading varies with drive level the drive is
too high. A measurement frequency below 150 KHz is usually
satisfactory.
Suitable instruments for measuring open circuit inductance
are following: Tektronix, Model 130 LC meter; Hewlett-
Packard 4192A impedance analyzer; ESI, Model 250-DA
impedance bridge; Wayne Kerr.
ExCITINg CURRENT
A certain amount of coercive force is required before a flux
change is generated in a core. This amount of coercive force
is called excitation. For a given number of turns on a core,
a certain current is required to produce the excitation. This
current is called exciting current and is represented by the
symbol/ex . This exciting current must be satisfied before the
transformer can do any work so that no output is obtained
until more than the exciting current is supplied to the
primary.
vOLT-MICROSECONd PROdUCT
The flux density level in a transformer core is directly
proportional to the product of the voltage applied to a
winding and the time that this voltage is applied. When
the flux density reaches the saturation level, the inductance
decreases rapidly to a low value. If pulses of opposite polarity
are alternately applied to a transformer, the flux density
can swing from the positive saturation level to the negative
saturation level and the device will support a relatively large
amount of voltage for a long time. If only unidirectional
pulses are applied, the flux density can only move between
the saturation level and the residual level and the device will
support a relatively small volt-microsecond product.
LEAkAgE INdUCTANCE
Leakage inductance is measured most easily with a HP4192A
meter connected across the winding to be measured with
another winding short-circuited with as short a path as
possible.
COUPLINg CAPACITANCE
Coupling capacitance is read easily with a HP4192A meter
connected between the two windings of interest with both
windings short-circuited. Use short leads to avoid errors in
measurement due to capacitance between leads.
dISTRIBUTEd CAPACITANCE
Distributed capacitance is measured with a Hewlett-Packard
4192A. The Q is low at the self resonant frequency in some
transformers making this measurement difficult or impossible
to perform. A Network Analyzer may also be used to make
this measurement.
WINdINg RESISTANCE
Winding resistance is measured with a resistance bridge such
as the Fluke 88424A. Care should be taken to avoid reading
errors caused by heating of the wire of the winding during
the measurement.
NATURAL RESONANT FREQUENCy
Natural resonant frequency can be measured with the
Hewlett-Packard 4192A but the same difficulties previously
mentioned may be encountered.
INSULATION RESISTANCE
The insulation resistance between windings is measured with
a dc megohmeter.
6
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Leaders in the world of
High Frequency Magnetics
When your products require High Frequency Magnetics, we invite you to contact
BH Electronics. Our in-depth product knowledge, long history of manufacturing
experience and high quality standards are ready to meet your exact needs. No
other manufacturer can match our range of products and services.
Standard Products Linear Technology, Maxim, TI, IXYS
and others trust BH Electronics and feature BH magnetics in
their Application Notes for their most advanced chipsets.
Custom Magnetics BH engineers create the design that is
right for your application.
Video Components Cutting edge applications of broadband
and baseband video over unshielded twisted pair (UTP)
cable.
Test Baluns The gold standard for testing low voltage cable
and wiring system products.
Specialty Products BH excels in the design and
manufacture of sensors, filter assemblies and PCB mounted
magnetics.
Let our technical sales representatives review your
requirements. We focus on continuing to set the
standard of excellence in High Frequency Magnetics.
Challenge us with your most demanding applications
and youll see what BH Electronics means when we
say
Innovative Minds...Exceptional Quality
The Technology of Magnetics
High Frequency Magnetics designed and manufactured by BH
Electronics participate in a broad range of electronic products
for a number of important markets. These include Telecom/Data
Communications, Medical, Industrial, Military and Aerospace
and Video Communications. Product design engineers in all of
these markets face major technical concerns such as:
Cost reduction
Size and component reduction
Speed of operation
RFI/EMI interference
Thermal management
BH products play a key role in addressing these concerns. New
high performance power supplies operate at frequencies of
500 KHz of more. We have extensive experience in Power and
Control magnetics for power supply transformers and inductors
for high frequencies. From assistance in selecting a BH standard
component to designing a custom part to fit the exact application,
BH engineers are known for their superior customer support.
New products in Telecom/Data Communications are operating
faster. Frequencies of 900 MHz and higher are now common and
will increase in the future. As with Power and Control magnetics,
BH engineers know the requirements of high frequency Signal
Control. We routinely assist customers with standard or custom
solutions to their unique needs.
BH engineers set the industry standard in customer support from
efficient, cost effective designs, to fast turn around of prototypes
and samples. Our in-depth product knowledge and unique
creative solutions will help meet your exacting needs. Contact
BH Electronics today for engineering support and expertise in
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BHC-08