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Registered Office: 520-527 527 Poddar Arcade, Khand Bazaar, Varachha Road, Surat 395 006 (Guj) India Contact Numbers: +91 261 2554150/51/52 1/52 Fax: +91 261 2554149
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World Market Scenario: Billions of wastages are available in all over the world. We cant burn or land fills that tyres due to pollution problems. There is no any other use of these waste tyres. So, we at Anjali Exim have found a solution for this wastage tyre. We separate all content from wastage tyres and make it complete renewable process.
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Features of the plant: 100% wastage tyre recycling is achieved (No churn left after the process) No chemical ingredients are used in process (environment friendly) During and after the process; no soil, water or air pollution is observed. Creates economically valuable products out of wastage tyres (These are an industrial product that have a good market value and demand) The most cost-effective wastage tyre recycling technology in the world. Raw material (wastage tyre) is cheap and easy to provide. These are the by-products of tyre production. Each recycled ton of tyres preserves 10 tons of CO2 that is a major green house gas. It is a 100 % pollution free process, thus making eco-friendly environment. The process can be applied to all rubber based materials. The system creates an alternate source of energy to replace petroleum products and natural gas. System gives the opportunity to governments and local administrations to deal with the wastage tyre problem to a great extent. The process of Pyrolysis has duration of 4 to 12 hours, depending on the quantity and size of tyre (car tyre, truck tyre, etc.). During the process different vacuum values are applied in pre-determined temperatures and in different phases. Different gases are obtained and the condensed gas is stored as a fuel-oil in tanks.
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The Perfect Solution (Pyrolysis Process): Pyrolysis is the decomposition of organic compounds under oxygen free (anaerobic) atmosphere that produces gas, oil, carbon black and steel. Efficient industrial Pyrolysis is a process to treat the rubber and industrial plastic wastage as well. As a result of pyrolysis of wastage tyres one obtains,
FUEL OIL (40% to 45%)
The main oil product produced by our recycling application is the fuel oil that is wide used for industrial and commercial purposes. The oil has 40% to 45% of the amount of recycled scrap tyres, which will be carried with licensed tanker trucks.
CARBON BLACK (30% to 35%)
Carbon Black is the main product recycled by Pyrolysis technology. The amount of recycled carbon black is 30% to 35% (depending on the type of tyres) of the total amount of scrap tyres recycled in the system. Carbon black is used as raw material or main ingredient in many industries and the chemical structure of carbon black strengthens, lengthens the endurance, and improves the coloring features of the materials. Carbon black produced by Pyrolysis process (CBp) is more economical compared to carbon black produced primarily from petroleum and is more price-efficient to be used as an ingredient in the industries listed; Electric cable jacketing Conveyor band Carrier Bands Hose and doormat Black nylon bag Rubber additive Automotive spare parts Heat isolation Black colorant in rubber materials Plastic pipes Industrial rubber products Fire fighting
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STEEL WIRE (10% (10 to 15%) Tyres contain steel wires and the amount range of 10% to 15% of the total tyre wastage. wastage All of the steel teel present in the tyre can be detached after the Pyrolysis recycling process is completed. Valuable steel wires are pressed and sold to steel and scrap dealers. GAS (10% to 12%) Non-Condensable Condensable gases arise during the pyrolysis process. There are some advantages such as.. It has higher her calorific value as compared to natural gas. gas It can be replaced where natural gas and propane are stored. The high energy gas may be utilized as a source of energy for the Pyrolysis process. The amount of gas generated in the system is 12% 12 to 15% of the total amount of recycled tyres and considering the 10 ton scrap tyre/day re/day recycling cap capacity, acity, the facility generates 1200 12 -1500 m/day gas, gas which has an enormous energy potential when evaluated.
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Technical Detail: This is a batch process system. The wastage tyres are feed into the reactor vessel and heated under controlled conditions of temperature and pressure. The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases. These vaporized gases are passed through heat exchanges, where in the furnace oil is condensed into liquid form. During the process, carbon black and steel are also generated. The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process. These systems can be operated 24/365.
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Technical Parameter:
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Equipment Model Material Structure Capacity For One Batch Oil Yield Carbon Black Steel Wire Gas Work Pressure Main Engine Rotation Speed Fuels Choice Power Cooling Method Cooling Water Consumption(T/H) Type Of Drive Heating Method Type Of Installation Operating Mode Reactor Dimension (MM) (Long*Diameter) Reactor Weight Total Weight
AZ - 100 (Full open door) Plastic rubber (tyres) life garbage Horizontal tyre revolves About 5-6 tons wastage tyres 40%-45% 30%-35% 10%-15% 12%-15% Normal 0.4 RPM Coal, Wood, Gas, Oil About 15 HP Water Cyclic External Annual Gear Drive Direct With Foundation Intermittent Operation 6000*2200 About 8000 Kg. About 22 MT
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6 6 3
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40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81
59 elbow change the first 50 variable 25 three connections 50 to 25 oil for 50 (live) blower 250W 25 valve 50 valve valve 80 double outside wire 50 L=150 double outside wire 25 L=150 Wire plug (Outer)50 three connections 25 three connections 50 0-500 thermometer Y100-0.16pressure gauge table bend table bottom valve 89 aluminosilicate fireproof cotton glass cloth asbestos panel4or pad fire-resistant soil fireproof stone 3 fireproof cement 325 compensator 300400 stove door stone packing 1818 stone packing 1414 asbestos gloves screws section ring spanner 30-32 stove door nail M12*60 4.8 screw M20*90 4.8 screw M16*100 4.8 screw M16*70 4.8 screw M16*50 M14*50 all wire M10*35 all wire M8*30 M12*50 triangle band B2750 sight glasses 89
pcs pcs pcs set pcs pcs pcs set pcs pcs pcs pcs pcs pcs pcs pcs pcs pcs case bundle kg bag bag bag pcs pcs m m pair
6 2 2 3 3 6 7 1 8 5 8 3 3 2 2 2 3 2 4 2 15 2 8 4 1 1 7.5 2.2 2
pcs set set set set set set set set set pcs set
1 8 60 8 80 80 20 30 16 50 2 2
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Land Requirement Construction Shade Water Required Power Requirement Without Autofeeder Man Power Planning
: : : : :
15000 sq. Feet 40Ft * 80 Ft = 3200 Sq. Feet 100 liter per day 15 hp Manager-2 Technical-1 Worker-4
Other Arrangements to be made by Buyer: Storage tank of oil (Available locally), Civil Work and Local Worker, Labour
Terms & Condition: Delivery Time Installation Period Warranty Period After Sales Service Installation, Training and Testing
: : : : :
30 days from your order confirmation 15 days 1 Year 1st Year Free Service after then AMC Based. Inclusive in the price.
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Carbon black (35%) Furnace oil (40%) Steel (12%) Gas (13%)
now)
420 Ton (Rs 4000 per Ton in India) 480 Ton (Rs 26000 per Ton in India) 144 Ton (Rs 12000 per Ton in India) 156 Ton (We are not considering price of it right
(Unit: Tons)
Output (Ton) 420 480 144 156 Price Per ton. 4,000 26,000 12,000 --Total Income 16,80,000 1,24,80,000 17,28,000 0 1,58,88,000
(Unit: Tons)
Price 7000 10000 5000 --Total Cost 84,00,000 8,40,000 11,25,000 3,60,000 5,00,000 1,12,25,000
46,63,000
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Contact Us:
Anjali Exim 522-527 Poddar Arcade, Khand Bazaar, Varachha Road, Surat 395 006 Gujarat (India) Phone: +91 261 2554152 Fax: +91 261 2554149 URL: www.anjaliexim.com Email: info@anjaliexim.com
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