SERVICE

IPL, 230, 235, 235 e, 240, 240 e, 2009-04

230, 235, 235e

240, 240e
Spare parts
Ersatzteile
Pices dtaches
Reserve onderdelen
Repuestos
Reservdelar

HIPL2009_47

235e, 240e

19

20

5
6
2

3
4

10
11

12
16
13

17
15

18
14

Page A

235e
240e

CHAIN BRAKE ASSY 545 071101

Description

Kit

1
1
1
1
1

ASSEMBLY KNOB EZT

PIN, DOWEL
ASSY, FRONT LINK
M3.83 X 1.81 X 9 PLASTITE
SPRING COMPRESSION

20
20
20
20

1
1
1
3
1
1
1
1
1
3
1
1
1

PIN, BAND RETAINER

BRAKE BAND
COVER, BRAKE BAND
SCP#6-19 X .437 .PL. PAN.
GEAR, IDLER
WHEEL, GEAR ADJUSTER
PIN, BAR ADJUSTING
ASSY ADJUSTER SCREW
COVER, GEAR
SCP#6-19 X .437 .PL. PAN.
CLIP, EZT SPRING
DECAL, EZT CLUTCH COVER
CHAIN BRAKE ASSEMBLY

Position

Article

Quantity

2
3
4
5
6

545-146401
530-057950
530-057940
530-015911
530-016415

8
9
10
11
12
13
14
15
16
17
18
19
20

530-015913
530-057923
545-071001
530-016064
545-060201
545-090502
545-060501
545-065901
545-059201
530-016064
545-149301
545-118601
545-071101

20
20
20
20
20
20
20
20
20
20
20

230, 235, 240

15

16

4
2

14
14

10
13
6

11

12

Page B

230
235
240

CHAIN BRAKE ASSY 545 07 11-03

Position
2
3
4
5
6
7
8

Article
530-057950
530-057940
530-015911
530-016415
530-016110
530-038593
530-015826

Quantity
1
1
1
1
1
1
1

10
11
12
13
14
15
16

530-015913
530-057923
545-071001
530-016064
530015917
545-118701
545-071103

1
1
1
3
2
1
1

Description

Kit

PIN, DOWEL
ASSY, FRONT LINK
M3.83 X 1.81 X 9 PLASTITE
SPRING COMPRESSION
SCREW BAR ADJUSTING
RETAINER PUSH NUT
PIN BAR ADJUST

16
16
16
16
16
16
16

PIN, BAND RETAINER

BRAKE BAND
COVER, BRAKE BAND
SCP#6-19 X .437 .PL. PAN.
NUT, BAR MTG
DECAL
CHAIN BRAKE ASS'Y FRT ADJ

16
16
16
16

230, 235, 235e, 240, 240e

3
5

16

8
6

11
12

14
13
15

Page C

230
235/235e
240/240e

CLUTCH AND OIL PUMP

Position
1
2
3
3

Article
530-014949
530-015611
530-047061
530-048132

Quantity
1
1
1
1

Description
ASSY- CLUTCH
WASHER, CLUTCH (LARGE)
3/8-6 TOOTH DRUM ASEMBLY
.325-7 TOOTH DRUM ASEMBLY

5
6

530-015907
545-069301

1
1

WASHER, THRUST
ASSEMBLY OIL PUMP

530-037820

GEAR- WORM

11
12
13
14
15
16

545-227501
530-049477
545-069501
545-069401
530-056533
530-016064

1
1
1
1
1
2

OIL BLOCK
ELBOW FITTING
PICK UP ASSEMBLY OIL TANK
PICK-UP SEAL
SPRING, FILTER
SCP#6-19 X .437 .PL. PAN.

Kit

13
13

230, 235, 235e, 240, 240e

2
1

Page D

Position
1
2
3
4

230
235/235e
240/240e
Article
545-180804
545-070001
545-116502
545-165957

COVER

Quantity
1
3
1
1

Description
KIT CYLINDER SHIELD
SCREW, CYLINDER SHIELD
DECAL, STARTING INSTRUCTION
GLOBAL WARNING DECAL

Kit
1
1
1

E1

235e, 240e

12

10

11

13

14

Page E1 235e
240e
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
14

Article
530-021179
530-059677
530-021180
530-016080
545-058201
530-042095
530-071966
545-063801
545-063701
545-010010
530-016432
545-008024
545-118502
545-118501

EPS STARTER
Quantity
1
1
1
1
1
1
1
1
1
1
4
1
1
1

Description
SCREW SHOULDER
STARTER HUB EPS
SPRING EPS
SCREW, ROPE RETAINER
PULLEY- STARTER EPS
SPRING- RECOIL
KIT, EPS STARTER 235e/240e
BAFFLE
FAN HOUSING
HANDLE & ROPE assy
SCREW, FAN HOUSING
KIT, COMPLETE EPS 235e/240e
DECAL 235e
DECAL 240e

Kit
7,12
7,12
7,12
7,12
7,12
12
12
12
12
12

E2

230, 235, 240

10

11

12

Page E2 230
235
240
Position
1
2
3
4
5
6
7
8
9
10
11
12

Article
545-008028
530-015920
530-016080
530-057890
545-010010
530-042095
545-063801
545-063701
530-016432
545-008025
545-118503
545-165947

STANDARD STARTER

Quantity
1
1
1
1
1
1
1
1
4
1
1
1

Description
KIT, STD STARTER 235,240
SCREW SHOULDER
SCREW, ROPE RETAINER
PULLEY- STARTER STANDARD
HANDLE & ROPE ASSY
SPRING- RECOIL
BAFFLE
FAN HOUSING
SCREW, FAN HOUSING
KIT COMPLETE 235/240
DECAL 235
DECAL 240

Kit
1,10
1,10
1,10
10
10
10
10

230, 235, 235e, 240, 240e

5
4

2
3

Page F

Position
1
2
3
4
5
6

230
235/235e
240/240e
Article
530-039147
530-015127
530-016134
530-039143
545-121901
545-079901

IGNITION SYSTEM

Quantity
1
1
1
1
2
1

Description
FLYWHEEL ASSY
WASHER, FLYWHEEL
NUT, FLYWHEEL
MODULE- IGNITION
SCREW, IGN MODULE
ASSY- WIRE HARNESS

Kit

230, 235, 235e, 240, 240e

8
4

Page G

Position
1
2
3
4
5
6
7
8
9

230
235/235e
240/240e
Article
530-016359
545-076901
545-167401
530-016338
545-032701
530-054884
545-066901
545-008027
545-180843

MUFFLER

Quantity
1
1
1
2
1
1
1
1
1

Description
NUT, #10-24 BRASS
EXHAUST PLATE
SCREEN-ARRESTOR, GASKET
MUFFLER BOLT
MUFFLER ASSEMBLY
MUFFLER GASKET
MUFFLER BACK PLATE
KIT SPART ARRESTOR
KIT MUFFLER COMPLETE

Kit
8,9
8,9
8,9
5,9
9
5,9
5,9
9

230, 235, 235e, 240, 240e

18

20

3
5
2

6
8
9

10
17

13

11
16

16

15

A 19

Page H

230
235/235e
240/240e

CARBURETOR AND AIR FILTER

Position
1
2
3
4
5
6
7
8
9
10
11

Article
545-072601
545-062801
545-062101
545-061801
545-151801
530-016101
545-061901
545-063401
545-061701
545-061601
545-061501

Quantity
1
1
1
1
1
2
1
1
1
1
1

Description
CARBURETOR (ZAMA) - REF.
THROTTLE WIRE
FILTER HOUSING
AIR FILTER
FILTER PLATE
NUT, CARB
ISOLATOR FILTER HOUSING
SWITCH, SPRING
SWITCH LEVER
CHOKE KNOB
CARB ADAPTOR SEAL

13

545-061401

CARB ADAPTOR

15
16
17
18
19
20

545-033701
545-158301
530-016080
545-074901
545-081892
530-016349

2
4
1
1
1
1

STUD-CARBURETOR
CARB ADAPTOR SCREW
SCREW SWITCH
TOP STUD-CARBURETOR
GASKET KIT
SCREW, FILTER PLATE

Kit

J1

230, 235, 235e

2
1

3
4

8
5

10

Page J1 230
235/235e

CYLINDER PISTON 34cc

Position
1
2
3
4
5

Article
545-050418
545-081501
545-101501
545-101401
545-101701

Quantity
1
4
1
1
1

8
9
10

530-015697
503-235108
545-081893

2
1
1

Description
KIT, CYLINDER & PISTON
BOLT, CYLINDER
TRANSFER INSERT LEFT 34c
TRANSFER INSERT RIGHT 34cc
PISTON RING

Kit

PISTON PIN RETAINER

PLUG-SPARK (RCJ-7Y)
KIT PISTON 34cc 230/235/235e

10

10

J2

240, 240e

2
1

3
4

8
5

10

Page J2 240/240e

CYLINDER PISTON 38CC

Position
1
2
3
4
5

Article
545-050417
545-081501
530-012607
530-012606
530-012608

Quantity
1
4
1
1
1

8
9
10

530-015697
503-235108
545-081894

2
1
1

Description
KIT, CYLINDER & PISTON
BOLT, CYLINDER
INSERT, TRANSFER LEFT
INSERT, TRANSFER RIGHT
PISTON RING

Kit

PISTON PIN RETAINER

PLUG-SPARK (RCJ-7Y)
KIT 38cc PISTON

10

10

230, 235, 235e, 240, 240e

2
1

Page K

Position
1
2

230
235/235e
240/240e
Article
530-056363
530-012605

CRANKSHAFT

Quantity
Description
2
ASSY MAIN BEARING & SEAL
1
ASSEMBLY CRANKSHAFT

Kit

230, 235, 235e, 240, 240e

15
16
5

17

18

20

22
25
8
7

27
6

26
14
28
21

29
22
23

30

32
21

13
31
11

Page L

230
235/235e
240/240e

CHASSIS & HAND GUARD

Description

Kit

Position
1
2
3
4
5
6
7
8

Article
545-066701
545-127301
545-061201
530-016064
545-075401
545-071401
545-071301
545-071201

Quantity
1
1
1
1
1
1
1
1

11

545-230001

CHASSIS ASSEMBLY

13
14
15
16
17
18

530-015877
545-033501
530-029868
530-026119
530-021132
530-023877

2
1
1
1
1
1

BOLT, BAR
ASSY, VENT LINE
PLUG VENT (BRONZE)
CHECK VALVE (DUCK BILL)
LINE-RETURN PURGE
FITTING- FUEL LINE

11
11
11
11
11
11

20
21
22
23

545-061901
545-070801
530-015906
545-033801

1
2
2
1

ISOLATOR FILTER HOUSING

ASSY-OIL/FUEL CAP W/RET.
SCREW M5.28X1.81X16MM PLAS
ASS'Y FRONT ISOLATOR

11
11
11
11

25
26
27
28
29
30
31
32

545-063101
530-095646
545-078302
530-015814
530-029850
530-038990
530-016439
530-014381

1
1
1
1
2
1
2
1

REAR ISOLATOR SPRING

ASSY- PICK-UP
LINE, FUEL
SCREW CATCHER
HAIN CATCHER
SPIKE
SCREW SPIKE
KIT SPIKE

11
11
11

HANDGUARD
BOSS SCREW, HANDGUARD
REAR WALL
SCREW, MTG REAR WALL
GROMMET, REAR WALL
PLATE BAR MOUNTING
CAP, SPRING HANDGUARD
SPRING, HANDGUARD POSITION

32
32

230, 235, 235e, 240, 240e

4
2

12
6

10

11

10

11

Page M

230
235/235e
240/240e

HANDLE AND CONTROLS

Position
1
2
2
3
3
4

Article
545-062401
545-062202
545-062201
545-062302
545-062301
545-062601

Quantity
1
1
1
1
1
1

6
7
8
9
10
11
12

545-121501
545-033901
545-076301
530-016433
530-016349
530-016432
545-081013

1
1
1
3
2
2
1

Description
FRONT HANDLE
REAR HANDLE W/OVMLD 240e
REAR HANDLE 230/235/235e
REAR HANDLE COVER W/OVMLD 240e
REAR HANDLE COVER 230/235/235e
LOCKOUT- THROTTLE

Kit

ASSY TRIGGER & SPRING

ASS'Y FRONT ISOLATOR
ISOLATION LIMITER SCREW
SCREW 8-16X15.1 PL PAN.TRX
SCREW M5.28X1.81X16MM PLAS
SREW M5.38-14X22.225MM
KIT TRIGGER & LOCKOUT

12

12

230, 235, 235e, 240, 240e

Page N

Position
1
2
3
4

230
235/235e
240/240e
Article
545-072601
545-008030
545-008031
545-008032

CARBURETOR DETAILS

Quantity
1
1
1
1

Description
CARB COMPLETE
PURGE AND LINE ASSEMBLY
KIT CARB GASKET
KIT CARB REPAIR

Kit
1

230, 235, 235e, 240, 240e

Page P

Position
1

230
235/235e
240/240e
Article
530-031135

ACCESSORIES

Quantity
1
WRENCH

Description

Kit