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InspectionandTestPlanforSwitchgear
ActivityBy No. 1 InspectionandTestPlan PreInspectionMeeting ReferenceDocument Spec. AcceptanceCriteria Spec. BeforeManufacturing 2 DWG,Design, CalculationDocument IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA DWG, Calculationbook H R A VerifyingDocument Manuf. MOM H TPI H Client H Remark

SwitchgearResistanceTest IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, Procedure ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA SwitchgearWithstand VoltageTest(Dielectric Test)Procedure IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA

Procedure

Procedure

SwitchgearSequenceTest IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, Procedure ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA SwitchgearCharacteristics IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, TestofProtectionRelays ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA Procedure SwitchgearMechanical OperationTestProcedure IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF, ISOANSI,CI,IPCEA ISOANSI,CI,IPCEA Materials

Procedure

Procedure

Procedure

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8 RawMaterialInspection ASTM ASTM OriginalMaterial Certificates H H

9 10

ReviewofCertificates MaterialIdentification

ASTM ASTM

ASTM ASTM DuringFabrication

Certificates Report

H H

H H

11

FabricationInspection OutlineDimensions, InterfaceDimensions, BusbarDimensionsand Clearancesandother SpecifiedDimensions Inspections Tightness/Torque InspectionofTerminals ControlforDegreeof Protection

DWG/Spec

DWG/Spec

Report

SW

12

DWG/Spec

DWG/Spec

DWG/Spec

13

DWG/Spec

DWG/Spec

Report

SW

14

DWG/Spec

DWG/Spec

Report

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InspectiontoConfirmthat Instruments, Compartments,Control Switches,protective relays,fusesandetc.are CorrectlyRatedandare CorrectlyLocated,with SpecifiedLabeling. InspectiontoConfirm EarthlingArrangements forContinuityinCircuit CheckingtoConfirm WiringCorrectGradeand Size,WiringTightnessin Terminations. CheckingforIncomingand OutgoingCableBoxesand Glands. CheckingallCircuit BreakersforFitupand FittingEaseofOperation RangeandSettingof MetersandRelays,Correct FittingofDoors,Circuit LabelsandDimensionsto CheckingCompleteBoards forFinish,LinesOutof Units

15

DWG/Spec

DWG/Spec

DWG/Spec

16

DWG/Spec

DWG/Spec

Report

SW

17

DWG/Spec

DWG/Spec

Report

SW

18

DWG/Spec

DWG/Spec

Report

SW

19

DWG/Spec

DWG/Spec

Report

SW

20

DWG/Spec

DWG/Spec

Report

SW

21

DWG/Spec

DWG/Spec

Report

SW

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22 23 CheckingallShuttersand InterlockOperation WeldingInspectionon WeldedComponent SwitchgearResistanceTest SwitchgearWithstand VoltageTest(Dielectric Test) SwitchgearSequenceTest SwitchgearCharacteristics TestofProtectionRelays SwitchgearMechanical OperationTest DWG/Spec WPS DWG/Spec WPS Report Report H H SW SW

24

Procedure

Procedure

Report

25

Procedure

Procedure

Report

26

Procedure

Procedure

Report

27

Procedure

Procedure

Report

28

Procedure

Procedure FinalInspection

Report

29 30

FinalVisual& DimensionalCheck CheckofFinalBook

DWG Spec.

DWG Spec. Documentation

Report DWG/P.O

H H

H R

31 32 33

InspectionReports NCR ReviewFinalDataReport

Spec./DWG Spec./DWG Spec./DWG

Spec./DWG Spec./DWG Spec./DWG PreShipmentInspection

Report Report Report

H H H

R R R

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34 35 36 37 PreservationandPacking Marking LoadingInspection ShippingDocument Control Spec. Spec. Spec. Procedure Spec. Spec. Spec. Spec. Abbreviations: H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction; ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly. R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc. A:Approval SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring; ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting. MOM:MinuteofMeeting P.O:PurchaseOrder Report Report Report PackingList H H H H H H H H

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