Table of Guidelines for Selecting Correct Hot Forging Die Lubricant as per Fo

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Hot Forging Equipment Capacity of hot forging equipment Less than or up to 1000 ton Billet Cut weight

Hot Forging Press

Less than or up to 1.5 kgs More than 1.5 kgs

Hot Forging Press

Less than or up to 1000 ton

Hot Forging Press

1000 ton up to 2500 ton

Less than or up to 10 kgs Less than or up to kgs 60 kgs More than 60 kgs

Hot Forging Press

Above 2500 ton up to 6000 ton

Hot Forging Press

Above 6000 ton

Hot Forging Friction Screw Press

100 to 500 ton

Less than or up to 5 kgs More than 5 kgs

Hot Forging Friction Screw Press

Above 500 ton

Hot Forging Belt Drop Hammer

Less than or up to 5 ton

Less than or up to 10 kgs More than 10 kgs

Hot Forging Belt Drop Hammer

More than 5 ton

Hot Forging Pneumatic Hammer

Less than or up to 3 ton

Less than or up to 8 kgs More than 10 kgs

Hot Forging Pneumatic Hammer

More than 3 ton

Hot Forging Upsetters / Upset Forging

Hot Forging Eumoco Press

More than 5 kgs

Warm Forging

Aluminium Forging

Up to 5 kgs.

Aluminium Forging

Above 5 kgs.

Brass Forging

Up to 5 kgs.

Brass Forging

Above 5 kgs.

Base on trials conducted in a range of hot forging operations over a number of years This information is given in good faith and purely based on experience of the authors the feasibility of the mentioned lubricants in their specific forging operations by trials. For further details and advise on correct die lubricant and lubrication procedure for y

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ng Die Lubricant as per Forgings and Forging Equipments

Maximum Die Cavity Method of Die Lubrication Recommended Die Lubricant

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Less than or up to 55 Auto or Manual Spray / mm Manual Swabbing More than 55 mm Auto or Manual Spray / Manual Swabbing

ESPON-GLF3 Graphiteless, water soluble hot forging die lubricant. ESPON-DLW Graphite based, water miscible or ESPONEMS9 special oil+graphite based hot forging die lubricant.

Less than or up to 60 Automatic Spray or Manual ESPON-GLF3 Graphiteless hot forging die lubricant. mm Spray Less than or up to 110 mm More than 110 mm Automatic Spray or Manual ESPON-DLW Graphite based, water miscible hot forging Spray die lubricant. Auto or Manual Spray / Manual Swabbing ESPON-EMS9 special oil+graphite based hot forging die lubricant. ESPON-GLF3 Graphiteless, water soluble hot forging die lubricant or ESPON-DLW Graphite based, water miscible hot forging die lubricant. ESPON-DLW Graphite based, water miscible or ESPONEMS9 special oil+graphite based hot forging die lubricant.

Less than or up to 65 Auto or Manual Spray / mm Manual Swabbing More than 65 mm Auto or Manual Spray / Manual Swabbing

Less than or up to 60 Automatic Spray or Manual ESPON-GLF3 Graphiteless, water soluble hot forging die mm Spray lubricant or ESPON-DLW Graphite based, water miscible hot forging die lubricant. More than 60 mm Manual Spray or Manual Swabbing ESPON-DLW Graphite based, water miscible or ESPONEMS9 special oil+graphite based hot forging die lubricant.

Less than or up to 40 Automatic Spray or Manual ESPON-GLF3 Graphiteless, water soluble hot forging die mm Spray lubricant or ESPON-DLW Graphite based, water miscible hot forging die lubricant. More than 40 mm Manual Swabbing or Manual ESPON-DLW Graphite based, water miscible or ESPONSpray EMS9 special oil+graphite based hot forging die lubricant. Manual Swabbing or Manual ESPON-DLW Graphite based, water miscible or ESPONSpray EMS9 special oil+graphite based hot forging die lubricant. Manual Spray, Manual Swabbing or Dipping of Punch into lubricant ESPON-DLW Graphite based, water miscible or ESPONEMS9 special oil+graphite based hot forging die lubricant.

Automatic Spray, Manual Spray or Dipping billet into lubricant Auto or Manual Spray / Manual Swabbing Auto or Manual Spray / Manual Swabbing Auto or Manual Spray / Manual Swabbing Auto or Manual Spray / Manual Swabbing

ESPON-DLW Graphite based, water miscible hot forging die lubricant. ESPON-GLF3 Graphiteless, water soluble hot forging die lubricant or ESPON-DLW Graphite based, water miscible hot forging die lubricant. ESPON-DLW Graphite based, water miscible or ESPONEMS9 special oil+graphite based hot forging die lubricant. ESPON-GLF3 Graphiteless, water soluble hot forging die lubricant or ESPON-DLW Graphite based, water miscible hot forging die lubricant. ESPON-DLW Graphite based, water miscible or ESPONEMS9 special oil+graphite based hot forging die lubricant.

orging operations over a number of years by M/s. Steel Plant Specialities urely based on experience of the authors. It is not legally binding. Readers may confirm their specific forging operations by trials. lubricant and lubrication procedure for your hot forging operation, please contact:

SPECIALITIES r Chambers, Mumbai 400 088 Fax : 91-22-2555 2459 plantspecialities.com

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