Failure Tree Analyses ID fitment

Problem Contributors
Man

Factor for failure / cause

In-sufficient lubrication done Excessive internal pressure due to shaft dia o/s Shaft surface roughness not ok

Component

Lip worn out

Process Others

Lubrication process not exist Excessive internal pressure Presense of foreign material

Problem

Contributors
Man Component Process

Failure modes
In-sufficient lubrication done Excessive internal pressure due to shaft dia o/s Lubrication process not exist Excessive internal pressure due oil circulation Presense of foreign material

The lip has hardened

Others

Problem

Contributors
Man Component Process Others

Failure modes
Improper Assembly Incorrect Shaft chamfer Improper Handling Presense of foreign material

The lip is scretched

Problem

Contributors
Man

Failure modes
Improper Assembly Incorrect Shaft chamfer

The lip turned under

Component Process Others

Excessive internal pressure due to shaft dia o/s S

Problem

Contributors
Man

Failure modes
Improper Assembly Incorrect Shaft chamfer

The seal is problem free

Component

Incorrect shaft direction Excessive shaft run out or offset Worn shaft

Process Others

Reverse seal installation

Problem

Contributors
Man

Failure modes
Excessive shaft run out or offset

The lip has uneven wear

Component

Process Others

Cocked seal installation

Problem

Contributors
Man

Failure modes
In-correct lip material

The lip has softened

Component

Process Others

Problem

Contributors
Man

Failure modes
Improper Assembly Excessive internal pressure due to shaft dia o/s

The lip's waist (flexi area) broken

Component

The lip's waist (flexi area) broken

Component

Process Others Excessive internal pressure due oil circulation Presense of foreign material

Problem

Contributors
Man

Failure modes
Improper Assembly Incorrect shaft chamfer

The Garter's spring has become disconnected

Component

Process Others

Problem

Contributors
Man

Failure modes
Improper Assembly

The oil seal is deformed

Component

Process Others

OD fitment
Problem Contributors
Man Improper size bore diameter

Failure modes

The oil seal is cocked

Component

Incorrect shaft chamfer

The oil seal is cocked

Component

Process Others

Improper assly jig

Problem

Contributors
Man

Failure modes
Scretched bore or Improper size bore diameter

The oil seal is problem free

Component

Excessive bore surface roughness

Process Others

Problem

Contributors
Man

Failure modes

The oil seal is deformed

Component

Process Others

Improper assly jig

Problem

Contributors
Man

Failure modes
Improper size bore diameter

The seal OD is damaged or chaffed

Component

Incorrect shaft chamfer

Process Others

Improper assly jig

ee Analyses tment
Validation
Check if seal is pre lubricated / grease is applied during assy

Status

Check for shaft surface finish

Validation

Status

Validation

Status

Validation

Status

Validation

Status

Validation

Status

Validation

Status

Validation

Status

Validation

Status

Validation

Status

tment
Validation Status

Validation

Status

Validation

Status

Validation

Status