Apresentação Hidráulica Prensa

PH 3800 Imola series
Hydraulic cycle description
ARIA COMPRESSA 6 BAR
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
COM. FERMA PNEUM. MPT
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
1Lt 1 50Lt 50Lt 50Lt
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A
PIASTRA ACCUMULATORI Bp3

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
X B B A
M
78 250 cc 58 BT4
Q=371 l/min
U
401
SP1
54
A B
YV298
153A
Q=560 l/min
1,5
YV25 A
P
402
T
P
T
79
YV22S
COMANDO SPE
SP5
13
8 bar SP3
M
252
M1
132 Kw
CENTRALINA OLEODINAMICA
FLANGE CLEANING OPT SfS PIASTRA SERVZI With the two solenoid valves YV429 (air inlet ) and YV430 (oil inlet), controlled by opportune timers, it is possible to lubricate and to wash the flange. In this way, also the oil in excess with possible impurities, that could create some serious problems tothe seals, can be expelled.
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
0.18Kw
67
20 lt
STAMPO
2.5 lt
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV304B
YV304A 86 198 YV22A
141 82 SECOND DIE FALL - FREE DOWN STROKE YV193 YV172 St4 142 YV11R 112 The filler box goes on to338 perform the cycle reaching the forward stroke and the end of its return stroke. H O During this stage the mobile part of the die-set, controlled by position transducers BQ4 and BQ5, should move to its lowest position 112A 337 ( second die fall ). 143 YV279 183
B P T
160 Bar
SL 3
1 lt
188
196 YV22B
A B A
166
T
54
A B
1,5
YV25 A
P
YV22S
COMANDO SPE
SP5
252
M11 With the following conditions satisfied, the plunger starts moving down: SP1 4 401 114 - the lower punches should be fully down: ( recorded by position transducers BQ4 and BQ5 ) M 336 153A 49 49 78 - limit YV298 switch SQ59 triggered by the filler box when fully backwards 402 250 cc Solenoid valve YV 303, energized, open the logic element 230. as a result, the annular chamber is joined to proportional valve YV 32. 79 58 8 bar 13 The control system sends a signal to YV 32, moving the valve's solenoid so the oil is drained fromBT4 the annular chamber as a result, the SP3 CENTRALINA main cylinder will begin its downstroke. The control system adjusts the degree to which YV 32 is opened in order to obtain the highest M1 OLEODINAMICA M downstroke speed. In the main cylinder, during the descent phase of the plunger, the movement of the piston creates an aspirant effect that consents OPT SfS valve connecting PIASTRA SERVZI the opening of the pre-filling the reservoir to the chamber of the cylinder and allowing the latter to be filled ( despite the pressure set on the pressure relief valve 31 that keep the pre-filling valve closed when YV 307 is energized ). YV70, de-energized, open logic element 118 . As a result, the reservoir is joined to the chamber of the cylinder helping the latter to be filled.
A
A
140
T
339
111
B B
48
H2 O
11 Kw
Q=560 l/min
Q=371 l/min
132 Kw
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
X B B A
M
78 250 cc 58 BT4
Q=371 l/min
U
401
SP1
54
A B
YV298
153A
Q=560 l/min
1,5
YV25 A
P
402
T
P
T
79
YV22S
COMANDO SPE
SP5
13
8 bar SP3
252
OLEODINAMICA M BRAKING - PREFILLING VALVE CLOSED When the plunger approaches the IMPACT POSITION, detected by the two encoders BQ6 and BQ7, proportional valve YV32 start to close until the plunger reaches impact OPT SfS the value set PIASTRA SERVZI position at the corresponding impact speed. Once the cylinder has done its down stroke , the aspirant effect is finished and the prefilling valve will be closed by the action of the pressure coming from pressure relief valve 31 and accumulator 29 and YV70 will be energized, closing logic element 118 .
132 Kw
M1
CENTRALINA
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 YV172
A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
YV304B
YV304A 86 198 YV22A
1 lt
338 FIRST PRESS-STROKE LOW PRESSURE ( MAX 70 BAR ) H O 112A Once the delay time for the first press-stroke has elapsed, the first press-stroke starts. this press-stroke can take place in two different 337 143 YV279 188 H O ways (from 183 a hydraulic point of view), depending on how the data items below have been set ( press-cycle set up page ): 48 111
P T
P T
160 Bar
SL 3
196 YV22B
A B A
140
T
339
B A
M11
11 Kw
166
T
54
A B
4 P.N.B. ( PRESS-STROKE WITHOUT BOOSTER ) = YES/NO 114 336 153A P.N.B. ( PRESS-STROKE WITHOUT BOOSTER ) = NO ( 1st LOW PRESSURE PRESS-STROKE ) YV298
P
A B
M
49 49 78
401
SP1
Q=560 l/min
1,5
X B B A
YV25 A
P
YV22S
COMANDO SPE
SP5
252
BT4 The proportional valve YV 318 is energized, so that the oil delivered from pump 58 and accumulators 18 and8 bar 18a can flow to the 13 SP3 pressure booster's chamber through solenoid valve YV 350 energized, wich open logic element 346. The other side of the pressure CENTRALINA M1 OLEODINAMICA M booster is joined to the cylinder through solenoid valve YV 348 energized, wich open logic element 344. The cylinder pressure increases and the flow rate of the oil can be regulated by modifying the degree to which YV 318 is opened. The press-stroke ends when YV318 closes , SERVZI stopping the oil flow to the cylinder. OPT SfS PIASTRA
U
250 cc 58
402
T
79
Q=371 l/min
132 Kw
THE MAXIMUM ALLOWABLE PRESSURE FOR THIS TYPE OF PRESS-STROKE IS ~70 BAR.
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
X B B A
54
A B
FIRST PRESS-STROKE - HIGH PRESSURE ( MAX 200 BAR ) YV298

P T
M
78 250 cc 58
U
401
SP1
153A
Q=560 l/min
1,5
YV25 A
P
402
T
YV22S
COMANDO SPE
SP5
252
BT4 13 P.N.B. ( PRESS-STROKE WITHOUT BOOSTER ) = YES ( 1st HIGH PRESSURE PRESS-STROKE ) SP3 8 bar During this type of press-stroke, pressures greater then 70 bar are reached. the M1 press-stroke is carried out as CENTRALINA previously OLEODINAMICA M described as long as the pressure remains under 70 bar. As soon as this value is exceeded, YV 348 is de-energized closing logic element 344, as YV 350 remain energized keeping logic element 346 still open . YV 351 is then energized allowing logic element 347 to open joining the cylinder directly to pump OPT SfS PIASTRA SERVZI 58 and accumulators 18 and 18a. As a result, 200 bar can be reached.
Q=371 l/min 132 Kw
79
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
X B B A
M
78 250 cc 58
401
SP1
54
A B
YV298
153A
Q=560 l/min
1,5
YV25 A
P
402
U T
YV22S
COMANDO SPE
SP5
252
8 bar BT4 DEAREATION MOTION = 100% 13 SP3 Once the pressure setting for the first press stroke has been reached, the proportional valve YV318 stopping the oil flow to the cylinder CENTRALINA M1 OLEODINAMICA M and will be positioned joining the cylinder oil pressure to drain, through logic elements 346 and 347 opens respectively by YV 350 and YV 351 energized. Once the 1st press strokeOPT has proportional valve YV32 is energized to push the plunger upwards. As a result the solenoid SfS been completed, PIASTRA SERVZI is shifted, in order to connect the accumulators line pressure and the annular chamber. If UPSTR. MOTION = 100 % is set, the plunger moves in a way that reduces the de-aeration time to minimum by YV 32.
Q=371 l/min 132 Kw
79
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
X B B A
M
78 250 cc 58 BT4
Q=371 l/min
U
401
SP1
54
A B
YV298
153A
Q=560 l/min
1,5
YV25 A
P
402
T
P
T
79
YV22S
COMANDO SPE
SP5
13
8 bar SP3
M
252
M1
132 Kw
OPT SfS PIASTRA SERVZI DEAREATION MOTION = 100% If UPSTR. MOTION = 0 % is set, the plunger moves at a constant speed throughout the de-aeration stage by solenoid valve YV 31S.
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
X B B A
M
78 250 cc 58 BT4
Q=371 l/min
U
401
SP1
54
A B
YV298
153A
Q=560 l/min
1,5
YV25 A
P
402
T
P
T
79
YV22S
COMANDO SPE
SP5
13
8 bar SP3
M
252
M1
132 Kw
SECOND PRESS STROKE DIRECT PRESS-STROKE Once the de-aeration time has valve YV318 open, connect the pressure line, coming from the pump 58 and OPT SfS elapsed, a proportional PIASTRA SERVZI accumulators direct to the main cylinder thanks to the logic elements 346 and 347 opens by solenoid valves YV 350 and YV 351 still energized , up to the pressure in the main cylinder reaches half the set value.
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B Y B
48
H2 O
196 YV22B
A B A
166
T
54
A B
1,5
YV25 A
P
YV22S
COMANDO SPE
SP5
252
SECOND PRESS STROKE WITH PRESSURE BOOSTER M11 SP1 4 When the pressure in the main cylinder reaches half the set value the cycle proceeds : 401 114 M 336 153A 49 49 solenoid valves YV 350 is de-energized, to close logic element 346 and YV 349 is energized to open logic element 345. The oil 78 YV298 402 250 cc under pressure flows from the pump 58 and the accumulators, through the proportional valve YV 318 and through logic element 79 58 8 bar BT4 345, to the booster chamber. the other side of the the logic element 347 open 13 booster, is joined to the main cylinder, through SP3 by YV 351 still energized. CENTRALINA M1 OLEODINAMICA The press-stroke ends when YV318 closes thereby preventing the oil coming from M the accumulators and pump to flow into the cylinder directly or through the pressure booster. Pressure relief valve 352, OPT is SfS a safety devicePIASTRA for the SERVZI booster maximum pressure.
A
140
T
339
11 Kw
Q=560 l/min
Q=371 l/min
132 Kw
MAX. ALLOWABLE PRESSURE 369 bar.
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

SL 3
1 lt
196 YV22B
A B A
166
T
54
A B
1,5
YV25 A
P
YV22S
COMANDO SPE
SP5
252
PLUNGER 183 AND MOULD UPSTROKE 188 H O 48 111 140 To move the plunger up, YV 339 307 is de-energized opening the prefilling valve as a result, the reservoir is joined M11 to the chamber of the SP1 4 cylinder. 401 114 M 336 153A can flow from accumulators and pump 58 to the upstroke 49 YV 32 is then positioned so that the oil chamber of the main cylinder 49 78 YV298 402 250 cc after passing through logic element 230. 79 58 8 bar BT4 Pressure relief valve 228 avoid an over-pressure in the upstroke chamber. 13 SP3 The control system feeds valve YV 32 to control the speed and final position of the plunger. the position of the plunger is CENTRALINA M1 OLEODINAMICA monitored by encoders BQ6 and BQ7. M YV70, energized, open logic element 118 . as a result, the reservoir is joined to the chamber of the cylinder.
A B
X Y
143
337
160 Bar
YV279
11 Kw
Q=560 l/min
Q=371 l/min
132 Kw
OPT SfS
PIASTRA SERVZI
The proportional valves YV 22a and YV 22b of the S.P.E., are energized in order to perform an up-stroke and eject the tiles at the speed required.
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
X B B A
M
78 250 cc 58 BT4
Q=371 l/min
U
401
SP1
54
A B
YV298
153A
Q=560 l/min
1,5
YV25 A
P
402
T
P
T
79
YV22S
COMANDO SPE
SP5
13
8 bar SP3
M
252
M1
132 Kw
END UPSTROKE When the plunger reaches plunger up PIASTRA stroke position, solenoid valve YV 307 will be energized and the prefilling valve will be closed OPT the SfS SERVZI by the action of the pressure coming from pressure relief valve 31 and accumulator 29. Simultaneously, YV 303 and proportional valve YV 32 turns off.
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
X B B A
M
78 250 cc 58 BT4
Q=371 l/min
U
401
SP1
54
A B
YV298
153A
Q=560 l/min
1,5
YV25 A
P
402
T
P
T
79
YV22S
COMANDO SPE
SP5
13
8 bar SP3
252
M BOOSTER POSITIONING At the end of the cycle, the positioning of the booster will be performed automatically: OPT SfS PIASTRA SERVZI the booster joining to drain through the solenoid valve YV 348 and logic element open 344. The valve YV 102, on, positions the piston's booster in way that, the distance that there is among mechanical end stroke and the position of the booster at the end of the 1th press stroke and the position of the booster at the end of the 2nd press stroke, be equal.
132 Kw
M1
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
54
A B
1,5
YV25 A
P
YV22S
COMANDO SPE
SP5
252
STAND BY 78 YV298 402 250 cc To avoid the descent of the plunger when the press is in stand by, ( during the time needed for the filler box loading cycle, any 79 58 8 bar BT4 13 again without rising the safety bar, etc. ), solenoid reason the machine stops running and wait for start-up valve YV 104 will be energized, SP3 as a result, the annular chamber is joined to valve YV 32 by-passing logic element 230 M1 because close by solenoid valveCENTRALINA YV 303 OLEODINAMICA M de-energized. The electronic system verify that during this stage, the encoder stay at zero (plunger up position ). If a plunger down stroke of 0,15 mm is detected, proportional valve YV 32 will be energized. This allows the oil which comes from pump OPT SfS PIASTRA SERVZI 58 and accumulators to flow into the upstroke chamber of the main cylinder through YV 104. In this way, the pressure exerted in the upstroke chamber can raise the plunger.
P T
401
SP1
153A
Q=560 l/min
Q=371 l/min
132 Kw
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
X B B A
M
78 250 cc 58 BT4
Q=371 l/min
U
401
SP1
54
A B
YV298
153A
Q=560 l/min
1,5
YV25 A
P
402
T
P
T
79
YV22S
COMANDO SPE
SP5
13
8 bar SP3
252
M1 OLEODINAMICA STOP MOTORS AND PUMPS - YV 107 OFF M When the machine pump stops running, the oil pressure doesn't drain, but is used for keep up the plunger in case of unexpected lack of electric power supply. OPT SfS PIASTRA SERVZI The oil comes from accumulators 18 and 18a and flow into the upstroke chamber of the main cylinder through YV 107 de-energized. In this way, the pressure exerted in the upstroke chamber can keep the plunger up.
132 Kw
CENTRALINA
P
LAVAGGIO FLANGIA
71
44 125
Yv430
BQ12
382
Yv429 72 Y
384
383
385 400 75 271 445
MPAM MMPORT MMPRES
MPRM MCHV
444
Yv290
3
A B
YV 313
YV70
YV348
3
YV349 344
3
A B
YV350 345
2
A B
YV351 346
2
A B
MAPV 347 YV102

A B
399 450 73
118
YV103
1Lt
YV307 A
P
Tank
SP2 BP1
427
A
29
398
T
352
1 400Bar
V P
60Bar
31P
36
MPS
403
A
1,5
YV303
428
P T
18
18A
18
YV104 B
T
230
Yv32 F
A
6 micron 252 229
Sp7 220
Y P T
Tank
250Bar
B A
Yv32
150 bar
25
25
25
YV318
BP5
V P
228
A
154
5Bar
Z
MPSF YV107
247
B A

V
144 SQ50
COM.SP .
YV171A
YV171I
247
B
153
B
YV31D
YV31S MPT1 MPA MPPF

2
60
1,75
59
MPP
183
12
144 SQ50A 154 10 YV99
180A1
145
180B1
250
249
RAC.TRAF.
141
2.5 lt 0.18Kw
67
20 lt
STAMPO
82 142 338 YV172

A B
180B2
1,5
M3
180A2
105 BP6 Bp7 85
M
84
SL 4
YV193
YV11R
112
St4
T
P T
H2 O
112A
A Z
YV304B
YV304A 86 198 YV22A

A B
SL 3
183
143
B
337 188
1 lt
A
160 Bar
X
YV279 111
B A B Y
48 M11
11 Kw
H2 O
196 YV22B
A B A
140
T A
339
166
T
P
P T
4 336
P T
114 49 49
X B B A
M
78 250 cc 58 BT4
U
401
SP1
54
A B
YV298
153A
Q=560 l/min
1,5
YV25 A
P
402
T
P
T
79
YV22S
COMANDO SPE
SP5
252
DISCHARGE PRESSURE CENTRALINA When the machine pump stops running, the oil pressure on the auxiliary circuit is drained manually using the cock 153 . M1 OLEODINAMICA M The hydraulic accumulator s 337 and 141 are to be drained manually by using the valves 339 and 143.
13
Q=371 l/min
8 bar
SP3
132 Kw
OPT SfS PIASTRA SERVZI ACCUMULATORS PRESSURE DISCHARGE The hydraulic pressure of upstroke, downstroke, braking and pressure control plate and press-stroke control plate are to be drained manually by open the valve 153.

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PH 3800 Imola series

Hydraulic cycle description

ARIA COMPRESSA 6 BAR

385 400 75 271 445

MPAM MMPORT MMPRES

MAPV 347 YV102

COM. FERMA PNEUM. MPT

6 micron 252 229

PIASTRA ACCUMULATORI Bp3

YV31S MPT1 MPA MPPF

144 SQ50A 154 10 YV99

82 142 338 YV172

YV304A 86 198 YV22A

ARIA COMPRESSA 6 BAR

385 400 75 271 445

MPAM MMPORT MMPRES

MAPV 347 YV102

COM. FERMA PNEUM. MPT

6 micron 252 229

PIASTRA ACCUMULATORI Bp3

YV31S MPT1 MPA MPPF

144 SQ50A 154 10 YV99

YV304A 86 198 YV22A

ARIA COMPRESSA 6 BAR

385 400 75 271 445

MPAM MMPORT MMPRES

MAPV 347 YV102

COM. FERMA PNEUM. MPT

6 micron 252 229

PIASTRA ACCUMULATORI Bp3

YV31S MPT1 MPA MPPF

144 SQ50A 154 10 YV99

82 142 338 YV172

YV304A 86 198 YV22A

ARIA COMPRESSA 6 BAR

385 400 75 271 445

MPAM MMPORT MMPRES

MAPV 347 YV102

COM. FERMA PNEUM. MPT

6 micron 252 229

PIASTRA ACCUMULATORI Bp3

YV31S MPT1 MPA MPPF

144 SQ50A 154 10 YV99

YV304A 86 198 YV22A

ARIA COMPRESSA 6 BAR

385 400 75 271 445

MPAM MMPORT MMPRES

MAPV 347 YV102

COM. FERMA PNEUM. MPT

6 micron 252 229

PIASTRA ACCUMULATORI Bp3

YV31S MPT1 MPA MPPF

144 SQ50A 154 10 YV99

82 142 338 YV172

YV304A 86 198 YV22A

FIRST PRESS-STROKE - HIGH PRESSURE ( MAX 200 BAR ) YV298

ARIA COMPRESSA 6 BAR

385 400 75 271 445

MPAM MMPORT MMPRES

MAPV 347 YV102

COM. FERMA PNEUM. MPT

6 micron 252 229