AUTOMATION TRAINING PROGRAMMME REPORT OF SIEMENS UNDER BIHARSHARIF DAIRY PROJECT-CODE-05751

Prepared By National Dairy Development Board, Anand (Pradip Layek-ES Department) Duration (From 10.09.2012 to 22.09.2012)

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Index

Sl No 1.0 2.0 3.0 4.0 5.0 6.0

Description Introduction of Siemens Purpose for Training & Product Familiarization Programme Schedule for SIMATIC PCS-7 Knowledge Gained Suggestion Conclusion

Page No 3 4 5 6 7 8

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1.0

Introduction of Siemens The Siemens Group in India has emerged as a leading inventor, innovator and implementer of leading-edge technology enabled solutions operating in the core business segments of Industry, Energy, Healthcare and Infrastructure and Cities. The Groups business is represented by various companies that span across these various segments. Siemens brings to India state-of-the-art technology that adds value to customers through a combination of multiple high-end technologies for complete solutions. The Group has the competence and capability to integrate all products, systems and services. It caters to Industry needs across market segments by undertaking complete projects such as Hospitals, Airports and Industrial units. The Siemens Group in India comprises of 17 companies, providing direct employment to over 18,000 persons. Currently, the group has 21 manufacturing plants, a wide network of Sales and Service offices across the country as well as over 500 channel partners. Today, Siemens, with its world-class solutions plays a key role in Indias quest for developing modern infrastructure. Integrated Automation Totally integrated automation (TIA) is a strategy (philosophies/architecture) in the automation technology, which was developed since 1996 by Siemens Automation and Drives. This strategy defines the interaction of extensive single components, tool (SW) and the services (spare part service, etc.) to achieve an Automation solution. The interaction performs integration across the four automation levels of the automation pyramid: 1. 2. 3. 4. Management level Operators level Controllers level Field level

The consistency of TIA offers a simplification and cost savings to companies involved in the value chain (OEM, System integration planner and end customer).

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SITRAIN-INDIA: Siemens provide all its industrial training through Sitrain India duly affiliated by Siemens GMBH. SITRAIN provides training on the following category: Industry Automation (PLC/HMI/SCADA/DCS) Process Instrumentation (Level/Flow/temperature/Position) Drive Technology (AC/DC/Servo-Motors/Power Electronics) LV-switchgear, switchboard & Energy Management Systems Mobility (Rail coach/Locomotive Drives/Rail Signaling) Mechatronics (Level-1/Level-2/Level-3) University basics courses

Apart from that SITRAIN provides customized training programme. 2.0 Purpose of Training & Product Familiarization Siemens has provided automation technology to the 4.0 LLPD Biharsahrif Dairy project plant executed by NDDB at Biharsahrif, Nalanda. As part of the package NDDB officials & well as COMFED officials have attended the programme for product understanding & familiarization. To understand SIMATIC PCS-7 industrial automation one training programme was conducted of 10 days at Mumbai. Followings were the main objective of the training: A. B. C. D. E. F. G. Automation knowledge at industry level Gain knowledge on SIMATIC PCS-7 Familiarize with the product & its architect. Interaction with instructor for knowledge sharing Practical problems encountered at dairy during processing To enrich skills for the effective functioning of dairy plant To improve performance of the participants.

Knowledge Gained: a) b) c) d) e) f) g) Understood the basic fundamentals of automation architect. Gained basic theoretical knowledge on automation. Undergone hands on experience on PLC kit. Undergone practical problems through exercise. Gained preliminary knowledge on SIMATIC PCS-7. Appeared in the exam at the end of the programme. Interacting with COMFED officials & knowing their Problem at plant level.

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Programme Schedule for SIMATIC PCS-7 In view of liberalization, skill enrichment of human resource is assuming a pivotal place to become effective and competitive. Practicing automation engineers need an understanding of the basic theoretical concepts and practical hands on feel of dairy processing operations through PLC/SCADA in order to make them members in solving problems. Accordingly this programme is aimed to provide a preliminary understanding of Siemens product SIMATIC PCS-7 along with hands on experience on operations to the dairy personals. The pedagogy would emphasize participative learning through lectures delivered by Siemens instructor. Contents The programme makes an effort to facilitate participants to understand the basic contents from the automation architect, programming knowledge, WINCC application, hardware, software interface etc. Training covered is as per following mentioned topics. Introduction of automation system architect Requirements & Functional process description System design and component specification Implementation test and commissioning SIMATIC Manager Stations and network configuration- HWconfig and Netpro. Continuous functions CFC Monitoring and controlling-OS Sequences-SFC User Block-attributes and visualization Managing the PCS-7 documentation Syntax-rules Demonstrations Index & technical brochure

Participants Desired The programme is exclusively designed for Electrical Engineers, Automation Engineers, Dairy Plant operators, DCS managers & programmers for Industries.

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Knowledge Gained A. One scheme was provided & based on that whole lot of exercise was done. Gained knowledge on automation system architect. Related the same with respect to Biharsharif Dairy project.

B. Came to know about WINCC & SCADA screen C. Preliminary knowledge of automation programming (CFC & SFC and block diagram. D. Familiarize with automation system in processing industry. E. Standard & licensing in automation system F. Familiarize more with I/O & D/O signals. G. Editing of picture in WINCC design platform H. Operator Station configuration with PLC controller.

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G. Programme with block diagrams, channel drivers Typical scheme of CH_DI and CH_DO

OPERATOR INPUT

MOTOR BLOCK CH_DO

COCTROL LOGIC

CHANNEL DRIVER

DIGITAL INPUT

MOTOR

OPERATOR OUTPUT

I. Created, edit and add block diagram & run the programme based on practical problem provided. J. Interaction with personnel associated with processing industry K. Undergone hands on training on automation kit. Program was prepared in the automation platform. L. Appear Exam at the end. 5.0 Suggestion a) NDDB should procure one training kit for regular familiarization with automation for its engineers to expand its wing in automation b) Regular interaction is required with industry people for more clarity into the system. c) Regular training & development is required for similar kind of development programme. d) Implement this knowledge to improve our tender specification standard.
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Conclusion After going through this programme I find this programme provide exposure to automation programme & basic architect design, hardware software knowledge. This was beneficial to understand the system architect in process plant.

References: 1. Siemens data sheet & manuals, documents. 2. Siemens course content

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