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Prepared By:Mohamed Rizal Mohamed Building Department UiTM Perak

Definition:

A temporary box structure constructed in earth or water to exclude soil and/ or water from a construction area. - Roy Chudley - A cofferdam is a temporary structure designed to keep water and/or soil out of the excavation in which a bridge pier or other structure is built.
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- Standard Handbook of Heavy Construction

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It is usually formed to enable the formation of foundation to be carried out in safe working conditions. Usually sheet piling are used to form the cofferdam. And any material which can fulfil the same function such as timber piles, precast concrete piles, earth-filled crib walls and banks of soils and rocks.

Braced Earth-Type Timber Crib Double-Walled Sheet Pile Cellular

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It is formed from a single wall of sheet piling which is driven into the ground to form a box around the excavation site. The box is then braced on the inside and the interior is dewatered. It is primarily used for bridge piers in shallow water (30 - 35 ft depth)

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It is the simplest type of cofferdam. It consists of an earth bank with a clay core or vertical sheet piling enclosing the excavation. It is used for low-level waters with low velocity and easily scoured by water rising over the top.

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Internal Baffle system: One of the innovation on earth type cofferdam.


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Constructed on land and floated into place. Lower portion of each cell is matched with contour of river bed. It uses rock ballast and soil to decrease seepage and sink into place, also known as soldier-pile type. It usually consists of 12x12 cells and is used in rapid currents or on rocky river beds. It must be properly designed to resist lateral forces such as tipping / overturning and sliding.

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They are double wall cofferdams comprising two parallel rows of sheet piles driven into the ground and connected together by a system of tie rods at one or more levels. The space between the walls is generally filled with granular material such as sand, gravel or broken rock. Three principle types: Box: Consists of straight flush walls Semicircular cells connected by diaphragms Circular cells connected with tie-rods or diaphragms
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Cellular cofferdams are used only in those circumstances where the excavation size precludes the use of cross-excavation bracing. In this case, the cofferdam must be stable by virtue of its own resistance to lateral forces.

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Skyline Steel, Parsippany, New Jersey

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Items needed for installation Pile driving hammer Vibratory or Impact Crane of sufficient size Steel sheet piles are typically used H-piles and/or wide-flange beams for wales and stringers Barges may be required
***A Barges = is a long, narrow boat with a flat bottom

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Sheet piling Bracing frame Concrete seal Bearing piles

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For a typical cofferdam, such as for a bridge pier, the construction procedure were as follow:1. Pre-dredge to remove soil or soft sediments and level the area of the cofferdam.

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2. Drive temporary support piles 3. Temporarily erect bracing frame on the support piles.

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4. Set steel sheet piles, starting at all four corners and meeting at the center of each side 5. Drive sheet piles to grade. 6. Block between bracing frame and sheets, and provide ties for sheet piles at the top as necessary.

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7. Excavate inside the grade or slightly below grade, while leaving the cofferdam full of water.

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8. Drive bearing piles. 9. Place rock fill as a leveling and support course.

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***tremie concrete seal.

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***tremie concrete seal.

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11. Check blocking between bracing and sheets. 12. Dewater. 13. Construct new structure.

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13. Construct new structure. 14. Flood cofferdam.

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15. Remove sheet piles. 16. Remove bracing. 17. Backfill.

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Z-Type (Z) Used for intermediate to deep wall construction

Larson / U Type (U) Used for applications similar to Z - Type

Flat / Straight Type (SA), (S) Used for filled cell construction

Arch shaped & lightweight Used for shallower wall construction


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Typical types of interlocks


Single Jaw (SJ)

Hook & Grip (HG)

Thumb & Finger one point contact (TFX)

Double Jaw (DJ)

Double Hook (DH)

Thumb & Finger three point contact (TF)

Ball & Socket (BS)

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Advantages Allow excavation and construction of structures in otherwise poor environment

Disadvantages Special equipment required Relatively expensive

Typically very time consuming Provides safe environment to & tedious work If rushed, sheets can be driven Contractors typically have out of locks or out of plumb design responsibility When in heavy flowing water, Steel sheet piles are easily installed and removed Materials can typically be reused on other projects added more stress on structure which lead to structure collapse

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