AH-Series

www.controlsindia.com

Air Circuit Breakers AH - Series

630A ~ 6300A 220 ~ 415 ~ 690V AC / 250V DC IEC 60947-2 / IS 13947-2
TM

Controls & Switchgear Company Ltd.

Corporate Office : 222, Okhla Industrial Estate, New Delhi - 110 020 Tel. : +91-11-3088 7520 - 29, Fax: +91-11-2684 7154, 2682 9063 Central Marketing Office : 222, Okhla Industrial Estate, New Delhi - 110 020 Tel. : +91-11-3088 7520-29, Fax: +91-11-2684 8241, 2684 7342 email : cmo@controlsindia.com, info@controlsindia.com International Business Division : 222, Okhla Industrial Estate, New Delhi - 110 020 Tel. : +91-11-3088 7520-29, 4161 3503 Fax: +91-11-2683 8291, 2684 8241 email : exports@controlsindia.com

CS Air Circuit Breakers - AH Series

Salient Features
Lightest and most compact for a given capacity. Type of releases offer thermal magnetic and Micro-processor. l l Only 4 frame sizes in the entire range, 630A to 6300A, resulting Most simple to operate and maintain. Only a screw driver and a l l in maximum interchangeability and minimum inventory of spanner required to change arcing contact. spares. High dielectric strength even in hot and humid conditions due to l High value of service breaking capacity, 45kA to 100kA, and use of class 'B' and 'F' insulating materials. l making capacity, 94.5kA to 220kA at 415V AC. Fibre glass safety shutter for safety of operating personnel. l Total breaking time less than 30ms (including arcing time of less l No thermal derating for D.C. Application. l than 10ms) & closing time of 40ms. Available in 3 or 4 pole for entire range and also fixed / draw-out l Highest values of mechanical and electrical endurance due to l version. robust mechanism design and special sintered metal contacts. Neutral pole (in 4 pole) closes early and opens later to prevent l Highest degree of system protection and coordination due to l transient over voltages in loads connected between live and neutral the use of microprocessor based protection releases. lines. IT- Standards release -m Tested for most onerous environmental conditions and approved l for marine duty application by Indian Registrar of Shipping. - MicroPro - multi purpose release with RS485 port & ZSI feature.

IEC 947-2 / IS 13947-2

Amperes Frame (based on IEC, BS or IS) TYPE (number of poles 3 & 4)
* Rated Ultimate Breaking Capacity/Rated Making Capacity (Icu, RMS/Icm, Peak) kA 415V AC * Rated Service Breaking Capacity/Rated Making Capacity (Ics, RMS/Icm, Peak) kA 415V AC 250V DC Short time current lcw kA for 1 sec. (3 sec.) RMS Total breaking time/closing time (m.sec.)

630 AH-6D 50/105 45/94.5 40/40 45(25) 30/40 2000 AH-20D 60/132 50/105 40/40 50(50) 30/40

800 AH-8D 50/105 45/94.5 40/40 45(25) 30/40 2500 AH-25D 65/143 50/105 40/40 50(50) 30/40

1000 AH-10D 55/121 50/105 40/40 50(25) 30/40 3200 AH-30D 75/165 65/143 40/40 65(65) 30/40 4000 AH-40D 100/200 85/187 40/40 85(70) 30/40

1250 AH-12D 55/121 50/105 40/40 50(25) 30/40 5000 AH-50C 100/200 85/187 40/40 85(70) 30/40

1600 AH-16D 55/121 50/105 40/40 50(45) 30/40 6300 AH-60C 120/264 100/220 40/40 100(70) 30/40

Amperes Frame (based on IEC, BS or IS) TYPE (number of poles 3 & 4)

* Rated Ultimate Breaking Capacity/Rated Making Capacity (Icu, RMS/Icm, Peak) kA 415V AC * Rated Service Breaking Capacity/Rated Making Capacity (Ics, RMS/Icm, Peak) kA 415V AC 250V DC Short time current lcw kA for 1 sec. (3 sec.) RMS Total breaking time/closing time (m.sec.)

* Rated Service breaking capacity (Ics) & rated ultimate breaking capacity (Icu) are same except at 415V. For other voltages please contact us. Higher Breaking Capacity ACBs available on request.

Breaker Type
AH-6D AH-8D AH-10D AH-12D AH-16D AH-20D AH-25D AH-30D AH-40D AH-50C AH-60C

1
Front Panel fitting

2
Types of mounting

3
Terminal 2 connection arrangement

4
Accessories for draw-out type
Main-circuit safety shutters

5
Types of spring charging system

6
Accessories for spring charging system

7
Under voltage trip devices

8
Micro Processor based OCR

9
Accessories for overcurrent trip devices

10
Thermomagnetic based OCR

11
OCR alarm switch

12
Other trips

13
Auxiliary and Trip indication switches

Operating button cover ON/OFF/ 1 Padlock Indicator Cover Key lock Close-open cycle counter Key interlock system Castle key lock Draw-out position indicator Vertical Draw-out type Horizontal Fixed 2

Position switch Position padlock Door interlock and 3 defeat facility Lifter Lifting lugs Mal Insertion Prevention Device Short circuiting contacts Test Jumper Motor Charging Manual Charging Spring Charge Switch Slow Closing

Under voltage trip without time delay, type AUH-V Under voltage trip with 500m sec. Time delay, type AUH-V-T Under voltage trip without time delay for DC application, type AUH-1 DC

OCR checker (External) With or m IT-100 for OCR alarm switch without MCR general Shunt trip Auxiliary switch upto feeder circuit 7 NO+7NC contacts 24V DC, For all overcurrent With Shunt Power supply trip devices Trip (External) Capacitor Trip indication switch m IT-G for trip With thermal generator O/L relay protection CT for neutral line 4 Micro-Pro 4.0 / 4.1 for multi purpose 3 On request.

OPTIONAL FEATURES AVAILABLE ON REQUEST : 1 With Padlock facility

2 Horizontal Terminal upto AH-25D and Vertical Terminal for 30D and above are available as Standard. Additional adaptors for changing to vertical are available as accessories.

4 Required for earth fault protection externally mounted for 3 pole * Dimensions for 4000A fixed breaker available on request.

Overcurrent Release Characteristics

Micro-pro with communication

Microprocessor Based Overcurrent Trip Device Type m IT

Type
Over Load Protection
Pick up

4.0
0.4-1.0 In with OFF in 10 steps: 0.4, 0.5, 0.6, 0.7, 0.8, 0.85, 0.9, 0.95, 1, OFF 2.5 to 25 sec at 6 Ir in 10 steps: 2.5, 5, 7.5, 10, 12.5, 15, 17.5, 20, 22.5, 25 sec

4.1
0.4-1.0 In with OFF in 10 steps: 0.4, 0.5, 0.6, 0.7, 0.8, 0.85, 0.9, 0.95, 1,OFF 2.5 to 25 sec at 6 Ir in 10 steps: 2.5, 5, 7.5, 10, 12.5, 15, 17.5, 20, 22.5, 25 sec

5.1
0.4-1.0 In with OFF in 10 steps: 0.4, 0.5, 0.6, 0.7, 0.8, 0.85, 0.9, 0.95, 1,OFF 2.5 to 25 sec at 6 Ir in 10 steps: 2.5, 5, 7.5, 10, 12.5, 15, 17.5, 20, 22.5, 25 sec

m IT is a true RMS sensing overcurrent trip device, requiring no external supply for its basic function. It is available in two types, i.e., m IT100 for industrial application and m ITG for generator protection.

l Error free and user friendly setting of current and time delay.

l Provides highest degree of system protection co-ordination.

Delay

l Self powered by the built in current transformer.

l No mal-operation due to external disturbances.

l Built in operation check function.

Short Circuit
Pick up
1.5 - 10 Ir in 10 steps: 1.5, 2, 2.5, 3, 4, 5, 6, 8, 9, 10 Inst - 600 msec in 7 steps: Inst. 0.1, 0.2, 0.3, 0.4, 0.5, 0.6 1.5-10 Ir in 10 steps: 1.5, 2, 2.5, 3, 4, 5, 6, 8, 9, 10 Inst - 600 msec in 7 steps: Inst. 0.1, 0.2, 0.3, 0.4, 0.5, 0.6 1.5-10 Ir in 10 steps: 1.5, 2, 2.5, 3, 4, 5, 6, 8, 9, 10 Inst - 600 msec in 7 steps: Inst. 0.1, 0.2, 0.3 , 0.4, 0.5, 0.6

l Visual fault discrimination by LEDs.

l Three phase and earth fault in one single compact unit.

l Self monitoring of trip unit with blinking indication.

Delay

l Function Blocking facility provided. Damp Heat Test Dry Heat Test Vibration Test Radio Frequency Interference (RFI) Electrostatic Discharge Electrical Fast Transient Surge Impulse IS 9000 - PG4 IS 9000 - PG3 IEC 255 - 4 IEC 801- 3 (ESD) IEC 801- 2 (EFT) IEC 801- 4 IEC 801- 5 IEC 255 - 4

l Certified by ERTL for

Instantaneous
2.0 - 12 In with OFF in 10 steps: 2, 3, 4, 5, 6, 8, 9, 10, 12, OFF 2.0-12 In with OFF in 10 steps: 2, 3, 4, 5, 6, 8, 9, 10, 12, OFF 2.0-12 In with OFF in 10 steps: 2, 3, 4, 5, 6, 8, 9, 10, 12, OFF

Earth Fault
Pick up
Not Available 0.2-1.0 In with OFF in10 steps: 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, OFF Inst-600 msec in 7 steps: Inst. 0.1, 0.2, 0.3, 0.4, 0.5, 0.6 0.2-1.0 In with OFF in10 steps: 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, OFF Inst - 600 msec in 7 steps: Inst. 0.1, 0.2, 0.3 , 0.4, 0.5, 0.6

Delay

Not Available

N Protection
Pick up
Not Available OFF, 50%, 100% In OFF, 50% - 200% in 1% steps

Thermal - Magnetic Trip Device

Indication, Monitoring & Control

Power ON LED Over Load Flashing LED Over Load Trip LED Short Circuit Trip LED Earth Fault Trip LED LCD Display Remote Alarm/Trip Indication Trip History Zone selectivity Settings Adjustment by
Available Available Available Available Not Available Available Through 7 programmable relays (optional) Fault type, current and time for last 16 trip events Available Knob Available Available Available Available Available Available Through 7 programmable relays (optional) Fault type, current and time for last 16 trip events Available Knob Available Available Available Available Available Available
Through 7 programmable relays

Direct acting electromagnetic instantaneous l trip device with fixed factory setted release, settings 3 - 50 kA

Adjustable overload settings 80 - 120%. l

Provision for remote tripping / electrical reset as l optional features with overload relay.

m IT - 100

Undervoltage Trip - AC/DC

Fault type, current and time for last 16 trip events Available One level LCD + Key pad

It automatically opens the breaker when voltage drops below set level. It can also be used for tripping the breaker from remote by using an 'a'-contact of its relay. UVT for AC can be instantaneous / time delay type.

Measurements
Load current Fault current
Phase & N (RMS Value) OL, SC & Inst. Phase, N & E OL, SC, Inst, EF & N Phase, N & E OL, SC, Inst, EF & N

Communication
To remote Connectivity & protocol
All parameters through communication module
To SCADA system through MODBUS

All parameters through communication module

To SCADA system through MODBUS

All parameters through communication module

To SCADA system through MODBUS & other popular protocols

Micropro 4.1

Dimensional Drawings & Terminal Arrangements

Dimension Details
AH - 6D to AH - 25D Panel Cutout C H N G B (3P) (4P) Mounting angle for FIX ACBs only AH - 30D to AH - 40D Panel Cutout C H N b G B b H N B G (3P) (4P) AH - 50C to AH - 60C Panel Cutout C (3P) (4P)

D E F

K M

a E

D
x b

J F

K M

L a

D E F

K M

L a

Outline Dimensions and Panel Mounting Details (in mm) Type of ACBs D/O (6D-16D) FIX (6D-16D) D/O (20D-25D) FIX (20D-25D) D/O (30D-40D) FIX (30D) D/O (50C-60C) A 98 80 134 110 134 110 141 B 247 247 308 308 308 308 285 C 295 295 363 363 363 363 180 D 3P 316 368 416 466 498 548 590 4P 416 468 546 596 658 708 780 3P 215 199 270 248 311 289 373.5 E 4P 215 199 270 248 311 289 373.5 3P 215 199 270 248 311 289 373.5 F 4P 332 299 400 378 471 449 563.5 G 505 487 655 575 655 575 685 H 120 120 138 138 93 93 90 J 3P 122 100 163 100 163 100 125 4P 122 100 163 100 163 100 125 3P 270 270 270 268

L 4P 270 270 270 268 3P 117 137 166 191 4P 117 137 166 191

M 509 379 570 396 599 422 584

N 205 187 289 269 149 129 166

P 3P 100 100 130 130 160 160 190 4P 100 100 130 130 160 160 190 3P 15 15 40

R 4P 15 15 40

S 3P 334 480 480 4P 334 480 480 3P 154 198 236

U 4P 254 328 396 3P 154 198 236

V 4P 154 198 236

Terminal Arrangements
AH - 6D~16D
e

AH - 20D~25D

AH - 6D ~ 25D (Fixed)
V

AH - 30D (Fixed)
25

AH -6D ~ 25D (Draw-Out)

i
j

AH - 30D Drawout
(4P) (3P)

AH - 40D Drawout
25

AH - 50C & 60C Drawout

25

Mounting holes 3-14

Terminal i q j (3P) j j V i (3P) Mounting (3P) j i Mounting i blocks for Mounting Mounting Holes j i q (4P) j j i control circuit i q (4P) holes 3-14 holes 3-12 U (4P) U 36-M4 holes 3-14 q 4x 12 15 e 3-f 3-f 15 e Terminal blocks N e Terminal blocks for mm Terminal blocks e 3-f N 15 control circuit 36-M4 for control m m for control mm N 2- 11 N circuits 36-M4 W 3- 12 circuits 36-M4 N m m N t 20 t t t P P P d P P P W p P P P 62 d e R P P P P P P Earth terminal M8 P P P a M8 tapped Mounting holes 4-f 14 M8 tapped a 4-f 15 p p hole for hole for d d p earth terminal Earth terminal M8 earth terminal a a

25

25

25

W 630

550

17.5

54 45

54 45

35

25

630

70 45

50

54

25

Type of ACBs AH D/O (6D, 8D) FIX (6D, 8D) D/O (10D, 12D) FIX (10D, 12D) D/O (16D) FIX (16D) D/O (20D-25D) FIX (20D-25D) D/O (30D) FIX (30D) D/O (40D) D/O (50C-60C)

a 46.8 60 46.8 60 46.8 60 60 80 106 119 106 146

b 107 107 107 107 115 115 117 117 194 194 194 210

d 20 15 20 15 20 15 25 20 25 25 25 25

e 30 30 30 30 35 30 50 35 55 55 55 55

t 8 8 12 12 20 20 15 15 15 15 22 16

W 45 45 50 45 55 45 80 80 140 140 140 140

m 112.5 112.5 112.5 112.5 112.5 112.5 112.5 3P 112.5 112.5 112.5 175 175 175 225

i 4P 175 175 175 240 255 255 320 3P 112.5 112.5 112.5 175 175 175 225

j 4P 175 175 175 240 255 255 320

q 50 50 50 65 80 80 95

x 48 48 48 48 48 48 48

p 157 157 157 213 200 200 246

b 65 65 65 150 30 30 30

r 440 440 440 553 578 578 619.5

BARRIER CLEARANCE ABOVE ARC CHUTE

Metalic Insulated

Type of ACBs 6D - 16D FIXED DRAWOUT Y 530 550 Z 550 570

Y Z

20D - 25D Y 660 680 Z 715 735

660

30D - 40D Y 690 710 Z 745 765

50C - 60C Y 820 Z 885