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makes the utmost effort to supply high-quality steel plates in response to customers requirements, and so is continuously improving its production equipment, expanding the product range, and improving quality control. Plates used for offshore structures under severe conditions require excellent mechanical properties and strictly controlled quality. JFE Steel has developed plate products with high weldability and a wide range of strengths which are suited for various temperature environments, by combining the latest manufacturing processes and chemical design techniques. This document outlines the characteristics of JFEs steel plates and technologies for offshore structures. JFE Steel believes its steel plates have excellent quality to fully satisfy customers requirements.
JFE steel plates are backed by world-leading technologies and decades of experience. In addition to producing plates that meet domestic and overseas industrial standards, JFE Steel produces a wide variety of unique steel plates. These include high-tensile strength steel plates, steel plates for low-temperature service.
JFE Steel produces steel plates by computercontrolled plate mills, and the plates have excellent dimensional accuracy and uniformity. JFE Steels world-leading technology minimizes plate crown and fluctuation of the thickness along the direction of length, to produce the optimum rolled shape.
JFE Steel uses powerful rolling machines for controlled rolling and highly efficient on-line accelerated cooling facilities. It has also developed the TMCP technology and is the leading company in this field. JFE Steel produces and supplies sophisticated high-strength steel plates that offer high toughness, good weldability and high HAZ toughness under high heat input welding by TMCP technology. These products are now used a broad range of offshore fields.
JFE Steel has built up a total control system from order to shipment using powerful computers. Order information from the customer is exactly input to each production process, and so products which precisely meet the requirements can be delivered with minimum lead time.
CONTENTS
Steel Plate Products Meeting Typical Standards 2 JFEs Standard 3 Examples of JFEs Technologies for Offshore Structures 6 Examples of Mechanical Performance of Typical Products for Offshore Structures 8 Available Sizes 10 Recommendations for Fabricating JFE-HITEN High-strength Steel Plates 12 1
EN YP class API 10025 S275JR S275J0 S275J2 S275N S275NL S275M S275ML 10225
NORSOK M120
Ship classification Hull structural steel High strength quenched and tempered steel JFE Standard
275N/mm2
Y02
315N/mm2
A32 D32 E32 F32 S355JR S355J0 S355J2 S355K2 S355N S355NL S355M S355ML
355N/mm2
390N/mm2
A40 D30 E40 F40 S420N S420NL S420M S420ML S460N S460NL S460M S460ML S420G1 S420G2 Y15 Y30 Y35 A47* D47* E47* ABS EQ51 DNV E500 ABS EQ56 DNV E550 ABS EQ61 DNV E620 ABS EQ70 DNV E690 JFE-HITEN710 JFE-HITEN780M JFE-HITEN780ML
420N/mm2
Grade 60
460N/mm2
S460G1 S460G2
500N/mm2
JFE-HITEN610
550N/mm2
620N/mm2
690N/mm2
* Approved conditions of A47, D47 and E47 are different according to Classes. Please consult JFE steel before order placing.
Impact Test (2mmV Charpy) Test Temperature Thickness Absorbed Energy (J) 47 47 47 47 47 47 47 47
(mm)
(mm)
(mm)
(N/mm2)
490 470 620 600 685 665
(N/mm2)
(mm)
(%) 19 27 19 17 25 17 16 24 16
Thickness
(mm)
(mm)
() 10 15 15 20 30 20 25 35
0.16
0.15/ 0.55
610/730
0.16 0.35 1.20 0.025 0.015 0.40 1.00 0.70 0.50 0.08
0.005
710/840
JFE-HITEN780M t100 0.14 0.35 1.20 0.015 0.015 0.50 0.30/1.50 0.70 0.60 0.05 6150 100t 0.18 0.35 1.20 0.015 0.015 0.50 0.30/1.50 0.80 0.60 0.05
t50 0.53 0.30 0.005 50t100 0.57 0.32 0.005 100t 0.62
780/930
* Ceq = CSi/24Mn/6Ni/40Cr/5Mo/4V/14
Impact Test (2mmV Charpy) Test Temperature () Absorbed Energy (J) (12<t) 60 34
Si
Mn
Cu
Ni
Cr
Mo
Nb
Ceq*
PCM
(mm)
(N/mm2)
665
(N/mm2)
(mm)
(%) 16 24 16
Thickness
(mm)
JFEHITEN780ML (6200)
0.16
0.35
1.20
0.020
0.010
0.50
4.00
1.00
0.60
0.10
0.005
780/930 760/910
t32 32t
1.5t 2.0t
* Ceq = CSi/24Mn/6Ni/40Cr/5Mo/4V/14
Nucleate Boiling
Cooling ability
Conventional Transition Film Boiling (Poor) 200 400 600 800 1000
CTOD improvement
Temperature (C)
Super-OLAC is a leading-edge TMCP technology, and offers a higher cooling rate than conventional cooling systems.
Good reduction of carbon equivalent offers high weldability and improves the reliability of structures. TMCP is also effective for thick plates.
Super-OLAC
JFE-EWEL
Excellent HAZ toughness under high heat input welding. EWEL is composed of three independent technologies based on Super-OLAC. One of them produces finer austenite grains at the peak temperature of welding, one changes the brittle coarse bainite structure to fine ferrite and bainite structure, and the third improves the toughness of the HAZ matrix by reducing free nitrogen through chemical reaction during the welding thermal cycle.
Weld metal HAZ Weld metal HAZ
Super-OLAC
EWEL
400m
400m
Conventional
EWEL
Other standards can be met if required. Please consult with JFE Steel.
Each technology, or combination with other technologies, is used according to the customer's requirement.
Base Plate
Chemical composition
C 0.085 Si 0.14 Mn 1.57 P 0.005 S 0.001 Cu 0.31 Ni 0.83 (%)
Weldability
Welding Conditions
Welding Method Bevel Shape Heat Input (kJ/mm) 0.8 GMAW K-bevel 4.5 SAW
Mechanical properties
Tensile test Location Y.S. T.S. & Direc. (N/mm2) (N/mm2) L 1/4t T Z 429 434 438 437 527 527 541 542 508 EL (%) 32 32 31 31 RA (%) 75 Charpy V-notch impact test Absorbed Energy (J) 50% FATT -85
40 101.6mm 65mm 5mm 60 30mm
Mechanical properties
Tensile Test T.S. Location Y.S. & Direc. (N/mm2) (N/mm2) L El (%) 28 32 36 39 T.S. Ksi (N/mm2) 572 549 Welded Joint Fracture Position W.M. W.M. 1/4t T Z 449 426 446 444 434 556 549 560 559 551 EL (%) 32 33 31 32 RA (%) 80
Charpy V-notch Impact Test Absorbed Energy 50% (J) FATT vE-40 vE-60 446 450 441 449 -100 -90
40 101.6mm
67.6mm 2mm
60
32mm
Subsurface
Subsurface
0.8
4.5
CGHAZ SCHAZ
395 205
SCHAZ W.M
-10
2.40 2.55 1.12 1.27 0.65 0.77 1.46 0.99 1.69 2.89 2.91
CGHAZ 4.5
CGHAZ 4.5
SCHAZ W.M
SCHAZ W.M
Heat Treated
Product Length:
1000 1401 1601 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4001 4201 4401 4601 4801 5001 5201 5301 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5300 5350 22 22 22 19 20 20 16 16 20 13.5 13.5 20 22 13.5 13.5 16 16 16 25 24 24 24 23 21 21 18 18 15 15 14 12 11 10 9.8 9 8.4 7.9 7.4 7.1
6.7 5.8
Width (mm) Thickness (mm) 6.06.9 7.07.9 8.08.9 9.09.9 10.011.9 12.013.9 14.026.0 26.128.0
1000 1601 1801 2001 2201 2401 2601 2801 3001 3201 3401 3601 3801 4001 4201 4401 4601 4801 5001 5201 5301 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000 5200 5300 5350 22 20 24 15 22 13 20 22 15 18 16 22 13 20 11 16 12 22 20 18 22 25 Not available
20 18 16 14 13 12 10 10 9 9 8
21 18 16 14 13 12 11 10 10 8.8 8 7.2
6.6 5.8
30.135.0 35.140.0 40.145.0 45.150.0 50.160.0 60.170.0 70.180.0 80.190.0 90.1100.0 100.1110.0 110.1120.0 120.1130.0 130.1140.0 140.1150.0 150.1160.0 160.1170.0 22 20 18 16 15 13 11 10 9.7 9.4 8.9 8.4 7.9 23 20 18 16 14 13 12 10 10 9.7 9.4 8.9 8.4 7.9 20 18 16 14 13 12 11 9.7 9.6 9.0 8.4 7.9 7.5 7.1 24 21 19 17 15 14 13 11 10 9.7 9.7 9.1 8.6 8.2 24 22 19 17 15 14 13 11 10 9.7 9.6 9.0 8.5 8.0 7.6 24 20 18 16 14 13 11 11 9.7 9.4 8.8 8.3 7.8 7.4 7.0 22 19 16 14 13 12 11 10 9.4 8.7 8.2 7.7 7.3 6.8
6.5 5.6
20 17 15 14 11 10 8.7
6 5.3 5.3
5.2
6 5.1 5
6 5.1 5
5.2
5.0
6 5 5 4.4
4.8
5.2 4.8
5.1
5.1
Not available
5.9
Not available
5.4 5.1
5.1 4.8
5.5
5.2
1. In case of the diagonal-lined column A B , A shows the maximum product length. And the product length between B and 6.1m can not be provided. 2. The minimum product size is as follows: 1m wide and 3m long. 3. Please consult with JFE prior to ordering the product width between 5,201 and 5,350mm. 4. 30m length for limited thickness and width is available. Please consult with us.
1. In case of the diagonal-lined column A B , A shows the maximum product length. And the product length between B and 6.1m can not be provided. 2. The minimum product size is as follows: 1m wide and 3m long. 3. Please consult with JFE prior to ordering the product width between 5,201 and 5,350mm. 4. 30m length for limited thickness and width is available. Please consult with us.
10
Negotiable range
23
23
20
28.130.0
24
24
22
11
General
The precautions on forming or welding of high strength steel are most important in fabrication of offshore structures. The JFE-HITEN series, despite their high strength, offers outstanding workability. In fabricating JFE-HITEN steel plates, however, it is recommended that the manufacturing process be taken into full consideration in order not to impair mechanical properties.
JFE-HITEN steel plates exhibit outstanding welded-joint toughness in the as-welded condition, so they do not require postweld heat treatment to recover toughness. Quenched and tempered plates may be post-weld heat treated, if necessary, at temperatures not exceeding the tempering temperature. For TMCP plates, please consult JFE Steel in advance.
With 690N/mm2 or higher tensile strength steel plates, a higher preheating temperature between 100 and 175C is required to prevent cold cracking, though the specific temperature varies based on the above conditions. Please consult with JFE. 5) Tack Welding Tack welding conditions are the same as those for normal welding, however, it is recommended that welding beads be over 50mm in length. It is absolutely essential that arc striking be performed in the bevel or on other steel plate, and not on the base metal. 6) Welding In case of welding by covered electrodes, it is recommended at the outset that a back start be done for about 30mm in the groove, giving straight beading. It is recommended that arc length be as short as possible. Weaving will impair heat input required for welding. If weaving is applied, the width of weaving must be less than 1.5 times rod diameter.
In case of SMAW for 690N/mm2 and over grades, temper bead methods are recommendable, as shown below.
Final Bead
Marking
Welding
With plates that will be subjected to bending, chisel or punch marks on the outer surface to be bent should be avoided because they can induce cracking.
JFE-HITEN steel plates are welded by such conventional methods as shielded metal arc welding, submerged arc welding, gas metal arc welding, and electro-gas arc welding. Welding by any of these methods produces satisfactory weldments. 1) Welding materials For the welding of quenched and tempered high strength steels, it is necessary to use Materials which provide superior toughness of weld metal. Low hydrogen type for SMAW and high basicity flux for automatic welding are recommended, in order to prevent the occurrence of various possible weld defects associated with the combination of steel plates and welding materials. Typical welding materials are shown below. 2) Re-Baking Before Use Low hydrogen type welding rods for shielded metal arc welding must be dried for about 1 hour at temperatures between 350C and 400C before use. Fluxes for submerged arc welding must also be fully dried for about 1 hour at 250350C. 3) Edge Preparation Edge preparation can be performed by gas cutting. When an intricate groove configuration is involved, or when high precision is required, edge preparation is performed by machining. 4) Preheating Treatment In order to determine the preheating temperature, variables including welding materials, plate thickness, welding method, environmental conditions, constraint conditions must be taken into consideration. 590N/mm 2 class JFE-HITEN can be butt welded without preheating, however, preheating is recommended depending on the above conditions. Preheating temperatures between 50 and 100C are sufficient.
Slag removal is not easy for low hydrogen type electrodes, particularly compared to ilmenite or cellulose types, but it is recommended by all means. Pre-heating helps to remove weld slag preferably. In case of submerged-arc welding, phenomena such as embrittlement and softening at heat affected zone must be considered. Care must therefore be taken concerning the welding heat input. Besides preheating, the control of interlayer temperature is recommended.
Holes should not be punched. Drilling is more suitable. JFEHITEN steels can be gas-cut as easily as mild steel. Gas cutting produces a hardened layer up to 2 mm in depth. When bending plates, particularly those of 690N/mm2 or higher tensile-strength steels, removal of the hardened layer by grinder or other methods is recommended to be conducted. Gas-cut edges that are to be welded do not require this removal of the hardened layer, since it is removed by the weld penetration.
Cold Working
610
Because of their high strength, JFE- HITEN steel plates require a larger bending force than mild steel, but their high ductility makes them easy to cold work. High-strength steel plates exhibit a greater spring back than mild steel, so attention is necessary during the working process. It is desirable to bend these plates parallel to direction of rolling, with a bend radius at least three times that of the plate thickness. When plates must be bent to a smaller radius, edges should be rounded by grinding as the crack susceptibility of a plate edge increases as bend radius decreases.
KSA-116
Strength 590N/mm2 Class 690N/mm2 Class 780N/mm2 Class 610 710 780M
JFE-HITEN
CO2 Arc Welding JKW KC-60 KOBELCO MG60 DW60 MG70 MG80
ArCO2 Arc Welding JKW KM-60 KM-70 KM-80 KOBELCO MIX60B MGS70 MGS80 MGS-88A
Working quenched and tempered plates at a temperature over the tempering temperature is not recommendable. Excessive temperature causes deterioration in the properties of the steel. Hot working can also change the properties of contro1rolled and TMCP plates, so the customer is requested to consult JFE about specific working conditions.
JFE-HITEN780ML
As proper welding materials may vary according to toughness requirement, electric power source and PWHT or not, please consult with JFE.
12
13
Cat.No.C1E-010-02
http://www.jfe-steel.co.jp/en/
TOKYO HEAD OFFICE NEW YORK OFFICE Hibiya Kokusai Building, 2-3 Uchisaiwaicho 2-chome, Chiyodaku, Tokyo 100-0011, Japan Phone : (81)3-3597-3111 Fax : (81)3-3597-4860 JFE Steel America, Inc., New York Office 600 Third Avenue, 12th Floor, New York, NY 10016, U.S.A. Phone : (1)212-310-9320 Fax : (1)212-308-9292 JFE Steel America, Inc., Houston Office 10777 Westheimer, Suite 230, Houston, TX 77042, U.S.A. Phone : (1)713-532-0052 Fax : (1)713-532-0062 JFE Steel Australia Resources Pty Ltd. Level 19, CPA Centre, 307 Queen St, Brisbane, QLD 4001, Australia Phone : (61)7-3229-3855 Fax : (61)7-3229-4377 JFE Steel do Brasil LTDA / JFE Steel Corporation, Rio de Janeiro Office Praia de Botafogo, 228 Setor B, Salas 508 & 509, Botafogo, CEP 22250-040, Rio de Janeiro-RJ, Brazil Phone : (55)21-2553-1132 Fax : (55)21-2553-3430 JFE Steel Europe Limited 15th Floor, The Broadgate Tower, 20 Primrose Street, London EC2A 2EW, U.K. Phone : (44)20-7426-0166 Fax : (44)20-7247-0168 JFE Steel Corporation, Dubai Office P.O.Box 261791 LOB19-1208, Jebel Ali Free Zone Dubai, U.A.E. Phone : (971)4-884-1833 Fax : (971)4-884-1472 JFE Steel India Private Limited 1101, 11th Floor, Unitechs Signature Tower, Tower-A, South City-I, NH-8, Gurgaon, Haryana, 122002, India Phone : (91)124-426-4981 Fax : (91)124-426-4982 JFE Steel India Private Limited Mumbai Office 308, A Wing, 215 Atrium, Andheri - Kurla Road, Andheri (East), Mumbai - 400093, Maharashtra, INDIA Phone : (91)22-3076-2760 Fax : (91)22-3076-2764 JFE Steel Asia Pte. Ltd. 16 Raffles Quay, No. 15-03, Hong Leong Building, 048581, Singapore Phone : (65)6220-1174 Fax : (65)6224-8357 JFE Steel (Thailand) Ltd. / JFE Steel Corporation, Bangkok Office 22nd Floor, Abdulrahim Place 990, Rama IV Road, Bangkok 10500, Thailand Phone : (66)2-636-1886 Fax : (66)2-636-1891 JFE Steel Corporation, Vietnam Office Unit 1401, 14th Floor, Kumho Asiana Plaza , 39 Le Duan Street, Dist 1, HCMC, Vietnam Phone : (84)8-3825-8576 Fax : (84)8-3825-8562 JFE Steel Corporation, Jakarta Office 16th Floor Summitmas II, JL Jendral Sudirman Kav. 61-62, Jakarta 12190, Indonesia Phone : (62)21-522-6405 Fax : (62)21-522-6408 JFE Steel Corporation, Manila Office 23rd Floor 6788 Ayala Avenue, Oledan Square, Makati City, Metro Manila, Philippines Phone : (63)2-886-7432 Fax : (63)2-886-7315 JFE Steel Korea Corporation 6th Floor. Geumgang-Tower. 889-13, Daechi-dong, Gangnam-gu, Seoul, 135-570, Korea Phone : (82)2-3468-4130 Fax : (82)2-3468-4137 JFE Steel Corporation Beijing 1720 Beijing Fortune Building No.5, Dongsanhuan North Road, Chaoyang District, Beijing, 100004, P.R.China Phone : (86)10-6590-9051 Fax : (86)10-6590-9056 JFE Consulting (Shanghai) Co., Ltd. Room 801, Building A, Far East International Plaza, 319 Xianxia Road, Shanghai 200051, P.R.China Phone : (86)21-6235-1345 Fax : (86)21-6235-1346 JFE Consulting (Guangzhou) Co., Ltd./ JFE Steel Corporation, Guangzhou Office Room 3901, Citic Plaza, 233 Tian He North Road, Guangzhou 510613, P.R.China Phone : (86)20-3891-2467 Fax : (86)20-3891-2469
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Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein. The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.
1208R(1202) JTR