Sub. Calculation of Heat Rate (Enthalpy Method) for 210 MW KWU turbine.

Date: 4.11.2010 S.No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 1 0. 1 1. 1 2. 1 3. 1 4. 1 5. 1 6. 1 7. 1 8. 1 9. TAG No. MST MWC FMS PMST TMST PFW TFW PHRH THRH PCRH TCRH FRHS FFW PEH6 TEH6 TDH6 TFWHO6 TFWHI6 PBFD LOAD 160 MW Time 17.15 Hrs Calculation of Heat Rate by Enthalpy method The following readings are to be taken keeping load constant. Description TAG No.at site Value Main steam flow to turbine BFQ0001 541 T/HR .TG158 of DCS Mega watt Generated BW0003 160 MW .TG158 of DCS Main Steam flow (L+R) N.A.(Same as MST) Main Steam Pr. At turbine M.S.and HRH Pr. 109 Kgf/cm inlet Trend page 2 of WSPOSE 106.8 bar Main Steam temp.at turbine M.S.and HRH Temp. 534.85oc inlet Trend page 301 of WSPOSE Feed water pressure at FP 1013 123.3Kgf/cm economizer inlet 120.5 bar Feed water temp.at FT 0001 230.0oc economizer inlet. HRH.PR M.S.and HRH Pr. 29.31 Kgf/cm Trend page 2 of WSPOSE 28.7 bar HRH TEMP M.S.and HRH Temp 526oc Trend page 3 of WSPOSE CRH.PR M.S.and HRH Pr. 30.85 Kgf/cm Trend page 2 of WSPOSE 30.2 bar CRH TEMP RT1001 & BT1007 360oc Graphics of page 51 of DCS Reheater spray flow (L+R) BF1001 & BF1002 26 tons/Hr. Graphics of page 100 of DCS Feed flow at economizer inlet FFQ 001 530 tons/hr Graphics of page 47 of DCS Extraction PH QT HPH6 inlet XP 1009 30.85 Kgf/cm Graphics of page 42 of DCS 30.2 bar Extraction Temp QT HPH6 XT 1003 365oc inlet Graphics of page 42 of DCS Drain Temp at HPH6 DT 1001 196.0 oc Graphics of page 44 of DCS Feed water temp at HPH6 FT 1003 230.0oc outlet Graphics of page 44 of DCS Feed water temp at HPH6 FT 1204 190.0oc inlet Graphics of page 44 of DCS BFP HDR PR. FP 1010 139 Kgf/cm Graphics of page 37 of DCS 136.2 bar

Note :- The pressure unit in Instrument is in Kg while in steam table it is in bar. Hence conversion factor is 1 Kgf/cm= 0.98 bar Similarly in steam table enthalpy unit is KJ/ Kg while we need enthalpy unit in KCL/Kg. hence conversion factor1 KJ = (1 / 4.1868) X KCL

CALCULATION OF ENTHALPY HMST= Enthalpy of Main Steam to turbine , Pr. and Temp needed are:Pr.. to turbine inlet (PMST)= 106.8 bar Temp. to turbine inlet (TMST) = 534.85oc The enthalpy read in Mollier chart=3450 KJ/Kg =3450 X 1 KCL/Kg 4.18 HMST = 821. 1 KCL/Kg HFW= Enthalpy of feed water of economizer inlet, PR and Temp needed are:Feed water PR. To Economizer inlet (PFW)= 120.5 bar Feed water PR. To Economizer inlet (TFW)= 230.0oc The enthalpy read in Steam table corresponding to temp.= 230.0oc oc =1492 KJ/Kg =1492 X 1 KCL/Kg 4.18 HFW=235.62 KCL/Kg HHRH= Enthalpy of HRH steam , PR and Temp. needed are:HRH steam PR. (PHRH) =28.7 bar HRH steam Temp. (THRH) =526oc The enthalpy read in molier chart =3510 KJ/Kg =3510 X 1 KCL/Kg 4.18 HHRH=835.38 KCL/Kg HCRH= Enthalpy of CRH steam , PR and Temp needed are:CRH steam PR. (PCRH) =30.2 bar CRH steam Temp. (TCRH) =360oc The enthalpy read in molier chart =3100 KJ/Kg =3100 X 1 KCL/Kg 4.1868 HCRH=737.8 KCL/Kg HEH6= Enthalpy of extraction steam to HPH6, PR and Temp needed are:Extraction steam Pr. To HPH6(PEH6) =34.69 bar Extraction steam Temp To HPH6(TEH6) =350.4oc The enthalpy read in molier chart =3100 KJ/Kg =3100 X 1 KCL/Kg 4.1868 HCRH=737.8 KCL/Kg HDH6= Enthalpy of extraction steam to HPH6 , PR and Temp needed are:Extraction steam Temp To HPH6(PEH6) =30.2 bar Drain steam Temp To HPH6(TDH6) =196oc The enthalpy read in steam table corresponding to temp =196oc =1008.4 KJ/Kg =1008.4 X 1 KCL/Kg 4.1868 HDH6=239.99 KCL/Kg HFWHO6= Enthalpy of steam feed water to HPH6 outlet, PR and Temp needed are:BFP discharge header PR (PBFD) =136 bar Temp.of feed water of HPH6 outlet(TFW HO6) =230oc The enthalpy read in steam table corresponding to temp =230oc =990 KJ/Kg = 990 X 1 KCL/Kg 4.18 HFW HO6=235.62 KCL/Kg

HFWHI 6= Enthalpy of steam feed water to HPH6 outlet PR and Temp needed are:BFP discharge header PR (PBFD) =136 bar Temp.of feed water of HPH6 inlet(TFW HI6) =190oc The enthalpy read in steam table corresponding to temp =190oc =807 KJ/Kg =807 X 1 KCL/Kg 4.18 HFW HI6=192.06 KCL/Kg

CALCULATION OF HEAT RATE

FEH6 = Flow of Extraction steam to HPH6 FEH6 = FFW X (HFW HO6 HFW HI6) (HE H6 HDH6) =Feed flow to economizer inlet X (Enthalpy of feed water of HPH6 outlet Enthalpy of feed water of HPH6 inlet) (Enthalpy of Extraction Steam of HPH6 Enthalpy of Drain water of HPH6 ) = 530 X ( 235.62 192.06) 737.8 239.99 = 530 X 43.56 497.81 FEH6 = 46.37 tons / hrs . FHRH = HRH Flow =FHRH=FMS - FEH6 + FRHS = Total main steam flow - flow of extraction steam to HPH6 + Total Reheater spray flow = 541 46.37 + 26 FHRH =520.63 tons / hrs . QT= heat input to turbine cycle = FMST(HMST-HFW) X 1000 + FHRH ( HHRH HCRH) X 1000 =+ Hot Reheat flow X (Enthalpy of HRH steam - Enthalpy of HCRH steam)X1000 = 541(821.1-235.62)X1000+520.63 (835.38-737.8)X1000 =541 X (585.48) X 1000 +520.63 (97.58) X 1000 =316744.68 X 1000 + 50803X 10000 =367547.68 X 1000 KCL /HR Turbine Heat Rate = ( QT) 1000 X MWG (Where MWG=MW generated) = 367547.68 X 1000 1000 X 160 =2297 KCL / KWH

Hence, Turbine Heat Rate =2303.8 KCL / KWH