Cover Sheet for WPS-110 Meets AWS D1.1 Structural Welding Code 2008 ed.

This procedure is for use on non-NACE, non-pressure vessel structural weldments only. Review is based on listed standards and no others. If any others standards, requirements, specs and or P.O. requirements apply review is invalid. Relevant Specifications: WW-100 WW-110 D000360523 D000360517 D000360662 Weld Materials: 1/16 1/4 thickness, transfer mode shall be short circuit 1 thickness, transfer mode shall be globular Pre-heat: Material thickness less than 1/4 shall be pre-heated to 100F. Material thickness 1/4 and greater shall be pre-heated to 150F. Maximum heat input shown on WPS not to be exceeded for any given diameter of filler metal. Weld repaired parts to remain quarantined in Weld Shop after welding & completion of assembly for minimum period of 24 hours prior to visual weld inspection.

QW-482 WELDING PROCEDURE SPECIFICATION

BY:

W.P.S. NO. WWP-110 REVISION NO. D DATE: WELDING PROCESS(ES)

DATE: 9/14/2004 5/19/2010 GMAW TYPE(S)

SUPPORTING PQR NO.(S) Semi-automatic

WWQ-120, WWQ-159b, WWQ-160b

JOINTS
JOINT DESIGN Single V-Butt BACKING (YES) Yes (NO) BACKING MATERIAL (Type) NONE/WELD METAL RETAINERS USED (YES) (NO) X METAL NON-FUSING METAL NON-METALLIC OTHER N/A N/A N/A N/A

DETAILS

Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and details of weld groove may be specified (At the option of the Mfgr., sketches may be attached to issustrate joint design, weld layers, and bead sequences, e.g. for notch toughness procedures, for multiple processes)

BASE METALS
P-NO. P1 GROUP NO. TO P-NO. ASTM A-36 ASTM A-36 N/A N/A P1 GROUP NO.

SPECIFICATION TYPE AND GRADE TO SPECIFICATION TYPE AND GRADE CHEM. ANALYSIS AND MECH. PROP. TO CHEM. ANALYSIS AND MECH. PROP. THICKNESS RANGE: BASE METAL: PIPE DIA. RANGE OTHER

O.D.>24"

GROOVE GROOVE

1/16" - 1: All

FILLET FILLET

All All

FILLER METALS
SPEC. NO. (SFA) AWS NO. (CLASS) F-NO. A-NO. SIZE OF FILLER METALS WELD METAL THICKNESS RANGE: GROOVE FILLET ELECTRODE-FLUX (CLASS) FLUX TRADE NAME CONSUMABLE INSERT OTHER A5.18 ER-70S6 6 1 0.045" 0.062 - 1" Unlimited N/A N/A NONE

N/A N/A NONE

REMARKS 1-14-2008 Rev B. Update group number, groove thickness range 5/19/10 Rev C, Additional PQR's to support structural weld & positions

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WPS NO.
POSITIONS
POSITION(S) OF GROOVE WELDING PROGRESSION: POSITION OF FILLET 2G, 3G, 4G DOWN FLAT N/A MIN. MAX. 100F 550F As welded 3G ROOT 3G FILL/CAP

WWP-110
POSTWELD HEAT TREATMENT
TEMPERATURE RANGE TIME RANGE

REV.
As Welded N/A

PREHEAT
PREHEAT TEMP. INTERPASS TEMP. PREHEAT MAINTENANCE

GAS
PERCENT COMPOSITION GAS(ES) (MIXTURE) FLOW RATE Ar/CO2 75/25 25-30 N/A N/A N/A N/A N/A N/A

Shielding Training Backing

ELECTRICAL CHARACTERISTICS
CURRENT AC OR DC AMPS (RANGE)

DC See Table

POLARITY

EP
VOLTS (RANGE) See Table N/A Short Circuit (1/16" to < 1/4") Globular (1/4" - 1") 2G & 3G 200-220 IPM 4G- 185-198 IPM

TUNGSTEN ELECTRODE SIZE AND TYPE MODE OF METAL TRANSFER FOR GMAW ELECTRODE WIRE FEED SPEED RANGE

TECHNIQUE
STRING OR WEAVE BEAD ORIFICE OR GAS CUP SIZE INITIAL AND INTERPASS CLEANING METHOD OF BACK GOUGING OSCILLATION CONTACT TUBE TO WORK DISTANCE MULTIPLE OR SINGLE PASS (PER SIDE) MULTIPLE OR SINGLE ELECTRODES TRAVEL SPEED (RANGE) PEENING OTHER String Bead 5/8" Base metal shall be cleaned per ASME UW-32 (at least 1/2" each side of base) Grinding brushing to sounfd metal 1/4 - 3/8" (Max) 1/2 - 1" Multiple Single See Table Not Allowed

FILLER MATERIAL WELD LAYER 2G (all) 3G (all) 4G (all) 2G (all) 3G (all) 4G (all)

CURRENT TYPE POLAR Reverse Reverse Reverse Reverse Reverse Reverse AMP. RANGE 96-130 70-130 71-125 120-152 120-148 120-195 VOLT RANGE 12.6-17 16.5-18 15-18 15-24.2 17-19.7 16-20 TRAVEL SPEED RANGE 4.9-12 4-10 4.9-9.5 10-18.3 8-13.3 7.5-11.4 OTHER (e.g., Remarks, Comments, Hot Wire Addition, Heat Input, etc. Max Heat Max Heat Max Heat Max Heat Max Heat Max Heat

PROCESS SC-GMAW SC-GMAW SC-GMAW GLOB-GMAW GLOB-GMAW GLOB-GMAW

CLASS ER70S-6 ER70S-6 ER70S-6 ER70S-6 ER70S-6 ER70S-6

DIA. 0.045 0.045 0.045 0.045 0.045 0.045

34.6 KJ/In 42.0 KJ/In 32.5 KJ/In 34.6 KJ/In 42.0 KJ/In 32.5 KJ/In

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