NATIONAL AEROSPACE LABORATORIES BANGALORE

SPECS: NAL/PR/HSCTF-AUG-CV_AIR/JAN-2008

Specifications for the

Control Valve
for High Pressure Air

Propulsion Division National Aerospace Laboratories

Bangalore
JAN - 2008
SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

NATIONAL AEROSPACE LABORATORIES BANGALORE

CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. Standard Specification Deviation list List of commissioning spares List of 2 years spares Data sheet for pressure & flow Data sheet for control valve Schematic of the air supply & regulation system Control time

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

NATIONAL AEROSPACE LABORATORIES BANGALORE

1.0

INTENT OF SPECIFICATION

This specification is intended to cover the design, manufacture, assembly, testing at vendor's works; delivery including packing, crating in road, freight, insurance, all taxes & duties and other charges as applicable for the globe type control valve and all accessories specified in the scope of supply and as required for safe and trouble free operation for the NAL Combustor Test Facilities, NWTC, NAL, Bangalore560 037, Karnataka, India. It is not the intent to completely specify all the details of design and construction herein. Nevertheless, the control valve shall conform to high standards of engineering, design and workmanship in all respects and shall be capable of performing satisfactory in continuous operation under the specified operating condition. 2.0 SCOPE OF SUPPLY AND EXCLUSIONS This specification together with the data sheet enclosed herewith covers the basic requirement of design and supply of the control valve. a. Supply of the control valve with actuator and its accessories such as electronic position transmitter, positioner, solenoid valve, I/P converter, manual hand wheel, air filter regulator, companion flanges, gaskets, nuts, bolts etc. as specified in this specification sheet/data sheet and any other technical attachment sheet herein. b. Engineering and submission of documents as mentioned in clause.8.0 c. Supply of two year's operational spares for trouble free operation as per FORMB with unit price of each item. d. Supply of commissioning spares as per FORM - C. e. Suggestion/ Supervision for erection and commissioning, site testing and calibration of equipment supplied under this specification is optional. f. Installation at site is excluded.

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

NATIONAL AEROSPACE LABORATORIES BANGALORE

2.0

CODES AND STANDARDS

The following codes and standards are for design, construction, testing & qualifications 1. ISA 75.01.01, 75.02, 75.03, 75.08.06, 75.11.01, 75.13, 75.19.01, 75.25.01 and 75.25.02 2. ASTM F1985-99 (2005) 3. ANSI B 16.34, B 16.5 4. BS 6755 5. OSHA 6. NEC 7. IEC 8. NEMA 3.0 VENDOR'S RESPONSIBILITY

a) Proper sizing and selection of valve with suitable capacity (CV) and rangeability for the process conditions specified in the data sheets. Sizing calculation shall be submitted with the offer. b) Actuator to meet operational and shut-off differential pressure. Calculation, for selection to be given with the offer. c) The data sheet indicates the materials of construction for various items like body, trim, packing and other parts. However, this does not absolve the vendor of the responsibility for proper selection of materials for wetted parts and accessories so as to be compatible with the process fluids and its operating conditions. Reasoning is to be given if deviated from specification. d) Checking and proper treatment for noise and ensuring that the body velocity is within the permissible limits. e) The control valve and its accessories to be supplied under this specification shall meet the guaranteed performance specified in the enclosed data sheets and specification sheet when operating at rated/specified conditions. The acceptance of the control valve and its accessories shall be subject to satisfying these parameters during shop test at vendor's works and /or at site installation in complete assembled condition. The vendor shall give guarantee and warrantee as per clause.11.0
SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

NATIONAL AEROSPACE LABORATORIES BANGALORE

4.0 4.1

VALVE CONSTRUCTION GENERAL

The control valve shall be supplied complete with actuator and accessories (such as positioner with pressure gauges, position transmitter, solenoid valve, air filter regulator with pressure gauges, hand wheel, etc.) in assembled condition. Accessories shall be securely mounted and easily removable for maintenance works. Control valve shall be provided with SS valve stem travel indicator (0-100% graduation with open and close marking).The control valve on failure will move to safe end position as per process requirement. Quantity, type and service conditions of the control valve to be supplied under this specification shall be as per the enclosed data sheet. The schematic of the air supply & regulation system along with the control valve is shown in Fig -01.

4.2

BODY

The valve body rating should be equal to or better than the flange rating specified in the data sheet. Castings shall be free from injurious blowholes, porosity shrinkage faults, cracks and other faults. Repairs of any nature on such defects are not acceptable. Bonnets shall be of the same material as the valve body and integral or bolted type construction. Threaded bonnets are not acceptable. The flow direction shall be clearly marked on the valve body. The Air line size on which the valve is to be mounted is 219.1 mm OD (8), sch XXS (22.2 mm thick). End connections a) Flanged end connections shall be as per ANSI B16.5 b) Flanged face finish be serrated concentric to ANSI B 16.5 c) Ring type joints flanges shall have octagonal grooves as per ANSI B16.20 Valve face to face dimensions shall be as per ISA-75.08.06-2002, for integral flanged globe type control valves.

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

NATIONAL AEROSPACE LABORATORIES BANGALORE

4.3 TRIM The valve is sized on the basis of being installed "flow tending to open". (preferred). Wherever stelliting of trim is specified in data sheet, it stands for stelliting of the complete plug unless otherwise mentioned. Guide bushing shall be of a sufficiently hard material to resist side thrust on plug. Metal to metal seating shall be used when drop tightness is required. Packing material of Teflon seal shall generally be used if the operating temperature is less than 200 C.

4.4

ACTUATOR

Linear actuator, piston/ diaphragm type, single acting, spring return, fail safe to close position shall be used. The actuator shall be normally closed which will open on actuation. Actuator sizing shall be such that it must be capable to generate power to stroke the valve through its full travel at 125% of maximum pressure drop condition within specified stroke time. The response time shall be 4 s for 8 valves from zero position to a specified position including 100% opening. End connection for command gas test where Instrument Air at 10 bar is used, shall be NPT(F) to ANSI B 1.10.1. Nylon reinforced neoprene shall be used as diaphragm material. Piston rod shall be of SS. Valve actuators shall be capable of operating at 50 C ambient continuously. Castings shall be of the type to suit individual area environments. Vendor shall guarantee that the size of the actuator is adequate to meet the operating thrust requirement for the control valve under extreme condition. Calculation for selection of actuator size shall be submitted along with the offer. SS304L/ SS316L tubes of size " OD shall be used for pneumatic tubing. All the fittings shall be made of SS304L/ SS316L and double compression type. Actuator shall be sized for maximum differential pressure. Actuator casting shall be of SS construction In general spring opposed diaphragm type actuator is preferred. Actuator casing and diaphragm shall be designed for minimum, twice the maximum pneumatic operating pressure.
SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

NATIONAL AEROSPACE LABORATORIES BANGALORE

Actuator shall be of removable type for maintenance work.

The control time tcontrol shown in Fig-2 must be less than 8 seconds.
5.0 SIZING AND NOISE CALCULATION

Control valve sizing shall be based on ISA S 75.01 or Vendor's sizing formula. And the sizing calculation shall be submitted along with the offer. In general control valve shall be sized to obtain the valve opening as below At maximum flow about 90% open At normal flow about 75% open At minimum flow about 20% open Vendor shall calculate the predicated noise level in a weighted sound level measured at a point, which is one metre downstream of the valve and one metre from pipe surface. Maximum noise level shall be limited to 85 dBA as per OSHA guide line. Necessary diffusing device shall be used to achieve this noise level. If predicted noise level exceeds 85 dBA, noise reduction treatment shall be carried out. Only source treatment for noise shall be carried out, no path treatment is acceptable.

6.0

ACCESSORIES

All the electronic accessories shall have explosion proof enclosure.

6.1

POSITIONER and I/P CONVERTER

I/P CONVERTER: The control valve shall be provided with intelligent / smart I/P converter of digital type. A common communicator suitable for all control valves for calibration of the positioner shall be provided. The smart communicator is to be HART protocol.

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

NATIONAL AEROSPACE LABORATORIES BANGALORE

SL 1.

Item Command gas supply at inlet

Details Instrument quality Air at 10 bar (Suitable pressure regulator with filter shall be incorporated) 4 20 mA with digital signal super-imposed HART protocol.

2. 3. 4. 5.

Excitation signal

End connection for command NPT(F) to ANSI B 1.20.1 gas End connection for electrical NPT(F) to ANSI B 1.20.1 conduits Safety All the electronic components are to be intrinsically safe compatible for Kerosene/ Gasoline environment in conformation with Eex ia IIC T1, Zone 1, EN 50020 of IEC/ CENELEC.

Pneumatic positioner shall be of force balance type and shall be side mounted on the yoke of the valve. The valve shall be operated on 0.2 Bar to 1.0 Bar control signal. Positioner shall be easily field convertible from direct to reverse acting. Positioner shall be provided with bypass where output signal to valve actuator is same as input signal. Every positioner shall have three nos. of 2" pressure gauges mounted on it, one each for air supply, control signal and output to actuator. Overall accuracy shall be + 1.0% of stroke. Dead band shall be 0.5% of the signal range. Input, output and air supply pressure gauges, bypass valve, cam to modify the valve characteristics shall be supplied in assembled condition. This shall be reputed make. Make shall be indicated in the offer.

6.2

ELECTRONIC POSITION TRANSMITTER

Two wire position transmitter shall be able to deliver 4-20 mA DC into a load of 600 ohm (minimum) at 24V DC supply. Linearity : < + 1.0% of span. Hysteresis : < + 0.75% of span. Environmental temperature : 50 Deg. C. Relative humidity : 90%. Protection class : Explosion proof. Material (base) : Steel alloys. Cable entry : " NPT (F). Terminal: Screw type suitable for 1.5 sq.mm. Sensing device shall
SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

NATIONAL AEROSPACE LABORATORIES BANGALORE

not be of variable resistance type. This shall be reputed make. Make shall be indicated in the offer. The valve shall employ a position transmitter to indicate the percentage status of the valve. Item 1. 2. 3. 4. Power supply input Signal output Safety End connections conduits for Details 24 V dc 4 20 mA with digital superimposed HART protocol. signal

Same as that of I/P converter as above. electrical NPT(F) to ANSI B 1.20.1

Apart from the provision for the remote position transmission, a local position indicator (with a pointer and a graduated scale) shall be provided.

6.3 HAND WHEEL Removable/ lockable hand wheel shall be provided for manual operation. This shall be either of continuous connection type (bell crank lever) or the helical gear type in relation to the efforts necessary to operate the valve. Clockwise rotation of the valve will close the valve. A hand wheel disconnecting system or the possibility to operate manual control shall be provided. A blocking device for the hand wheel in any position shall be provided. Hand wheel diameter shall be appropriately chosen.

6.4 AIR FILTER REGULATOR Vendor shall provide air filter regulator with 2" size outgoing air pressure gauge suitable for reduction in air pressure from 6 12 bar to valve spring range for diaphragm actuator. Regulation shall not be less than 97%. The body material shall be steel unless otherwise specified and all internals shall be of SS 316. The filter element shall be 40 micron size (wire mesh, non sintered). The filter will have to be assembled in the body of the reduction unit itself, which will have to be either in zinc or Aluminum. The reduction filter must be equipped with water trap and drain cock. All the supplied reduction filters will have to be identical for all valves. This shall be reputed make. Make shall be indicated in the offer.
SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

NATIONAL AEROSPACE LABORATORIES BANGALORE

6.5

SOLENOID VALVE

Solenoid valve shall be provided in the instrument air supply line to positioner, which will be required for interlocking/ emergency operation. The service gas shall be Instrument Air at 10 Bar. The solenoid configuration shall be 3 port, 2 way, direct acting type. Solenoid Excitation voltage shall be 24 V dc. The solenoid shall be suitable for Maximum operating differential pressure of 10 Bar and safe static pressure of 20 bar. Electrical connection shall be terminated in a explosion proof junction box. Terminal connection of 1.5 sq. mm and cable entry of " NPT (F) shall be considered. Internal termination type coil shall have a power rating of 12 W per coil. Mounting shall be on the actuator's body. End connection for gas shall be NPT (F) to ANSI B 1.20.1. End connections for electrical conduit shall be NPT (F) to ANSI B 1.20.1. Material of the body shall be of brass. Diameter of the hole shall be sufficient to guarantee the stroke time of the valve. Port size of the solenoid valve for pneumatic valves shall be adequate capacity for quick operation of the valve. This shall be reputed make. Make shall be indicated in the offer. 7.0 NAME PLATE

The control valve shall have a SS nameplate attached firmly to it at a visible place furnishing the following information. a. b. c. d. e. f. g. h. i. j. k. Tag No. Manufacture's name/trade mark. Manufacture's model No. and serial No. Pressure and temperature design CV Body material and size Trim material and size Valve characteristics Stem travel Valve action on air failure. Operating signal range.

8.0 INSPECTION AND TESTING Following tests shall be carried out as minimum and test report submitted while calling for inspection at manufacture's work. Material test reports from laboratory for casting for body / bonnet, trim material and radiography reports if applicable. The material certificates, detailing the
SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

physical and chemical properties, of the principal pressure-bearing parts shall be provided. Visual inspection for quantity, conformity with specification, supply of accessories etc. and dimensional check as per vendor's drawing. Body mount leak test as per vendor's standard Actuator leak test Air at 1.5 times the maximum working pressure Seat leakage test as per ANSI Calibration test with positioner for stroke linearity, hysteresis etc. Test on accessories for proper operation. CV test to be carried out if specially called for in the specification. Inspection shall be carried out by agencies like Lloyds, Beuro Veritas, BIE, TUVs or equivalent competent authority with ISO certification for inspection. The inspection shall be carried out by the inspection agency as per approved QAP. The QAP is to be generated and submitted to NAL for approval. QAP shall list clearly all stages of inspection of third party and NAL.

Material certificates: The material certificates, detailing the physical and chemical properties, of the principal pressure-bearing parts as well as all the parts shall be provided. Welding joint test: Any butt welding joint in the valve shall be subject to radio-graphic test with X-rays to 2-T sensitivity. Soundness test for casting: All the castings shall be subject to soundness test with radiographic or ultrasonic technique for flaw detection. Hydraulic shell pressure test: The valve, prior to assembly with the bellows, in partially open position, shall be subject to pressure test with H2O (with suitable corrosion inhibitor) at 1.1 times the maximum rated working pressure of the particular pressure rating class of the valve. The test procedure and acceptance criterion shall be as per ISA-75.19.012001 or BS 6755, Part 1 or equivalent

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

Pneumatic shell pressure test: The valve, upon final assembly including the bellows, in partially open position, shall be subjected to the pressure test by dry air or GN2 at 1.1 times the maximum rated working pressure of the particular pressure rating class of the valve. The test procedure and acceptance criterion shall be as per Rate A of BS 6755 Part 1 / equivalent Hydraulic seat pressure test: The valve, in closed position, shall be subject to pressure test with water (with suitable corrosion inhibitor) at 1.1 times the maximum rated working pressure of the particular pressure rating class of the valve. The test procedure and the acceptance criterion shall be as per ISA-75.19.01-2001 or Rate A of BS 6755 Part 1 / equivalent MSLD shell leak test: The globe leak rates across body shall be measured with GHe MSLD to establish the leak tightness values specified above by hood technique as per article 10, section V, ASME. The leak test shall be performed by shrouding the entire outside surface of the valve with a plastic bag to hold GHe at a positive pressure and by evacuating and connecting the inlet/ outlet port to MSLD. Leak test by detector probe or tracer probe technique is not acceptable. MSLD seat leak test: The global leak rates across seat shall be measured with GHe MSLD to establish leak tightness values, specified above by hood technique as per article 10, section 5, ASME. The leak tests shall be performed by pressurizing the inlet with GHe, and by evacuating and connecting the outlet to MSLD. Leak test by detector probe or tracer probe technique is not acceptable. Functional Tests: The valve with all accessories mounted shall be subject to functional test to validate the performance. Cleanliness: All the interior flow surfaces of the valve shall be degreased and cleaned to compressed air service. Permissible leak rate across body shall be 1E-05 mbar-l/s for globe valves with gland packing only
SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

Permissible leak rate across seat Class IV for hard seated valves as per ANSI

Marking: All the valves are assigned tag numbers for the sake of identification. The tag number for each valve, as indicated above besides size, pressure rating class, material of construction etc., shall be legibly and indelibly engraved on the body of the valves. Vendor shall complete all tests as above and submit internal inspection/test reports to NAL, at the time of intimation for inspection. All the items shall be inspected at vendor's work by NAL or their authorised representatives. Vendor shall provide all facilities/ assistance for inspection and testing by NAL The valve shall be Globe type suitable for air service. The valve shall be suitable for operating at 210 bar pressure and 50 Deg C. The valve shall be of Equal percentage characteristic. End Connections shall be flanged as per ANSI B16. 5

8.0 INFORMATION REQUIRED WITH BID 8.1 Vendor's quotation shall include a Cv sizing calculation and detailed specification sheet for the control valve which shall provide all the details regarding type, material of construction, range and accessories etc. Vendor shall submit calculation basis for selection of valve sizing, actuator size, noise level, relevant to process condition indicated in the data sheets. Vendor shall bring out all the deviations, if any, from the specification and shall furnish in Deviation list. Vendor shall provide reason for the deviations wherever possible. Vendor shall furnish catalogues/ literature for all models of valve, actuator, positioner and all accessories including CV curves, actuator sizing, and lift v/s flow charts. Vendor shall also quote for Commissioning spares and Two years' operational spares. List with unit prices shall be given seperately.

8.2

8.3

8.4

8.5 After placement of order, vendor shall submit following documents a. Final specification of control valve and its accessories b. Instrument catalogues
SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

c. Detailed dimensional drawings with bill of material and materials of construction d. Valve sizing calculations e. QA/QC plan f. Test certificate, inspection report, material test reports. g. Installation drawing showing end connections, Operation and maintenance manual. 8.6 Inspection will be carried out by NAL Engineer or their authorized representative at vendors place

9.0 DELIVERY Tenderer shall indicate the delivery schedule along with the offer.

10.0 GENERAL REQUIREMENTS The vendor shall provide following ordering information to order consumables and spare parts as required: Description of item Vendor's reference No. Standard quantities recommended for start-up and normal operation. Spare parts interchangeability records (SPIR) procedures.

The tenderer shall indicate a list of tools and tackle ( if any) which may be required for maintenance, overhaul and replacement of needle valves. 11.0 GUARANTEE AND WARRANTY The supplier shall give warranty for 2 years from date of commissioning for replacing/ repairing of control valves from any kind of defect, material or workmanship or malfunctioning within 14 days of observing the defect. The supplier shall give performance guarantee for smooth trouble free operation of control valve as per functional requirement for two years from date of supply.

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

DEVIATION LIST FORM - A SL SPEC./CLAUSE/ TAG NO. SPECIFICATION REQUIREMENTS DEVIATION AND REASON FOR DEVIATION AND ITS EFFECT ON PERFORMANCE/ ALTERNATIVE SOLUTION

NOTES:

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

LIST OF COMMISSIONING SPARES FORM-B

SL

PART NO

DESCRIPTION

QTY

UNIT RATE

NOTES: 1.

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

LIST OF TWO YEARS SPARES FORM-C

SL.NO.

PART NO.

DESCRIPTION

QTY

UNIT RATE

NOTES: 1.

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

1. Data Sheet for the Required Pressure & Flow rates Electro-pneumatic control valve Size 8 Pressure Class #1500 (PN250) Leakage Class IV

Sl. Medium

Type

Line Size

Qty

Pressure (bar) Inlet Outlet (regulated) 210 40 (max) 20 (min) 60

Flow Rate kg/s

1.

Air

Globe 219.1
(With equal mm OD; percentage flow 22.2 mm Characteristics)

1 No.

60 30

thick

(8, sch XXS)

1. The valve is mounted on 8 sch XXS line. The outlet of the valve is connected by an 8x 10 expander to 10 sch 40 line. The distance from control valve to the required injection point is about 40 m; the line size is 273 mm OD dia & 9.3 mm thick; the corresponding volume available for air flow is ~ 2 m3. 2. During a test of about 120 secs, the Control Valve upstream pressure falls from 200 bar to 60 bar. The control valve must control the down stream pressure to the specified set value in the range 40 to 20 bar. For example if the set the pressure is 25 bar, the control valve should control the pressure as 25 0.2 bar. 3. A PID controller (Eurotherm or Yokogawa or Fanuc) will control the valve for the set pressure.
SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

DATA SHEET FOR GLOBE CONTROL VALVE
INSTRUMENT TAG NO. SERVICE LINE/EQUIPMENT NO. O P E R A T I O N PR. DROP DIFF.PR allow Cv NORM VALVE Cv D A T A HYDROSTATIC TEST SEAT TIGHTNESS TEST FUNCTIONAL TEST IBR CERTIFICATION RADIOGRAPHIC TEST PENETRANT LIQUID TEST LINE SIZE/SCHED. D E S I G N BODY TYPE NO. REQUIRED BODY SIZE CONN RATG CHARACTER TRIM MTRL. PACKING SHAFT MATRL. BONNET TYPE A C T U A A C C E S S O R I E S TYPE VALVE ACT. HAND WHEEL SOLENOID VALVE MANUFACTURER POSITIONER : IN DIAL GAUGES FILTER REG. P'TRANSMITTER MANUFACTURER I/P CONVERTER MANUFACTURER TAG PLATE MAKE / MODEL NO. P & ID SIZE MAT'L END CONNCTN. GUIDE SEAT/PLUG MTRL. F-F DIMENSION RQD. SEAT THICK. BONNET MTL. SIZE FAIL ACT POSN.SWITCH VOLTAGE MODEL NO. OUT No. AIR SUPPLY ENCLOSURE MODEL NO. ENCLOSURE MODEL NO. SOUND LEVEL FLUID FLOW UNITS FLOW NORM TEMP NORM Pressure Class Pin NORM Pin MAX Pout NORM Pin MIN Pout MAX SHUTOFF DIFF DIFF PR MAX Cv MAX LEAK CLASS * * RQD. RQD. RQD. NOT RQD. RQD. RQD. 219.1 mm OD; 22.2 mm thick/ 8" sch XXS GLOBE 1 * * =% SS-316 PTFE SS-316 STANDARD PNEUMATIC SPR.CLOSE REQD RQD. EXP. PROOF * 4 - 20 mA REQD REQD 24V dc, 4 20 mA, SMART * SMART OR DIGITAL TYPE WITH HART PROTOCOL * SS 304 * NAL/PR/HSCTFAUG-01 * ASTM A351/ A351M-05 CF 3/3M FLANGE. ANSI B16.5/ SS304L TOP & BOTTOM ASTM A479/ A479M-06a 304L/316L * * ASTM A351/ A351M-05 CF 3/3M * FAIL CLOSE RQD. 24 V dc * 0.2 - 1 Kg/cm * * EXP.PROOF * EXP.PROOF *
2

FCV-AIR-01 FCV IN AIR FLOW LINE 219-AIR-CV-01 AIR SERVICE FLOW MAX TEMP MAX SI 30 kg/s 33 C #1500 (PN 250) 210 Bar 20 Bar 40 Bar 190 Bar * Class IV MODULATING 60 kg/s 50 C

<80 dB

NOTES: * - VENDOR TO SPECIFY 1). ALL ACCESSORIES LIKE MATCHING FLANGES, ETC. SHALL BE SUPPLIED 2). SIZING CALCULATIONS & GA DRG. SHALL BE FURNISHED. HSCTF-AUGMENTATION 0 REV 21/01/2008 DATE HSCTF-AUG PR-DIVISION, NAL

CV_AIR_219mm (8)_210 bar

DESIGN APPROVALS FOR TENDER PURPOSE ONLY SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

Please see next two pages for Fig-01 and Fig-02

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

TT

PT
PID

PT

PT

PT

PT

PT

210 bar; 2.5 cubic-m 12 nos

30 to 60 kg/s; 20 - 40 bar

Fig-01: Air supply & Regulation system

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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NATIONAL AEROSPACE LABORATORIES BANGALORE

Error< 0.8%P P Pset

t_control t_control < 8 seconds Fig-02

SPECS: NAL/PR-HSCTR-AUG-CV_AIR/JAN-2008 219 mm (8)_210 bar

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