PDBO0A102

Gas powered stop valves, type GPLX 80-150
REFRIGERATION AND AIR CONDITIONING
Technical leaet
Technical leaet
Contents
Page Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Wet suction line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Nominal capacities - R 717 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Nominal capacities - R 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Nominal capacities - R 404A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Dry suction line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Nominal capacities - R 717 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Nominal capacities - R 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Nominal capacities - R 134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Nominal capacities - R 404A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Hot Gas Defrosting - Pump circulation systems (ooded evaporators) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Material specication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Dimensions and weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
RD7CB102 DKRCI.PD.BO0.A1.02 / 520H0873
Danfoss A/S (RC-CMS / MWA), 10 - 2005
Technical leaet
Gas powered stop valves, type GPLX 80 - 150
Introduction
GPLX are automatic two step on/o normally closed (NC) valves. They are designed for hot gas defrosting, suction lines and other applications. The valves have a built-in pressure equalising system preventing pressure shock and therefore eliminating the need for external bypass with resultant cost savings. GPLX are angle valves with weld connections.
Features
Applicable to all common non ammable refrigerants including R 717 and non corrosive gases/liquids dependent on sealing material compatibility. Built-in pressure equalising system for prevention of pressure shock - no external bypass required. Angle valves with weld connections. 60/+150C (76/+302F). Housing and bonnet made from low temperature steel according to requirements of the Pressure Equipment Directive and other international classication authorities. Each valve is clearly marked with type, size and performance range. Stainless steel bolts. Pressure Equipment Directive (PED) The GPLX valves are approved and CE-marked in accordance with the Pressure Equipment Directive - 97/23/CE. For further details / restrictions - see Installation Instruction.
Max. operating pressure 40 bar g (580 psi g). Valves for higher operating pressure available on request. The valve cone has two teon tightening rings with built-in metallic stops to prevent damage to the teon rings in case of extreme pressure dierence. Classication: To receive an updated list of certication on the products please contact your local Danfoss Sales Company.
GPLX valves Nominal bore Classied for Category II DN 80 mm (3 in.) Fluid group I III DN 100 - 150 mm (4-6 in.)
Technical data
Refrigerants Applicable to all common non ammable refrigerants including R 717 and non corrosive gases/liquids dependent on sealing material compatability. For further information please see installation instruction for GPLX. Flammable hydrocarbons are not recommended. For further information please contact your local Danfoss Sales Company. Temperature Range 60/+150C (76/+302F).
Pressure The valves are designed for: Max. working pressure: 40 bar g (580 psi g). Valves for higher working pressure are available on request.
Technical leaet
Design (See gure 1)
Standard sizes DN 80 - 150 (3 in. - 6 in.) GPLX are equipped with an extension on the top of the actuator (1) for manual opening of the valve. Connections Available with the following connections: Butt weld DIN (2448) Butt weld ANSI (B 36.10, schedule 40). Housing and bonnet Made of special cold resistant steel approved for low temperature operation.
Cone (10) The valve cone has two teon tightening rings (2 & 3), both with built-in metallic stops to prevent damage to the teon rings in case of an extreme pressure dierence.
Spindle (1) Made of gas-tempered steel; consequently the valve spindle has an extremely hard and smooth surface. Packing Glands GPLX has no external packing glands. Internally, the valve is equipped with three packing glands of the O-ring type: One between the valve housing and the lower actuator chamber (4) and two between the lower and upper actuator chamber (5 & 6).
Actuator The GPLX actuator has two chambers (A & B) separated by a piston (7). The upper compartment has two springs. The inner spring (8) provides the second stage opening. The function of the outer spring (9) is to close the inner teon ring (3) of the valve cone. The outer spring also serves to force any possible condensate out of the lower actuator chamber, through the pilot valve assembly into the upper actuator chamber and from there into the suction side of the system. The lower chamber (B) of the actuator is connected to the hot gas supply (P2), which must be activated during the period when the main valve is open. Installation The actuator has one threaded (G 1/4 in.) connection for mounting of the pilot valve. Fittings for connection of steel pipe DN 8 (do/di = 10/8 mm) by means of cutting rings or welding nipples are supplied. The installation of a FIL 6 lter accessory in the pilot line is recommended. The valve is designed to resist very high internal pressure, but as to the pipe system in general, hydraulic pressure caused by thermal expansions in entrapped refrigerants should be avoided. For further information please refer to GPLX installation instruction.
EVRB pilot valve assembly
Figure 1
Technical leaet
Function (See gure 1 and 2)
The GPLX valve is of the Normally Closed-type (NC), i.e. in an unloaded condition the valve will always be closed. When the valve is closed, the channel through the spindle (1) is open so that the low pressure (P0) will travel up through the channel to the top of the piston (7). The valve remains closed due to the force of the outer spring (9). Furthermore, the pressure dierence across the valve cone (10) (P1 > P0) will increase the closing force of the valve. The valve is opened by allowing hot gas (P2) into the chamber below the piston (7) by the EVRB pilot valve assembly, NC. When the hot gas pressure (P2) below the piston (7) has reached a level where it is able to overcome both the outer spring and the pressure dierence across the valve cone (10) (P1 - P0), the spindle (1) will begin to move upwards against the spring force on the top of the piston (7), and the inner pilot seat (3) will open (stage 1). If the hot gas pressure P2 increases, it has no inuence on stage 2 pressure dierence, because this pressure will only force the piston to move upwards and thereby compress both the outer and inner springs (8 & 9) and not allow stage 2 opening before the pressure dierence P1-P0 is 1.5 bar. The reason for this is that the force for opening stage 2 comes from the compressed inner spring (9) and not P2.
When the inner pilot seat (3) is opened, the main valve pressure will begin to equalise (P1 will be equalised to P0), and furthermore, the channel through the spindle will feed the pressure P1 to the top of the piston. When the pressure equalisation across the valve seat is sucient, the inner spring will be able to fully open the valve (stage 2). The valve is closed by releasing the hot gas pressure from the chamber below the piston (7) and at the same time connecting it with the suction side P0. Then the force from the outer spring will close the valve. To ensure smooth operation of the GPLX valve the following rules must be adhered to: P2 P0 + 3 bar g (43.5 p sig) and P2 P1 and P1 25 bar g (363 p sig) P1 - P0 20 bar g (290.1 psi g)
Pressure
Normally closed Figure 2
Stage 1
Stage 2
Time
Technical leaet
Nominal capacities
Wet suction line

Location of valve in system (marked with grey) Hot gas bypass & defrost line Discharge line
Pump
Dry suction line Wet suction line
Liquid line without phase change
Liquid line with or without phase change
Gravity
Technical leaet
Nominal capacities
Wet suction line

Calculation example (R 717 capacities): An application has the following running conditions: Te = 35C Q0 = 250 kW Recirculating rate = 3 Max. p = 0.03 bar The capacity table is based on nominal conditions (recirculation rate = 4, pressure drop p = 0.05 bar). Therefore the actual capacity must be corrected to the nominal condition by means of correction factors. Correction factor for: Recirculation rate 3 (frec.) = 0.90 p 0.03 bar (fp) = 1.29 Nominal capacity, QN [kW]: QN = Q0 frec. fp = 250 0.90 1.29 = 290 kW From the capacity table a GPLX 100 with QN capacity (264 + 328) 2 = 296 kW is selected.
SI units
US units
Calculation example (R 22 capacities): An application has the following running conditions: Te = 20oF Q0 = 50 TR Recurculating rate = 3 Max. p = 0.45 psi. The capacity table is based on nominal conditions (recirculation rate = 4, pressure drop p = 0.75 psi). Therefore the actual capacity must be corrected to the nominal condition by means of correction factors. Correction factor for: Recirculation rate 3 (frec.) = 0.90 p 0.45 psi (fp) = 1.29 Nominal capacity, QN [TR]: QN = Q0 frec fp = 50 0.90 1.29 = 58 TR From the capacity table a GPLX 125 with QN capacity (58.3 + 71.1) 2 = 64.7 TR is selected.
Technical leaet
Nominal capacities
SI units
Capacity table at nominal conditions, QN [kW], Recirculation rate = 4 p = 0.05 bar
R 717
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 kv m3/h 131 223 370 566 50C 120 204 338 517 40C 155 264 438 670 30C 193 328 544 832 20C 234 398 661 1011 10C 279 475 788 1205
Wet suction line

Evaporating temperature Te 0C 326 556 922 1410 10C 376 640 1063 1625 20C 428 728 1208 1847
Correction factor for p (fp)

p (bar) 0.01 0.03 0.05 0.08 0.10 0.14 Correction factor 2.24 1.29 1.00 0.79 0.71 0.60
Correction factor for recirculating rate (frec.)

Recirculating rate 2.0 3.0 4.0 6.0 8.0 10.0 Correction factor 0.77 0.90 1.00 1.13 1.20 1.25
US units
Capacity table at nominal conditions, QN [Tons of Refrigeration], Recirculating rate = 4.0 p = 0.75 psi
R 717
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 Cv USgal/min 152 259 429 657 Evaporating temperature Te 60F *) 33.4 56.8 94.1 144 40F 44.8 76.3 126.4 194 20F 56.8 96.8 160 246 0F 70.7 120.4 199 305 20F 85.2 145 241 368 40F 100.7 172 284 435 60F 116 198 329 503 80F 133 226 374 573
*) 2F below min. operating temperature.

p (psi) 0.15 0.45 0.75 1.25 1.75 2.25 Correction factor 2.24 1.29 1.00 0.77 0.65 0.58

Technical leaet
Nominal capacities
SI units
R 22
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 kv m3/h 131 223 370 566 50C 58.4 99.4 164.9 252 40C 71.6 121.8 202.1 309 30C 85.7 145.9 242 370 20C 100.6 171.3 284 435 10C 116.0 197.5 328 501
Wet suction line

Evaporating temperature Te 0C 131.6 224 372 569 10C 147.1 250 416 636 20C 162.1 276 458 700


US units
Capacity table at nominal conditions, QN [Tons of Refrigeration], Recirculating rate = 4.0 p = 0.75 psi
R 22
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 Cv USgal/min 152 259 429 657 Evaporating temperature Te 60F *) 16.5 28.1 46.5 71.3 40F 20.7 35.2 58.3 89.4 20F 25.2 42.9 71.1 108.9 0F 30.0 51.1 84.6 129.5 20F 34.9 59.4 98.4 151 40F 39.8 67.8 112.3 172 60F 45.1 76.9 127.4 195 80F 49.7 84.7 140.3 215


Technical leaet
Nominal capacities
SI units
R 404A
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 kv m3/h 131 223 370 566 50C 60.5 103.0 170.9 261 40C 73.3 124.8 207.0 317 30C 86.0 146.4 243 372 20C 100.4 170.9 284 434 10C 114.7 195.3 324 496
Wet suction line

Evaporating temperature Te 0C 128.8 219 364 556 10C 142.3 242 402 615 20C 154.3 263 436 667


US units
Capacity table at nominal conditions, QN [Tons of Refrigeration], Recirculation rate = 4 p = 0.75 psi
R 404A
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 Cv USgal/min 152 259 429 657 Evaporating temperature Te 60F *) 17.1 29.2 48.3 74.0 40F 21.2 36.1 59.7 91.5 20F 25.3 43.1 71.5 109.4 0F 29.8 50.8 84.2 128.9 20F 34.4 58.6 97.0 149 40F 38.8 66.1 109.5 168 60F 43.2 73.7 122.1 187 80F 46.6 79.4 131.5 201


10
Technical leaet
Nominal capacities
Dry suction line

Pump
Gravity
Location of valve in system (marked with grey) Hot gas bypass & defrost line
DX
Discharge line
Dry suction line
11
Technical leaet
Nominal capacities
Dry suction line

Calculation example (R 717 capacities): An application has the following running conditions: Te = 20C Q0 = 650 kW Max. p = 0.08 bar Tliq. = 40C Ts = 12 K The capacity table is based on nominal conditions (Tliq. = 30C, pressure drop p = 0.05 bar, superheat Ts = 8 K). Therefore the actual capacity must be corrected to the nominal condition by means of correction factors. Correction factor for: p 0.08 bar fp = 0.79 Tliq. 40C fTliq. = 1.09 Ts 12 K fTs = 1.00 Nominal capacity, QN [kW]: QN = Q0 fp fTliq. fTs = 650 0.79 1.09 1.00 = 560 kW From the capacity table a GPLX 100 with QN capacity 630 kW is selected.
SI units
US units
Calculation example (R 22 capacities): An application has the following running conditions: Te = 20oF Q0 = 105 TR Max. p = 0.45 psi Tliq. = 50oF Ts = 20oF The capacity table is based on nominal conditions (Tliq. = 90F, pressure drop p = 0.75 psi, superheat Ts = 20F). Therefore the actual capacity must be corrected to the nominal condition by means of correction factors. Correction factor for: p 0.45 psi (fp) = 1.29 Tliq. 50oF (fTliq.) = 0.92 Ts 20oF (fTs) = 1.00 QN = Q0 fp fTliq. fT s = 105 1.29 0.87 1.00 = 118 TR
From the capacity table a GPLX 150 (6 in.) with QN capacity 137 TR is selected.
12
Technical leaet
Nominal capacities
SI units
Capacity table at nominal conditions, QN [kW], Tliq = 30C, p = 0.05 bar
R 717
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 kv m3/h 131 223 370 566 50C 168.9 288 477 729.8 40C 222.9 379 630 963 30C 286 486 807 1234 20C 360 612 1016 1554 10C 442 753 1249 1910
Dry suction line

Correction factor for liquid temperature (Tliq) Correction factor for p (fp)
p (bar) 0.01 0.03 0.05 0.08 0.10 0.14 Correction factor 2.24 1.29 1.00 0.79 0.71 0.60 Liquid temperature Correction factor 0.82 0.86 0.88 0.92 0.96 1.00 1.04 1.09 20C 10C 0C 10C 20C 30C 40C 50C
Correction factor for superheat (TS)

Ts 6K 8K 10 K 12 K Correction factor 1.00 1.00 1.00 1.00
US units
Capacity table at nominal conditions, QN [Tons of Refrigeration], Tliq = 90F, p = 0.75 psi
R 717
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 Cv USgal/min 152 259 429 657 Evaporating temperature Te 60F *) 46.8 79.8 132.2 202.5 40F 64.4 109.7 181.7 278 20F 84.1 143.3 237.4 364 0F 107.4 183.1 303 464 20F 135.8 231.3 383 587 40F 167.7 285.8 473.4 725 60F 201.6 344 569 871 80F 240 409 678 1038
* 2F below min. operating temperature.
p (psi) 0.15 0.45 0.75 1.25 1.75 2.25 Correction factor 2.24 1.29 1.00 0.77 0.65 0.58 Liquid temperature Correction factor 0.82 0.85 0.88 0.92 0.96 1.00 1.04 1.09 10F 10F 30F 50F 70F 90F 110F 130F

Ts 10F 14F 18F 20F Correction factor 1.00 1.00 1.00 1.00
13
Technical leaet
Nominal capacities
SI units
R 22
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 kv m3/h 131 223 370 566 50C 66.5 113.2 187.8 287 40C 86.2 146.7 243 372 30C 109.3 186.0 309 472 20C 136.5 232 385 590 10C 166.0 283 469 717
Dry suction line

p (bar) 0.01 0.03 0.05 0.08 0.10 0.14 Correction factor 2.24 1.29 1.00 0.79 0.71 0.60 Liquid temperature Correction factor 0.71 0.75 0.80 0.86 0.92 1.00 1.09 1.22 20C 10C 0C 10C 20C 30C 40C 50C

Ts 6K 8K 10 K 12 K Correction factor 1.00 1.00 1.00 1.00
US units
R 22
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 Cv USgal/min 152 259 429 657 Evaporating temperature Te 60F *) 18.4 31.3 51.9 79.4 40F 24.5 41.7 69.1 105.8 20F 31.8 54.1 89.6 137 0F 40.2 68.6 113.6 174 20F 50.0 85.2 141.1 216 40F 61.0 104.0 172 264 60F 74.7 127.2 211 323 80F 88.7 151 250 383
p (psi) 0.15 0.45 0.75 1.25 1.75 2.25 Correction factor 2.24 1.29 1.00 0.77 0.65 0.58 Liquid temperature Correction factor 0.73 0.77 0.82 0.87 0.93 1.00 1.09 1.20 10F 10F 30F 50F 70F 90F 110F 130F

14
Technical leaet
Nominal capacities
SI units
R 134a
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 kv m3/h 131 223 370 566 50C 40C 56.6 96.3 160 244 30C 74.8 127.3 211 323 20C 97.2 165 275 420 10C 123 209 346 529
Dry suction line

p (bar) 0.01 0.03 0.05 0.08 0.10 0.14 Correction factor 2.24 1.29 1.00 0.79 0.71 0.60 6K 8K 10 K 12 K Liquid temperature Correction factor 0.66 0.70 0.76 0.82 0.90 1.00 1.13 1.29

Ts Correction factor 1.00 1.00 1.00 1.00
20C 10C 0C 10C 20C 30C 40C 50C
US units
R 134a
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 Cv USgal/min 152 259 429 657 Evaporating temperature Te 60F *) 40F 16.0 27.2 45.1 69.1 20F 21.7 37.0 61.3 93.9 0F 28.7 49.0 81.1 124.2 20F 37.2 63.3 104.9 161 40F 47.1 80.3 133.0 204 60F 59.8 101.9 168.7 258 80F 73.3 124.9 206.8 317
p (psi) 0.15 0.45 0.75 1.25 1.75 2.25 Correction factor 2.24 1.29 1.00 0.77 0.65 0.58 Liquid temperature Correction factor 0.64 0.68 0.74 0.81 0.89 1.00 1.15 1.35

10F 10F 30F 50F 70F 90F 110F 130F
15
Technical leaet
Nominal capacities
SI units
R 404A
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 kv m3/h 131 223 370 566 50C 50.1 85.2 141.4 216 40C 66.9 113.8 188.9 289 30C 87.3 148.7 247 377 20C 112.2 190.9 317 485 10C 140.1 238 396 605
Dry suction line

Evaporating temperature Te 0C 172.9 294 488 747 10C 211 359 596 911 20C 254 432 718 1098
p (bar) 0.01 0.03 0.05 0.08 0.10 0.14 Correction factor 2.24 1.29 1.00 0.79 0.71 0.60 6K 8K 10 K 12 K Liquid temperature Correction factor 0.55 0.60 0.66 0.74 0.85 1.00 1.23 1.68

Ts Correction factor 1.00 1.00 1.00 1.00
20C 10C 0C 10C 20C 30C 40C 50C
US units
R 404A
Type GPLX 80 GPLX 100 GPLX 125 GPLX 150 Cv USgal/min 152 259 429 657 Evaporating temperature Te 60F *) 13.1 22.3 36.9 56.6 40F 18.1 30.8 51.1 80.6 20F 24.3 41.4 68.5 105.0 0F 31.8 54.1 89.7 137.3 20F 40.7 69.3 114.8 175.8 40F 51.1 87.1 144.3 221.0 60F 64.4 109.8 181.9 278.5 80F 78.6 133.9 221.7 339.6
p (psi) 0.15 0.45 0.75 1.25 1.75 2.25 Correction factor 2.24 1.29 1.00 0.77 0.65 0.58 Liquid temperature Correction factor 0.52 0.57 0.63 0.72 0.83 1.00 1.29 1.92

10F 10F 30F 50F 70F 90F 110F 130F
16
Technical leaet
Hot Gas Defrosting Pump circulation systems (ooded evaporators)
It is recommended to start the defrosting cycle by closing the EVRA valve in the liquid supply line and allowing some of the cold liquid contained in the evaporator to return to the liquid separator. Close the GPLX valve in the wet suction line (ooded return line) and after a delay open the solenoid valve in the hot gas supply in order to build up the defrosting pressure in the evaporator. Whenever a GPLX is installed in a liquid line, build-up of hydraulic pressure must be avoided.
After defrosting, the GPLX should be opened to allow the evaporator pressure to equalise with the suction side before opening the EVRA in the liquid supply line. GPLX valves are designed to allow the equalisation of pressures between evaporator pressure and system suction pressure, which eliminates the need to install an external by-pass around the GPLX valve.
Hot gas supply
Flooded return line Liquid supply
17
Technical leaet Material specication
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Part Valve Housing Bonnet Valve spindle Piston rod Cylinder Piston Spindle guide Valve cone back Valve cone bush Valve front cone Spindle top thread bush Valve top cap Manual opening spindle Bushing for spring Inner spring for opening Outer spring for closing
Material Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel Steel
EN G20Mn5 QT EN 10213-3 P285QH EN 10222-4
ASTM LCC A 352 LF2 A350
JIS SCPL1 G 5152 SFL 2 G 3205
18
Technical leaet
Material specication (cont.)
No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Part Top gasket Teon ring step 2 Teon ring step 1 Cone nut Cone nut disc Cone assembly screw Cylinder screw Hexagon set screw O-ring O-ring Piston sealing ring O-ring Spindle sealing ring Sealing ring Solenoid valve, EVRB Solenoid xing screw Bushing O-ring O-ring O-ring Top cap xing screw Spring ring Gasket for cylinder top O-ring Marking plate
Material Fiber, Non-asbestos PTFE PTFE Steel Steel Steel Steel Stainless steel Cloroprene (Neoprene) Cloroprene (Neoprene) PTFE Cloroprene (Neoprene) PTFE PTFE Steel Steel Cloroprene (Neoprene) Cloroprene (Neoprene) Cloroprene (Neoprene) Steel Steel Fiber, Non-asbestos Cloroprene (Neoprene) Steel
EN
ASTM
JIS
A2-70 EN 1515-1
Type 308 A276
A2-70 B 1054
19
Technical leaet
Connections
mm
Size in. 3 4 5 6 Welding DIN (2448) 80 100 125 150
OD mm 88.9 114.3 139.7 168.3
T mm 3.2 3.6 4.0 4.5
OD in. 3.50 4.50 5.50 6.63
T in. 0.13 0.14 0.16 0.18
Kv-angle m3/h 7.7 12.0 24.0 36.0
Cv-angle USgal/min 9 14 28 42
Kv-angle m3/h 131 223 370 566
Cv-angle USgal/min 152 259 429 657
DIN
First opening step
Fully open
ANSI
Welding ANSI (B 36.10) 80 100 125 150 3 4 5 6 88.9 114.3 139.7 168.3 5.5 6.0 6.6 7.1 3.50 4.50 5.50 6.63 0.22 0.24 0.26 0.28
First opening step 7.7 12.0 24.0 36.0 9 14 28 42
Fully open 131 223 370 566 152 259 429 657
Dimensions and weights
Valve size GPLX 80-150 GPLX 80 (3 in.) GPLX 100 (4 in.) GPLX 125 (5 in.) GPLX 150 (6 in.) mm in. mm in. mm in mm in.
A 100 3.9 125 4.9 150 5.9 180 7.1
B 390 15.4 500 19.7 565 22.2 620 24.4
Bmin 570 22.4 725 28.5 790 31.1 845 33.3
C 100 3.9 125 4.9 150 5.9 180 7.1
D 155 6.1 190 7.5 190 7.5 190 7.5
E 135 5.3 150 5.9 150 5.9 150 5.9
Weight
20.0 kg 33.0 kg 45.0 kg 65.0 kg
Specied weights are approximate values only.
20
Technical leaet
Ordering
GPLX valves are supplied complete with EVRB pilot valve less solenoid coils. Please select required coils from the table below. The coils will be supplied loose for site assembly. DIN butt-weld:
Size mm 80 100 125 150 in. 3 4 5 6 GPLX 80 D GPLX 100 D GPLX 125 D GPLX 150 D 148G3151 148G3152 148G3153 148G3154 Type Code number
ANSI butt-weld:
Size mm 80 100 in. 3 4 5 6 GPLX 80 A GPLX 100 A GPLX 125 A GPLX 150 A 148G3155 148G3156 148G3157 148G3158 Type Code number
D = DIN butt-weld A = ANSI butt-weld
125 150
Important! Where products need to be certied according to specic certication societies or where higher pressures are required, the relevant information should be included at the time of order.
Please select a set of coils (two pieces) from the list below:
Sets of coils 24V 50Hz 10W 24V 50Hz 12W 110V 50/60Hz 10W 110V 60Hz 12W 220/230V 50Hz 10W 220/230V 50Hz 12W 220V 60Hz 10W 220V 60Hz 12W 24V d.c. - 20W 110V d.c. - 20W 220V d.c. - 20W Code number 018F6707 018F6807 018F6730 018F6813 018F6701 018F6801 018F6714 018F6814 018F6857 018F6860 018F6851
Note: Always use coils with the same voltage as the rated power supply. For further information please contact your local Danfoss Sales Company.
Optional: Filter for pilot connection with threaded connection - 1/4" BSP male:
Type FIL 6 R 1/4" Code number 2464+608
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Technical leaet
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Technical leaet
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Technical leaet
24

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PDBO0A102

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Gas powered stop valves, type GPLX 80-150

REFRIGERATION AND AIR CONDITIONING

Gas powered stop valves, type GPLX 80-150

RD7CB102 DKRCI.PD.BO0.A1.02 / 520H0873

Danfoss A/S (RC-CMS / MWA), 10 - 2005

Gas powered stop valves, type GPLX 80 - 150

Danfoss A/S (RC-CMS / MWA), 10 - 2005

RD7CB102 DKRCI.PD.BO0.A1.02 / 520H0873

Gas powered stop valves, type GPLX 80-150

Design (See gure 1)

EVRB pilot valve assembly

RD7CB102 DKRCI.PD.BO0.A1.02 / 520H0873

Danfoss A/S (RC-CMS / MWA), 10 - 2005

Gas powered stop valves, type GPLX 80 - 150

Function (See gure 1 and 2)

Normally closed Figure 2

Danfoss A/S (RC-CMS / MWA), 10 - 2005

RD7CB102 DKRCI.PD.BO0.A1.02 / 520H0873

Gas powered stop valves, type GPLX 80-150

Wet suction line

Dry suction line Wet suction line

Liquid line without phase change

Liquid line with or without phase change

Dry suction line Wet suction line

Liquid line without phase change

Liquid line with or without phase change

RD7CB102 DKRCI.PD.BO0.A1.02 / 520H0873

Danfoss A/S (RC-CMS / MWA), 10 - 2005

Gas powered stop valves, type GPLX 80 - 150

Wet suction line

Danfoss A/S (RC-CMS / MWA), 10 - 2005

RD7CB102 DKRCI.PD.BO0.A1.02 / 520H0873

Gas powered stop valves, type GPLX 80-150

Wet suction line

Correction factor for p (fp)

Correction factor for recirculating rate (frec.)

*) 2F below min. operating temperature.

Correction factor for p (fp)

Correction factor for recirculating rate (frec.)

RD7CB102 DKRCI.PD.BO0.A1.02 / 520H0873

Danfoss A/S (RC-CMS / MWA), 10 - 2005

Gas powered stop valves, type GPLX 80 - 150

Wet suction line

Correction factor for p (fp)

Correction factor for recirculating rate (frec.)

*) 2F below min. operating temperature.

Correction factor for p (fp)

Correction factor for recirculating rate (frec.)

Danfoss A/S (RC-CMS / MWA), 10 - 2005

RD7CB102 DKRCI.PD.BO0.A1.02 / 520H0873

Gas powered stop valves, type GPLX 80-150

Wet suction line

Correction factor for p (fp)

Correction factor for recirculating rate (frec.)

*) 2F below min. operating temperature.

Correction factor for p (fp)

Correction factor for recirculating rate (frec.)

RD7CB102 DKRCI.PD.BO0.A1.02 / 520H0873

Danfoss A/S (RC-CMS / MWA), 10 - 2005

Gas powered stop valves, type GPLX 80 - 150

Dry suction line

Dry suction line Wet suction line

Liquid line without phase change