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= (4)
Notice the log dec is not defined for damping ratios ()
equal to and greater than one.
Bearing and seal reaction forces may be modeled by linear
stiffness and damping matrices (Equation (5)):
| |
(
=
yy yx
xy xx
K K
K K
K , | |
(
=
yy yx
xy xx
C C
C C
C (5)
1X
Copyright 2011 by Turbomachinery Laboratory, Texas A&M University
The tilting-pad journal bearing coefficients are obtained
using a bearing code (Nicholas, et al. 1979) that solves the
Reynolds equation. Tilting-pad journal bearings have negligible
cross-coupled stiffness and damping.
For centered annular seals, skew symmetry of these
matrices exists, and due to axial symmetry of the rotor system,
we have Equation (6),
K
xy
= -K
yx
, C
xy
= -C
yx,
K
xx
= K
yy
, C
xx
= C
yy
(6)
To improve the stability in annular seals, the cross-coupled
stiffness (K
xy
) is minimized while direct damping (C
xx
) is
maximized. Cross-coupled damping is negligible.
The code of Kleynhans and Childs (1996) is used to
calculate the hole pattern damper seal rotordynamic coefficients
and has been extensively validated with low- and medium-
pressure test rig data (Holt and Childs 2002). The code solves
the turbulent bulk flow equations using the Blasius friction
factor model but adds an extra degree of freedom to represent
the cells (Soulas and San Andrs 2002).
Solution of the turbulent bulk flow equations results in
frequency-dependent stiffness and damping coefficients. To
minimize cross-coupled stiffness in the seal, anti-swirl
measures (swirl brakes and shunt holes) are employed at the
damper seal entrance.
Finally, the toothed labyrinth seals in the compressor are
also modeled with a bulk-flow approach. The impeller eye and
interstage seals are modeled using the two control-volume
bulk-flow code of Kirk (1990) with good correlation with
Computational Fluid Dynamics results (Moore 2001). The seals
are straight through, teeth-on-stator designs (with swirl brakes
at the impeller eyes).
The excitation arising from the centrifugal impellers is
estimated using a modified form of the Wachel number
(Wachel and von Nimitz 1981). After benchmarking the
formulation on numerous test cases operating with different
mole weight gases, the lead authors company has adopted the
form referred to as the Modal Predicted Aero Cross-Coupling
(MPACC) (Memmott, 2000a and 2000b). By taking a modal
sum based on the first forward whirling mode shape, an
effective aero cross-coupling is calculated at the mid-span of
the rotor.
These component models are incorporated into an
automated rotordynamic software suite developed at the lead
authors company, based on the rotor response and rotor
stability transfer matrix programs of Lund (1965 and 1974).
The software is fully integrated into the companys
aerodynamic and solid modeling software. Component
selection, model creation, analysis execution, and report
generation are fully automated as described by Ramesh (2002).
The guidelines and criteria of the API 617 7
th
Edition
specification have been incorporated. The software greatly
simplifies the modeling of the compressor.
As shown in Table 2, good correlation was observed
between test data and analytical predictions, thereby concluding
the demonstration of the sound rotordynamic characteristics of
the 310-bar CO
2
centrifugal compressor. Such validation
reduces the risk of predicted performance for future machines
even under different conditions because it is the modeling
technique and not just the model which has been validated
Table 2. Rotordynamics: Predictions vs. Test
PATHS FORWARD IN CO
2
COMPRESSION
Testing of this CO
2
compressor presented unique
challenges of test configuration to achieve reliable
measurement of performance and dynamic stability. The risk of
future CO
2
compressor projects has been greatly reduced due to
the validation of design and rotordynamic modeling techniques.
The test configuration developed also represents a significant
advance in testing such difficult compressors with large internal
recycle flows.
Firstly, those results demonstrate that the technology
employed is validated and opens up the prospects in CO
2
compression at even higher pressures and densities. Secondly,
those results confirm the accuracy of the modeling in predicting
the performance of such technology. In fact, the lead authors
company is currently carrying out the design and
manufacturing of CO
2
centrifugal compressors at pressures up
to 8000 psia (550 bara) for similar applications off the coast of
Brazil.
More advanced compression technologies, such as
supersonic compression (Kidd and Miller, 2009), are being
developed to target CCS applications. Supersonic compression
is based upon advanced shock wave compression technology.
Its benefits when applied to high mole weight gas such as CO
2
are reductions in footprint, weight, and capital cost.
Additionally, an advantage of the supersonic compression
technology is that the high heat of compression provides a
useful energy source for conversion to electricity or use in the
surrounding processes, helping further in reducing the impact
on the environment.
CONCLUSION
Environmental regulations over CO
2
emissions (existing or
future) are challenging the industry to offer efficient and cost-
effective ways of disposing of carbon dioxide through CCS.
Turbomachines such as compressors are at the core of this
exciting challenge. This paper presents the aerodynamic,
mechanical, and rotordynamic performance of a high-pressure
CO
2
centrifugal compressor (310 bara), confirming analytically
and through test the performance of technologies that will
further drive the advances in CO
2
compression. The case
presented in this paper is meant to display an excellent example
of the technology needed to implement CO
2
mixture
compression for capture and injection as a means to reduce
emissions in the atmosphere for a better environment.
Copyright 2011 by Turbomachinery Laboratory, Texas A&M University
NOMENCLATURE
[C] = Damping matrix
C
ij
= Element of damping matrix
i = \(-1)
F(t) = Force vector
[K] = Stiffness matrix
K
ij
= Element of stiffness matrix
[M] = Mass matrix
Mij = Element of stiffness matrix
Pd = Discharge pressure
t = Time
X = Displacement vector
X
= Velocity vector
X
= Acceleration vector
o = Logarithmic decrement
= Complex eigenvalue
e
d
= Damped natural frequency (imaginary part of
complex eigenvalue)
e
n
= Undamped natural frequency
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ACKNOWLEDGEMENTS
The authors would like to acknowledge the dedicated
members of the entire Dresser-Rand Test Department in Olean,
New York, for their extensive contributions during the test
program, in particular Rick Antle. We would also like to thank
members of the Dresser-Rand technical staff for their efforts
and suggestions. Finally, the authors want to thank Dresser-
Rand and WorleyParsons for permission to publish this work.