Professional Documents
Culture Documents
5. 6. 7. 8.
Constructability Details
Detailed list of items by Major Building System
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1.
Introduction
Purpose of this Manual
This Manual was created by a group of Turner staff from Cincinnati Business Unit. There were 2 main issues: First, the AIA A201 1997 General Conditions require a documented Constructability Review by the Construction Manager. The process needed to be defined to satisfy this contractual requirement. Secondly, even if a Constructability review is not a contractual requirement, it is a valuable service as it relates to quality control and construction defects. In summary, defining the Constructability review process accepted by the Architect and Owner should result in these benefits: 9 9 9 9 Improved bidding and construction documents Better buyout of the scope and enhanced quality control Fewer Change Orders due to scope gaps, oversights, and errors Less risk related to Construction Defects
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Contract Requirement
Latest edition of AIA Document A201-1997, General Conditions of the Contract for Construction, Article 3.2 Review of Contract Documents and Field Conditions by Contractor, assigns Constructability review responsibilities to the contractor. If Turner has a General Contractor type AIA standard agreement, then we have a duty and responsibility to complete. See Section 3 for detailed discussion on this AIA Document.
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Develop a Plan
The plan for Constructability Reviews should be developed at this meeting (depending on status of the Documents). The documents on most projects are developed and issued in three (3) phases: Schematic Design, Design Development, and Construction Documents. The Project Schedule should include Constructability Review and Estimate reviews for each of these Phases. These dates should then be included in subsequent Job Meeting Minutes. Obviously, not all of our projects (Lump Sum or CM) have the time to utilize this process during design. For example, Documents for Cost Plus projects may be issued in a Fast Track or Phased Construction schedule. This will require the review be conducted over a series of Bid packages as they are released. Documents for Lump Sum are completed before we can do a thorough review noted above and our bid is based on plans and specs only.
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We should keep a full copy of the original and final Constructability comments that were developed and most importantly when they the issues were added or corrected to the Contract Drawings. In the example above, depending on receipt of completed MEP documents, it may require another follow-up review of Architectural documents to make sure proper coordination was performed. By developing our Constructability Review Plan, and a schedule for those Reviews, we are now on the road to achieving our Goals as stated in Section 1, but in turn, will also fulfill the requirements of our Contract.
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If the detail in question is still not addressed properly, prior experience by the Project staff, manufacturers recommendations along with Industry Standard type information should be presented when it is evident from our perspective that the design may cause problems in facilitating construction and result in Construction Defects (future rework or maintenance concerns for Owner).
Article 3.2.3 9 This article raises the importance of prompt notification to the architect, regarding the issue of added cost or time, which may result (depending on how the architect addresses our concerns noted in the review). It clearly stresses the importance of documenting the review, thus shifting the liability for costs and damages from Turner, to the Architect and Owner. 9 After reading all three sections of Article 3.2, you will note that AIA A201 does not use the term Constructability Review, but merely, review. Our documentation should be consistent in this regard, and not use the term Constructability Review, less it be interpreted as something more, or less than what the AIA document intended.
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3.2.2
3.2.3
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envelope and its details, since this is usually a source of post-construction problems. Architectural review should be done so that all portions of the drawings are completely reviewed, such as floor plans, interior elevations, ceiling plans, finish schedules, sections, and details.
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9 An individual with a good grasp of the entire project should spearhead the review process, and act as a collecting point for comment, suggestions, etc. This team can provide different areas of expertise and a well-rounded review of the Documents focused on past experience and design coordination. 9 In most instances, the architect, consultants, and/or owners representative should be invited to attend, if the Project Executive believes that their presence will facilitate the Constructability review session. 9 Involving other Consultants employees not assigned to the specific project is also helpful, especially if that individual(s) has experience with a particular building type, building product, or architect. 9 In certain situations, where unique or special construction and systems are part of the design, it may be appropriate to solicit subcontractor and vendor input. 9 The session should be long enough to allow sufficient time to review all of the documents, which in most cases, will require at least a whole work day, or more. A list of responsibilities should be prepared in advance. Try to arrange for the session to take place in a place where there will be the least amount of distractions and phone calls for the participants, which are disruptive.
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Getting Started Gather Information Compile this information in advance to conduct this review. This includes multiple copies of the documents for each person involved. In addition gather the following documents for a complete review:
i. ii. iii. iv. v. vi. Specifications book and Soils Report Current set of Drawings Building Code book (as applicable) Estimate and Analysis (if completed) Value Engineering list Blank Constructability Review sheets (to fill out your items)
Basic Review Items As a starting point, these are some basic items:
9 All items in the estimate are included in the documents. 9 Verify which sections of work are specified as Design/Build 9 Make checklist of all items that appear on the Drawings. Check that these items all have a Specification Section. 9 Check that items listed in the Specifications occur on the Drawings 9 All Drawings shown on the Index are actually included 9 Door Schedules and Room Finish Schedules are filled out 9 Review floor openings are all shown on Structural Drawings 9 Check for Emergency egress path drawings and Fire/Life/Safety. 9 Crosscheck MEP drawings for shafts, MEP rooms, rated enclosures, and ceiling heights with Structural and Architectural for conflicts.
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Interior Walls and Ceilings There are typically many Constructability issues that can occur with interior walls. These range from slab rough in, layout problems, fire ratings, and expansion/contraction problems. Check dimensions strings. Study wall to floor, wall to wall, wall to ceiling, and wall to structure details. Verify the plumbing and HVAC shafts are of adequate size. Overlay the Mechanical and Electrical drawings over the Architectural drawings. Look for potential conflicts. Check wall types and application. Check the location of interior rated corridors, and respective doors. Check the door schedule. Is it practical? Be wary of zero tolerance ceiling high doors and exterior windows. Check the location of all interior masonry walls, and their connection detail at the structure. Majority of ceiling Constructability problems are related to fire ratings, and clearance problems. Inadequate clear height for mechanical, electrical, and structural; items result in an inability to install ceilings at their desired height. Be wary of concealed spline systems.
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Smoke Detectors including duct detectors are required for all supply fans that are supplying 2000 CFM or more, and in large air handlers, a smoke detector is usually required at the return also. Code requires that these detectors be wired so that, if they are activated, the power is cut to the fan without having to go through control system. This is called hard-wired shutdown and requires an electrician to wire them that way. Therefore the things to look for are: Are duct smoke detectors indicated for all supply fans over 2000 CFM? Who furnishes the smoke detectors? Who installs the smoke detectors? Is hard-wired shutdown called for? Who does it? If its the electrician is that indicated on the electric plans or scope
Verify if any dampers are called out to have end switches, and which contractor wires them and provides power and transformers. Flow switches and tamper switches need to be shown on the fire protection drawings, and indicated on the fire alarm drawings, as well. Verify which contractor is to furnish and install these items. Should the meter pit have tamper switches? Any with the dry valve assembly? Is emergency power required for the control panel, air compressor? Emergency Generators issues can include the following mechanical and plumbing design and scope issues: Is there a remote fuel fill? Which contractor installs pipe and alarm panel, at fill point? Who performs the wiring? Is secondary containment shown? Is there a separate pump for getting fuel to a day tank from a bulk tank? Are their circuits shown for jacket heaters, battery charger? Interlock to combustion air dampers and exhaust dampers and fans? Which contractor insulates the exhaust? Verify that the generator will fit through the doors? Does it sit on a pad and which contractor installs pad? What type of isolation is specified, if any? Verify if BAS (Building Automation System) monitoring is called for
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Electrical Systems Verify that all systems indicated on the drawings have specifications included. Surface mounted light fixtures in a parking garage conflicting with a fire sprinkler run. Overlaying the electrical lighting plan with the fire protection plan will immediately show this. Branch circuit identification and switching schemes for lighting should be on the drawing sheets. Special dimming controls should be indicated on the drawings and specifications. This would be located in auditorium, theatrical, conference, and or training room type of areas. Power devices need to be coordinated with the mechanical and plumbing drawings for their respective equipment needs. A power device should also be included in reference to computer data jacks. Refer to the auxiliary or technology drawings for proper locations. Single line diagram should be issued indicating the relationship of the distribution components and how the systems interface. This will also indicate the designed conduit and wire sizing for each feeder. Verify that a lighting fixture schedule is listed on a drawing sheet or issued as an attachment to the specifications. Lighting schedules should contain trims and lamp type specifications for each and more than one manufacturer listed or equal to. Specialty fixtures usually do not have an equal. Verify that building exterior lighting is indicated either on a site or floor plan. Circuitry and control for exterior lighting needs to be indicated. Exterior rooftop, kitchen counter and restroom receptacles need to be indicated as GFI protected devices. Elevator pits and mechanical rooftop units require light fixture and maintenance power outlet. Specialty Systems should be on an auxiliary or technology sheet (unless combined on the branch power sheets). These devices being shown on a floor plan. A riser diagram sheet should be included indicating the distribution and relationships of components for the individual systems. This includes the following major systems: 9 Telephone/Data Communications 9 Fire Alarm systems 9 Audio/Visual including paging, sound systems 9 Security System and camera s
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Site or Civil
1) 2) 3) 4) 5) 6) 7) 8) 9) Site plan including grading and site utilities and utility connection points Invert elevations indicated on all utility connections. Coordinate these elevations with the POC on Plumbing Drawings. Certified Plot Plan completed with Datum information. Certified grading plan completed. Grading plan with 1'-0" to 2'-0" increments with appropriate sections Sediment control and Storm water management plans and profiles provided Local government utility standards included in all utility details Standard details should be modified to suit project conditions; all nonapplicable information should be deleted Existing and proposed electrical, gas, sewer, water, storm drainage, telephone and TV cable utilities identified Utility designs show plan, profile, and fittings and details required by code.
Landscaping
1) 2) 3) An overall site plan showing plantings, irrigation and drainage system, site lighting, and site development features. Details and sections shown for site development features, sidewalks, curbs, paving, ramps, exterior stairs, and lawn areas showing seeding methods, etc. Planting schedule has been completed with reference symbols on Drawings.
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10) Interior and exterior finish and color schedule (may be in the specification). 11) Details should be provided for transitions between materials and wall types. 12) Major building sections in at least two directions. 13) Sufficient number of details provided to indicate method of construction for all building components including exterior wall, roof, stairs, elevators, etc. 14) Partition type schedule and section details for all interior, exterior, and floor/wall conditions 15) Roof plan showing roofing material, roof drains, overflows, drainage slopes, and elevations, curbs, parapets, transitions, and flashing conditions 16) Exterior building elevations, showing materials, exterior door and window openings and designations 17) Structural members included in, or enclosed by the architectural details should be closely coordinated with and the size verified by the structural engineer. 18) M/E/P elements included in (or enclosed by) architectural details should be identified with size and method verified by the M/E/P engineers. 19) Complete technical specifications including at least three (3) acceptable manufacturers
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2) 3)
4) 5) 6) 7) 8)
Mechanical
1) 2) Mechanical equipment schedule, with manufacturer's model numbers, capacities, etc are shown. Floor plans showing main ductwork distribution, branch ductwork and piping. All ductwork and piping should be located and sized to coordinate with structural framing. Exterior louver schedule (coordinated with the architectural louvers) Floor plans indicating mechanical devices, diffusers, dampers, sound traps, terminal boxes, fan coil units, etc. Fire damper schedule and individually shown on floor plan at required location Ductwork sound attenuation schedule and Vibration isolation schedule Terminal control box schedule, with electrical and air volume requirements Chilled water, condenser, refrigerant, fuel oil, steam and gas riser piping floor plans, and riser diagrams and including pipe sizes should be included. Complete technical specifications including at least three (3) acceptable manufacturers on equipment
3) 4) 5) 6) 7) 8) 9)
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Electrical
1) 2) 3) 4) 5) 6) 7) 8) 9) Lighting fixture schedule Panel schedule with panel locations referred on floor plans Floor plan showing location of all fire alarm devices/panel schedule and indicator graphics and riser diagram including activated hardware, pull stations Floor plan showing location of all communication, data, intercom devices, panel schedule and location, program, riser diagram Floor plan showing location of all security devices, panel schedule and location, program, riser diagram Power riser diagram and main distribution panel layout in large enough scale so each run can be verified Telephone board schedule and riser coordinated as to equipment size requirements and connection provision Floor plan showing power connections to all mechanical equipment Main service entrance connection diagram and locations of service entrance and transformers verified with Architect.
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8.
To: Owner and Architect Prior to the start of (phase of work) we received the Contract Documents enumerated on the attached Contract Document List for (project name), dated (date) and offer the following observations for your information and follow-up as agreed to by the Project Team: (List all Constructability findings as related to the phase of work or status of Documents described above and in accordance with AIA A201-1997, or as outlined in our contract. Attach your Constructability Review List or Matrix as needed). At this time we note no other errors, omissions or inconsistencies at this time in the Contract Documents listed above. The issuance of this letter fulfills our obligation relative to (phase of work) as set forth in (AIA A201-1997, Article 3.2 or per Contract). We would like to schedule a follow-up meeting date to address the observations noted in the Constructability Review by: (tie this meeting to upcoming bid date or permit release date).
The letter confirms our efforts, and the fact that we have discharged our responsibilities in accordance with AIA A201, Article 3.2. Since this is typically a contract requirement, it is necessary to send a formal document describing the Constructability Review effort to the Owner and Architect.
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Constructability Format
The format should be simple and easy to follow. You must remember that this list of observations will be read by a designer who needs enough information to understand and make the appropriate corrections or revisions (similar to an RFI). The following are the key headings to have as part of the tracking list or matrix: Drawing and Detail Reference Specification Reference Description of Comment or Observation Due Date (if needed) Comment issued by (Name or Initials of Turner staff) Architect/Engineer Response Correction Document, Addendum, or Back Check (what Document?) Change Order or Cost Impact noted
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