Important

Installer
Assembly Instructions Electrical Wiring Diagrams

Important Assembly Instructions

Effective January 2005 Bulletin #542
(Replaces April 2003)

ELECTRICAL WIRING DIAGRAMS

CONTROLS PAGE Reversing Drum Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Safety Disconnect Switch or Manual Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . .4 Push Button Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Reversing Three Phase Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Non-Reversing Three Phase Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Reversing Single Phase Magnetic Starter (115 Volt) . . . . . . . . . . . . . . . . . . . . . . . .8 Reversing Single Phase Magnetic Starter (230 Volt) . . . . . . . . . . . . . . . . . . . . . . . .9 Non-Reversing Single Phase Magnetic Starter (115 Volt) . . . . . . . . . . . . . . . . . . .10 Non-Reversing Single Phase Magnetic Starter (230 Volt) . . . . . . . . . . . . . . . . . . .11

MOTOR Motor Wiring Diagram Single Phase 115/230 Volt . . . . . . . . . . . . . . . . . . . . . . . . .12 Motor Wiring Diagram Three Phase Single Voltage Motors . . . . . . . . . . . . . . . . .13 Motor Wiring Diagram Three Phase Dual Voltage Motors . . . . . . . . . . . . . . . . . . .13 Reliance Electrics MD60 A-C Variable Speed Drive . . . . . . . . . . . . . . . . . . . . . . . . .14

Engineering Data
Single Phase Reversing Drum Switch 115 Volts AC
Input Power 115 Volt, Single Phase (L2) (L1) (GROUND)
1 2

Wiring Diagram Reversing Drum Switch

3 4

To Motor (See wiring diagram Pg. 12) (T8) (T2 & T4) (T5) (T1 & T3) (GROUND)

5 6

To Change motor rotation, interchange T5 and T8 leads

The reversing drum switch is similar to the manual start switch, but has the added advantage of being able to reverse the motor. It is standard equipment on most HYTROL portable model conveyors, and is normally mounted near the conveyor drive. The reversing drum switch is considered as a single point control, but may be extended through the use of a remote control rod (optional item), allowing the operator to control the conveyor from either end. NOTE: This switch does not provide for motor overload protection.

Single Phase Reversing Drum Switch 230 Volts AC

Input Power
1 2

(T1) (T4)

(L2) (L1) (GROUND)

3 4

To Motor Wire nut together T2,T3, and T8 (See wiring diagram Pg. 12)

5 6

(T5) (GROUND)

1. Customer is to ground switch and motor at points shown on diagram. 2. Consult national electrical code for wire size to be used for connections between motor and switch. 3. This method provides no overload protection for motor. 4. Hytrol Part No. 032.103 5. Allen-Bradley Reversing Drum Switch

To Change motor rotation, interchange T5 and T8 leads

Three Phase Reversing Drum Switch 208-230/460 Volts AC

Input Power (L1) (L3) (L2) (GROUND)
5 6 1 2 3 4

To Motor

(See wiring diagram Pg. 13)

(T1) (T3) (T2) (GROUND)

FWD

OFF

REV

NOTE: To Change motor rotation, interchange any two line leads.

Page:

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

January2005

Engineering Data
The manual start switch is a simple ON-OFF switch that directly controls the motor power. It is suitable for a large number of conveyor applications not requiring a reversible operation. The manual start switch is a single point control and is normally mounted at or near the drive. NOTE: This switch does not provide: motor overload protection.

Wiring Diagram Safety Disconnect Switch or Manual Start Switch

Single Phase115/230 Volts AC

1. In NEMA 1 Enclosure 2. Hytrol Part Number 032.1014 3. This Switch has no motor protection 4. Max. 30 Amps, 600 Volts 5. UL Listed 724F, CSA
TO MOTOR SEE PAGE 12 (T1) LINE LOAD

(L2) POWER

LINE

LOAD

(T2)

LINE (L1)

LOAD

(GROUND)

(GROUND)

Three Phase208 - 230/460 Volts AC

1. In NEMA 1 Enclosure 2. Hytrol Part Number 032.1014 3. This Switch has no motor protection 4. Max. 30 Amps, 600 Volts 5. UL Listed 724F, CSA

(L3) POWER (L2)

LINE

LOAD

(T3) TO MOTOR SEE PAGE 13 (T2)

LINE (L1) LINE

LOAD (T1) LOAD

(GROUND)

(GROUND)

Page:

January2005

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

Engineering Data
Remote push-button stations, designed for magnetic starters, are used to control the starter coils. Starters may be controlled by single or multiple push-button stations. Hytrols standard control voltage through the push-button station is 115 volt, single phase.

Wiring Diagram Push Button Station

Single Start-Stop Station

START A B STOP C GROUND

Single Fwd-Rev-Stop Station

FWD A REV B STOP C D

GROUND

Two Start-Stop Stations

START START A STOP STOP B C GROUND

Two Fwd-Rev-Stop Stations

FWD FWD A REV REV B STOP STOP C D

GROUND

Three or More Start-Stop Stations

START START START A STOP STOP STOP B C GROUND

Three or More Fwd-Rev-Stop Stations

FWD FWD FWD A REV REV REV B STOP STOP STOP C D

GROUND

Center Station is TYP. Wiring for Three or More Push-Button Stations

Center Station is TYP. Wiring for Three or More Push-Button Stations

Page:

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

January2005

Engineering Data
The reversing magnetic starter directly controls the current to the motor by actually closing the required set of contacts to cause motor rotation in the desired direction (Forward/Reverse), and provides a remote means of conveyor directional control. Remote pushbutton stations, designed for magnetic starters, are used to control the starter coils. Starters may be controlled by single or multiple pushbutton stations. Magnetic starters also provide the added feature of overload protection for the motor.

Wiring Diagram Reversing Three Phase Starter

Three Phase Power, voltage as required for the motor

Page:

January2005

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

Engineering Data
The non-reversing magnetic starter directly controls the current to the motor by actually (closing) the required set of contacts to cause motor rotation in one direction, and provides a remote means of conveyor control. Remote pushbutton stations, designed for magnetic starters, are used to control the starter coil. Starters may be controlled by single or multiple pushbutton stations. Magnetic starters also provide the added feature of overload protection for the motor.

Wiring Diagram Non-Reversing Three Phase Starter

Three Phase Power, voltage as required for the motor

Page:

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

January2005

Engineering Data
The reversing magnetic starter directly controls the current to the motor by actually closing the required set of contacts to cause motor rotation in the desired direction (Forward/Reverse), and provides a remote means of conveyor directional control. Remote push-button stations, designed for magnetic starters, are used to control the starter coils. Starters may be controlled by single or multiple push-button stations. Magnetic starters also provide the added feature of overload protection for the motor.

Wiring Diagram Reversing Single Phase Magnetic Starter

115 Volt, Single Phase Power

Page:

January2005

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

Engineering Data
The reversing magnetic starter directly controls the current to the motor by actually closing the required set of contacts to cause motor rotation in the desired direction (Forward/Reverse), and provides a remote means of conveyor directional control. Remote push-button stations, designed for magnetic starters, are used to control the starter coils. Starters may be controlled by single or multiple push-button stations. Magnetic starters also provide the added feature of overload protection for the motor.

Wiring Diagram Reversing Single Phase Magnetic Starter

230 Volt, Single Phase Power

Page:

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

January2005

Engineering Data
The non-reversing magnetic starter directly controls the current to the motor by actually closing the required set of contacts to cause motor rotation in one direction, and provides a remote means of conveyor control. Remote pushbutton stations, designed for magnetic starters, are used to control the starter coil. Starters may be controlled by single or multiple push-button stations. Magnetic starters also provide the added feature of overload protection for the motor.

Wiring Diagram Non-Reversing Single Phase Magnetic Starter

115 Volt, Single Phase Power

Page:

January2005

10

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

Engineering Data
The non-reversing magnetic starter directly controls the current to the motor by actually closing the required set of contacts to cause motor rotation in one direction, and provides a remote means of conveyor control. Remote pushbutton stations, designed for magnetic starters, are used to control the starter coil. Starters may be controlled by single or multiple push-button stations. Magnetic starters also provide the added feature of overload protection for the motor.

Wiring Diagram Non-Reversing Single Phase Magnetic Starter

230 Volt, Single Phase Power

Page:

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

January2005

11

Engineering Data

Motor Wiring Diagram

Figure B

SINGLE PHASE, 115/230 VOLT

NOTES: 1. To reverse motor rotation interchange T5 and T8 leads 2. Wiring reference

L1 Counter clockwise rotation Clockwise rotation Counter clockwise rotation Clockwise rotation
Page:

L2

JOIN

230 VOLT

T1

T4,T5

T2,T3 and T8

T1

T4,T8

T2,T3 and T5

T1,T3,T8

T2,T4,T5

115 VOLT

T1,T3,T5

T2,T4,T8

January2005

12

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS


Figure A

Engineering Data
Figure C

Motor Wiring Diagram

THREE PHASE, SINGLE VOLTAGE MOTORS THREE PHASE, DUAL VOLTAGE MOTORS 200-208/400-416 VOLT OR 230/460 VOLT

NOTES: 1. Y-CONNECTED 2. To reverse motor rotation interchange any two power leads

NOTES: 1. Y-CONNECTED, DUAL VOLTAGE MOTOR 2. To reverse motor rotation interchange any two power leads 3. Wiring reference 4. Motors with leads T10, T11, T12; these three leads are to be connected together.
L1 L2 L3 TIE TOGETHER T4,T5 and T6 (T4,T7) (T5,T8) (T6,T9)

230 VOLT OR 200-208 VOLT 460 VOLT OR 400-416 VOLT

T1,T7

T2,T8

T3,T9

T1

T2

T3

Page:

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

January2005

13

Engineering Data

Reliance Electrics MD65 A-C Variable Speed Drive

Page:

January2005

14

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

Engineering Data

Reliance Electrics MD65 A-C Variable Speed Drive

Page:

TECHNICAL MANUAL
HYTROL CONVEYOR COMPANY, INC. JONESBORO, ARKANSAS

January2005

15

HYTROL CONVEYOR COMPANY, INC. 2020 Hytrol Drive Jonesboro, Arkansas 72401 Phone: (870) 935-3700
EFFECTIVE JANUARY 2005
Printed by PINPOINT PRINTING 1/05