Professional Documents
Culture Documents
P.5, 6
Relay output
P.7
Trace card
P.8
CC-Link
P.9
LONWORKS
P.10
DeviceNet
P.10
PROFIBUS-DP
P.10
Modbus Plus
P.10
Ethernet
P.10
SSCNET
P.11
SSCNET
P.11
SSCNET cable
P.13
SSCNET cable
P.14
Options for operation Parameter unit Parameter unit with battery pack
P.15
Software Connectors
P.15
FR Configurator
P.16
USB cable
P.16
Reactor AC reactor
P.17
DC reactor
P.18
Brake unit
P.21
Totally-enclosed Attachment for Intercompatibility structure cable conduit attachment attachment connection
P.37 P.37 P.37
Soft starter
P.41
Deviation detector
P.41
Master controller
P.42
Ratio setter
P.42
Speed detector
P.43
DC tach. follower
P.43
Manual controller
P.44
Deviation sensor
P.45
Calibration resistor
P.46
LONWORKS is a registered trademark of Echelon Corporation. DeviceNet is a registered trademark of ODVA. PROFIBUS is a registered trademark of PROFIBUS User Organization. Other company and product names herein are the trademarks of their respective owners.
Connection example
This diagram shows connection of main optional devices with the inverter. All devices in the connection diagram below are not necessarily connected . Select necessary options referring to the table below and descriptions.
DC reactor Common mode filter Brake resistor
Thermal relay
Name
Type
Applicable Inverter
FR-A700 FR-F700 FR-E700 FR-V500(L) FR-E500 FR-S500E FR-F500J
Plug-in option (for communication) DeviceNetTM FR-A7ND FR-A5ND FR-E5ND Dedicated inverter FR-A7NP FR-A5NPA FR-A5NM FR-V5NE FR-V5NS FR-A7NS FR-V7CBL FR-V5CBL FR-JCBL FR-V5NSCBL MR-J3BUS M-
PROFIBUS-DP Modbus Plus Ethernet SSCNET SSCNET III Dedicated cable option Cable for encoder
MC
AC reactor
P1
P/+
PR
Inverter U
Output filter SSCNET cable SSCNET III cable Options for operation Parameter unit
Plug-in option
V W P/+ N/-
Motor
P/+
N/-
Resistor unit
Brake unit
Noise Filter Common mode filter EMC filter Capacitor type filter
Use to reduce the electromagnetic noise generated from the inverter. Use this EMC filter to comply with the European EMC Directive.
Brake resistor
Increases the braking capability of the inverter which has a built-in brake transistor.
Power regeneration converter High power factor converter Returns regeneration energy to the power supply, enabling continuous regeneration operation. A high power factor converter whose power factor is 1 is available.
Output Filter
Limits surge voltage supplied to the motor terminal.
Plug-in Option
Mounts to the inverter to expand functions and make communication.
Option list
Name Type FR-A700 FR-F700 Applicable Inverter FR-V500(L) FR-E500 FR-E700 FR-S500E FR-F500J Applicable Energy Saving Drive (IPM) Refer FR-FP700 FR-FP500J to Page Plug-in option (extended control function/extension I/O) Orientation control Encoder feedback control FR-A7AP Vector control Machine end orientation FR-V5AM Machine end orientation control FR-A5AP Pulse train input Position control FR-V5AP FR-A7AX 16-bit digital input FR-V5AH 12-bit digital input FR-A5AX Analog output (2 points) FR-A7AY Digital output (7 points) FR-A5AY FR-A7AR Relay output (3 points) FR-A5AR Relay output (1 point) (RS-485 communication) FR-A5NR Bipolar analog output High resolution analog input FR-A7AZ Motor thermistor interface Extension contact input (6 points) High resolution analog input FR-V5AX Motor thermistor interface
*1
5 6
*2
*2
6 E kit 6 7 7 7 7 7 7 7 7 8
E kit E kit
Extension open collector output FR-V5AY Encoder pulse dividing output Trace card T-TRC50 Plug-in option (for communication) USB Equipped as standard USB connector (inverter) Equipped as standard PU connector (inverter) Equipped as standard Equipped as standard Equipped as standard Equipped as standard Dedicated terminal (inverter) Equipped as standard Equipped as standard RS-485 FR-A5NR E kit FR-A7NC FR-A5NC CC-Link FR-E5NC Dedicated inverter FR-A7NL LONWORKS FR-E5NL *1 Vector control/orientation control are available as the inverter function. *2 One phase pulse train input is available as the inverter function.
8 8 ------------9 9 9 9 9 10 10
Equipped as standard Equipped as standard Equipped as standard Equipped as standard Equipped as standard Equipped as standard
FR-PU07 FR-PU04 FR-PU04V Parameter unit with battery pack FR-PU07BB Operation panel connection connector FR-ADP Operation panel rear cover/adaptor set FR-E5P Parameter unit connection cable FR-CB20 Software FR-SW3-SETUP-WJ FR-SW2-SETUP-WJ FR Configurator FR-SW1-SETUP-WJ USB cable MR-J3USBCBL3M Reactor AC reactor FR-HAL *3 *3 FR-HEL DC reactor Braking unit Brake resistor MRS, MYS *4 High-duty brake resistor FR-ABR *5 *5 Brake unit FR-BU2 Resistor GRZG FR-BR Resistor unit MT-BR5 FR-RC Power regeneration converter MT-RC Power regeneration common converter FR-CV Dedicated, standalone reactor FR-CVL FR-HC High power factor converter MT-HC Noise filter Capacitor type filter Corresponding filter is built-in Corresponding filter is built-in FR-BIF *7 FR-BSF01 *7 Common mode filter *7 FR-BLF *7 Built-in filter Standard equipped (2nd Environment) SF EMC Directive compliant EMC filter FR-E5NF FR-S5NFSA Output filter *8 FR-ASF Surge voltage suppression filter FR-BMF *8 MT-BSL(-HC) *8 Reactor Sine wave filter *8 MT-BSC Capacitor Structure option FR-A7CN Heatsink protrusion attachment FR-A5CN MT-A5CN FR-A5CV Totally-enclosed structure attachment Dedicated inverter Attachment for cable conduit connection FR-A5FN FR-AAT Intercompatibility attachment FR-A5AT EMC filter installation attachment FR-E5T DIN rail installation attachment FR-UDA FR series manual controller/speed controller Preamplifier FR-FA Soft starter FR-FC Deviation detector FR-FD Master controller FR-FG Ratio setter FR-FH Motorized speed setter FR-FK FR-FP Speed detector FR-AL DC tach. follower Three speed selector FR-AT Manual controller FR-AX Other options QVAH-10 Pilot generator YVGC-500W-NS Deviation sensor Analog frequency meter YM206NRI 1mA Calibration resistor RV24YN 10 Frequency setting potentiometer WA2W 1
*3 *4 *4 *5 *4 *4 *5 *4 *4 *5
*4 *5
*5
*5
*5
*6 *6 *6
19 19 21 21 21 21 24 24 26 26 28 28 31 30 30 ----31 31 31 33 33 35 35 36 36 36 37 37 37 37 37 37 40 41 41 41 42 42 42 43 43 44 44 45 45 46 46 46
E520/540-C
S520E-C
*9
*9
*9
*3 For the 75K or more, a DC reactor is supplied as standard. *4 Only models with a built-in brake transistor can be used. Refer to the text (page 19) for details. *5 For the 200V class 0.2K or less, 400V class 1.5K or less, FR-S520E-0.1K to 0.75K inverters, they can not be used in combination with a brake unit. *6 The FR-S520E-0.1K to 0.75K inverters can not be used. *7 For the 55K or less, a corresponding appliance is built-in on the input side. *8 They can not be used under vector control and real sensorless vector control operation. *9 Only 3.7K or less is supported.
Machine end orientation control Machine end orientation control/pulse train input
FR-V5AM FR-A5AP
V500 V500
Machine end orientation control : This function is used with a position detector (encoder) installed to the spindle of a machine tool, etc. to allow a rotation shaft to be stopped at the specified position (oriented). Orientation is the machine end. : Speed setting to the inverter can be input as pulse train signal. Pulse train input
Specifications
700 series plug-in option example: FR-A7AY
This option can be mounted in the 700 series inverter. Up to three* cards are connectable for the FR-A700 and only one for the FR-F700 and E700. The FR-E700 has "E kit" in the end of the name and sold as a package set with a dedicated front cover, etc. * Same type of plug-in option cannot be used in parallel.
Function
Machine end orientation control Pulse train input * Repeated positioning accuracy Permissible speed Circuit method Maximum input pulse
Description
1.5 Encoder-mounted shaft speed (6000r/min) Open collector 100kpps
Connection diagram
<<FR-V5AM>>
FR-A7AP
A700
Three-phase AC power supply
<<FR-A5AP>>
FR-V500 Three-phase AC power supply R/L1 S/L2 T/L3 U V W OH SD
: This function is used with a position detector (encoder) installed to the spindle of a machine tool, etc. to allow a rotation shaft to be stopped at the specified position (oriented). Encoder feedback control : This controls the inverter output frequency so that the motor speed is constant to the load variation by detecting the motor speed with the speed detector (encoder) to feed it back to the inverter under V/F control and advanced magnetic flux vector control. Vector control : Vector control operation can be performed using a motor with encoder.
Specifications
Function
Repeated positioning accuracy Orientation control Permissible speed
Connection diagram
Description
1.5 Encoder-mounted shaft speed (6000r/min with 2048 pulse encoder) The motor and encoder-mounted shaft should be coupled with a speed ratio of 1 to 1. 0.1% (to the speed 3600r/min) 1:1500 (both driving/regeneration *1) 300rad/s (to the analog command input) Note that the internal response is 600rad/s (with model adaptive speed control)
Differential
Inverter
Threephase AC power supply R/L1 S/L2 T/L3 U V W
Encoder feedback control Speed variation ratio Speed control range Speed Speed response control Vector control
FR-V5AM OPA1 OPA2 EXT OPAR OPB1 OPB2 5V OPBR OPZ1 CMP OPZ2 OPZR PG2 LDV SD
A A B B Z Z
A A B B Z Z
Encoder
Complimentary
Torque control range 1:50 Torque control Absolute torque accuracy 10% *2 Repeated torque accuracy 5% *2 *1 *2 Regeneration unit (option) is necessary for regeneration. With online auto tuning (adaptive magnetic flux observer), dedicated motor, rated load
SD PG SD (+)
OFF
Position control
Position control : Position control can be performed by pulse train input.
FR-V5AP
V500
Specifications
Function
Pulse input type
Connection diagram
Description
Forward rotation pulse train + reverse rotation pulse train Pulse train + sign A phase pulse train + B phase pulse train 24V power supply output for interface driver is provided Differential line receiver: 500kpps Open collector: 200kpps
Forward stroke end Reverse stroke end Reset Servo on Multi-function input 2 Multi-function input 3 Multi-function input 4 Common FR-V500 Three-phase AC power supply R/L1 S/L2 T/L3 U V W OH SD Terminal PC for encoder STF STR RES FR-V5AP DI1 DI2 SD DI3 DI4 VDD SD RDY VDD OP 10E (+10V) CR SD OPC 3 (10V) PP 5 (common) PGP NP PGN A Power B supply C U V W G G1 G2 Dedicated motor (SF-V5RU) FAN
IM
Position control
Repeated positioning accuracy 1.5 (motor shaft end) Power supply Maximum input pulse frequency
Thermal relay protector Encoder FLS Positioning unit RLS QD75D DOG STOP MELSEC-Q COM RDY COM READY PGO 24 PGO COM CLEAR CLEAR COM PULSE F PULSE R
FR-A7AX
A700
F700
FR-A7AX E kit
E700
FR-V5AH FR-A5AX
V500 V500
FR-A7AZ
A700
Digital input : Frequency setting of the inverter can be performed using digital signal such as BCD or binary code from controller.
Specifications
Function
Digital input signal type Digital input
Connection diagram
Inverter
Description
<<FR-A7AX, FR-V5AH>> BCD code 3 digits or 4 digits Binary 12 bit or binary 16 bit <<FR-A5AX>> BCD code 3 digits Binary 12 bits Input specifications Contact signal or open collector input
U V W FR-A7AX
Motor
IM
Bipolar analog output : Outputting 0 to 10VDC enables output frequency, output voltage, etc. to be monitored with a DC voltage meter. High resolution : Inputting 0 to 10VDC voltage enables speed command, torque limit command, torque command, etc. analog input Motor thermistor : When using a dedicated motor with thermistor for vector control (SF-V5RU KT), feeding back the motor interface temperature detected by the motor side thermistor to the inverter can reduce fluctuation of torque generated due to temperature change.
Specifications
Function Bipolar analog output High resolution analog input Output signal Resolution Input resistance Maximum input voltage Description Voltage output (between terminal DA1 to 5): -10V to +10VDC -10 to +10V/16 bit 10k 20VDC -50C to 200C 3%
Connection diagram
Inverter
Threephase AC power supply R/L1 S/L2 T/L3 U V W
Thousand's place
Hundred's place
Ten's place
Unit's place
+10V
6 thermistor
Switch for
TH1 TH2
-10V
* For the FR-A7AX (E kit) and FR-A5AX, use the inverter terminal SD. For the FR-A5AX, digital signal is 12 bits.
calibration
0 to 10VDC
(+) (-)
FR-V5AX
V500
FR-A7AY
A700
F700
FR-A7AY E kit
E700
FR-A5AY
V500
Digital output : Output signal (RUN, SU, etc.) provided with the inverter as standard can be output from the open collector terminal. Analog output : Analog signals such as the output frequency and output current can be output from the voltage output terminal (AM0) and current output terminal (AM1).
Extension contact : Enter any 6 signals selected from among input signals (except for X10 signal) provided as standard. In input addition, it is used to enter 6 bit data (binary) as external position command under position control. : Inputting 0 to 10VDC voltage enables speed command, torque limit command, torque command, etc. High resolution analog input Motor thermistor : When using a dedicated motor with thermistor for vector control (SF-V5RU KT), feeding back the interface motor temperature detected by the motor side thermistor to the inverter can reduce fluctuation of torque generated due to temperature change.
Specifications
Function Description Input specifications Resolution Input resistance Maximum input voltage Contact signal or open collector input -10 to +10V/16 bit 14k 20VDC -50C to 200C 3% Extension contact input High resolution analog input
Connection diagram
Inverter
Threephase AC power supply +10V U R/L1 S/L2 V W T/L3 Terminal for encoder 6 FR-V5AX 5
Specifications
Function
Digital output Open collector output specifications Circuit logic Output signal Analog output Wiring length
Connection diagram
Description
Permissible load 24VDC 0.1A Same as the inverter (sink when shipped from factory) Voltage output (across terminals AM0-AMC): 0 to 10VDCMAX Current output (across terminals AM1-AMC): 0 to 20mADC Maximum 10m
Three-phase AC power supply R/L1 S/L2 T/L3 FR-A7AY
Inverter
U V W
Motor
IM
Encoder
(voltmeter)
+ 0 to 10VDC
(ammeter)
Y0
-10V
DI11 DI16
TH1 TH2
+ 0 to 20mADC
Y6
SD
SE
FR-V5AY
V500
Relay output
FR-A7AR
A700
F700
FR-A7AR E kit
E700
Extension open collector : You can select any three output signals (RUN, SU, IPF etc.) available with an inverter as standard, and output them as open collector signals. output Encoder pulse dividing : Pulse input of encoder connected to the inverter is divided and output from the option terminal. output
Specifications
Function Extension open collector output Permissible load Output circuit method Permissible load Description 24VDC, max100mA Open collector and differential line driver. Open collector output: 24VDC, max 50mA Differential line driver output: 0.1A
Connection diagram
Threephase AC power supply
Relay output : You can select any three (one for the FR-A5NR) output signals (RUN, SU, IPF, etc.) available with an inverter as standard, and output them as relay contact (1C) signals. (FR-A5NR has RS-485 communication function also)
Motor
IM Encoder
FPA2 (A phase) FPB2 (B phase) FPZ2 (Z phase)
Encoder pulse output (open collector)
Specifications
Function
Relay output Contact capacity
Connection diagram
Description
AC230V... 0.3A DC30V .... 0.3A
Three-phase AC power supply R/L1 S/L2 T/L3 FR-A7AR
Inverter
U V W
Motor
IM
1A 1B 1C 2A 2B 2C 3A 3B 3C
FR-V5AY
FPA (A phase) FPAR FPB2 (B phase) FPBR FPZ2 (Z phase) FPZR DO11 DO12 DO13 SE3
Trace card
T-TRC50
V500
Connecting a trace card to the inverter enables each data to be traced using setup software (FR-SW1-SETUP-WJ).
FR-E5NL
E540
Decentralized control without master assures that the whole system will not stop even if any of the station fails. In addition, communication traffic can be restricted.
Specifications
Item Description Bus, free topology One inverter occupies one node. 64 units maximum including inverters in the same segment 78kbps Free topology: 500m maximum, bus topology: 2700m maximum Twisted pair cable Network topology Number of nodes occupied Number of connectable devices Communication speed Overall extension Connection cable
700 series plug-in option example : FR-A7NP This option can be mounted in the 700 series inverter. For the communication option, only one option is connectable. The FR-E700 has "E kit" in the end of the name and sold as a package set with a dedicated front cover, etc.
FR-V500 series plug-in option example : FR-A5NC This option can be mounted in the V500 series inverter. For the communication option, only one option is connectable. FR-E540 plug-in option Dedicated product for example : FR-E5NL FR-E520 : FR-E520-0.1KN This option can be mounted in the E540 series inverter. For the FR-E520 series, dedicated products are available.
DeviceNet communication
FR-E5ND
E540
V500 E520
DeviceNet employs CAN (Controller Area Network) and is widely used in the automotive industry.
RS-485 communication
FR-A5NR
V500
When connected with a personal computer or PLC computer link unit by a communication cable, a user program can run and monitor the inverter or read and write to parameters.
Specifications
Item Network topology Number of connectable devices Bus (trunk line branch line) 64 inverters (including master) Selectable from among 125kbps/250kbps/500kbps 500m/250m/100m (corresponding to the above communication speed) DeviceNet standard thick cable or thin cable (5 wire twisted pair cable) Description
Specifications
Item Conforming standard Number of connectable devices Communication speed Control procedure Communication method Character system Stop bit length Terminator Parity check Sum check Waiting time setting Description EIA-485 (RS-485) RS-422: 10 inverters maximum RS-485: 32 inverters maximum Selectable from 19200/9600/4800/2400/1200/600/300bps Asynchronous Half-duplex ASCII (7 bits or 8 bits can be selected) 1 bit and 2 bits can be selected CR/LF (presence/absence selectable) Check (even, odd) or no check can be selected Check Set/or not set can be selected.
PROFIBUS-DP communication
FR-A7NP
A700
F700
FR-A5NPA
V500
Communication
Profibus-DP realizes high speed communication of 12Mbps maximum and is widely used in FA industry such as automotive, conveyance.
Specifications
Item Network topology Number of connectable devices Bus, tree, star 126 inverters (including master and repeater) 9.6kbps, 19.2kbps, 93.75kbps/187.5kbps/500kbps, 1.5Mbps/3.0Mbps, 6.0Mbps,12.0Mbps 1200m/600m/200m/100m (corresponding to the above communication speed) Profibus communication cable Description
CC-Link communication
F700 E540
V500 E520
High speed communication of 10Mbps maximum is realized. Because the system employs the bus connection method, even if a module system fails due to power off, it will not affect the communication with other normal modules.
Specifications
Item Network topology Station type Number of connectable devices Supported version Communication speed Overall extension Connection cable Description Bus Remote device station 42 units maximum (occupy 1 station/unit), can be shared with other models FR-A5NC, FR-E5NC, dedicated product FR-E520KN: Ver.1.10 supported FR-A7NC: Ver. 2.00 supported Selectable from among 156kbps/625kbps/2.5Mbps/5Mbps/10Mbps 1200m/600m/200m/150m/100m (corresponding to the above communication speed) Twisted pair cable
Specifications
Item Network topology Number of connectable devices Communication speed Overall extension Connection cable Bus 32 units (without repeater), 64 units (with repeater) 1Mbps 450m Twisted pair cable Description
Ethernet communication
FR-V5NE
V500
Parameter setting, monitoring, diagnosis, and mailing through LAN can be effectively performed with Web browser. Connect to the network using LAN cable.
10
SSCNET communication
FR-V5NS
V500
By communication with the Mitsubishi motion controller, inverter operation (speed control and position control under vector control with encoder), monitoring, and parameter setting from the program on the motion controller are enabled. SSCNET realizes reduction in wiring length, reliability improvement, synchronous control performance improvement, and multi-axis batch control using a motion controlor.
Specifications
Item Number of connectable devices Calculation cycle at default setting of SV13 motion control Overall extension Connection cable Description 8 axis maximum (Q172CPU) 32 axis maximum (Q173CPU) 0.88ms/1 to 8 axis (Q172CPU) 0.88ms/1 to 8 axis, 1.77ms/9 to 16 axis, 3.55ms/17 to 32 axis (Q173CPU) 30m SSCNET cable (refer to page 13 ) Q172J2BCBL M (0.5m, 1m, 5m) : Q172CPU(N) FR-V5NS FR-V5NSCBL (0.5m, 1m, 5m, 10m, 20m) : FR-V5NS FR-V5NS
SF-V5RU
* Crimping terminals need to be modified. Dedicated cable for connecting encoder signal from the motor to the inverter.
Inverter side
60mm
11mm
FR-A7NS
A700
By communication with the Mitsubishi motion controller, inverter operation (speed control, position control, torque control under vector control with encoder), monitoring, and parameter setting from the program on the motion controller are enabled. SSCNET III, which is optical network, realizes reduction in wiring length, reliability improvement, synchronous control performance improvement, and multi-axis batch control using a motion controller. When using SSCNET III, the FR-A7AP plug-in option is required as control system of the inverter is vector control with encoder.
PG SD
S R 2mm2
PG SD
Specifications
Item Number of connectable devices Calculation cycle at default setting of SV13 motion control Connection cable Description 8 axis maximum (Q172HCPU) 32 axis maximum (Q173HCPU)
<<FR-V5CBL
0.2mm2
0.44ms/1 to 3 axis, 0.88ms/4 to 8 axis (Q172HCPU) 0.44ms/1 to 3 axis, 0.88ms/4 to 10 axis, 1.77ms/11 to 20 axis, 3.55ms/21 to 32 axis (Q173HCPU)
60mm
SSCNET III cable (refer to page 14) MR-J3BUS M (0.15m, 0.3m, 0.5m, 1m, 3m) : standard code for enclosure MR-J3BUS M-A (5m, 10m, 20m) : standard cable for outside enclosure MR-J3BUS M-B, 30m, 40m, 50m) : long-distance cable
PZR
PG SD 2mm2
S R
<<FR-JCBL
FR-A7AP, FR-V500)
Encoder C R A N B P
MS3057-12A MS3106B20-29S
Positioning keyway M A B N C P D T K E S R J H G F
60mm
PG SD
H K
Length L (m) 5 15 30
* Change to bar terminal when used with the FR-A7AP. Change to crimping terminal for M3.5 when using the FR-V500.
11
12
SSCNET cable
FR-V5NSCBL
V500
MR-J3BUS M(-A, B)
A700
A dedicated cable for connecting the FR-V500 series inverter with FR-V5NS plug-in option to SSCNET.
A dedicated cable for connecting the FR-A700 series inverter with FR-A7AP and FR-A7NS plug-in option to SSCNET III.
Specifications
Type *1 Applications Flexing life Length (m) Minimum bending radius (mm) *2 Tension strength Operating temperature range *3 Atmosphere
2.2 0.07
MR-J3BUS M Standard code for enclosure Standard 0.15 0.3 to 3 25 70N 140N
Reinforced sheath portion of cable : 50 Reinforced sheath portion of cable : 50 Code section : 25 Code section : 30 420N (Reinforced sheath portion of cable) -40 to 85C Indoor (avoid direct sunlight) No medium nor oil should be attached
2.2 0.07 4.4 0.1 4.4 0.4 2.2 0.2
1)
2)
*
Motion controller Q173CPUN
Power supply unit
*
Inverter FR-V500 series+FR-V5NS
Appearance (mm)
2.2 0.07
4.4 0.1
7.6 0.1
7.6 0.5
3)
*
* Use a ferrite core enclosed so that noises circulate through network cable without affecting SSCNET communication. A ferrite core should be wound at both input and output side of the communication cable for one time (2T, two turns).
015 0.15
03 0.3
05 0.5
1 1
3 3
5 5
10 10
20 20
30 30
40 40
50 50
*2 Make sure to lay the cable with greater radius than the minimum bend radius. Do not press the cable to edges of equipment or others. *3 This operating temperature range is the value for optical cable (code) only. The temperature conditions of the connector section is the same as the inverter.
(20.9)
No. 1), 5)
Cable Type UL20276 AWG#28 7 pair (ivory) UL20276 AWG#28 7 pair (cream) UL20276 AWG#28 13 pair (cream)
Cable
2), 4)
0.5, 1
Applications For connection of the Q172CPUN and FR-V5NS, for connection of the FR-V5NS and FR-V5NS For connection of the Q172CPUN/FR-V5NS and MR-J2-B/MRJ2S-B MR-J2-03B5, for connection of the Q173DV and FR-V5NS For connection of the Q172CPUN/FR-V5NS and MR-H-BN For connection of the Q173CPUN and Q173DV
150+50 -0 8+0
(Unit : mm)
(1.7)
<<MR-J3BUS03M to MR-J3BUS3M>>
Protective tube * *
(100) L
(2.3)
(100)
MR-J3BUS1M 1
B L
13
14
Software
A700 F700 F700 E700 E700 FP700 E500 S500 F500J FP700 FP500J
A700
V500
FR Configurator
F500J
Features
<<FR-PU07/FR-PU04>> Remove an operation panel to connect a parameter unit. Setting such as direct input method with a numeric keypad, operation status indication, and help function are usable. Eight languages can be displayed. The FR-PU07 can store parameter settings of up to three inverters and the FR-PU04 can store one inverter. <<FR-PU04V>> A parameter unit dedicated for the FR-V500 with the above features. The FR-PU04V can store parameter settings of one inverter.
*1 The CD-ROM of the FR-SW3-SETUP-WE contains the FR-SW2, SW1-SETUP-WE software. (available soon) *2 The CD-ROM of the FR-SW2-SETUP-WE contains the FR-SW1-SETUP-WE software. FR Configurator is software offers an easy operating environment. It can be utilized effectively from inverter setting up to maintenance. Parameter setting, monitoring, etc. can be performed on a display of Windows * personal computer. It is connected to the inverter through RS-485 communication. The FR-A700 and E700 series can be easily connected to the personal computer with USB cable.
* Windows is a registered trademark of Microsoft Corporation.
FR-PU07
FR-PU04V
Specifications
Type FR-SW1-SETUP-WE FR-A500 (L) FR-F500 (L) FR-V500 (L) FR-E500 *1 FR-S500 *2 FR-F500J FR-C500 FR-F700 *3 Windows 95, 98, ME FR-SW2-SETUP-WE FR-A700 FR-F700 FR-SW3-SETUP-WE FR-E700
FR-PU07BB
A700
F700
E700
Supported inverters
This parameter unit enables parameter setting without connecting the inverter to power supply. Use four AA batteries as power source. It can be driven* with 100VAC. (*AC adaptor is separately available.) The parameter unit connection cable FR-CB20 is required for connecting to the inverter.
Specifications
Item When driven by batteries Power supply When driven by external power supply (100VAC) When power is applied to the inverter Description AA batteries four (nickel hydride(NiMH)/alkali) AC adaptor (separately available) Power is supplied from the PU connector of the inverter.
Supported OS
Windows 2000 Professional SP4 or later, XP Home Edition SP2 or later, XP Professional SP2 or later.
*1 Except for FR-E520K-KN, KND. *2 Except for model without communication function. For the FR-S500E, only the FR-S520E is supported. *3 Up to 55K of the 200V class and up to 160K of the 400V class are supported.
Function
Parameter read, write Inverter operating status monitor Test operation High speed graph function with minimum of 1ms sampling (only when using the FR-SW3-SETUP-WE connected with the USB cable) Easy setup function (FR-SW3-SETUP-WE only) Convert function which automatically converts parameters of the conventional series inverters to the 700 series inverters. (FRSW3, SW2-SETUP-WE) I/O terminal function assignment function (FR-SW2-SETUP-WE only) Life check function (FR-SW2-SETUP-WE only)
When using the FR-A700/F700 series Nickel hydride (NiMH) battery Approx. 120 minutes Alkali battery Approx. 90 minutes When using the FR-E700 series Nickel hydride(NiMH) battery Approx. 300 minutes Alkali battery Approx. 150 minutes
FR-PU07BB
Switch connector Display functions Provided appliances Battery ON/OFF switch Modular connector for inverter connection and connector for AC adaptor connection Alarm LED for battery exhaustion, Other display is the same as the FR-PU07. AA alkali battery (for operation check) four
Operation panel connection connector Operation panel rear cover adaptor set
FR-ADP FR-E5P
A700 E500
F700
FP700
FR-ADP is a connector used when installing the operation panel removed from the inverter, such as FR-A700, FR-F700 series inverter and FR-FP700 series energy saving drive, to the enclosure surface, etc. FR-E5P is an operation panel rear cover and connector used when installing the operation panel removed from the FR-E500 series inverter to the enclosure surface, etc.
A700
F700
E700
V500
E500
S500
F500J
Appearance diagram
<<FR-ADP>>
Operation panel (FR-DU07) Tab Rear cover Operation panel connection connector (FR-ADP) Tab Operation panel
RS232C 485 converter is used for communication with the inverter using the RS232C port of the personal computer. Cables for inverter side and personal computer side are enclosed. Introduced product : FA-T-RS40V series Maker : Mitsubishi Electric Engineering Co., Ltd.
<<FR-E5P>>
Connector
USB cable
FR-E5P
MR-J3USBCBL3M
Mini-B connector
E700
USB cable for communication with the FR-E700 series inverter using the USB port of the PC. (Since an USB connector for the FR-A700 series is B connector, this cable can not be used.) ALL
FR-CB20
Appearance diagram
<<MR-J3USBCBL3M>>
Connector for inverter Mini-B connector (5 pin) Connector for personal computer A connector Inverter Cable length : 3m FR Configurator USB cable
Specifications
Length 1m 3m 5m
15
16
Reactor
AC reactor
FR-HAL
ALL An AC reactor connected on the input side of the inverter improves power factor and reduces harmonic currents on the input side.
DC reactor
Specifications
Type FR-HELPower factor improvement effect *2 Vibration Installation procedure Power factor 5.9m/s2 or less 88% or more (at 100% load) H110K or less : 5.9m/s2 or less H185K or more : 2.9m/s2 or less *1 Refer to the type in the table of outline dimension drawing for details of capacity. *2 Power factor stated above is the value when considering the power supply impedance is 1%. The value changes according to the power supply capacity and power supply impedance. The load is considered as 100% when the fundamental current value specified in JEM-TR201 is 100%. The power factor improving effect is slightly lower when the motor below 0.4kW is used. *3 A DC reactor is enclosed with the inverter of 75K or more, be sure to connect the reactor to the inverter. 200V 0.4K to 55K *1 400V H0.4K to H55K *1
FR-HEL
ALL
A DC reactor connected on the DC side of the inverter improves power factor and reduces harmonic currents on the input side.
Specifications
Type FR-HALPower factor improvement effect *2 Vibration Installation procedure 200V 0.4K to 110K *1 400V H0.4K to H560K *1
Power factor 93% or more (at 100% load) 5.9m/s2 or less Horizontal plane installation or vertical plane installation
FR-HEL
(H)55K or less : horizontal plane installation or vertical plane installation (H)75K or more : horizontal plane installation
FR-HAL
*1 Refer to the type in the table of outline dimension drawing for details of capacity. *2 Power factor stated above is the value when considering the power supply impedance is 1%. The value changes according to the power supply capacity and power supply impedance. The load is considered as 100% when the fundamental current value specified in JEM-TR201 is 100%. The power factor improving effect is slightly lower when the motor below 0.4kW is used.
Power supply system capacity (kVA)
Selection
Make selection according to the applicable motor capacity. (When the inverter capacity is larger than the motor capacity, make selection according to the motor capacity.)
Selection
Make selection according to the applicable motor capacity. (When the inverter capacity is larger than the motor capacity, make selection according to the motor capacity.) When the inverter is connected under a large-capacity power transformer (1000kVA or more transformer) or when a power capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the inverter. Be sure to install an AC reactor in such a case.
5300 5000
AC reactor 4000 Installation area 3000 2000 1000 110 165 247 330 420 Inverter capacity 550 kVA
Connection diagram
Connect the reactor to terminal P1 and P of the inverter. Make sure to remove a jumper across terminal P1-P before connecting. (A failure to do so will produce no power factor improving effect.) The wiring length between the reactor and inverter should be 5m maximum and minimized.
FR-HEL
Connection diagram
FR-HAL R Three-phase AC power supply S T X Y Z Inverter R/L1 S/L2 T/L3 U V W Motor IM R/L1 S/L2 T/L3 P1 P/+
N/Motor U V W IM
Inverter
Type 0.4K 0.75K 1.5K 2.2K 3.7K 5.5K 7.5K 11K 15K 18.5K 22K 30K 37K 45K 55K 75K 110K
W 104 104 104 115 115 115 130 160 160 160 185 185 210 210 210 240 330
H 99 99 99 115 115 115 135 164 167 128 150 150 175 175 175 210 325
D 72 74 77 77 83 83 100 111 126 175 158 168 174 191 201 213 258
Mass (kg)
Type H0.4K H0.75K H1.5K H2.2K H3.7K H5.5K H7.5K H11K H15K H18.5K H22K H30K H37K H45K H55K H75K H110K H185K H280K H355K H560K
W 135 135 135 135 135 160 160 160 220 220 220 220 220 280 280 205 240 330 330 330 450
H 115 115 115 115 115 142 142 146 195 215 215 215 214 245 245 170 225 325 325 325 540
D 59.6 59.6 59.6 59.6 70.6 72 91 91 105 170 170 170 170 165 170 208 220 270 320 340 635
Mass (kg)
2 0 0 V
The appearance of a one of typical model. The shape differs according to each model.
0.6 0.8 1.1 1.5 2.2 2.3 4.2 5.2 7.0 7.1 9.0 9.7 12.9 16.4 17.4 23 40
4 0 0 V
1.5 1.5 1.5 1.5 2.5 3.5 5.0 6.0 9.0 9.0 9.5 11 12.5 15 18 20 28 55 80 80 190
Type 0.4K 0.75K 1.5K 2.2K 3.7K 5.5K 7.5K 11K 15K 18.5K 22K 30K 37K 45K 55K
Mass (kg)
Type H0.4K H0.75K H1.5K H2.2K H3.7K H5.5K H7.5K H11K H15K H18.5K H22K H30K H37K H45K H55K
H 78 100 100 110 120 128 128 137 152 162 178 178 187 187 206
D 60 70 80 80 95 100 105 110 125 120 120 120 155 170 170
Mass (kg)
2 0 0 V
The appearance of a one of typical model. The shape differs according to each model.
0.4 0.5 0.8 0.9 1.5 1.9 2.5 3.3 4.1 4.7 5.6 7.8 10 11 12.6
4 0 0 V
17
18
Braking unit
Brake resistor High-duty brake resistor
MRS, MYS FR-ABR
E700 A700 E500 E700 S500 V500 E500 S500 *Only models with a built-in brake transistor can be used.
Connection diagram
Connect across terminals P-PR of the inverter. When using the model with a brake resistor inside, be sure to remove a jumper across terminals PX-PR. (Note that a jumper across terminals P1-P should not be removed by mistake.) The temperature of the MRS type and MYS type brake resistor becomes 200C or more and the FR-ABR becomes 300C or more, care must be taken for installation and heat dissipation. The following sequence is recommended to prevent overheat and burnout of the brake resistor in case the brake transistor is damaged.
Thermal relay (OCR) *1 External brake resistor R Jumper P/+ R U V W Motor IM Earth (Ground) PX PR
Larger value of the regenerative brake duty can be set by connecting this high-duty brake resistor to the inverter.
Specifications
Type MRS Type, MYS Type Applicable inverter capacity (kW) Permissible duty *1 Resistance value () Type FR-ABRApplicable inverter capacity (kW) Braking torque Permissible duty *1 Resistance value () Approximate mass (kg) 200 0.2 100 0.4 200 100 200V MRS120W 0.4 MRS120W 0.75 3%ED 60 200V 0.4K 0.75K 2.2K 1.5, 2.2 10%ED 60 0.5 40 0.8 25 1.3 400V H0.4K H0.75K H1.5K 0.4 0.75 1.5 H2.2K 2.2 10%ED 1200 0.2 700 0.2 350 0.4 250 0.5 150 0.8 110 1.3 75 2.2 52 3.2 H3.7K 3.7 H5.5K 5.5 100% 5s H7.5K 7.5 H11K 11 20 2.2 13 3.5 3.7K 3.7 5.5K 5.5 7.5K 11K 40 MRS120W 1.5, 2.2 MRS120 2.2, 3.7
FR-ABR
MCCB Three-phase AC power supply T *2 F OFF ON MC M C OCR B C MC R/L1 S/L2 T/L3
Jumper P1
When using the model with a brake resistor inside, be sure to remove a jumper across terminals PX-PR. N/-
22K *2 18.5, 22
7.5 11 100% 5s
*1 Always install a thermal relay when using the FR-ABR-11K, 15K, 22K, H11K, H15K, and H22K. *2 When the power supply is 400V class, install a step-down transformer.
13 ( 1/2) 3.3 ( 2)
<<MYS type>> *
500 230
Applicable inverter capacity (kW) Braking torque Permissible duty *1 Resistance value () Approximate mass (kg)
15 6%ED 18 ( 2) 2.4 ( 2)
18.5, 22
20 20
52 ( 1/2) 3.3 ( 2)
(Unit : mm)
(Unit : mm)
*1 The permissible duty indicates braking capability including the motor loss, and thereby the actual duty of the resistor is slightly smaller. *2 Use two units in parallel. *3 Use two units in series. FR-ABR-15K is indicated on the resistor. (same resistor as the 200V class 15K)
Outline Dimension Brake Resistor Type FR-ABR-H0.4K FR-ABR-H0.75K FR-ABR-H1.5K 4 0 FR-ABR-H3.7K 0 FR-ABR-H5.5K V FR-ABR-H7.5K FR-ABR-H11K FR-ABR-H15K * FR-ABR-H22K * FR-ABR-H2.2K W 115 140 215 240 215 335 400 400 300 450 W1 500 500 500 500 500 500 500 700 700 700 H 21 21 21 26 33 33 40 50 50 50 D 40 40 40 50 61 61 80 100 100 100
W1
H 21 21 26 33 33 40 50 50 50
140 500 215 500 240 500 215 500 335 500 400 500 400 700 300 700 400 700
Selection
Make selection according to the applicable motor capacity of the above specifications. The model with built-in brake resistor and external brake resistor
Inverter, Energy Saving Drive FR-A700 0.4K to 7.5K 11K to 22K 30K or more FR-F700 FR-E700 FR-V500 (L) All capacities 0.1K, 0.2K 0.4K or more 1.5K to 5.5K 7.5K to 15K 22K or more FR-E500 FR-S500 EVOLUTION FR-F500J FR-FP700 FR-FP500J 0.1K, 0.2K 0.4K or more 200V class 4K to 3.7K *1 Other than the above All capacities All capacities All capacities *1 Built-in Brake Resistor External Brake Resistor (built-in brake transistor)
W1 0
+20
*1 It can be used with the FR-S520E-0.4K to 3.7K. However, it can not be used with the FR-S520-0.4K to 3.7K without E in the inverter type name.
19
60
Type FR-ABR-
H15K *3
H22K *2
42
20
FR-BU2 GRZG
ALL
ALL FP500J
F700 A700
E700 F700
V500 V500
E500
FP700
<<When the FR-BR is connected>> %ED at short-time rating when braking torque is 100%
5.5kW 7.5kW 11kW Motor Capacity 80 40 15 FR-BU2-15K --65 200V FR-BU2-30K %ED FR-BU2-55K ---FR-BU2-H15K 80 40 15 65 --400V FR-BU2-H30K %ED FR-BU2-H55K ---15kW 10 30 -10 30 -18.5kW 22kW --25 15 90 60 --25 15 90 60 30kW -10 30 -10 30 37kW --20 --20 45kW --15 --15 55kW --10 --10
Option for larger braking capability than the external brake resistor. This option can be connected to the inverter with or without a built-in brake transistor. Select from three discharging resistors according to the required braking torque.
Specifications
<<Brake unit>>
Type FR-BU21.5K Applicable motor capacity Connected brake resistor Multiple (parallel) operation Approximate mass (kg) 3.7K 200V 7.5K 15K 30K 55K H7.5K H15K 400V H30K H55K H75K
Capacity of the motor to be used with differs according to the braking torque and duty (%ED) GRZG type, FR-BR, MT-BR5 (Refer to the table below for combination.) Up to 10 units (Note that torque generated is not more than the tolerable overcurrent amount of connected inverter.) 0.9 0.9 0.9 0.9 1.4 2.0 0.9 0.9 1.4 2.0 2.0
FR-BR
FR-BU2
<<Resistor unit>>
Type GRZG type Number of resistors Resistance value () Continuous permissible power (W) 200V 400V
tb tc
100
GZG300W-50 GRZG200-10 GRZG300-5 GRZG400-2 GRZG200-10 GRZG300-5 GRZG400-2 One 50 100 200V Three in series Four in series 30 300 20 600 400V 55K 2 3910 70 H15K 32 990 15 H30K 16 1990 30 H55K 8 3910 70 Type MT-BR5Resistance value () Continuous permissible power (W) Approximate mass (kg) Six in series 12 1200 Six in series 60 600 Eight in series Twelve in series 40 1200 200V 55K 2 5500 50 24 2400 400V H75K 6.5 7500 70
Type FR-BRResistance value () Continuous permissible power (W) Approximate mass (kg)
15K 8 990 15
30K 4 1990 30
tc
t2 t3 t4
tb=t1+t2+t3+t4
<<When the MT-BR5 is connected>> %ED at short-time rating when braking torque is 100%
200V class 400V class Motor Capacity FR-BU2-55K 2FR-BU2-55K *1 FR-BU2-H75K 2FR-BU2-H75K *1 3FR-BU2-H75K *1 4FR-BU2-H75K *1 5FR-BU2-H75K *1 75kW 5 20 10 40 80 --90kW -15 5 25 60 80 -110kW 132kW --10 ---20 10 40 25 65 40 -80 160kW 185kW ------5 5 15 10 30 20 50 40 220kW ----10 15 20 280kW 375kW ---------5 10 5 15 10
%ED
400V class
Selection
<<When GRZG type is connected>>
Motor(kW) Power Supply Voltage Braking Torque 200V class 50% 30s 100% 30s 50% 30s 100% 30s 0.4 0.75 FR-BU2-1.5K FR-BU2-1.5K FR-BU23.7K 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
* 1 The number before the model name explains the number of connectable units in parallel. * 2 To obtain a large braking torque, the motor has to have a torque characteristic that meets the braking torque. Check the torque characteristic of the motor.
FR-BU2-3.7K FR-BU2-7.5K
FR-BU2-7.5K FR-BU2-15K
2FR-BU2-15K *1 3FR-BU2-15K *1 4FR-BU215K *1 3FR-BU2-15K 4FR-BU2- 5FR-BU2- 6FR-BU2- 7FR-BU2*1 15K *1 15K *1 15K *1 15K *1 FR-BU2-H30K 2FR-BU2-H30K *1 2FR-BU2-H30K *1 3FR-BU2-H30K *1 4FR-BU2H30K *1
400V class
-- *2 -- *2
*1 The number before the model name explains the number of connectable units in parallel. *2 The inverter of 1.5K or less with 400V class can not be used in combination with a brake unit. To use in combination with a brake unit, use the inverter of 2.2K or more.
21
22
Connection diagram
<<When the FR-BU2 and FR-BR are connected>>
T *3
FR-RC
ALL
MT-RC
A700
F700
Energy generated at braking operation of the inverter can be regenerated to the power supply. Since a converter does not require a discharging resistor necessary in the case of a brake unit, it is effective in space and energy saving and it provides a large peak braking torque.
Register unit FR-BR P PR TH1
MCCB
MC
Specifications
<<FR-RC>>
Type FR-RCA B C
TH2
*4
TH2
PR
*1
PR PX
P/+ N/-
*4
A B C
PR Alarm output P/+ N/RES BUE *2 SD MSG SD MSG SD Brake unit FR-BU2
Rated current (A) *1 Rated input AC power supply Permissible AC voltage fluctuation Approximate mass (kg)
Three phase 200V 50Hz/ three phase 200 to 230V 60Hz Three-phase 180 to 220V 50Hz/ three phase 180 to 253V 60Hz 19 31 55
Three-phase 400V 50Hz/ three phase 400 to 460V 60Hz Three-phase 360 to 400V 50Hz/ three phase 360 to 506V 60Hz 31 33 56
FR-RC
*1 When using the FR-BU2 with the FR-A500, A700 Brake unit series inverter 7.5K or less or FR-V500 series *4 FR-BU2 inverter 5.5K or less, be sure to remove a jumper across terminal PR and PX. *2 A jumper is connected across BUE and SD in the initial status. *3 When the power supply is 400V class, install a step-down transformer. *4 The wiring distance between the inverter, brake unit (FR-BU2) and resistor unit (FR-BR) should be within 5m. If twisted wires are used, the distance should be within 10m. When connecting several FR-BU2 to one inverter, connect P/+ of each FR-BU2 and of the inverter and N/respectively. Do not pass wires from terminal P/+ and N/- of the FR-BU2 to terminals of other FR-BU2.
*1 The rated current indicates the current flows in the main circuit DC bus (terminal P/+, N/-).
<<MT-RC>>
Type MT-RCRated current (A) *1 Rated input AC power supply Permissible AC voltage fluctuation 400V H75K 102 H160K 218 H220K 300 H280K 382
Three-phase 380 to 460V 50/60Hz Three-phase 323 to 506V 50/60Hz 65 H75K 130 115 H160K 240 155 H220K 410 235 H280K 580
Approximate mass (kg) AC reactor type MT-RCL- (standard accessory) Approximate mass (kg) Type FR-BU2-1.5K to 15K FR-BU2-30K FR-BU2-55K FR-BU2-H7.5K, H15K FR-BU2-H30K FR-BU2-H55K, H75K
H
*1 The rated current indicates the current flows in the main circuit DC bus (terminal P/+, N/-).
Selection
<<FR-RC>> 1) Select the power supply regeneration unit according to the motor capacity. 2) Even when only the inverter one or more larger capacity is selected, braking torque and %ED are the values in the table below.
<<GRZG type>>
H
<<MT-BR5>>
85
(Unit : mm)
NP
Type
GZG300W GRZG200 GRZG300 GRZG400
W
335 306 334 411
H
78 55 79 79
D
40 26 40 40
tb tc
Time t
* The maximum temperature rise of the discharging resistors is approximately 100C. Use heat-resistant wires to perform wiring and make sure that they will not make contact with resistors.
<<FR-BR>>
D (Unit : mm)
Type
Resistor Unit W
170 340 480 170 340 480
H
450 600 700 450 600 700
D
220 220 450 220 220 450
*1 Be sure to select the well-ventilated place for installation of the resistor unit. Ventilation is necessary when installing the resistor in a place, e.g. enclosure, where heat is not well diffused. *2 The temperature rise of the resistor unit is about a maximum of 150C. Therefore, wire the cable so as not to touch the resistor. Also, separate a component, which is low in heat-resistant property, at least 40 to 50cm from the resistors. *3 The temperature of the resistor unit abnormally increases if the brake unit is operated exceeding the specified duty. Since the resistor unit may result in overheat if the temperature of the brake unit is left unchanged, switch off the inverter.
Time t t1
t2 t3 t4
tb=t1+t2+t3+t4 Regeneration load tb time factor %ED = --tc 100 (operation duty) tb < 30s (continuous operation time)
* The temperature rise of the resistor unit is about a maximum of 100C. Therefore, use heat-resistant wires (such as glass wires).
23
24
<<MT-RC>> 1) Select the unit according to the motor capacity and magnitude of the braking torque referring to the table below. 2) Do not use the MT-RC whose capacity is larger than the stated combination in the table below. (Even if the MT-RC larger in capacity is selected, continuous braking torque will not exceed 100% of the rated motor.)
Braking torque (%) at continuous rating (% value on the assumption that the rated motor torque is 100%.)
Motor Capacity (kW) Inverter type MT-RC-H75K MT-RC-H160K MT-RC-H220K MT-RC-H280K 75 75K 100 ---90 110K 80 100 --110 110K 65 100 --132 160K 55 100 --150 160K 50 100 --160 160K 45 100 --185 220K 40 85 100 -200 220K 35 80 100 -220 220K 30 70 100 -250 280K 30 60 85 100 280 280K 25 55 75 100
Display panel opening (Unit : mm) H
Cooling fan
Connection diagram
<<FR-RC>>
MCCB Power factor AC reactor (FR-HAL)
2 0 0 V 4 0 0 V
<<MT-RC>>
Inverter R/L1 S/L2 T/L3 P/+ U V W N/Motor IM Installation foot (removable)
MC
*1 Be sure to remove the brake resistor if connected to the inverter. (When using the model with a built-in brake resistor, be sure to remove a jumper across terminals PX-PR.) *2 If power is supplied to the inverter, RDY (ready output) signal of the power regeneration converter is not output. Always supply power to the inverter. *3 Be sure to install an AC reactor FR-HAL (separately available) for power coordination.
(Unit : mm)
4 0 0 V
<<MT-RC>>
MCCB Three-phase AC power supply MC
<<MT-RCL>>
Inverter
V W
IM
W P1 P/+ N/D
MT-RCL P R S T R2 S2 T2 R2 S2 T2 N
Enables 100%-torque continuous regeneration to support continuous regenerative operation for line control, etc. Saves energy since regeneration energy is used for the other inverters and excess energy is returned to the power supply.
Specifications
200V class type Heatsink protrusion attachment structure FR-CVEnclosure mounting structure FR-CV- -AT Applicable inverter capacity (kW) *2 Applicable current (A) *2 Regenerative braking torque Rated input AC power supply
MT-RC
R S T R1 S1
Permissible AC voltage fluctuation Approximate mass (kg) Heatsink protrusion attachment structure Enclosure mounting structure AC reactor type FR-CVL(separately available) Approximate mass (kg) 5.0 6.5 7.5K 4.5
25
R/L1
(Unit : mm)
4 0 0 V
FR-CV FR-CVL
ALL ALL
7.5K
11K
15K
22K
30K
37K
55K
7.5K 7.5 33
11K 11 46
15K 15 61
22K 22 90
30K 30 115
-- *1 37 145
-- *1 55 215
FR-CVL FR-CV
Three-phase 200 to 220V 50Hz/three phase 200 to 230V 60Hz Three-phase 170 to 242V 50Hz/three phase 170 to 253V 60Hz 5.0 6.5 11K 4.0 6.0 7.5 15K 5.5 9.5 12.5 22K 6.5 10.5 34 13.5 30K 11.0 37K 16.0 55K 20.0 38
26
FR-HC
ALL
MT-HC
A700
F700
V500
Substantially suppresses power harmonics to realize the equivalent capacity conversion coefficient K5 = 0 in the "Japanese harmonic suppression guideline for consumers who receive high voltage or special high voltage". Power regeneration function featured as standard enables common converter system operation with multiple inverters connected.
H7.5K 7.5 17
H11K 11 23
H15K 15 31
H22K 22 43
H30K 30 57
-- *1 37 71
-- *1
Applicable inverter capacity (kW) *2 Applicable current (A) *2 Regenerative braking torque Rated input AC power supply Permissible AC voltage fluctuation Approximate mass (kg) Heatsink protrusion attachment structure Enclosure mounting structure AC reactor type FR-CVL(separately available) Approximate mass (kg)
Three-phase 380 to 480V 50Hz/60Hz Three-phase 323 to 528V 50Hz/60Hz 6.0 7.5 H7.5K 7.0 6.0 7.5 H11K 7.5 6.0 7.5 H15K 8.0 10.0 13.0 H22K 10.5 10.0 13.0 H30K 12.0 H37K 16.0 H55K 22.5 32.5 32.5
Phase voltage (50A/div) Phase voltage (50A/div) Phase voltage (100V/div) Phase voltage (100V/div)
*1 Changing the position of installation foot allows either heatsink protrusion type or enclosure-mounting type to be installed. The position of installation foot is fixed for heatsink protrusion structure when shipped from the factory. *2 The applicable inverter capacity is the total capacity (6 units maximum) of the inverters. Select the converter so that the total of the rated current of the motor will not exceed the applicable current.
Specifications
<<FR-HC>>
200V Type FR-HC400V 30K 15 to 30 115 55K 30 to 55 215 H7.5K 3.7 to 7.5 17 H15K 7.5 to 15 31 H30K 15 to 30 57 H55K 30 to 55 110 7.5K 3.7 to 7.5 33 15K 7.5 to 15 61
Connection diagram
R/L1 S/L2 *1 T/L3 R1/L11 S1/L21 Dedicated stand-alone reactor (FR-CVL) *5 R/L11 S/L21 T/L31 R2/L12 S2/L22 T2/L32 FR-CV type Power regeneration common converter R2/L1 S2/L2 T2/L3 P/L+ N/LInverter U V W IM
Applicable inverter capacity (kW) *1 Rated input current (A) Input power factor Rated input AC power supply Permissible AC voltage fluctuation
0.99 or more (when load factor is 100%) Three-phase 200 to 220V 50Hz/three phase 200 to 230V 60Hz Three-phase 170 to 242V 50Hz/three phase 170 to 253V 60Hz 8 20.3 15 30.8 29 66.6 70 96.3 Three-phase 380 to 460V 50Hz/60Hz Three phase 323 to 506V 50Hz/60Hz 9 22.7 16 31.9 35 51.3 72 93.3
*1 Up to six inverters may be connected to one high power factor converter. The capacity of the high power factor converter should always be higher than the sum of those of the inverters connected. Note that if the sum of the inverter capacities is less than half of the high power factor converter capacity, the high power factor converter may be used as a common converter or regenerative converter, but its capability to suppress power harmonics will decrease. For the FR-V500 series, the inverter may not be used up to the same capacity with the high power factor converter. *2 In the order of the FR-HC- , FR-HCL01, FR-HCL02, and FR-HCB are included as accompanying appliances.
*1 Remove the jumpers across the inverter terminals R/L1-R1/L11, S/L2-S1/L21, and connect the control circuit power supply to the R1/L11 and S1/L21 terminals. Always keep the power input terminals R/L1, S/L2, T/L3 open. Incorrect connection will damage the inverter. Opposite polarity of terminals N/-, P/+ will damage the inverter. *2 Do not insert an MCCB between the terminals P/+-N/- (between P/L+-P/+, between N/L--N/-). *3 Assign the terminal for X10 signal using input terminal function selection. *4 Always connect the power supply and terminals R/L11, S/L21, T/MC1.If the inverter is operated without connection, the power regeneration common converter will be damaged. *5 Install the dedicated stand-alone reactor (FR-CVL) on horizontal plane. *6 Use of power factor AC reactor (FR-HAL), power regeneration function may be reduced. *7 Do not use a power factor improvement DC reactor (FR-HEL).
<<MT-HC>>
400V Type MT-HC- -S Applicable inverter capacity (kW) *1 Rated input current (A) Input power factor Rated input AC power supply H75K 75 144 H110K 110 216 H150K 150 288 H220K 220 432 H375K 375 722
0.99 or more (when load factor is 100%) Three-phase 380 to 460V 50Hz/60Hz 67 246 115 423 155 605 235 755 500
--
H H
*1 Up to six inverters may be connected to one high power factor converter. The capacity of the high power factor converter should always be higher than the sum of those of the inverters connected. Note that if the sum of the inverter capacities is less than half of the high power factor converter capacity, the high power factor converter may be used as a common converter or regenerative converter, but its capability to suppress power harmonics will decrease. For the FR-V500(L) series, the inverter may not be used up to the same capacity with the high power factor converter. *2 In the order of MT-HC- , MT-HCL01, MT-HCL02, MT-HCB (except for H375K), and MT-HCTR are included as accompanying appliances.
Connection diagram
W D D1 W D D1 W
<<FR-HC>>
Outside box (FR-HCB) High power factor converter (FR-HC) MC1 MC2 Reactor 2 (FR-HCL02) R3 S3 T3 R3 S3 T3 R4 S4 T4 R4 S4 *3 T4 P N Inverter R S *1 T
FR-CV-(H)
Voltage/Capacity 2 7.5K/11K 0 15K 0 22K/30K V 37K/55K 4 7.5K/ 0 11K/15K 0 22K/30K V 37K/55K W 90 120 150 400 H 300 300 380 620
(Unit : mm)
FR-CV-(H)-AT
Voltage/Capacity 2 7.5K/11K 0 15K 0 V 22K/30K 4 7.5K/ 0 11K/15K 0 V 22K/30K
(Unit : mm)
FR-CVL
Voltage/Capacity 7.5K/11K/15K 2 22K 0 30K 0 V 37K 55K 7.5K/11K 4 15K 0 22K 0 30K V 37K 55K W 165 165 215 220 250 220 220 220 245 245 290
(Unit : mm)
W H D D1 110 330 315 115 130 330 320 120 160 410 350 150 130 330 320 120 160 410 350 150
120 300 305 105 150 380 305 105 400 620 250 135
H 155 155 175 200 225 200 205 215 220 265 280
D 130 140 160 320 335 135 135 150 185 230 230
MCCB
MC
R S T
R2 R2 S2 S2 T2 T2
MC
U V W
Motor
R *6 S T R1 *4 S1
RDY RSO Y1 or Y2 SE
*1 Be sure to open the power supply input terminal R, S, T of the inverter. Incorrect connection will damage the inverter. Opposite polarity of terminals N, P will damage the high power factor converter and inverter. *2 For the terminals used for X10 and X11 signal, function setting is necessary. *3 Wire terminals R4, S4, T4 and terminals R, S, T so that the voltage phases are same. *4 Keep terminals R1 and S1 of high power factor converter open. *5 Do not insert the MCCB between terminals P-N (P-P, N-N). *6 Be sure to connect terminals R, S, T of high power factor converter (FR-HC) to the power supply. If the inverter is operated without connection, the high power factor converter (FR-HC) will be damaged.
27
28
Noise filter
MC
ALL V500
A common mode filter is used to suppress radio noise and line noise emitted from the inverter power supply side or output side. Introduced product: RC5128 Maker: Soshin Electric Co., Ltd.
Specifications
Type Applicable inverter capacity Compatible wire size (mm2) Number of times of wire to be passed through (T) Improvement effect FR-BSF01 For small capacity inverter *1 2, 3.5 4 5.5 3 8, 14 2 22 1 FR-BLF For general inverter *1 2 to 22 30 to 60 4 3 80 2 RC5128 (recommended product) For large capacity inverter *1 250 1
Greater effect between 0.5 to 5MHz The greater the number of turns, the more effective result is obtained. Three phase 200V 50Hz/three phase 200/220V 60Hz Three phase 400V 50Hz/three phase 400/440V 60Hz 0.2 1.2 1.1
FR-BLF
MC
MT-HCL01 R R2 S S2 T T2
MT-HCB R2 S2 T2 R3 S3 T3
MT-HCL02 R3 R4 S3 S4 T3 T4 R4 S4 T4
MT-HC P N RDY
P N
88R 88S R1 S1
MRS/RT/AU RES SD R S T R1 S1
*1 Used up to the cable thickness (applicable wire size) less than the size of wire passing hole. *2 For the 55K or less of the FR-A700, F700, FP700 series, a corresponding appliance (common mode reactor) is built-in on the input side.
Connection diagram
Ensure that each phase is wounded one time in the same direction. When connecting to the input side, it is recommended that the wire should be turned three times or more (4T, 4 turns). The greater the number of turns, the more effective result is obtained. Since heat generated from the filter itself may become great if connected to the output side, the number of turns each should be three times maximum (4T, 4 turns). Do not wind earth cable. When the wire size is too thick to wind, use more than four filters in series.
Outside box POINT: Wind each of three phase wires in the same direction.
Inverter
Motor
D W
Reactor 1, reactor 2
190
320
165
<<FR-BLF>>
2- 5 31.5
<<MT-HC>>
High power factor converter Reactor 1, reactor 2 Outside box 22.5
95
7 65 33 80 35
130 85
W (Unit : mm)
High Power Factor Voltage Capacity Converter MT-HC-S W 75K 110K 400V 150K 220K 375K 480 480 498 680 1100 H 740 740 1010 1010 1500 D 354 354 374 374 500 W
Reactor 1 MT-HCL01 H 215 255 275 292 605 D 223 246 266 318 640 W 240 270 330 330 570
Reactor 2 MT-HCL02 H 435 580 600 665 695 D 340 455 510 565 725 455 510 570 630 690
Outside Box MT-HCB W 300 350 400 550 -- * H 350 450 450 500 -- * D 320 480 480 500 -- *
78
* The MT-HCB is not available for the 375K. Only a filter capacitor and a charging resistor are provided.
29
90
4.5
2.3
65
30
FR-BIF
E700
V500
E500
S500
F500J
FP500J
Connection diagram
Connect to the inverter input side. Refer to EMC Installation Guidelines (BCN-A21041-202) for details of wiring method.
A capacitor type filter is used to suppress radio noise emitted from the inverter power supply side.
400V FR-BIF-H
Three-phase AC power supply
Usable regardless of the inverter capacity (For the FR-A700, FR-F700, FR-FP700, a corresponding appliances is built-in.) Greater effect at 10MHz or less (note that the effect differs according to region.) Three phase 200V 50Hz/ three phase 200/220V 60Hz 0.1 Three-phase 400V 50Hz/ three phase 400/440V 60Hz 0.1
Earth (Ground)
FR-BIF-H
* For the FR-A700, F700, FP700 series, a corresponding filter (capacitive filter) is built-in.
EMC filter Inverter L' N' R/L1 S/L2 U V W Motor
Connection diagram
Connect to the inverter input side. Connect the filter directly to the inverter input terminal. Since long connection wire reduces effect, the wire length should be minimized. Make sure to perform earthing with resistance of 100 or less.
Threephase AC power supply R S T
L N
* Take the following measures to prevent a peripheral device malfunction or electric shock accident from occurring due to a leakage current. 1) Ground (earth) the EMC filter before connecting the power supply. In that case, make certain that grounding (earthing) is securely performed via the grounding (earthing) part of the panel. 2) Select the earth leakage circuit breaker or earth leakage relay in consideration of the EMC filter's leakage current. A leakage current breaker may not be used when leakage current of EMC filter become large. When using an earth leakage relay which has great sensitivity current or when not using a leakage circuit breaker and earth leakage relay, connect the equipment to the earth securely as shown in 1).
300
42
58
29 44
(unit : mm)
SF FR-E5NF
E500 S500
V500 F500J
E500
S500
F500J S500
Single phase 100V FR-S5NFSA-0.75K Single phase 200V FR-S5NFSA-1.5K Single phase 200V SF1320 SF1321 SF1259
FR-S5NFSA
Selection
Select a filter in accordance with the inverter type
FR-V500 Series Inverter Type FR-V520-1.5K to 2.2K FR-V520-3.7K to 7.5K 200V class FR-V520-11K FR-V520-15K to 18.5K FR-V520-22K FR-V520-30K to 55K FR-V540-1.5K to 2.2K FR-V540-3.7K to 5.5K FR-V540-7.5K to 11K 400V class FR-V540-15K to 18.5K FR-V540-22K FR-V540-30K to 37K FR-V540-45K to 55K FR-E500 Series Inverter Type Single phase FR-E520S-0.1K to 0.4K 200V class FR-E520S-0.75K FR-E520-0.1K to 1.5K 200V class FR-E520-2.2K to 3.7K FR-E520-5.5K to 7.5K FR-E540-0.4K to 0.75K 400V class FR-E540-1.5K to 3.7K FR-E540-5.5K to 7.5K EMC Filter Type SF1259 SF1260 SF1261 SF1262 SF1263 SF1265 SF1197 SF1174B SF1175 SF1176 SF1177 SF1178 SF1179 EMC Filter Type SF1320 SF1321 SF1306 SF1309 SF1260 FR-E5NF-H0.75K FR-E5NF-H3.7K FR-E5NF-H7.5K 400V class 200V class FR-F500J Inverter Type FR-F520J-0.4K(F) to 1.5K(F) FR-F520J-2.2K(F) to 3.7K(F) FR-F520J-5.5K(F) to 11K(F) FR-F520J-15K(F) FR-F540J-0.4K(F) to 0.75K(F) FR-F540J-1.5K(F) to 3.7K(F) FR-F540J-5.5K(F) to 7.5K(F) FR-F540J-11K(F) to 15K(F) EMC Filter Type SF1306 SF1309 SF1260 SF1261 FR-E5NF-H0.75K FR-E5NF-H3.7K SF1174B SF1175 FR-S500 Series Inverter Type Single phase FR-S510WE-0.1K to 0.4K 100V class FR-S510WE-0.75K Single phase FR-S520SE-0.1K to 0.75K 200V class FR-S520SE-1.5K 200V class 400V class FR-S520E-0.1K to 1.5K FR-S520E-2.2K to 3.7K FR-S540E-0.4K to 0.75K FR-S540E-1.5K to 3.7K EMC Filter Type FR-S5NFSA-0.75K FR-S5NFSA-1.5K FR-S5NFSA-0.75K FR-S5NFSA-1.5K SF1306 SF1309 FR-E5NF-H0.75K FR-E5NF-H3.7K Three phase 400V Three phase 200V
SF1260 SF1261 SF1262 SF1263 SF1265 SF1306 SF1309 SF1197 SF1174B SF1175 SF1176 SF1177 SF1178 SF1179 FR-E5NF-H0.75K FR-E5NF-H3.7K FR-E5NF-H7.5K
*1 The leakage current indicated is equivalent to one-phase of cable for the three-phase three wire connection. For a three-phase, three-wire, delta-connection power supply, the value is about three times greater than the indicated. *2 An installation intercompatibility attachment and an EMC filter installation attachment may be necessary to install the inverter. In such a case, note that the width equivalent to the intercompatibility attachment length increases.
31
32
Output filter
Surge voltage suppression filter
FR-ASF FR-BMF
A700 A700 F700 F700 E500 E500 S500 S500 F500J F500J
*1
*1
Specifications
Type FR-ASFApplicable inverter capacity (kW) Rated input current (A) Rated input AC voltage Maximum AC voltage fluctuation Maximum frequency PWM frequency permissible range Maximum wiring length between the filter-motor Approximate mass (kg) Type FR-BMFApplicable inverter capacity (kW) Rated input current (A) Rated input AC voltage Maximum AC voltage fluctuation Maximum frequency PWM frequency permissible range Maximum wiring length between the filter-motor Approximate mass (kg) 5.5 9.5 H7.5K 5.5 to 7.5 17.0 H15K 11 to 15 31.0 8.0 11.0 400V 20.0 H1.5K 0.4 to 1.5 4.0 H3.7K 2.2 to 3.7 9.0 H7.5K 5.5 to 7.5 17.0 400V H15K 11 to 15 31.0 H22K 18.5 to 22 43.0 H37K 30 to 37 71.0 H55K 45 to 55 110.0
*1 Maximum size *2 For the H15K or more, the shape is partially different.
Three-phase 380V to 460V 50/60Hz Three-phase 506V 50Hz/60Hz 400Hz 0.5kHz to 14.5kHz 300m 28.0 38.0 59.0 78.0
FR-BMF-H37K
245
18.5 to 22 43.0
30 to 37 71.0
Terminal layout
X YZ TH0 TH1
Three-phase 380 to 480V 50Hz/60Hz Three-phase 323 to 528V 50Hz/60Hz 120Hz 2kHz or less * 100m 11.5 19
Rating plate
550
H22K
H37K
Rating plate
Terminal layout
X YZ TH0 TH1
130
Connection diagram
<<FR-ASF>>
MCCB Three-phase AC power supply MC Inverter R S T U V W Within 5m Within 300m FR-ASF U V W X Y Z Motor IM
W 230 260
H 340 500
D 75 100
<<FR-BMF>>
MCCB Three-phase AC power supply MC
MC *1 Install a step-down transformer. *2 Connect the FR-BMF wire to output terminal (U, V, W) of the inverter. Do not increase the wiring length.
33
This product limits surge voltage applied to motor terminal when driving the 400V class motor by the inverter,
34
MT-BSL, MT-BSC
A700
F700
Installing the filter on the inverter output side converts the motor voltage/current into a nearly sine wave. Effect such as 1) acoustic noise reduction, 2) surgeless, and 3) reduction of the motor loss (use of standard motor) is expected.
Structure option
Heatsink protrusion attachment
FR-A7CN FR-A5CN
V500 A700 F700 FP700 V500
Specifications
Type MT-BSLMT-BSCApplicable inverter capacity Maximum frequency PWM frequency permissible range Vibration Approximate mass (kg) 75K 75K 200V 90K 90K H75K H75K H110K H110K 400V H150K -H220K -H280K --
MT-A5CN
With this attachment the heatsink which is the exothermic section of the inverter can be placed outside of the enclosure. Since the heat generated in the inverter can be radiated to the rear of the enclosure, the enclosure can be downsized.
Refer to the selection method below. 60Hz 2.5kHz *1 5.9m/s2 or less Refer to the outline dimension drawing.
Selection
Attachment Type 200V class FR-A7CN01 FR-A7CN02 FR-A7CN03 FR-A7CN04 FR-A7CN05 FR-A7CN06 FR-A7CN07 FR-A7CN08 FR-A7CN09 FR-A7CN10 FR-A7CN11 FR-A720-1.5K to 3.7K FR-A720-5.5K, 7.5K FR-A720-11K FR-A720-15K to 22K FR-A720-30K -FR-A720-37K, 45K --FR-A720-75K, 90K FR-A720-55K Applicable Inverter Attachment Type 200V class FR-A5CN01 FR-A5CN02 FR-A5CN03 FR-A5CN04 FR-A5CN05 FR-V520-1.5K, 2.2K FR-V520-3.7K to 7.5K -FR-V520-11K, 15K FR-V520-22K FR-V520-30K, 37K FR-V520-45K, 55K FR-V520-18.5K -FR-V520L-75K ---FR-V500 (L) 400V class FR-V540-1.5K, 2.2K FR-V540-3.7K, 5.5K -FR-V540-7.5K to 18.5K FR-V540-22K FR-V540-30K, 37K FR-V540-45K, 55K --FR-V540L-75K, 90K FR-V540L-110K, 132K FR-V540L-160K FR-V540L-200K, 250K FR-A7CN01 FR-A7CN02 FR-A7CN03 Attachment Type 200V class Applicable Inverter FR-A700 400V class FR-A740-0.4K to 3.7K FR-A740-5.5K, 7.5K FR-A740-11K, 15K FR-A740-18.5K, 22K -FR-A740-30K FR-A740-37K to 55K FR-A740-75K FR-A740-90K FR-A740-110K, 132K -200V class FR-F700 400V class
FR-F720-2.2K to 5.5K FR-F740-0.75K to 5.5K FR-F720-7.5K, 11K FR-F720-15K FR-F720-18.5K to 30K FR-F720-37K -FR-F720-45K, 55K --FR-F720-75K to 110K -FR-F740-7.5K, 11K FR-F740-15K, 18.5K FR-F740-22K, 30K -FR-F740-37K FR-F740-45K to 75K FR-F740-90K FR-F740-110K FR-F740-132K, 160K -Applicable Driving Unit FR-FP700 400V class
*1
Selection
Select the inverter whose capacity is one rank larger in size of the motor capacity as stated in the table below. Note that an inverter with same kW with a motor can be used if the rated motor current (1.05 to 1.1) is less than 90% of the inverter rated current. Use the MT-BSL-HC when using a sine wave filter with the MT-HC.
Motor Capacity (kW) 200V class 75 90 75 90 110 400V class 132 160 185 220 250 280 Type Reactor for filter MT-BSL-75K MT-BSL-90K MT-BSL-H75K(-HC) MT-BSL-H110K(-HC) MT-BSL-H110K(-HC) MT-BSL-H150K(-HC) MT-BSL-H220K(-HC) MT-BSL-H220K(-HC) MT-BSL-H220K(-HC) MT-BSL-H280K(-HC) MT-BSL-H280K(-HC) Capacitor for filter *1 1 MT-BSC-75K 1 MT-BSC-90K 1 MT-BSC-H75K 1 MT-BSC-H110K 1 MT-BSC-H110K 2 MT-BSC-H75K 2 MT-BSC-H110K 2 MT-BSC-H110K 2 MT-BSC-H110K 3 MT-BSC-H110K 3 MT-BSC-H110K Applicable Inverter FR-A700 FR-A720-90K -FR-A740-90K FR-A740-110K FR-A740-132K FR-A740-160K FR-A740-185K FR-A740-220K FR-A740-250K FR-A740-280K FR-A740-315K FR-F700 FR-F720-90K FR-F720-110K FR-F740-90K FR-F740-110K FR-F740-132K FR-F740-160K FR-F740-185K FR-F740-220K FR-F740-250K FR-F740-280K FR-F740-315K
FR-FP720-2.2K to 5.5K FR-FP740-0.75K to 5.5K FR-FP720-7.5K, 11K FR-FP720-15K FR-FP740-7.5K, 11K FR-FP740-15K
*1
When using several capacitors for filter, connect them in parallel as in the connection diagram.
Connection diagram
Sine wave filter * Inverter (Carrier 2.5kHz) U V W Reactor MT-BSL + 0 Inverter output voltage wave form Capacitor MT-BSC X Y Z Motor IM
MT-A5CN02
* Install the filter near the inverter. For a capacitor cable, use a cable with size larger than indicated in the table below "recommended cable size".
( Capacitor MT-BSC )
Mass (kg) 80 120 80 140 190 240 340 110 180 250 310 480 Mass (kg) 3.9 5.5 3.0 4.0
Installation procedure
Using this attachment increases installation size as the attachment required additional place.
Enclosure Inside the enclosure FR-A7CN
Inverter
Cooling fan
<<MT-BSC>>
G G
Heatsink
Terminal I A 207 282 207 207 B 191 266 191 191 C 285 270 220 280 D 233 183 173 233 E 72 92 72 72 F 41 56 41 41 G 45 85 55 55 H 7 7 7 7 I M8 M12 M6 M6
Indication
Cooling wind
35
36
K-C
E500
FR-A5CV FR-S520EK-C
V500 S500
Selection
<<List of replacement with FR-A720>>
FR-A720 Model name and capacity of conventional model 0.4K/0.75K 1.5K to 3.7K 5.5K to 11K FR15K A220E 18.5K/22K 30K 37K/45K 55K 0.4K/0.75K 1.5K to 3.7K 5.5K/7.5K 11K 15K to 22K 30K 37K/45K 55K 11K 15K to 22K 0.4K/0.75K 1.5K to 3.7K 5.5K/7.5K --FR-A5AT01 --FR-A5AT02 FR-A5AT02 ----FR-A5AT03 FR-A5AT03 ---FR-AAT02 FR-AAT24 ---FR-A5AT04 FR-A5AT04 ----FR-AAT27 -----------FR-AAT21 ------FR-AAT22 -------FR-A5AT03 -------FR-AAT24 -------FR-AAT27 --30K -----FR-AAT23 ------FR-AAT23 -37K/45K ------FR-A5AT05 ------FR-A5AT05 -------55K --------
For the FR-V500 series, installing attachment to slits on the left and right of the inverter changes the structure to a totallyenclosed specification (IP40). For the FR-E500 and FR-S500E, totally-enclosed structure type inverters are available.
Specifications
Item Protective structure Permissible ambient temperature Description Totally-enclosed structure (IP40) -10C to +40C
Selection
Attachment Type FR-A5CV01 FR-A5CV02 Applicable Inverter FR-V500 200V class 400V class FR-V520-1.5K to 7.5K FR-V540-1.5K to 5.5K FR-V520-11K, 15K FR-V540-7.5K to 18.5K
FRA520
FR-A5FN
V500
: Mountable without an intercompatibility attachment FR-A5AT , FR-AAT : Easily replaceable with a stated intercompatibility attachment. <<List of replacement with FR-A740>>
FR-A740 11K/15K 18.5K/22K 0.4K to 3.7K 5.5K/7.5K FR-A5AT02 ---FR-A5AT03 FR-A5AT03 ---FR-AAT02 FR-AAT24 ---FR-A5AT04 FR-A5AT04 ---FR-AAT27 ---------FR-AAT22 ---FR-AAT02 ----FR-AAT24 ----FR-AAT27 -30K ----FR-AAT23 ----FR-AAT23 37K to 55K -----FR-A5AT05 -----
Selection
Attachment Type FR-A5FN01 FR-A5FN02 FR-A5FN03 FR-A5FN04 FR-A5FN05 Applicable Inverter FR-V500 200V class 400V class FR-V520-22K FR-V540-22K FR-V520-30K, 37K FR-V540-30K, 37K FR-V520-45K FR-V540-45K FR-V520-18.5K -FR-V520-55K FR-V540-55K Model name and capacity of conventional model 0.4K to 3.7K 5.5K/7.5K 11K/15K FR18.5K/22K A240E 30K 37K/45K 55K 0.4K to 3.7K 5.5K/7.5K 11K to 22K 30K 37K to 55K
F700 E500
V500 S500
F500J F500J
FRA540
When replacing with a new inverter, the attachment make the new inverter to be installed using holes of conventional model.
: Mountable without an intercompatibility attachment FR-A5AT , FR-AAT : Easily replaceable with a stated intercompatibility attachment. <<List of replacement with FR-F720>>
Installation Size of Compatible Conventional Model (WH unit mm) 200280 230380 230510 290570 290670 420720 420860 420860 380525 125245 195245 380525 230380 270530 95285 125285 195285 280430 410675 188138 195285 Model name and capacity of conventional model 0.75K 1.5K to 3.7K 5.5K to 11K FR15K/18.5K A120E 22K/30K 37K 45K 55K 0.75K 1.5K to 3.7K 5.5K/7.5K 11K 15K to 22K 30K 37K 45K 55K
FR-F720 15K 18.5K to 30K 37K 0.75K/1.5K 2.2K to 5.5K 7.5K/11K --FR-A5AT01 ---FR-A5AT02 FR-A5AT02 -----FR-A5AT03 FR-A5AT03 -----FR-AAT02 FR-AAT24 ----FR-A5AT04 FR-A5AT04 -----FR-AAT27 ---FR-AAT23 --------FR-AAT21 -----------FR-AAT22 --FR-A5AT03 FR-A5AT03 ---FR-AAT02 FR-AAT24 --FR-A5AT04 FR-A5AT04 ---FR-AAT27 -----------------FR-AAT23 -45K/55K ------FR-A5AT05 -------FR-A5AT05
FRF520
: Mountable without an intercompatibility attachment FR-A5AT , FR-AAT : Easily replaceable with a stated intercompatibility attachment.
37
38
FR-UDA
E700
S500
F500J
FP500J
45K/55K -----FR-A5AT05
-----
Selection
Make selection according to the applicable inverter or energy saving drive capacity in the table.
Applicable Inverter/Energy Saving Drive Capacity Inverter/Energy Saving Drive FR-UDA01 FR-E700 FR-S500 200V class Single phase 100V class FR-E720-0.1K to 0.75K FR-S510WE-0.1K to 0.4K FR-UDA02 FR-E720-1.5K, 2.2K FR-S510WE-0.75K FR-S520SE-1.5K FR-S520E-1.5K, 2.2K FR-S540E-0.4K to 3.7K FR-F520J-1.5K, 2.2K FR-F540J-0.4K to 3.7K FR-FP520J-0.4K to 2.2K FR-FP540J-0.4K to 3.7K FR-UDA03 FR-E720-3.7K
---
FR-AAT22 ----
---
---
Single phase 200V class FR-S520SE-0.1K to 0.75K 200V class 400V class FR-F500J 200V class 400V class FR-FP500J 200V class 400V class FR-S520E-0.1K to 0.75K
--
FR-AAT02 ---
FR-AAT24 ---
FR-AAT27 --
FR-S520E-3.7K
--
FR-AAT23
: Mountable without an intercompatibility attachment FR-A5AT , FR-AAT : Easily replaceable with a stated intercompatibility attachment. <<List of replacement with FR-V520>>
1.5K/2.2K 3.7K to 7.5K 11K/15K --FR-A5AT02 --FR-A5AT03 ----FR-A5AT04 ----------
FR-F520J-0.4K, 0.75K
----
FR-F520J-3.7K
--
FR-FP520J-3.7K
--
22K -------
30K/37K -------
45K/55K -------
Approximate dimension
<<FR-UDA01>>
68 67 15
<<FR-UDA02>>
108 67 15 10
<<FR-UDA03>>
170 67 14.4
128
128
30K/37K -------
45K/55K -------
8.7
8.7
Hook
Hook
8.7
128
: Mountable without an intercompatibility attachment FR-A5AT , FR-AAT : Easily replaceable with a stated intercompatibility attachment.
(Unit : mm)
: Mountable without an intercompatibility attachment FR-A5AT , FR-AAT : Easily replaceable with a stated intercompatibility attachment.
39
40
Master controller
FR-FG
ALL
Master controller is a variable-voltage power supply unit, and used to deliver frequency setting signal to the inverters (up to 35 inverters), or to control a maximum of 175 inverters with ratio setter "FR-FH" in proportional speed control operation.
Connection diagram
MCCB1 Three-phase AC power supply To the MCCB of other inverter 200V 0 Master speed setter 2W1K (1) (3) (2) A10 A2 M10 A5 M5 FR-FG Master controller STF STR SD1 SD2 FM 12 10 2 5 5 FR-AL DC tach. follower To other FR-AL R S STF STR SD FM 10 2 5 MCCB2 Inverter R/L1 U S/L2 V T/L3 W IM Motor
Connection diagram
Threephase AC power supply MCCB R/L1 S/L2 T/L3 DC tach. follower FR-AL R STF S STR SD1 SD2 FM 10 2 12 5 5 CL 12 5 200V 420 0 55 FR-FA Preamplifier Inverter STF STR SD FM 10 2 5 U V W Motor IM
NAME PLATE
NAME PLATE
PID controller
36 50
3.5
3.5
4 to 20mA
+ -
4 to 20mA
5 14
5 101
5 36 14 50
5 101
Soft starter
FR-FC
ALL
Ratio setter
Connection diagram
Threephase AC power supply MCCB Inverter R/L1 U S/L2 V T/L3 W Forward rotation Reverse rotation Ratio setter FR-FH 200V12 0 15 22 25 A10 32 (2) A2 35 42 A5 45 52 55 STF STR SD 10 2 5 185 192 Motor IM
FR-FH
ALL
Connection diagram
Threephase AC power supply MCCB Inverter U R/L1 V S/L2 W T/L3 Inverter U R/L1 V S/L2 W T/L3 10 2 5 STF (STR) SD FM 2 5 200V FR-FC 0 12 55 IM
IM
3.5
Soft starter is used with the inverter to gradually increase or decrease the frequency setting signal level at starting and stopping the inverter, or changing frequency, in order to eliminate a shock that otherwise will be given to the machine, or to synchronize starting or stopping of two or more motors to accelerate and decelerate in accordance with the largest load inertia, etc. Although the inverter has soft start/stop function as standard, use this device to batch-coordinate all inverters, etc.
This device has five ratio setting circuit consists of operational amplifier and performs ratio operation of five inverters.
NAME PLATE
2 5 STF (STR) SD
185 192
NAME PLATE
(3)
STF SD FM 10 2 FR-AX 5
3.5
5 101
36 50
5 14
3.5
5 101
FR-FK
ALL
Deviation detector
FR-FD
Use this device to start and stop the motor, change speed, etc. from several remote locations. Note that the frequency setting values are stored even if the power is shut off, the inverter operates at the previous frequency at power restoration.
The deviation detector is a converter that changes angular displacement, detected by synchronizer, to DC voltage signal. Beside mechanical displacement, the synchronizer is capable of detecting tension, weight and angular difference between two rotating shafts. Therefore, it can be used in a control system with the inverter.
Connection diagram
Inverter MCCB Three-phase AC power supply Forward rotation Reverse rotation 2 5 R/L1 S/L2 T/L3 200V 0 P24 ACC DEC CLR ST STF STR SD 2 5 U V W Motor IM
Connection diagram
R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 U V W Dancer roll YVGC-500W-NS S/L2 R/L1 T/L3 R1 R2 R/ S/ T/ U L1 L2 L3 V W 2 5 Inverter
IM
Motor
185 192
Inverter 2 5 10 STF FM SD
Jumper
Motor
(+) M1 (-) M2 FR-FK Frequency meter Motorized (set frequency display) speed setter 3.5
5 36 14 50
NAME PLATE
36 50
5 14
3.5
* The wiring length between the remote operation section and the FR-FK should be 200m maximum. 5 101
101
41
42
Speed detector
FR-FP
ALL
FR-AT
ALL
Speed, mechanical displacement etc. of other equipment is converted into an electrical signal using a PG (pulse generator) and the signal is then entered into the FR-FP speed detector which converts it into the frequency setting signal of the inverter.
The "FR-AT" speed selector can be used with the FR series inverters to start/stop a motor and also allows you to perform operation at three different preset frequencies using the setting select switch, frequency selecting limit switch etc.
Connection diagram
MCCB Three-phase AC power supply Forward rotation Reverse rotation AC PG PG 200V 0 PGU PGV PGW SG (+) 2 PGP (-) 5 PGN FR-FP Speed detector Inverter R/L1 U S/L2 V T/L3 W STF STR SD Motor IM
Connection diagram
MCCB Three-phase AC power supply Three speed selection *LS H Inverter R/L1 S/L2 T/L3 U V W Motor IM
FR-AT
HIGH
4 3 2 1 0 5 6 7 8 9 10 5 6
200 190
*170
180
RH RM RL RE
185 192
LS M LS L NAME PLATE
EXT
SD 10 2 5
SD 10 2 5
REV
LOW
5
9 10 6 7 8 9
2 5
H3
2 1
R S STF STR
MIDDLE
STF STR
4 3 2 1 0
7 8
DC PG PG
10
FWD
FR-AT
Three speed selector * LS H High speed command contact LS M Middle-speed command contact LS L Low-speed command contact
STOP
STOP
5 50 70 10
DC tach. follower
FR-AL
ALL
Setting the select switch in "AUTO" position makes the frequency setting output to the inverter follow the voltage signal from other equipment and "MANUAL" position allows independent manual operation with the knob provided on the controller. This can be used as auto/manual switching controller.
Manual controller
FR-AX
ALL
Connection diagram
MCCB Three-phase AC power supply S STF STR SD1 SD2 COM FM AUT 10 2 FR-AL 5 DC tach. follower (-) DC4-20mA (automatic operation signal) (+) R R/L1 S/L2 T/L3 U V W
Equipped with the frequency setting potentiometer, frequency meter and start/stop switches, the "FR-AX" manual controller can be used in the most general applications where independent operation is performed manually.
Connection diagram
MCCB Three-phase AC power supply Inverter R/L1 S/L2 T/L3 STF STR SD Link FM 10 2 5 U V W Motor IM
Motor IM
FR-AL
190
180
200
160
AUTO
3 2 1
SPEED SET
4
170
6 7 8 9
200
190
180
SPEED SET
*170
Terminal block
STOP
STOP
REV
FWD
5 50 70 10
MAX 20
70 90 100
5 50 70 10
43
44
Other options
Pilot generator
Specifications
Item Output voltage Output Linearity Maximum speed Number of poles Rotation torque Description 70V/35VAC at 2500r/min 10W/5W *1 1% or less 5000r/min *2 Single phase 24 poles At starting 0.14N m During running 0.05N m
Lead wire
A700 A700
F700 F700
E700 E700
E500 E500
S500 S500
F500J F500J
FP700 FP700
FP500J FP500J
Connect a full-scale 1mA ammeter to the inverter terminal FM-SD to instruct the inverter output frequency. Introduced product : KY-452 Maker : Mitsubishi FA center
In combination with the speed detector FR-FP, tracking operation, etc. of the base motor and sub-motor can be performed.
Specifications
<<YM206NRI 1mA>>
Item Principle of operation Scale specifications Description Moving-coil type 0 to 65Hz, 130Hz double scale
YM206NRI 1mA
*1 When outputting 10W between terminal U-V, output 1W or less between terminal U-0 (or 0-V). *2 Operating at 2500r/min or more degrades linearity.
installation hole
24 38 42 53 60
9 3
Deviation sensor
YVGC-500W-NS
A700
F700
E700
V500
E500
S500
F500J
10 10.5 43 Panel cut drawing Installation screw 2-M3 24 24
24
This detector detects the angular displacement of motor shaft and output as AC voltage. It has a built-in limit switch for both end detection.
2-3.2
Specifications
Item Power supply voltage Contact capacity Used angular displacement *1 Maximum angular displacement *2 Maximum output voltage Description 200V/220VAC 50Hz/60Hz 250VAC 6A 60 140 10 At 200VAC input ... 82VAC/90 At 200VAC input ... 90VAC/90 0.02N m or less
Calibration resistor
Specifications
Item Characteristic Shaft rotation angle Description Wire wound variable resistor 2W 1k B characteristic
RV24YN 10k
A700
F700
E700
E500
S500
F500J
FP700
FP500J
Calibrate analog frequency meter with this variable resistor. Connect this resistor between the inverter and frequency meter to change the value of current flowing. (It is not necessary when calibrating the meter from the operation panel/parameter unit.)
M90.75
*1 Used angular displacement indicates the rotation angle until the limit switch operates. *2 Maximum displacement angle indicates the maximum rotation angle of the machine (to the stopper) of the deviation sensor.
Lead entry 8 to 12
24
300 5
Rotation torque
2.8
3.6 hole
10
10 hole
R2
10 13 20
A700
F700
E700
E500
S500
F500J
Connect the frequency meter between terminal FM-SD of the inverter to indicate the inverter output frequency by FM output (pulse). Introduced product : HZ-1N Maker : Mitsubishi FA center
ALL
ALL ALL
Connect the variable resistor between terminal 10-2-5 of the inverter to set the inverter running frequency. Introduced product : MEM-40, K-3 Maker : Mitsubishi FA center
Description Wire wound variable resistor 2W 1k B characteristic 300 5
61
Specifications
Item Display digit Minimum resolution Sampling period Frequency display switching Power supply voltage 3 digits Description
WA2W 1k
ho
le
to
48
55
12
12
10 hole
R2
M90.75 screw 48
45
320.1
0 .5 -0
46