PROJECT: Prepared by: Checked by: HORIZONTAL DIRECTIONAL DRILLING CALCULATION

Ldepth
20

Lcrossing
600

Rarc1
720

Rarc2
720

Fin
10

Fout
10

L1
52.18

Larc1
125.66

L2
247.17

Larc2
125.66

L3
52.18

Ltot
602.86

DESIGN DATA
Pipeline Diameter thickness (min) Pipeline Material Grade SMYS of Pipeline Steel Density Water Density Soil Density Mud Density Drilling Fluid Density Soil friction Angle Poisson Ratio for Steel Modulus of Elasticity Installation Temperature Operating Temperature Steel Coefficient Thermal Friction Factor of Soil Fluid (mud) Drag Coefficient Test Pressue Design Pressure rd f n E T1 T2 a us umud PT P S rs rw D t 36 inch 15.9 mm X60 415 Mpa 3 7850 kg/m
3 1000 kg/m 3 1800 kg/m 3 112.37 lb/ft 2 60190.77 lb/in

914.4 mm 0.626 in

3 ft

18.3 mm (D/t should be < 60)

1437.8 kg/m

11 lb/gal 30 degree 0.3 207000 Mpa 13 degC 65 degC 0.0000117 mm/mm/C 0.5
2 0.05 lb/in

89.76 lb/ft 3 1318.09 Kg/m

2 30022866 lb/in

Assumed 344.73785 Pa (Test pressure =95 % SMYS)

2 921 lb/in

137.1 Bar 63.5 Bar

CALCULATIONS
Pipe Cross Sectional Area Steel Cross Sectional Area Uncorroded weight of Pipe Displace Mud Weight Effective (submerged) weigth of pipe Wsub = Ws - Wmud Earth Pressure Coefficient Arching Factor K k 0.577 0.148 As Ws W mud W sub
2 656692.89 mm mm2 44881.26 2 0.657 m m2 0.045

352.32 kg/m 944.20 kg/m -591.89 kg/m

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PROJECT: Prepared by: Checked by: HORIZONTAL DIRECTIONAL DRILLING CALCULATION INSTALLATION STRESSES Pulling Loads Straight Section L1
Frcition Force |Ff1| = W sub x L1 cos (Fin) x us Fluid Drag FD1 = p x D x L1 X umud Pipe Weight (longitudinal direction) W p1 = W sub x L1 sin (Fin) Pulling load at end of L1 T1 = |Ff1| + FD1 - W p1 T1 58331.14 kg W p1 8555.98 kg FD1 51678.38 kg |Ff1| 15208.75 kg

Curve Section Larc1

Frcition Force |Ffarc1| = W sub x Larc1 cos (F) x us Fluid Drag FDarc1 = p x D x Larc1 X umud Pipe Weight (longitudinal direction) W parc1 = W sub x Larc1 sin (F) Pulling load at end of Larc1 Tarc1 219967.59 kg Tarc1 = T1 + |Ffarc1| + FDarc1 - W parc1 W parc1 0.00 kg F considered 0deg for conservatism FDarc1 124447.14 kg |Ffarc1| 37189.31 kg F considered 0deg for conservatism

Straight Section L2
Frcition Force |Ff2| = W sub x L2 cos (F) x us Fluid Drag FD2 = p x D x L2 X umud Pipe Weight (longitudinal direction) W p2 = W sub x L2 sin (F) Pulling load at end of L1 T2 = Tarc1 + |Ff2| + FD2 - W p2 T2 537886.61 kg W p2 0.00 kg F = 0deg for straight section FD2 244772.22 kg |Ff2| 73146.80 kg F = 0deg for straight section

Curve Section Larc2

Frcition Force |Ffarc2| = W sub x Larc2 cos (F) x us Fluid Drag FDarc2 = p x D x Larc2 X umud Pipe Weight (longitudinal direction) W parc2 = W sub x Larc2 sin (F) Pulling load at end of Larc2 Tarc2 818175.26 kg Tarc2 = T2 + |Ffarc2| + FDarc2 + W parc2 W parc2 118652.20 kg F considered 90deg for conservatism FDarc2 124447.14 kg |Ffarc2| 37189.31 kg F considered 0deg for conservatism

Straight Section L3
Frcition Force |Ff3| = W sub x L3 cos (Fout) x us Fluid Drag FD3 = p x D x L3 X umud Pipe Weight (longitudinal direction) W p3 = Wsub x L3 sin (Fout) Pulling load at end of L1 T3 = Tarc2 + |Ff3| + FD3 + W p3 Pulling Loads = 893618.37 kg T3 893618.37 kg W p1 8555.98 kg FD3 51678.38 kg |Ff3| 15208.75 kg

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PROJECT: Prepared by: Checked by: HORIZONTAL DIRECTIONAL DRILLING CALCULATION Tensile Stress
Tensile stress st = Pulling Loads / Steel Area Allowable Tensile Stress : 90% of SMYS Condition : OK 373.50 MPa st 19.91 MPa

Bending Stress
Bending Stress sb = E D / 2R Allowable Bending Stress D/t for D/t < 24.92 < for D/t < for D/t > Allowable Bending Stress (Sb) : Condition : OK 57.51 24.921 Fb = 49.842 Fb = 49.842 Fb = 271.05 MPa
2 45143.08 lb/in

sb

131.45 MPa

311.251 MPa 265.345 MPa 271.049 MPa

38485.01 lb/in

2 39312.27 lb/in

Hoop (External Pressure) Stress

External Pressure Hoop Stress due to External Pressure Elastic Hoop Buckling Stress Fhe Critical Hoop Buckling Stress Fhc Fhc Fhc Fhc Critical Hoop Buckling Stress : Condition : OK 87380194318 psi 15728462063 psi 68565.10 psi 60190.77 psi 60190.77 psi = Fhe < 33104.92 < Fhe < 96305.23 < Fhe < 373182.77 < Fhe 415.00 MPa 278.05 MPa 33104.9 96305.2 373183 87380194318 psi 6E+08 MPa Pext shext 60 kPa 0.06 MPa 1.73 MPa (Ranging from 30 kPa to 60 kPa)

Allowable hoop stress = 67% of Critical Hoop Buckling Stress =

Combined Installation Stress

Combined Installation Stress should satisfy the following condition: st / 0.9S + sb / Sb < 1 A2 + B2 + 2n|A|B < 1 A = [ (st + sb - 0.5shext) / 1.25] / S B = 1.5 shext / Fhc Condition : Condition : 0.4533 0.0062 OK OK

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PROJECT: Prepared by: Checked by: HORIZONTAL DIRECTIONAL DRILLING CALCULATION OPERATING STRESSES
Hoop Stress due to Internal Pressure sh = P D / 2t Bending Stress sb = E D / 2R Thermal Expansion sth = E a (T1-T2) External Pressure Allowable Operating Stress Total circumferential stress sC = sh - shext Net Logitudinal Stress sL = sb + sth + sC n CRITERIA : Combined stress (1) SE1 = | sC - sL | (2) SE2 = ( sC2 + sL2 - sCsL )1/2 Combined stress, SE = Max (SE1, SE2) CRITERIA : sE1 sE2 sE SE 0.9 S = 121.10 MPa 159.61 MPa 159.61 MPa 373.50 MPa Hence : OK sL 0.9 S = 373.50 MPa Hence : OK sL 59.77 MPa sC 180.87 MPa Pe 52108.43 Pa 0.0521 MPa 7.56 psi sth -125.94 MPa sb 131.45 MPa sh 182.59 MPa

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