Professional Documents
Culture Documents
Table of Contents
Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i List of Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Chapter 1 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Chapter 2
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Master Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2 Communication Control Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2.1 Carrier Control Units (CCUs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2.2 TCU-5000 FM Transmitter Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2.3 Paging System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.3 Capacitor Bank Controllers (CBCs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Chapter 3
CBC Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Key Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.2 Physical Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.2.1 Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3.2.2 Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.3 Functional Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 3.3.1 Remote Control Of Capacitor Banks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Individual Addressing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Group Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Remote Configuration of Group Addresses. . . . . . . . . . . . . . . . . . . . . . . . . 13 Contractual IN/OUT-of-Service Commands . . . . . . . . . . . . . . . . . . . . . . . . 13 Remote Override of the Voltage Threshold Feature. . . . . . . . . . . . . . . . . . . 14 3.3.2 Trip and Close Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Tripping and Closing in LOCAL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Tripping and Closing in REMOTE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.3.3 Voltage Threshold Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Tripping the Bank Due to Overvoltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Closing the Bank Due to Undervoltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Remote Override of the Voltage Threshold Operation. . . . . . . . . . . . . . . . . 17 3.3.4 Close And Reclose Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Close Delay Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Reclose Delay Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter 4
CBC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 User Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.2 Light Emitting Diode (LED) Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.2.1 Internal LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.2.2 External LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Data LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Table of Contents
4.3 Trip Operations Counter (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 4.4 Control Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.5 Electrical Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.6 Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.6.1 Operational Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Overvoltage Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Undervoltage Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Relay Operate Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4.7 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4.7.1 CBC Communications Protocols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4.7.2 CBC Receiver Board Data Port Specifications . . . . . . . . . . . . . . . . . . . . . 27 4.7.3 Bit Format for Data Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4.7.4 Command Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4.8 Controller Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.8.1 Start-Up Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.8.2 Controller Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.8.3 Controller Power-Down Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.9 CBC Receiver Power Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 4.9.1 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.9.2 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.10 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4.11 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 4.12 Receiver Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 4.13 Wiring Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.13.1 Socket-Mount Capacitor Bank Controller . . . . . . . . . . . . . . . . . . . . . . . . 31 4.14 Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
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List of Illustrations
Figure 2.1 3.1 3.2 4.1 4.2 4.3 Description Page
Cooper Power Systems' VERSACOM Load Management System . . . . . . . . . . . . . . . . . . 4 CBC Capacitor Bank Controller-Exterior View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CBC Capacitor Bank Controller-Interior View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 External LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 CBC Base-Rear View of Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 CBC Mounting Arrangement-Socket Wiring (Front View) . . . . . . . . . . . . . . . . . . . . . . . . 31
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List of Illustrations
iv
List of Tables
Table Description Page
3.1 3.2 3.3 3.4 3.5 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13
Four-Level Addressing and Address Assignments . . . . . . . . . . . . . . . . . . . . . . . Examples of Addressing Information Contained in VERSACOM Commands . . Example Assigned Address Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Example Command Address Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Voltage Threshold Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . User Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal/External Bank Status LEDs and Their Meaning . . . . . . . . . . . . . . . . . . . Status LED Meanings for CBC-2010s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status LED Meanings for CBC-3010s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status LED Meanings for CBC-5010s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric Input and Output Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communication Protocol Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBC Receiver Board Data Port Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . Power Connector Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CBC Packaging SPecs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receiver Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 12 12 13 16 19 20 21 22 22 24 24 25 26 27 29 30 30
List of Tables
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1.1 Scope
This manual presents the information you need to operate and maintain Cooper Power Systems' CBC. The CBC is available for use with three communications systems:
FM/SCA Radio (CBC-2010) Power Line Carrier (CBC-3010) Paging System (CBC-5010)
This manual applies to CBCs used with all three communications systems.
1.2 Audience
This manual is for utility personnel requiring descriptive and operational information about the CBC. Basic familiarity with electrical principles is helpful but not absolutely required in most cases.
1.3 Organization
This manual has four chapters and one appendix:
1.3 Organization
A Master Station, which is common to all communications systems. Signal injectors or transmitter controllers. Remote receivers-either Load Control Receivers (LCRs) or Capacitor Bank Controllers
(CBCs). The CBC is a one-way receiver used for controlling distribution line capacitor banks and other similar devices. CBCs are available for use with three different Cooper Power Systems' communications systems-FM/SCA Radio (CBC-2010), Power Line Carrier (CBC-3010), and Paging (CBC-5010). This chapter explains these components and shows how the CBC fits within the overall system.
Modems
SUBSTATION LOCATIONS DLC Carrier Control Unit (CCU-710,711) Primary Coupling Assembly MCT-300 (Two-Way) Metering (kWH) Load Survey Service Disconnect Cap / VR Control CBC-3010 (One-Way) Capacitor Control LMT-3000 (One-Way) Load Control
Paging System
CCU-710 and CCU-711 Carrier Control Units for transmission and reception of Cooper
Power Systems' EMETCON carrier communications. TCU-5000 Transmitter Control Units for injection of one-way FM/SCA sideband radio signals into commercial FM Broadcast transmitters. Modems connect the control units to the Master Station via a utility-supplied, voice grade, 1200-baud Bell 3002 (or equivalent) communications link, e.g., a dedicated telephone line or radio channel. Dial-Up lines are also supported. All xCUs have internal addressing, which allows multiple units to share a common channel. TCUs can use either Cooper Power Systems' MASTERCOM or IDLC protocols for communication to the Master Station.
CCU-710 This is a simple protocol converter that converts Master Station commands to
carrier for both outbound and inbound communications. CCU-710s use a special Cooper Power Systems' EMETCON protocol instead of IDLC for communications to the Master Station. CCU-711 The CCU-711 is an intelligent terminal similar to a TCU. The CCU-711 allows commands to be queued and supports other intelligent control algorithms. Like the TCUs, CCU-711s use IDLC for communications to the Master Station. The carrier signal is injected by the CCU at either 9.6 or 12.5 kHz onto the distribution primary. Primary Coupling Assemblies are available for coupling onto busses or circuits from 4 to 35 kV. Carrier communication uses Coherent Phase Shifting Keying (CPSK) modulation, and messages are sent using Cooper Power Systems' EMETCON carrier protocol message structures. VERSACOM commands are embedded in the EMETCON message structure, which also supports remote meter reading transponders and other two-way devices for automated distribution applications.
LOCAL or REMOTE Control of Capacitor Banks: This feature gives you the option of
operating the CBC either locally or remotely. You choose the mode of operation by setting the LOCAL/REMOTE switch, which is inside the CBC. For remote control, three communications versions of the CBC are available: CBC-2010 for FM/SCA Broadcast Radio systems CBC-3010 for Cooper Power Systems' EMETCONTM Power Line Carrier (PLC) systems CBC-5010 for Commercial Paging Trip/Close Capability: This feature lets you direct the CBC to trip or close the capacitor bank switch. If the CBC is in LOCAL mode, you use the internal TRIP/CLOSE toggle switch to trip or close the capacitor bank switch. If the CBC is in REMOTE mode, you can trip or close the bank only from the Master Station. Voltage Threshold Operation Option: This feature lets you set voltage thresholds, which, when exceeded, cause the CBC to automatically trip the bank (for overvoltage conditions) or close the bank (for undervoltage conditions). You select the threshold values by setting pin jumpers, which are inside the CBC, to the desired voltage setpoints. The voltage threshold feature works only in REMOTE mode. When the CBC is in LOCAL mode, it ignores its over/undervoltage setpoints and responds only to locally initiated trip and close commands. So, for example, an on-site operator controlling a CBC that is in LOCAL mode could close the bank, even if an overvoltage condition exists. If the CBC were then switched to REMOTE mode, the overvoltage feature would trip the bank after four minutes and start the Reclose Delay timer, if the timer is enabled. Programmable Time Delays for Close and Reclose Operations: The Close timer lets you set a time delay between the issuance of a Close command and the actual activation of the Close relay. This delay gives service personnel time to move away from the bank
before the bank actually closes. The Reclose timer lets you prevent a bank from being closed too quickly after it has been tripped. You activate the Close and Reclose timers by setting pin jumpers, which are inside the CBC, to the desired values. The Close and Reclose timers are set independently. The timers operate for both LOCAL and REMOTE Close commands. Trip commands, which open the bank, are not time-delayed. This chapter, after first describing the physical characteristics of the CBC, explains each of these functional features in more detail.
3.2.1 Exterior
Figure 3.1 shows the CBC's exterior features and approximate dimensions:
Figure 3.1 CBC Capacitor Bank Controller-Exterior View
8.2
5.9
3.2.2 Interior
Figure 3.2 shows the CBC's internal arrangement. The controller board in the base contains the REMOTE/LOCAL and Trip/Close toggle switches, pin jumpers for selecting Voltage Thresholds and Close/Reclose times, status LEDs, operation relays, and the optional counter. The base also contains the power supply circuitry for the CBC. The controller/power supply board connects with the receiver board on the door via two ribbon connector cables. Control relays and power leads are connected directly to the blades on the rear of the CBC.
Figure 3.2 CBC Capacitor Bank Controller-Interior View
Removable Door CBC Base
Receiver Circutry (DLC, FM/SCA, Paging) Front Visible LEDs Ribbon Connectors
Voltage Test Points
Close Trip Neutral
Delay
Delay
COM.
COM.
Warning/Wiring Label
N.O. N.C.
Tab1
N.O.
Neutral
000001
The physical configuration of the controller and receiver boards vary according to which communications system is being used. The controller module for CBCs used in a carrier system, for example, has additional components not found in CBCs used in FM systems. Each CBC uses a receiver board that is tailored to the required communications system. VERSACOM features, mechanical controls, electrical input/outputs, and overall packaging are common for all CBCs. A mechanical trip operations counter, located in the CBC base, is an available option.
REMOTE or LOCAL control mode Trip and Close Operations (either mode) Over and Undervoltage Threshold Operation Settings (Remote mode only) Close and Reclose Delay Timer Settings (either mode)
Addressing of individual CBCs, by serial number. Addressing of groups of CBCs, by means of a four-level addressing scheme. Remote configuration of receiver parameters such as group addresses. Contractual In- or Out-of-Service commands, which can deactivate the switch. Remote activation or deactivation of Voltage Threshold operation.
Individual Addressing
Each CBC has a unique serial number, which is listed on the Serial Number label. The serial number can be used within a VERSACOM command to address an individual CBC. Only the CBC containing the serial number address specified in the command will act upon that command. The CBC serial number is factory assigned, and it is stored in the receiver board memory. The serial number address can only be changed by replacing the receiver board.
Group Addressing
Groups of CBCs are addressed according to a four-level (Utility ID, Section, Class, and Division) addressing scheme. CBC address information, when imbedded within a VERSACOM command, lets you target specific groups of CBCs for activation.
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Auxiliary Utility ID
A CBC is assigned one address for Auxiliary Utility District, Region, City, Member ID, which can be used in place of the Primary Cooperative, etc. Utility ID. The Auxiliary Utility ID is set by Cooper Power Systems' prior to shipment and is nonconfigurable. There are 254 available addresses for Auxiliary Utility ID. A CBC is assigned one Section address. The Substation Section address is utility-configurable in the field. There are 255 available Section addresses. A CBC is assigned one Class address. The Class Feeder address is utility-configurable in the field. There are 16 available Class addresses. A CBC is assigned one Division address. The Control Group Division address is utility-configurable in the field. There are 16 available Division addresses.
Section
Class
Division
This addressing scheme enables each substation to have up to 16 feeder groups, each district up to 255 substation groups, etc., for a total of over 65,000 possibilities.
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A receiver can also be configured to respond only to individual addressing-that is, to require no level of group addressing. Selecting no Required Address Level is equivalent to turning off the group addressing feature of the receiver. (CBCs can always be addressed by serial number, regardless of the Required Address Level.) CBC Processing of the VERSACOM Command: When a CBC receives a VERSACOM command that uses group addressing; the CBC will accept the command only if the following are true:
The Utility ID (either Primary or Auxiliary, but not both) is present in the command The command contains all of the group address levels specified in the CBC's Required
Address Level All of the address values in the command match those that are stored in the CBC's configuration. Utility IDs are considered to match if the command's Utility ID is the same as either of the CBC's Utility IDs (Primary Utility ID or Auxiliary Utility ID). Similarly, Class or Division addresses match if any value in the command is the same as the CBC's address for that level. Consider the examples in Table 3.2, which show the CBC addressing information contained in six VERSACOM commands sent from a Master Station:
Table 3.2 Examples of Addressing Information Contained in VERSACOM Commands Group Addressed in VERSACOM Command Utility ID Example 1 Example 2 Example 3 Example 4 Example 5 2 11 8 2 2 Section Class Mask Division Mask Target CBCs None 15 23 None None None None None 9 6, 7, 8, 9 None None None None 4, 5, 6 CBCs assigned to Utility ID 2 CBCs assigned to Utility ID 11 and Section 15 CBCs assigned to Utility ID 8 and Section 23 CBCs assigned to Utility ID 2 and Class 9 CBCs assigned to Utility ID 2 and Classes 6, 7, 8, or 9, and Divisions 4, 5, or 6. CBCs assigned to Utility ID 8 and Section 15 and Classes 3 or 4 and Divisions 4, 5, or 6.
Example 6
15
3, 4
4, 5, 6
Notice that all of the example commands shown in Table 3.2 include a Utility ID, which is always required with group addressing. Now, assume that a particular CBC has been assigned these address values for each address level:
Table 3.3 Example Assigned Address Values CBC Group Address Level Primary Utility ID Auxiliary Utility ID Assigned Address Value 2 8
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Table 3.3 Example Assigned Address Values (Continued) CBC Group Address Level Section Class Division Assigned Address Value 15 9 6
Assume also that this CBC has Utility ID as the only address level specified in its Required Address Level. If this CBC receives commands with the addresses shown in Table 3.2, it does not exclude any of the commands on the basis of Required Address Level, because all of the commands have a Utility ID specified, and Utility ID is the only address level required in this CBC's Required Address Level. The CBC then evaluates the command addresses as follows:
Table 3.4 Example Command Address Evaluation Example #1 Example #2 Example #3 Example #4 Example #5 Example #6 This address is a match, since the CBC's Primary Utility ID is 2. The CBC executes the command. This address is a match for Section, but neither of the CBC's Utility IDs match the command's Utility ID. The CBC ignores the command. This address is a match for Utility ID but not for Section address. The CBC ignores the command. This address is a match for both levels-Utility ID and Class. The CBC executes the command. This address is a match for all three levels-Utility ID, Class, and Division. The CBC executes the command. This address is a match for Utility ID, Section, and Division, but not for Class. The CBC ignores the command.
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3. An Out-of-Service CBC in REMOTE mode continues to respond to overvoltage and undervoltage setpoints, just as it normally would. 4. In- or Out-of-Service commands do not affect LOCAL control capability. In LOCAL mode, the CBC could be tripped or closed, but Voltage Threshold operation is disabled.
If the Reclose timer is disabled, the controller illuminates the green LED continuously,
indicating the Trip has occurred.
If the Reclose timer is enabled (meaning that the CBC will not accept another Close
command until the reclose time is expired), the controller flashes the green LED slowly. The green LED continues to flash slowly until the reclose period is finished, at which time it illuminates continuously green, indicating the capacitor bank has been tripped open. NOTE: All operations of the bank are inhibited during the Reclose delay time. If the LOCAL/REMOTE switch is moved from LOCAL to REMOTE during the Reclose time, the CBC ignores any remotely initiated operation.
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If the Close delay timer is disabled, the CBC immediately activates the CBC momentary
relay to close the capacitor bank switch. The relay is active for 30 seconds, during which time the red LED flashes rapidly. After the 30 seconds are up, the red LED stays lit continuously, indicating the bank is closed. If the Close timer is enabled, the CBC waits until the specified amount of time has expired before it activates the Close relay. This delay gives local crews time to move away from the bank before the bank switch actually closes. During this delay, the red LED flashes slowly to indicate that the Close timer is operating. After the Close delay time expires, the CBC activates the Close relay, which is active for 30 seconds. During the 30 seconds that the Close relay is active, the red LED flashes rapidly. After the 30 seconds are up, the bank switch closes, and the red LED stays on continuously, indicating that the bank switch is closed. NOTE: During the Close time delay, the CBC ignores LOCAL Close commands. If, however, a Trip is initiated during the Close time delay, the CBC cancels the pending switch closure and resets the Close timer. If the LOCAL/REMOTE switch position is changed, the CBC logic does not internally change to the REMOTE mode until any locally initiated operation is completed.
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To enable the voltage threshold option, select the desired overvoltage and/or undervoltage setpoints by placing the jumpers on the appropriate pin sets (Overvoltage Setpoint or Undervoltage Setpoint). These two sets of pins are inside the CBC on the controller board, just below the Trip/Close and LOCAL/REMOTE toggle switches. Table 3.5 shows the various setpoints available for setting overvoltage and undervoltage thresholds.
Table 3.5 Voltage Threshold Setpoints Undervoltage Setpoints Overvoltage Setpoints Volts AC Volts AC 117 116 115 114 113 112 111 Disabled 129 128 127 126 125 124 123 Disabled
If the Close timer is disabled, the CBC activates the Close relay and sends a Close
command to the capacitor bank switch. The relay is active for 30 seconds, during which time the red LED flashes rapidly, indicating that the Close relay is active. After the 30 seconds are up, the red and amber LEDs stay on continuously, indicating that the bank switch closed due to an undervoltage condition. If the Close timer is enabled, the CBC waits until the specified amount of time has expired before it activates the Close relay. During this delay, the red LED flashes slowly to indicate that the Close timer is operating, and the amber LED stays on continuously to indicate the undervoltage condition. After the Close delay time expires, the CBC activates the Close relay, which is active for 30 seconds. During the 30 seconds that the Close relay is active, the red LED flashes rapidly. After the 30 seconds are up, the red and amber LEDs stay on continuously, indicating that the bank switch closed due to an undervoltage condition.
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17
18
Undervoltage Close Setpoint (Pin Selection) Lets you select 1 of 7 values or disable for the undervoltage setpoint or disable the undervoltage control option.
See Control Parameters on page 25 for the specific values available for these controls.
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O O O
The LEDs indicate the state of the last known output, regardless of the mode of operation (LOCAL or REMOTE). See following NOTE regarding this feature. Table 4.2 lists the various possible conditions indicated by the internal bank status LEDs:
Table 4.2 Internal/External Bank Status LEDs and Their Meaning Bank Status LEDs Continuous Green Continuous Red Continuous Green and Continuous Amber Continuous Red and Continuous Amber Slowly Flashing Amber Rapidly Flashing Amber Meaning The bank switch is tripped normally. The bank switch is closed normally. The bank switch is tripped due to an overvoltage condition. The bank switch is closed due to an undervoltage condition. The CBC is tracking an overvoltage or undervoltage condition.The amber LED slow blinks five times during startup if no errors occur. The CBC detected an error condition during startup.The amber LED fast blinks five times when the local/remote switch is moved from local to remote and OV/UV operation is disabled. The close timer is operating. The close relay is active. The controller reclose timer is operating. The close relay is active.
Slowly Flashing Red Rapidly Flashing Red Slowly Flashing Green Rapidly Flashing Green
NOTE: CBCs are shipped from the factory with the LEDs in a random state. When first installed, the CBC status should be set (Tripped or Closed) to coincide with the actual bank switch positions. After installation, the Bank Status LED settings are retained in memory during and after a power outage. Thus units that are de-energized and removed will retain the previous settings. Whenever a unit is installed, the CBC should be set (Tripped or Closed) in accordance with the current condition of the actual bank switches.
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The external LEDs are visible through a window on the front of the CBC door. The external set of five LEDs includes three bank status indicators-Closed, Over/Undervoltage Operation, and Tripped-that are identical in function to the internal Bank Status LEDs discussed previously. The other two LEDs in the external set are a Status LED, which indicates the status of the receiver and/or its communications (see Status LED, below), and a Data LED, which indicates that data is being transmitted from the receiver board to the controller in the base (see Data LED on page 23).
(Green)
(Red)
(Amber)
(Green or Yellow)
(Red)
Status LED
The meaning of the Status LED varies depending on which Cooper Power Systems' communications system (FM/SCA radio, Power Line Carrier, or paging) you are using. The meaning of this LED for the different communications systems is explained below.
LED Slow Blink 1. When the LED is blinking at a rate of 0.5 seconds per blink, it indicates that all diagnostic routines (ROM checksum, RAM read/write) passed with no errors after a cold start-up. The number of blinks is configurable. 2. When the LED is blinking at a rate of two seconds per blink, it indicates a Comm Loss condition. A Comm Loss condition has higher priority than a Propagation Display command.
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Table 4.3 Status LED Meanings for CBC-2010s (Continued) LED Status Meaning
LED Fast Blink A VERSACOM Propagation Display command causes the Status LED to blink, at a rate of 100 ms. per blink, either for a configurable duration (Propagation Display Time; PDT) ranging from one to nine hours with one-hour resolution, or until a VERSACOM Propagation Terminate command is received. Additional Propagation Display commands reset the propagation display time to the configurable duration.
LED Slow Blink This indicates that all diagnostic routines passed with no error (ROM checksum, RAM read/write) after a cold start-up. There are three blinks, and each blink is 0.5 seconds long. LED Fast Blink This indicates a diagnostics error after power up or after receipt of a diagnostic initiator. The Status LED keeps blinking (0.25 seconds per blink) while the error condition exists.
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Table 4.5 Status LED Meanings for CBC-5010s (Continued) LED Status Meaning
LED Fast Blink This indicates one of the following diagnostics errors: - ROM checksum - RAM read/write - Brownout condition A binary code is displayed by load status LEDs, indicating which diagnostics error occurred. The table below shows the binary codes and the status of the load LEDs. A status of 1 indicates that the LED is turned on. Diagnostics Error ROM checksum RAM read/write Unused Brownout Binary Code 0 1 2 3 Status of Load LEDs R1 R2 R3 0 0 0 0 0 1 0 1 0 0 1 1
Data LED
The CBC's Data LED is normally off, and it is lit only when data transmission from receiver to controller is taking place. (To use the Data LED for optical output of receiver addresses and other internal data, you must first disconnect the serial communication cable, which is inside the CBC.) NOTE: Unlike the Cooper Power Systems' Load Control Receivers, the Data LED in the CBC door does not constantly transmit internally stored data for retrieval with a Receiver Service Unit. To use the Data LED for optical output of receiver addresses and other internal data, you must first disconnect the serial communication cable, which is inside the CBC. This is the cable that runs from the right side of the base controller module, under the board, up the left side of the controller, and over to the receiver board. Note the Caution statement in CBC Receiver Power Interface on page 28.
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These relays are energized momentarily for a fixed period of 30 seconds to activate the capacitor bank primary line switches. WARNING: DANGER - HIGH VOLTAGE! - Each output relay controls a 120 VAC voltage source that
is connected from within the CBC to rear blades for Trip or Close. The voltage is connected between the appropriate output blade and the Neutral blade.
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Undervoltage Setpoint The setting of the Undervoltage Setpoint switch determines the operational status and value of the undervoltage close condition. The possible setpoints are: - 117 Volts AC - 116 Volts AC - 115 Volts AC - 114 Volts AC - 113 Volts AC - 112 Volts AC - 111 Volts AC - Disabled Overvoltage Setpoint The setting of the Overvoltage Setpoint switch determines the operational status and value for the overvoltage trip condition. The possible setpoints are: - 129 Volts AC - 128 Volts AC - 127 Volts AC - 126 Volts AC - 125 Volts AC - 124 Volts AC - 123 Volts AC - Disabled
Overvoltage Timer
In the REMOTE mode, the length of continuous time the average voltage must exceed the overvoltage setpoint in order to initiate a capacitor switch trip operation. The Overvoltage Timer is fixed at four minutes and is not user changeable.
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4.7 Communications
Undervoltage Timer
In the REMOTE mode, the length of continuous time the average voltage must be below the undervoltage setpoint in order to initiate a capacitor switch close operation. The Undervoltage Timer is fixed at four minutes and is not user changeable.
4.7 Communications
The CBC is divided functionally into two major modules for service and communications interchangeability. Module One consists of a modified Load Control Receiver board (for radio) or a modified Load Management Terminal board (for carrier). Module Two consists of the Controller board, which includes the microcontroller relays, operator controls, and the power supply. (see Figure 3.2) The CBC uses a standard receiver using Cooper Power Systems' VERSACOM protocol for all signal reception, demodulation, addressing, and error checking.
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Pin Number Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Signal Ground Signal Receive Signal Transmit Data Out Activate +5V Signal Ground
27
In the REMOTE mode, the current operation must run the complete cycle before the CBC acknowledges another remote command. Refer to Functional Features on page 9 for more detailed descriptions of these operations. Other messages include Voltage Threshold Enable and Disable: Enable (71E000000000)16 Disable (71D000000000)16
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4.9.1 Mechanical
The mechanical specifications of the power interface are: Connector: 7-pin receptacle. Pins 0.025 sq. MTA Type on 0.100 inch centers
Table 4.11 Power Connector Specs Pin Number 1 2 3 4 5 6 7 Description 12 VAC+ Center Tap/Signal Common 12 VAC LED RED cathode LED AMBER cathode LED GREEN cathode DLC Carrier Signal (for CBC 3010 only)
4.9.2 Electrical
The electrical specifications of the power interface are:
Value 12 VAC(+/-15%) at 75 milliamperes 12 VAC(+/-15%) at 75 milliamperes Current Sink 50 milliamperes High Pass Passive Filter (No limiting) of Power Source
WARNING: DANGER - HIGH VOLTAGE! - The CBC-3010 carrier unit uses coupling capacitors in the
power supply to augment its carrier reception. If a failure of these capacitors occurs, it is possible to get full power voltage on the carrier receiver circuit board. Never touch the carrier receiver board without first de-installing the CBC-3010 and disconnecting all power to the unit.
4.10 Environment
The CBC environmental specifications are:
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4.11 Packaging
4.11 Packaging
The CBC packaging specifications are:
Table 4.12 CBC Packaging SPecs Spec Material Front Cover Value Outdoor enclosure of gray UV stabilized polycarbonate Hinged, removable front cover with clear, UV stabilized plastic window for viewing LEDs. The front cover features a mechanical screw closure to provide a rain-tight rating, is able to use standard utility seals, and has a separate padlockable latch. The door features a captive neoprene gasket.
Knockouts - One on bottom of base with integral 3/4-inch nipple (only used on surface-mount unit) - One 3/4-inch on the rear Rating Overall Dimensions (Socket-Mount Unit) NEMA 3 rain-tight when mounted vertically and sealing screw is tightened down - 10.9 inches (277 mm) high - 8.2 inches (208 mm) wide - 6.0 inches (152 mm) deep - 4.6 pounds (2.1 kg)
CBC-5010 Options
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AC Neutral
AC Line
Close
Trip
The CBC should be wired into a four-jaw meter-type socket with the following connections, viewed from the front looking into the socket:
Figure 4.3 CBC Mounting Arrangement-Socket Wiring (Front View)
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An optical reader, which attaches to the Comms Link Cable, allows the RSU or PCT to read the receiver's internal memory data, such as the CBC's VERSACOM addresses. The optical reader obtains the data via the CBC's front panel optical interface (Data Report LED). To activate the front Data Report LED, first unplug the CBC's internal serial communication cable, which is inside the CBC enclosure (see Data LED on page 23). For the CBC-3010, note the Caution statement in CBC Receiver Power Interface on page 28.
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Index
A
addressing CBC-Minder 6 RSU-110 6 VERSACOM 6 undervoltage 16 undervoltage time 26 voltage threshold 7 CBC specs electrical 24, 29 environmental 29 packaging 30 power interface 28 receiver board data port 27 CCU carrier signal 5 description 5 EMETCON 4 models 5 close delay settings 17 communication CBC 1, 26 load management 3 master station 3 serial 26 communication control units load management 3, 4 control CBC 7
C
carrier signal CCU 5 PCA 5 CBC close/reclose timers 7 communication 26 communication types 1 contractual out-of-service command 13 control outputs 24 control parameters 25 controller 28 controls 19 data LED 23 description 1, 3 exterior 8 external LEDs 21 group addressing 10 individual addressing 10 interior 9 internal LEDs 20 LEDs 19 load control receiver board 26 load management terminal board 26 local control 7 models 1, 3 overvoltage 16 overvoltage time 25 physical features 8 programmable time delays 7 receiver options 30 remote control 7, 10 single-phase 7 socket mount wiring 31 status LED 21 test equipment CBC-Minder 31 PCT-751 31 RSU-110 31 trip operations counter 23 trip/close 7
D
data message bit format 27 command format 27 description CBC 1 CCU 5 master station 3 paging system 5 TCU 5 voltage threshold operation 15
E
EMETCON CCU 4 exterior CBC 8
F
FM/SCA TCU 4
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Index
G
group addressing CBC 10 remote configuration 13
P
paging system description 5 PCA carrier signal 5 physical features CBC 8
I
individual addressing CBC 10 interior CBC 9
R
receivers load management 3 reclose delay settings 17 remote control CBC 10 remote mode trip/close 15
L
LEDs CBC 19 load management communication control units 3, 4 communication technologies 3 master station 3 receivers 3 VERSACOM 3 load management system components 3 local mode close bank 15 trip bank 14 trip/close 14
S
SCADA master station 3 single-phase CBC 7
T
TCU description 5 FM broadcast 5 FM/SCA 4 VERSACOM 5 timer close delay 17 reclose delay 17 trip/close CBC 7 local mode 14 remote mode 15 time delays 7
M
master station communication technologies 3 description 3 hardware 3, 4 load management 3 operating systems 3 override voltage threshold operation 17 SCADA 3 VERSACOM 3 models CBC 1, 3 CCU 5
U
undervoltage close bank 16 setpoints 16 timer 26
O
operating systems master station 3 overvoltage setpoints 16 timer 25 trip bank 16
V
VERSACOM contractual out-of-service command 13 load management 3 master station 3 TCU 5
34
Index
voltage threshold CBC 7 remote override 14 setpoints 16 voltage threshold operation description 15
remote override 17
W
wiring socket mount 31
35
Index
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Cooper Power Systems EAS Customer Service 505 Highway 169 North Suite 1200 Minneapolis, MN 55441-6449 P: 763-595-7775 P: 800-815-2258 F: 763-543-7775 pspl-support@cooperindustries.com
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Cooper Power Systems EAS 505 Highway 169 North Suite 1200 Minneapolis, MN 55441-6449 P: 763-595-7777 F: 763-543-7777 www.cooperpowereas.com pspl-info@cooperindustries.com
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