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SPECIFICATION NO: TITLE: PROJECT REFERENCE: Project No: Project Location:

10070-40-PPR-PR-ER-507 SPECIFICATION FOR AXIAL/PROPELLER FLOW FANS

44PS48XX MUMBAI, MAHARASHTRA

Project Title:

AG3 - Centre

Client: (WHERE APPLICABLE) Project Manager Authorisation: Client Authorisation:

INFOTEL BROADBAND SERVICES LTD

N/A N/A

Date: Date: -

APPROVALS Rev. No. Issue Date Revision Description By Check Approve

A Entire Specification Issued Revision Revised Only Issued Revision this Pages this

Issued for Enquiry

MD

AKV

RB/ARe

SPECIFICATION ISSUED FOR: In-house Review Client Approval Enquiry Purchase Construction

PROJECT NO. 44PS48XX TITLE: SPECIFICATION FOR PRECISION AIR CONDITIONER

SPECIFICATION NO.:10070-40-PPR-PR-ER-507 REV.NO./ISSUE DATE: A /

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TABLE OF CONTENTS

1.0 PURPOSE ..........................................................................................................................................................4 2.0 SCOPE .................................................................................................................................................................4 3.0 COST COMPETITIVE ENGINEERING AND DESIGN..............................................................................4 4.0 REFERENCE CODE / STANDARD ...............................................................................................................4 5.0 TERMS AND DEFINITIONS ...........................................................................................................................5 6.0 ABBREVIATIONS ............................................................................................................................................5 7.0 TECHNICAL REQUIREMENTS ....................................................................................................................5 PROPELLER FAN...................................................................................................................................................5 THE PROPELLER FAN BLADES SHALL BE PRESSED STEEL OF AEROFOIL DESIGN FOR HIGH FAN EFFICIENCY AND STATIC PRESSURE. THE BLADES SHALL BE RIVETED TO A CENTRAL STEEL HUB. THE MOTOR AND BLADES ASSEMBLY SHALL BE MOUNTED IN A CAST IRON / SHEET STEEL FRAME WITH STEEL BRACKETS. RUBBER MOUNTS SHALL BE PROVIDED BETWEEN THE MOUNTING FRAMES AND BRACKETS. THE FAN MOTOR SHALL BE TOTALLY ENCLOSED TYPE...................................................................................................................................................5 A TERMINAL BOX ON STARTER PANEL SUITABLE FOR CONNECTING EXTERNAL 3 PHASE, 4 WIRE CABLE SHALL BE PROVIDED................................................................................................................7 THE UNIT SHALL BE PROVIDED WITH SINGLE PHASE PREVENTERS FOR ALL MOTORS........7 STARTER PANEL SHALL BE PROVIDED SEPARATELY FOR EACH UNIT..........................................7 THE STARTER PANELS SHALL BE COMPLETE WITH STARTERS FOR ALL MOTORS.................7 8.0 TEST / INSPECTION ........................................................................................................................................9 9.0 DOCUMENTATION .........................................................................................................................................9 10.0 ATTACHMENTS............................................................................................................................................10

PROJECT NO. 44PS48XX TITLE: SPECIFICATION FOR PRECISION AIR CONDITIONER

SPECIFICATION NO.:10070-40-PPR-PR-ER-507 REV.NO./ISSUE DATE: A /

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PROJECT NO. 44PS48XX TITLE: SPECIFICATION FOR PRECISION AIR CONDITIONER

SPECIFICATION NO.:10070-40-PPR-PR-ER-507 REV.NO./ISSUE DATE: A /

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1.0

PURPOSE This specification defines the minimum requirements for the design, material selection, manufacturing, inspection, testing, delivery, installation and painting and performance testing of Axial / Propeller Flow Fans.

2.0 2.1

SCOPE The Sellers scope of supply shall include and not be limited to all the items/facilities required for Axial flow fans designed to meet the requirements specified in the data sheets and this specification. The scope of supply and services shall include design, engineering, manufacture with materials, assembly, testing, supply, delivery, packing, transportation to site, inspection, testing, erection and commissioning, performance guarantee and handing over of the complete Axial flow fans including all mechanical, electrical, instrumentation works and piping excluding civil design, complete in all respects. COST COMPETITIVE ENGINEERING AND DESIGN The equipment / system selection should be done based on life cycle cost. This should be done without compromising any specification and design requirements.

2.2

3.0

4.0

REFERENCE CODE / STANDARD The latest edition of the following codes and standards shall be complied: ASHRAE 52-76 IS 3103 1975 (Reaffirmed 1999) BS-848 ARI 410 IS 659 BS-2831 IS-3588 IS-2312 Design, Testing And Inspection Methods of testing air cleaning devices ventilation for removing particulate matter Code of practice for Industrial Ventilation. used in general

Methods of performance test for fans Forced circulation air cooling and air heating coils Safety Code for air conditioning Methods of test for air filters used in air conditioning and general ventilation. Specification for electrical axial flow fans. Propeller type A/C ventilating fans IS 2312, IS: 3577, AMCA 203, AMCA 210, AMCA 300

4.1

Order of Precedence Any conflict between any requirements specified in this document and the requirements of any other relevant referenced document shall be resolved in the following order of preference: Statutory Regulations.

PROJECT NO. 44PS48XX TITLE: SPECIFICATION FOR PRECISION AIR CONDITIONER Data sheet. Technical Requisition. Job/Project Specification. This Specification. Other referenced specifications. Referred codes and standards.

SPECIFICATION NO.:10070-40-PPR-PR-ER-507 REV.NO./ISSUE DATE: A /

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5.0

TERMS AND DEFINITIONS Seller: It means the material & services seller Buyer: It means the engineering consultant or the owner Axial flow fans: these Axial flow fans are designed to run continually / partially as required for ventilation systems. Axial flow fans systems are designed for Ventilation of Electrical Room or some other areas.

6.0

ABBREVIATIONS BMS: Building Management System QAP: Quality Assurance Plan ISO: International Organisation for Standardization HSE: Health Safety and Environment MPCB: Motor Protective Circuit Breaker RTU: Remote Terminal Unit

7.0 7.1

TECHNICAL REQUIREMENTS General Propeller Fan The Propeller Fan blades shall be pressed steel of aerofoil design for high fan efficiency and static pressure. The blades shall be riveted to a central steel hub. The motor and blades assembly shall be mounted in a cast iron / sheet steel frame with steel brackets. Rubber mounts shall be provided between the mounting frames and brackets. The fan motor shall be totally enclosed type. Axial Fan:The Axial flow fans exhaust air blower shall be Tube Axial Flow fans connected to the duct & shall be of floor / ceiling / wall mounted type as specified in the data sheet. The system shall contain following components: Casing Impeller Drive Motor Noise and Vibration

PROJECT NO. 44PS48XX TITLE: SPECIFICATION FOR PRECISION AIR CONDITIONER 7.2 Casing

SPECIFICATION NO.:10070-40-PPR-PR-ER-507 REV.NO./ISSUE DATE: A /

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The cylindrical casing should be made from welded carbon steel sheet. The inlet & outlet of the casing shall be fitted with flanges for ductwork connection & other accessories as required. The surface finish shall be epoxy coated. 7.3 Impeller The impeller shall have blades of an airfoil design. Blades shall be mounted on streamlined hub. The impeller shall be statically and dynamically balanced. Adjustable pitch blades shall be provided if specified in data sheet. The blade of axial flow fan shall be made of die cast aluminium alloy. The blade angle shall be set at manufacturing place & shall also have facility to modify latter. The impeller assembly shall be fixed on the shaft by means of a double cone type expansion bush. The design shall facilitate the alteration of blade angle without disconnecting the hub from the motor shaft. 7.4 Drive Motor The fan shall be directly driven by TEFC sq. cage induction motor. The fan motors shall be energy efficient (EFF-1) 41510% volts 50HZ 5%, 3 phase TEFC SQ.Cage induction motor. The motor shall be specially designed for quiet operation & motor RPM shall be as given in data sheet. Drive motor shall be rated at least 15 % higher than the power requirement at duty point or 10 % higher than the maximum power requirement at selected speed, whichever is higher. Starting torque requirements of fan shall also be considered while selecting the motor. 7.5 Nose & Vibration The compressor shall be of high efficiency Scroll design, equivalent with an EER of not less Noise level produced by any rotating equipment individually or collectively shall not exceed 85 dB(A) measured at a distance of 1.5 metres from the source in any direction. The overall vibration level shall be as per zones A and B of ISO 10816-1. Balance quality requirement shall be G 6.3 conforming to ISO 1940/1. 7.6 BMS Controls The Axial fans panel shall have provisions to be integrated with the BMS system so that remote operations can be performed on fans. Axial fans shall be controlled and monitored through BMS. The unit shall be capable of communicating through MODBUS RTU to an RS485 communications port to link all the units for monitoring and control purposes. Necessary hardware and software for the same shall be included in the unit by supplier. 7.7 Switch Board Switchboard shall be situated in a compartment separated from the air flow and made in compliance with the directive 73/23/EEC and related standards. The features like lowvoltage secondary circuit with isolation transformer, plastic insulating screen for protection from live components, general isolator with mechanical interlock, thermo magnetic circuitbreakers for protection, terminal board for no-voltage signal and control contacts shall be provided. All the units must undergo a safety test cycle to check the continuity of the protection circuit and the insulation resistance, and a voltage (dielectric strength) test.

PROJECT NO. 44PS48XX TITLE: SPECIFICATION FOR PRECISION AIR CONDITIONER

SPECIFICATION NO.:10070-40-PPR-PR-ER-507 REV.NO./ISSUE DATE: A /

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7.8

Electricity A terminal box on starter panel suitable for connecting external 3 phase, 4 wire cable shall be provided. The unit shall be provided with single phase preventers for all motors. Starter panel shall be provided separately for each unit. The starter panels shall be complete with starters for all motors.

7.9

Service Area The unit shall be serviceable with a service space front of the unit. Rear access shall be required for servicing. Vendor to furnish the service space along with offer.

7.10

Control System (Microprocessor) The microprocessor controller shall be capable to manage the unit operations autonomously. Units shall be designed and developed to interact with all the most widely used Building Management Systems, exchanging data via the most common communication protocols through serial connections. Vendor shall give details of the settings for the same. The user terminal shall be with a backlit LCD display and keys to move between and change parameters. It can be situated on board the machine or, on request, with a kit for wall mounting for the remote control of the unit. By means of the user terminal, user can set the air-conditioner's operating parameters, monitor the trend of the main working parameters and read any alarm messages.

7.10.1

Following minimum information shall be available on the display on the units: Modes of operation Status of the control devices. Alarm Visual system alarm indication (along with mutable audio alarm as well). Alarm display menu for all the alarms (incorporating various system alarms like temperature high / low, humidity high / low, clogged filters, etc). The unit should show the settings & operating parameters of the other units Programmable services interval indication display / alarm. Displays the units are switched off by supervision system, through timer, by inversion cycle, switched off by fire/smoke, switched off by flooding. Safety Protections The unit shall also incorporate the following protections: Single phasing preventers. Reverse phasing Overload tripping (MPCB) of all components

7.10.2

7.10.3

PROJECT NO. 44PS48XX TITLE: SPECIFICATION FOR PRECISION AIR CONDITIONER 7.10.4

SPECIFICATION NO.:10070-40-PPR-PR-ER-507 REV.NO./ISSUE DATE: A /

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Safety Interlock Operation of heaters & humidifiers (if provided) shall be possible only when blower fan is in operation. Microprocessor Controls Following information shall be available on the display on the units: Axial run status Air temperature The Microprocessor shall be able to perform following functions: Testing of the working of display system. Password for unit calibration values modification Automatic reset of program Cooling capacity control Date & time of last intervened alarm Wrong password alarm Start / Stop status storage DSA start / stop command DSA Inv Speed display / filter diff pressure status Sequencing The units microprocessor should have sequencing as an inbuilt feature. The units shall be designed to work for equal number of run hours also incase of fault the stand by unit should start with out any human intervention. The units should have programmer which enables the user to feed his operating hours, non operating hours in advance up to one year during any time. Motorised air damper shall be provided by vendor as a part of unit and its operation shall be interlocked with DSA- fan operation. Motorised air damper shall have no leakages. The microprocessor control system shall be supplied with the cards/ hard wares for following purposes: RS485 serial adapter/ any other compatible and approved by client - for data transfer to a central supervisor system with MODBUS RTU protocol; Water leak detector comprising a control module installed on the electric switchboard and an external sensor. Axial fan Vendor shall do Daisy chaining between all fans units. Fan vendor to do sequencing of multiple units by providing master controller. Control such as Auto restart after power resumption shall be inbuilt within the each unit. Unit shall be capable of tripping and simultaneously closing motorized damper upon providing digital input signal fire zone wise. Unit base frame/ stand, flexible fire proof connection, guard for moving parts shall be provided.

7.10.5

7.10.6

7.10.7

7.10.8

7.11

Deviation by Vendor Vendor shall strictly adhere to the scope of supply. However deviations if any shall be specifically and separately listed in the offer. In absence of this deviation list shall be

PROJECT NO. 44PS48XX TITLE: SPECIFICATION FOR PRECISION AIR CONDITIONER

SPECIFICATION NO.:10070-40-PPR-PR-ER-507 REV.NO./ISSUE DATE: A /

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presumed that the vendors offer is in full conformity with Buyers requirement and there is no deviation. 7.12 7.12.1 General Vendor shall guarantee the Fans smooth optimum operation for 3 years after handover. Any failure in guarantee period shall be attended by Vendor within 24 hours. Vendor shall provide matrix of resolution time for various breakdowns along with offer. Spares, consumables, any other material/ labor and any special tools and tackles required for rectification of Fans for satisfactory operation during guarantee period shall be in vendor's scope. Vendor shall provide list of spares along with price to be maintained by client after the guarantee period is over. This specification is a general guideline. However, vendor shall have the full responsibility to provide suitable instrument for measurement and control of the parameters for an optimum continuous operation. Any abnormal condition in the unit shall be indicated by an audible and visible means and the unit shall be brought to safety position automatically. Any kind of work/ supply/service necessary for completing optimum performance and functional requirement of FAN shall be provided by vendor as per clients requirement. Vendor shall provide all measuring and controlling instruments and panel at local location as required for proper startup, normal operation and planned / emergency shut down of his package. Vendor shall provide all instruments / controls for all the parameters and I/Os mentioned in this specification. TEST / INSPECTION Inspection and testing shall be as per vendors standard QAP as commented and approved Client. Factory Performance Test Unit manufacturer shall provide a client- witnessed single point performance test per the latest version of applicable code. Performance test at site will consist of an uninterrupted running of the system for min 72 hours at design conditions. Any refrigerant loss or loss in compressor oil / any consumable shall be made good by supplier at his own cost All measuring instrument and any requirements shall be arranged by Vendor. 9.0 9.1 DOCUMENTATION Following documents shall be submitted along with the bid: Filled in data sheets as per format given with Material Requisition General arrangements drawing showing approximate area. Electrical wiring diagram. Any non-compliance with material requisition and attached specifications Quality assurance / ISO related documents Fan performance curves showing duty point. HSE policy documents

7.12.2

7.12.3 7.12.4

8.0 8.1

8.1

PROJECT NO. 44PS48XX TITLE: SPECIFICATION FOR PRECISION AIR CONDITIONER

SPECIFICATION NO.:10070-40-PPR-PR-ER-507 REV.NO./ISSUE DATE: A /

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All documents specified as per Material requisition attachments shall be submitted after award. Following documents shall be submitted as minimum: G.A. drawing, Performance curves, QAP, Completed datasheets, Foundation requirement drawing, List of special tools, Catalogues, Electrical connection / wiring diagrams, Control logic and logic diagrams, Installation , operation and maintenance manual, Individual characteristic curve of all components, any information and format as and when demanded. 10.0 ATTACHMENTS Nil