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Operator Interface
Table of Contents
Operator Interface
Emergency Stop Devices Cable Pull Switches
Overview ...............................................................................................................................4-2 LIfeline Rope Tensioner System (LRTS) ............................................................................4-4 Lifeline 3 ............................................................................................................................4-6 Lifeline 4 ..........................................................................................................................4-10 Lifeline 4 Stainless Steel .................................................................................................4-16
Enabling Switches
GripSwitch ..........................................................................................................................4-24
Push Button Switches

22.5 mm..............................................................................................................................4-29 30 mm.................................................................................................................................4-41
Two-Hand Control Devices Touch Buttons

800Z Zero-Force Touch Buttons ........................................................................................4-48
Visit our website: www.ab.com/catalogs

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Publication S117-CA001A-EN-P
4-1
Power
Logic
4-Table of Contents
Safety Switches
2-Opto-electronics
1-
General
Operator Interface
Cable Pull Switches

Overview
Cable Pull Switches Overview
For machinery such as conveyors, it is often more convenient and effective to use a cable pull device along the hazard area (as shown in the figure below) as the emergency stop device. These devices use a steel wire rope connected to latching pull switches so that pulling on the rope in any direction at any point along its length will trip the switch to cut off the machine power.
Selection Guide
Description Material Reset E-Stop Cable Span Lifeline 3 Painted Zinc Alloy Yes No 30 m (98.42 ft) Lifeline 4 Painted Aluminum Alloy Yes Yes 75 m (246 ft) 125 m (410 ft) extended model Stainless Steel Lifeline 4 Stainless Steel 316 Yes Yes 75 m (246 ft)
General 12-Opto-electronics
Typical Applications
The cable pull switches must detect both a pull on the cable as well as when the cable goes slack. Slack detection ensures that the cable is not cut and is ready for use. Rockwell Automation developed a unique Lifeline Rope Tensioner System (LRTS) which helps enable quicker installations. A dedicated stainless steel installation kit must be used with the stainless steel Lifeline 4 instead of the LRTS.
Mounting Specifications for Extended Length Models

Lifeline 4 Cable Grips Steel Cable Tensioner Tensioner P. Bolts E-Stop Button
Safety Switches 4-Emergency Stop Devices Logic Power
300mm
2-3m (6.5-9ft) 75-125m (246-410ft)
Reset Knob
Tension Indicator
(11.81in)
Notes:
1. The first and last P. bolt/eye bolt must be located as close as possible to the switch eyelet while maintaining adequate clearance (125 mm/5 in) from the cable grips to allow free movement. This provides for a straight and efficient pulling action on the switches. 2. Additional P. bolts/eye bolts, spaced 2-3 m (6-9 ft) apart, help keep the perpendicular pull force, F, and distance, d, within IEC60947-5-5 specifications of 200 N (45 lbs) and 400 mm (15.75 in). 3. We recommend using a switch at both cable ends, especially in applications with long cable runs or cable runs going around bends. This helps ensure that the safety function is fulfilled upon actuation of the cable in any direction. 4. ISO 13850 requires that the full length of cable to be within view when the reset is turned to the run position or the machine must be inspected over the whole length of the cable, both before and after resetting. 5. On shorter cable runs (max 10 m), a Lifeline tensioner spring may be used at one end of the span. The installation must be such that the above requirements can be met. When a spring is used, the last P. Bolt/eye bolt must be located as close as possible to the spring while maintaining adequate clearance (125 mm/5 in) from the cable grips to allow free movement. This is intended to help to ensure that a pull near the end of the cable will be between P. Bolts/eye bolts. This should result in operation of the switch contacts instead of only the spring moving. 6. Careful attention is required for the design of the installation to ensure that the cable is not likely to become trapped or snagged. This is especially important when using a tensioner spring because a cable snag between the location of the pull and the switch could prevent the actuation of the safety function. 7. It is essential that when the installation is complete, a thorough functional test is made. This should include checking all types and directions of pull over the length of the cable as well as checking for slack-cable tripping.
4-2
Operator Interface
Cable Pull Switches

Overview
Mounting Specifications for Standard Rope Length Models
E-Stop Button
Lifeline 4
Tension Indicator Cable Grips
Reset Knob Tensioner P. Bolts
L1 Lifeline 4 Lifeline 3 300 mm (11.81 in) 125 mm (5 in)
L2 75 m (246 ft) 30 m (98 ft)
Lifeline 3
Polypropylene-covered steel cable
Tension Indicator
F d L1 2-3m (6-9ft) Reset Knob
L2
Stainless Steel Lifeline 4
Rope Grips
Polypropylene Covered Steel Rope
Tensioner
Eye Bolts
Thimble
E-Stop Button
Tension 300 (11.81) Indicator Reset Knob 75 m (246 ft)
2-3 m (6.5-9 ft)
Mounting Specifications with Spring Tensioner

Lifeline 4
Tension Indicator
Lifeline 3
Tensioner F Tension Indicator d L1 2-3m (6-9ft)
Tensioner Spring
L1 Lifeline 4 Lifeline 3 300 mm (11.81 in) 125 mm (5 in)
L2 75 m (246 ft) 30 m (98 ft)
Wall
L2
Stainless Steel Lifeline 4
Rope Grips (SS)
Polypropylene Covered Steel Rope
Tensioner (SS)
Eye Bolts (SS)
Thimble Lifeline Tensioner Spring (SS) (SS)
Tension 300 (11.81) Indicator Wall 2-3 m (6.5-9 ft) 75 m (246ft)
The choice between using two switches or one switch and a spring is a matter of a risk assessment taking into consideration the probability of a trapped rope along the span. See also notes 3 and 6 on the previous page.

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4-3
Power
Logic
4-Emergency Stop Devices
Safety Switches
2-Opto-electronics
1-
General
Operator Interface
Cable Pull Switches

Lifeline Rope Tensioner System (LRTS)
Specifications
Tensioner: Glass-filled nylon Cable gripper: Acetal, zinc alloy, stainless steel Cable gripper gears: Stainless steel Cable: Cable to BS 302:1987, wire 4.0 Steel Core with polypropylene sheath P. Bolt: Stainless steel Tensioner: Yellow Cable gripper: Yellow/natural Cable: Red P. Bolt: Natural Tensioner: 140 (0.31) Cable gripper: 80 (0.17) -2580 (-13176) 4 mm (0.15 in.) 300 mm (11.8 in.) 500 N (112.5 lbf) 280 N (63.0 lbf) IP30 5 mm A/F Allen key
General 1Description
The LRTS is a unique cable (rope) tensioning system which enables quicker installation of cable actuated systems. Other methods are traditionally time consuming and sometimes awkward to fit. Features of the system include: 1. Cable adjustment up to 300 mm (11.8 in) (150 mm (5.9 in) either side of tensioner) 2. Quick thread and grip of cable with cable grip 3. Cable tidy incorporated into the cable grips 4. Simple tensioning via the tensioner with allen key. Due to the appeal of quick installation and universal use, the LRTS can also be used for applications other than cable actuated emergency stop systems.
Material
Color
Weight [g (lb)] Operating Temperature [C (F)] Cable O.D. Cable Adjustment Range, Max. Tensioner Holding Force, Max. Gripper Holding Force, Max. Enclosure Type Rating Tensioner Adjustment Tool
2-Opto-electronics
Four Steps to Install
Features
Unique cable grip system Can be installed and commissioned in approximately 3 minutes Ease of installation, no specialty tools required Up to 300 mm (11.8 in) of cable adjustment Cable tidy incorporated into cable grips Thread rope grip 1
Thread rope grip 2
Thread eyebolts & tensioner
Tension system
4-4
Operator Interface
Cable Pull Switches

Lifeline Rope Tensioner System (LRTS)
Product Selection
Description Installation Kit5 m (16.4 ft) Installation Kit10 m (32.8 ft) Installation Kit15 m (49.2 ft) Installation Kit20 m (65.6 ft) Installation Kit30 m (98.4 ft) Installation Kit50 m (164 ft) Installation Kit75 m (246 ft) A stainless steel tensioner kit is available for use with the Lifeline 4 Stainless Steel, see page 4-18. No. of P-Bolts 3 6 8 10 14 22 32 Cat. No. 440E-A13080
440E-A13081
440E-A13082 440E-A13083 440E-A13084 440E-A13085
Accessories
Description Cat. No.
Lifeline tensioner and Allen key only
440E-A17105
Lifeline gripper 20 pack
440E-A17106
Lifeline tensioner, two grippers and Allen wrench
440E-A17112
15 m (49.2 ft) 30 m (98.4 ft) Polypropylene covered steel cable 100 m (328 ft) 125 m (410 ft) 300 m (984 ft) 500 m (1640 ft) Red Cable UV resistant polypropylene covered steel cable 100 m (328 ft) 300 m (984 ft)
440E-A17026 440E-A17027 440E-A17028 440E-A17129 440E-A17095 440E-A17032 440E-A14739 440E-A14740
Approximate Dimensions
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.
70 (2.75) Dia. 90 (3.54) 45 (1.77)
12 (0.47) Dia.
43 (1.69)
40 (1.57) 25 (0.98)
Cable Grip
67 (2.63)
Tensioner
Cable Cable Grip P. Bolts Tensioner
Note: 2D, 3D and electrical drawings are available on www.ab.com.

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4-5
Power
Logic
Safety Switches
Two Lifeline tensioners, two grippers and Allen wrench
440E-A17140
2-Opto-electronics
Lifeline gripper two pack
440E-A17107
1-
General
440E-A13079
Operator Interface
Cable Pull Switches

Lifeline 3
Specifications
Safety Ratings Standards ISO 13850, EN ISO 12100, IEC 60947-5-1, IEC 60947-5-5 Cat. 1 device per EN 954-1 May be suitable for use in Cat 3 or Cat 4 systems depending on the architecture and application characteristics B10d: > 2 x 106 operations at min. load PFHD: < 3 x10-7 MTTFd: > 385 years May be suitable for use in performance levels Ple or Pld systems (according to ISO 13849-1:2006) and for use in SIL2 or SIL3 systems (according to IEC 62061) depending on the architecture and application characteristics CE Marked for all applicable directives, cULus, TV, and CCC 2 N.C. directopening action 2 N.O. directopening action 10 A (Ui) 500V 5 mA @ 5V DC 500V 1.4 A 240V 3A 120V 6A 3 N.C. directopening action 1 N.O. directopening action
Description
The Lifeline 3 is a cable (rope) operated emergency stop device designed to meet the stringent requirements of ISO 13850 (Safety of MachineryEmergency Stop Equipment). The Lifeline 3 system can be installed along or around awkward machinery such as conveyors and provides a constant-access emergency-stop facility. 1. The positive-mode mechanism helps ensure that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. The cable-status indicator makes the system easy to set up and maintain for spans up to 30 m (98 ft). 3. Four sets of contacts are provided: 2 N.C. + 2 N.O., or 3 N.C. + 1 N.O. contacts. 4. Sealed to IP 67 with rugged construction using die-cast alloy and stainless steel to withstand harsh conditions.
Safety Classification
Functional Safety Data 1 Note: For up-to-date information, visit http://www.ab.com/Safety/
Certifications Outputs Safety Contacts Auxiliary Contacts Thermal CurrentIlth Rated Insulation Voltage Switching Current @ Voltage, Min. Utilization Category A600/AC-15 DC-13 Operating Characteristics
(Ue) 600V (le) 1.2 A (Ue) 24V (le) 2 A
Features
Switches up to 30 m (98 ft) span Universal mounting and operation Switch lockout on cable pulled and cable slack Cable-status indicator on switch lid Industry standard fixing centers to DIN/EN 50041 Quick disconnect styles available
Cable Span Between Switches, Max. 30 m (98 ft) Tensioning Force to Run Position Tensioning Force to Lockout Operating Force, Min. Actuation Frequency, Max. Operating Life @ 100 mA load Environmental Enclosure Type Rating Operating Temperature [C (F)] Physical Characteristics Housing Material Indicator Material Eye Nut Material Weight [g (lb)] Color Heavy-duty painted zinc-based diecast alloy Glass-filled nylon Stainless steel 610 (1.34) Yellow body, blue reset button IP67 -2580 (-13176) 103 N (23.17 lbf) typical 188 N (42.3 lbf) typical <125 N (28.1 lb) at 300 mm deflection 1 cycle/s 1 x 106
1 Usable for ISO 13849-1:2006 and IEC 62061. Data is based on the B10d
value given and: - Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing 51840 operations per year - Mission time/Proof test interval of 38 years The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started. Note: It is recommended that the LRTS (Lifeline Rope Tensioning System) should be used with the Lifeline 3 cable rope switch.
4-6
Operator Interface
Cable Pull Switches

Lifeline 3
Product Selection
Contacts Conduits Cat. No. Connect to ArmorBlock Guard I/O 5-Pin Micro (M12) 440E-D2NNNYS
Safety 2 N.C. 3 N.C.
Auxiliary 2 N.O. 1 N.O.
M20
440E-D13118 440E-D13112
1/2 inch NPT

440E-D13120
12-Pin M23 440E-D13132 440E-D13124
8-Pin Micro (M12) 440E-D21BNYH
440E-D13114
1 For connector ratings, see page 3-9.
With an 8-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagram on page 4-9 for wiring details. For connection to ArmorBlock Guard I/O. With a 5-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagram on page 4-9 for wiring details.
Description MSR127RP MSR127TP MSR126T MSR30RT
Safety Outputs 3 N.O. 3 N.O. 2 N.O. 2 N.O. Solid State
Auxiliary Outputs 1 N.C. 1 N.C. None 1 N.O. Solid State
Terminals Removable (Screw) Removable (Screw) Fixed Removable
Reset Type Monitored Manual Auto./Manual Auto./Manual Auto./Manual or Monitored Manual Auto./Manual or Monitored Manual Auto./Manual Monitored Manual
Power Supply 24V AC/DC 24V AC/DC 24V AC/DC 24V DC
Cat. Page No. 5-26 5-26 5-24 5-16
Cat. No.
440R-N23135 440R-N23132 440R-N23117
Single-Function Safety Relays for 2 N.C. Contact Switch
440R-N23198
Modular Safety Relays MSR210P Base 2 N.C. only MSR220P Input Module MSR310P Base MSR320P Input Module 2 N.O. MSR300 Series Output Modules 1 N.C. and 2 PNP Solid State 3 PNP Solid State 2 PNP Solid State Removable Removable Removable Removable 24V DC from the base unit 24V DC 24V DC 24V DC from the base unit 5-82 5-86 5-102 5-106 440R-H23176 440R-H23178 440R-W23219 440R-W23218
Note: For additional Safety Relays connectivity, see the Safety Relays section (page 5-8) of this catalog. For additional Safety I/O and Safety PLC connectivity, see the Programmable Safety System section (page 5-115) of this catalog. For application and wiring diagrams, see the Safety Applications section (page 10-1) of this catalog.
Connection Systems
Description Cordset Patchcord 5-Pin Micro (M12) 8-Pin Micro (M12) 889D-F8AB- 12-Pin M23 889M-FX9AE-
Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 0M3 (0.3 m), 0M6 (0.6 m), 1 (1 m), 2 (2 m) or 3 (3 m) for standard lengths. To connect to ArmorBlock Guard I/O.

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4-7
Power
Logic
889D-F5ACDM- 889D-F8ABDM- 889M-F12AHMU-
Safety Switches
2-Opto-electronics
1-
Recommended Logic Interfaces
General
Connectors1
Operator Interface
Cable Pull Switches

Lifeline 3
Accessories
Description Lifeline P. bolt M8 x 1.25 thread size, 58 mm (2.28 in.) threaded length, 12 mm (0.47 in.) dia. eye, 95 mm (3.74 in.) overall length Lifeline tensioner spring 19 mm (0.75 in.) diameter, 210 mm (8.27 in.) overall length, 50 N force Lifeline inside corner pulley Internal diameter 16 mm (0.64 in.) zincplated mild steel Lifeline outside corner pulley Outside diameter 38 mm (1.5 in.) zincplated mild steel Cat. No.
440E-A17003
440E-A13078
440A-A17101
440A-A17102
Blanking plug, M20 conduit
440A-A07265
Cable grip, M20 conduit, accommodates cable diameter 710.5 mm (0.270.41 in.)
440A-A09028
Adaptor, conduit, M20 to 1/2 inch NPT, plastic
440A-A09042
Screwdriver including security bit
440A-A09018
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.
56 (2.2) 43 (1.69)
204 (8.03) 10.5 (0.41) 60 (2.36) 4 x M5 mounting holes
40 (1.57
30 (1.18)
4-8
Operator Interface
Cable Pull Switches

Lifeline 3
Typical Wiring Diagrams
Description 2 N.C. & 2 N.O. 3 N.C. & 1 N.O.
Contact Configuration
11 21 33 43 12 22 34 44
Safety A Safety B Aux A Aux B
11 21 31 43
12 22 32 44
Safety A Safety B Safety C Aux A
Contact Action
0 mm 3.5 Safety A Safety B Aux A Aux B
12.5 13.5
0 mm Safety A Safety B Safety C Aux B
10.5 13.5
Open
Closed
5-Safety B
2-Safety A 1-Safety A
5-Pin Micro (M12) for ArmorBlock Guard I/O

3-NA
4-Safety B
8-Pin Micro (M12)
3-Ground 8-Safety A 4-Safety B 5-Safety A
2-N/A 1-Aux A
12-Pin M23
8 7 6 5 11 4 3 9 12 10 2 1
1-3 4-6 7-8
Safety A Safety B Aux A
Safety A Safety B Safety C
9-10
Aux B
Aux A
Pins 2, 5, 11 not connected
12 Grey Red
Ground Safety A Safety B Aux A Ground Not Used Safety A Safety B Aux A Aux B Ground
Ground
8-Pin Cordset 889D-F8AB-1
Yellow Pink White Blue Green Brown Brown Blue White Green
Safety A Safety B Safety C Aux A Ground
12-Pin Cordset 889M-FX9AE-
Yellow Grey Pink Red Green Yellow
1 Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
Replace symbol with 0F5 (0.5 ft) or 1F (1 ft) for standard cable lengths.

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4-9
Power
Logic
Safety Switches
7-Aux A 6-Safety B
2-Opto-electronics
Cable Slack Lockout
Cable Tension Range
Cable Pulled Lockout
Cable Slack Lockout
Cable Tension Range
1-
General
Operator Interface
Cable Pull Switches

Lifeline 4
Specifications
Safety Ratings Standards ISO 13850, EN ISO 12100, IEC 60947-5-1, IEC 60947-5-5 Cat. 1 device per EN 954-1 May be suitable for use in Cat 3 or Cat 4 systems depending on the architecture and application characteristics B10d: > 2 x 106 operations at min. load PFHD: < 3 x10-7 MTTFd: > 385 years May be suitable for use in performance levels Ple or Pld systems (according to ISO 13849-1:2006) and for use in SIL2 or SIL3 systems (according to IEC 62061) depending on the architecture and application characteristics CE Marked for all applicable directives, cULus, TV, and CCC 2 N.C. directopening action 2 N.O. directopening action 10 A (Ui) 500V 5 mA @ 5V DC 500V 1.4 A 240V 3A 120V 6A 3 N.C. directopening action 1 N.O. directopening action
Description
The Lifeline 4 cable/push button operated system can be installed along or around awkward machinery such as conveyors and provide a constant emergency stop access. The Lifeline 4 is the only device of its kind to incorporate the following features in one unit making it the most versatile cable switch on the market. 1. The positive mode mechanism helps ensure that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. A mushroom head emergency stop button is included on the unit to provide E-Stop access even at the extreme ends of the span. 3. The cable status indicator makes the system easy to set up and maintain for spans up to 125 meters. 4. Four sets of contacts are provided: 2 N.C. + 2 N.O. or 3 N.O. + 1 N.O. contacts 5. Sealed to IP66 with rugged construction using die-cast alloy and stainless steel to withstand harsh conditions.
(Ue) 600V (le) 1.2 A (Ue) 24V (le) 2 A
Features
Switches up to 125 meter span Universal mounting and operation Lid mounted emergency stop button, designed to conform to ISO 850 Switch lockout on cable pulled and cable slack Cable status indicator on switch lid Lid mounted E-Stop button A mushroom head emergency stop button is included on the unit to provide total E-Stop access even at the extreme ends of the span. Cable status indicator on lid The cable status indicator makes the system easy to setup and maintain for spans up to 125 meters.
75 m (246 ft) standard model and Cable Span Between Switches, Max. 75125 m (146410 ft) extended length model Tensioning Force to Run Position Tensioning Force to Lockout Operating Force, Min. Actuation Frequency, Max. Operating Life @ 100 mA load Environmental Enclosure Type Rating Operating Temperature [C (F)] Physical Characteristics Housing Material Indicator Material Eye Nut Material Weight [g (lb)] Color Heavy-duty painted zinc-based diecast alloy (LM24) Glass-filled nylon Stainless steel 630 (1.38) Yellow body, blue reset button IP66 -2580 (-13176) 103 N (23.16 lbf) typical 188 N (42.3 lbf) typical <125 N (28.1 lbf) at 300 mm deflection 1 cycle/s 1 x 106
value given and: - Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing 51840 operations per year - Mission time/Proof test interval of 38 years The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started. Note: It is recommended that the LRTS (Lifeline Rope Tensioning System) should be used with the Lifeline 4 cable rope switch.
4-10
Operator Interface
Cable Pull Switches

Lifeline 4
Product Selection
Cat. No. Connect to ArmorBlock Guard I/O 5-Pin Micro (M12) 440E-L2NNNYS
Cable Span 75 m (246 ft) 75125 m (146410 ft)
Safety Contacts 2 N.C. 3 N.C. 2 N.C. 3 N.C.
Auxiliary Contacts 2 N.O. 1 N.O. 2 N.O. 1 N.O.
M20
440E-L13137 440E-L13042
1/2 inch NPT

440E-L13133 440E-L13043
12-Pin M23 440E-L13140 440E-L13141 440E-L13163 440E-L13164
8-Pin Micro 440E-L21BNYH 440E-L21BTYH
440E-L13153 440E-L13150
440E-L13155 440E-L13152
1 For connector ratings, see page 3-9.

Description MSR127RP MSR127TP MSR126T MSR30RT Safety Outputs 3 N.O. 3 N.O. 2 N.O. 2 N.O. Solid State Auxiliary Outputs 1 N.C. 1 N.C. None 1 N.O. Solid State Terminals Removable (Screw) Removable (Screw) Fixed Removable Reset Type Monitored Manual Auto./Manual Auto./Manual Auto./Manual or Monitored Manual Auto./Manual or Monitored Manual Auto./Manual Monitored Manual Power Supply 24V AC/DC 24V AC/DC 24V AC/DC 24V DC Cat. Page No. 5-26 5-26 5-24 5-16 Cat. No.
440R-N23135 440R-N23132 440R-N23117
440R-N23198
Note: For additional Safety Relays connectivity, see page 5-4. For additional Safety I/O and Safety PLC connectivity, see page 5-116. For application and wiring diagrams, see page 10-1.
Connection Systems
Description Cordset Patchcord 5-Pin Micro (M12) 8-Pin Micro (M12) 889D-F8AB- 12-Pin M23 889M-FX9AE-
889D-F5ACDM-1 889D-F8ABDM- 889M-F12AHMU-
1 Replace symbol with 0M3 (0.3 m), 1 ( 1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard lengths.
Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 0M3 (0.3 m), 0M6 (0.6 m), 1 (1 m), 2 (2 m) or 3 (3 m) for standard length.

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4-11
Power
Logic
Safety Switches
2-Opto-electronics
1-
For connection to ArmorBlock Guard I/O. With a 5-pin micro (M12) connector, not all contacts are connected. See page 4-15 for wiring details. With an 8-pin micro (M12) connector, not all contacts are connected. See page 4-15 for wiring details.
General
Conduits
Connectors1
Operator Interface
Cable Pull Switches

Lifeline 4
Accessories
Description Cat. No. Lifeline P. bolt
440E-A17003
Lifeline tensioner spring
440E-A13078
Replacement cover for Lifeline 4 cable/push button
440E-A13054
Replacement cover for Lifeline 4 cable/push button, no E-Stop
440E-A17115
Lifeline inside corner pulley
440A-A17101
Lifeline outside corner pulley
440A-A17102
Mounting bracket for Lifeline 4 cable/push button
440E-A17130
Blanking plug, M20 conduit
440A-A07265
Cable grip, M20 conduit, accommodates cable diameter 710.5 mm (0.270.41 in.)
440A-A09028
Adaptor, conduit, M20 to 1/2 inch NPT, plastic
440A-A09042
Screwdriver including security bit
440A-A09018
4-12
Operator Interface
Cable Pull Switches

Lifeline 4
Accessories (continued)
Description Indicator, M20 Conduit Pilot LightAmber Lens T-3 1/4 Insert Use T-3 1/4 Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot LightAmber Lens T-3 1/4 Insert Use T-3 1/4 Bulb (Sold Separately) Indicator, M20 Conduit Pilot LightAmber Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot LightAmber Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Indicator, M20 Conduit Pilot LightRed Lens T-3 1/4 Insert Use T3 1/4 Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot LightRed Lens T-3 1/4 Insert Use T-3 1/4 Bulb (Sold Separately) Indicator, M20 Conduit Pilot LightRed Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot LightRed Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Bulb, 24V for Conduit Pilot Light 2.8W T-3 1/4 Bulb, Miniature Screw Base Bulb, 110V for Conduit Pilot Light 2.6W T-3 1/4 Bulb, Miniature Screw Base Bulb, 240V for Conduit Pilot Light 0.75W T-3 1/4 Bulb, Miniature Screw Base Red LED Bulb, 24V AC/DC for Conduit Pilot Light Bayonet Style Insert Amber LED Bulb, 24V AC/DC for Conduit Pilot Light Bayonet Style Insert Red LED Bulb, 120V AC for Conduit Pilot Light Bayonet Style Insert Amber LED Bulb, 120V AC for Conduit Pilot Light Bayonet Style Insert Cat. No. 440A-A19001
440A-A19005
440A-A17124
440A-A17122
440A-A19002
440A-A19007 440A-A17125 440A-A17123
440A-A09056 440A-A09055 440A-A09054 800T-N319R 800T-N319A 800T-N320R 800T-N320A

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4-13
Power
Logic
Safety Switches
2-Opto-electronics
1-
General
Operator Interface
Cable Pull Switches

Lifeline 4
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. Standard Model
81 (3.19)min. 94.5 (3.72)max
115 (4.53)
101 (3.98)
Extended Length Models (75125 m cable span)

62 (2.44)
48 (1.89) 62 (2.44)
51 (2.0) 85 (3.35)
Emergency Stop Button Reset Button 51 (2.0) 85 (3.35) 4 Mounting Holes Clearance for M5 Screws 101 (3.98) 7.0 (0.28)
85 (3.35) 25.5 (1.0)
51 ( 2.01)
37 (1.46) 101 (3.98) min. to 114.5 (4.51) max. 115 (4.53)
10.5 (0.41)
4-14
48 ( 1.89)
Operator Interface
Cable Pull Switches

Lifeline 4
Description 2 N.C. & 2 N.O. 3 N.C. & 1 N.O.
11 21 33 43 12 22 34 44
Contact Action
12.5 13.5
0 mm Safety A Safety B Safety C Aux B
10.5 13.5
Open
Closed
8-Pin Micro (M12)
3-Ground 8-Safety A 4-Safety B 5-Safety A
2-N/A 1-Aux A
7-Aux A 6-Safety B
Safety A Safety B Aux A Safety A Safety B Safety C
12-Pin M23
8 7 6 5 11 4 3 9 12 10 2 1
1-3 4-6 7-8
9-10
Aux B
Aux A
12 5-Safety B
Ground 2-Safety A 1-Safety A 3-NA 4-Safety B Safety A Safety B Aux A Ground Not Used Safety A Safety B Aux A Aux B Ground
Ground
Grey Red
8-Pin Cordset 889D-F8AB-1
Yellow Pink White Blue Green Brown Brown Blue White Green
Safety A Safety B Safety C Aux A Ground
12-Pin Cordset 889M-FX9AE-1

R
4-15
Power
Replace symbol with 0F5 (0.5 ft) or 1F (1 ft) for standard cable lengths.
Logic
5-Pin Micro for ArmorBlock Guard I/O
Safety Switches
2-Opto-electronics
Cable Slack Lockout
Cable Tension Range
Cable Slack Lockout
Cable Tension Range
1-
Safety A Safety B Aux B Aux A
11 21 31 43
12 22 32 44
Safety A Safety B Safety C Aux B
General
Operator Interface
Cable Pull Switches

Lifeline 4 Stainless Steel
Specifications
Safety Ratings Standards EN 60947-5-5, ISO 13850, EN ISO 12100, IEC 60947-5-1 Cat. 1 device per EN 954-1 May be suitable for use in Cat 3 or Cat 4 systems depending on the architecture and application characteristics B10d: > 2 x 106 operations at min. load PFHD: < 3 x10-7 MTTFd: > 385 years May be suitable for use in performance levels Ple or Pld systems (according to ISO 13849-1:2006) and for use in SIL2 or SIL3 systems (according to IEC 62061) depending on the architecture and application characteristics CE Marked for all applicable directives, cULus Certified and TV 2 N.C. direct opening action 2 N.O. 10 A (Ui) 500V 5 mA @ 5V DC 500V 1.4 A 240V 3A 120V 6A
The stainless steel Lifeline 4 cable/push button operated system can be installed along or around awkward machinery such as conveyors and provide a constant emergency stop access. This switch is made from stainless steel 316 and is suitable for external use, applications where there are hygiene requirements and other situations where a level of corrosion resistance is required. The Lifeline 4 is the only device of its kind to incorporate the following features in one unit making it the most versatile cable switch on the market. 1. The positive mode mechanism helps ensure that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. A mushroom head emergency stop button is included on the unit to provide E-Stop access even at the extreme ends of the span. 3. The cable status indicator makes the system easy to set up and maintain for spans up to 75 meters. 4. Four sets of contacts are provided: 2 N.C. + 2 N.O. 5. Sealed to IP66 and IP69K with rugged construction using stainless steel 316 to withstand harsh conditions.
2-Opto-electronics
(Ue) 600V (le) 1.2 A (Ue) 24V (le) 2 A
Cable Span Between Switches, Max. 75 m (246 ft) Tensioning Force to Run Position Tensioning Force to Lockout Operating Force, Min. 103 N (23.17 lbf) typical 188 N (42.3 lbf) typical <125 N (28.1 lbf) at 300 mm deflection 1 cycle/s 1 x 106 IP66, IP67, IP69K -2580 (-13176) Stainless steel 316 Acetal Stainless steel 1442 (3.17) Unpainted metal
Features
Switches up to 75 m (246 ft) span Universal mounting and operation Lid mounted emergency stop button, designed to conform to ISO 850 Switch lockout on cable pulled and cable slack Cable status indicator on switch lid Made from stainless steel 316 Lid mounted E-Stop button A mushroom head emergency stop button is included on the unit to provide total E-Stop access even at the extreme ends of the span. Cable status indicator on lid The cable status indicator makes the system easy to setup and maintain for spans up to 75 m (246 ft).
Actuation Frequency, Max. Operating Life @ 100 mA load Environmental Enclosure Type Rating Operating Temperature [C (F)] Physical Characteristics Housing Material Indicator Material Eye Nut Material Weight [g (lb)] Color
value given and: - Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing 51840 operations per year - Mission time/Proof test interval of 38 years The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started. Note: It is recommended that the stainless steel installation kit should be used with the stainless steel Lifeline 4 as it is made of suitable materials for harsh conditions.
4-16
Operator Interface
Cable Pull Switches

Product Selection
Cat. No. Cable Span Up to 75 m (246 ft) Safety Contacts 2 N.C. Auxiliary Contacts 2 N.O. M20 440E-L22BNSM 1/2 inch NPT 440E-L22BNST 12-Pin M23 440E-L22BNSL
For connector ratings, see 3-9.

Description MSR127RP MSR127TP MSR126T MSR30RT Safety Outputs 3 N.O. 3 N.O. 2 N.O. 2 N.O. Solid State Auxiliary Outputs 1 N.C. 1 N.C. None 1 N.O. Solid State Terminals Removable (Screw) Removable (Screw) Fixed Removable Reset Type Monitored Manual Auto./Manual Auto./Manual Auto./Manual or Monitored Manual Auto./Manual or Monitored Manual Auto./Manual Monitored Manual Power Supply 24V AC/DC 24V AC/DC 24V AC/DC 24V DC Cat. Page No. 5-26 5-26 5-24 5-16 Cat. No.
440R-N23135 440R-N23132 440R-N23117
440R-N23198
Connection Systems
Description Cordset Patchcord 12-Pin M23 889M-FX9AE-1 889M-F12AHMU-
Replace symbol with 0M3 (0.3 m), 0M6 (0.6 m), 1 (1 m), 2 (2 m) or 3 (3 m) for standard length.

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4-17
Power
Logic
Safety Switches
2-Opto-electronics
1-
General
Conduits
Connectors
Operator Interface
Cable Pull Switches

Accessories
Description Stainless steel installation kit5 m (16.4 ft)polypropylene Stainless steel installation kit10 m (32.8 ft)polypropylene Stainless steel installation kit15 m (49.2 ft)polypropylene Stainless steel installation kit20 m (65.6 ft)polypropylene Stainless steel installation kit30 m (98.4 ft)polypropylene Stainless steel installation kit50 m (164 ft)polypropylene Polypropylene Covered Steel Cable Stainless steel installation kit75 m (246 ft)polypropylene Stainless steel installation kit5 m (16.4 ft)UV resistant Stainless steel installation kit10 m (32.8 ft)UV resistant Stainless steel installation kit15 m (49.2 ft)UV resistant Stainless steel installation kit20 m (65.6 ft)UV resistant Stainless steel installation kit30 m (98.4 ft)UV resistant Stainless steel installation kit50 m (164 ft)UV resistant UV Resistant Polypropylene-Covered Steel Cable Stainless steel installation kit75 m (246 ft)UV resistant Stainless steel turn buckle kit (no cable) Stainless steel 304 eyebolt complete M8 x 1.25 thread size, 58 mm (2.28 in) threaded length, 12 mm (0.47 in) dia. eye 95 mm (3.74 in) overall length Stainless steel 316 tensioner spring, 19 mm (0.75 in) dia. 210 mm (8.27 in) overall length Eye Bolts 4 4 7 8 12 20 30 4 4 7 8 12 20 30 Cat. No. 440E-A13194 440E-A13195 440E-A13196 440E-A13197 440E-A13198 440E-A13199 440E-A13200 440E-A13220 440E-A13221 440E-A13222 440E-A13223 440E-A13224 440E-A13225 440E-A13226 440E-A13227
440E-A13201 440E-A13202
81 (3.19)min. 94.5 (3.72)max
115 (4.53)
101 (3.98)
Note: 2D, 3D and electrical drawings are available on www.ab.com. Visit our website: www.ab.com/catalogs
4-18
48 (1.89) 62 (2.44)
51 (2.0) 85 (3.35)
Replacement Cover
440E-A13203

Replacement cover no E-Stop
440E-A13204
Stainless steel 316 inside corner pulley Stainless steel outside corner pulley
440E-A13205 440E-A13206
Note: Installation Kits include the following parts: one rope, one turnbuckle tensioner, four thimbles, eight rope grips and eyebolts, nuts and washers depending on the length of the rope.
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. Standard Model
Operator Interface
Cable Pull Switches

Description 2 N.C. & 2 N.O.
11 21 33 43 12 22 34 44
Contact Action
12.5 13.5
Open
Closed
12-Pin M23
8 7 6 5 11 4 3 9 12 10 2 1
1-3 4-6 7-8
Safety A Safety B Aux A
9-10
Aux B
12 Brown Blue White Green
Ground Safety A Safety B Aux A Aux B
12-Pin Cordset 889M-FX9AE-1
1 Replace symbol with 0F5 (0.5 ft) or 1F (1 ft) for standard cable lengths.

R
4-19
Power
Logic
Ground
Safety Switches
2-Opto-electronics
Cable Slack Lockout
Cable Tension Range
1-
Safety A Safety B Aux B Aux A
General
Operator Interface
Enabling Switches
Overview
Enabling devices are typically used when access to the hazardous portion of the machine is needed while the machine is running. Visual observations, minor adjustments, troubleshooting, calibration, tool changes, and lubrication are examples of tasks that may utilize an enabling device. Before accessing the machine, the operator must usually place the machine in a reduced performance role. A risk assessment must be performed to determine the level of reduced performance. The concept is that in the event of an unexpected event, the operator will either release or squeeze the actuator of the enabling device and disable the machine, prior to getting injured. The 440J enabling switches come in three models: 1) standard switch with no additional buttons, 2) switch with an additional single normally open contact, and 3) switch with an additional dual channel e-stop button.
General 1Overview
An enabling device is a manually operated control device used in conjunction with a start control. The safety function of the enabling switch has two parts: 1) when continuously actuated, the enabling device allows machine operation, and 2) when not actuated, the enabling device initiates a stop command to prevent machine operation. Historically, many enabling devices used a two-position switch. In the event of an unexpected incident, the two-position switch is designed to open when the muscles relax. The three-position switch provides enhanced performance as it is designed to open when the muscles either relax or contract. The trend in machine safeguarding is towards the use of three-position switches. Various types of devices use the three-position switch as enabling devices. These are typically push buttons, grip switches and foot switches. The Allen-Bradley Guardmaster 440J is a hand-operated grip style enabling device. Underneath the rubber boot, called the trigger switch, the 440J enabling device has two three-position switches. The contacts are closed when the actuator is in the mid-position (partly depressed). The contacts are open when the actuator is in the rest (released) position and in the fully pressed position. When transitioning from fully pressed to released, the contacts remain open. The 440J meets the requirements of IEC 60947-5-8:2006, which was written to describe the performance and design requirements of three-position enabling devices. Release Open "1" Ch1 Ch2 Mid-position Closed "2" Ch1 Ch2 Fully Pressed Open "3" Ch1 Ch2
The model with the normally open contact is typically used as a jog or reset function. The safety system design must only allow the use of the jog or reset function when the trigger switch is in the midposition. The e-stop button has two normally closed contacts with direct opening action. The e-stop button latches when the contacts open per IEC 60947-5-5 and ISO 13850. When this model is selected with the quick disconnect option, the user must store the enabling switch in an out-of-sight location if it is disconnected.
2-Opto-electronics
Mounting Considerations
All three 440J enabling switches come with a base plate. All three models are offered with either a cable strain-relief or an M12 micro quick-disconnect connector.
Base plate pre-mounted at the factory
Cable Strain Relief M12 Micro Quick Disconnect In some applications, the operation of the switch contacts is all that is needed. In this case, the holding bracket 440J-A00N is used.
Closed Open Position Closed Open Position
Press 1 2 Press 1 2
Press 3 Release
Release
1
440J-A00N
Additional accessory brackets can be added to achieve various arrangements. Cat. No. 440J-A01N right angle bracket is designed to accommodate Cat. No. 440K-A11238 (standard actuator) which is used with the standard Trojan 6 or Trojan T15 and Cat. No. 440GA27011 (GD2 actuator) which is used with the GD2 interlocks.
4-20
Operator Interface
Enabling Switches
Overview
With two additional screws, the right angle bracket can be mounted to the 440J enabling switch for horizontal mounting. An actuator can also be mounted for vertical use without the 440J-A01N bracket.
Horizontal Mount with MT-GD2
Vertical Mount with Trojan
Cat. No. 440J-A03N accessory mounts to the enabling switch base plate. This accessory has two sets of holes to accommodate either two standard or two GD2 actuators. This arrangement is used in conjunction with Cat. No. 440K-A04N accessory.
Horizontal Mounting
Vertical Mounting
MT-GD2 Interlock
440J-A03N
Enabling Switch mounted on 440J-A03N, shown with two standard actuators
440J-A02N Plate
Trojan Interlock
The U-shaped 440J-A04N can accommodate two interlocks: either 440K-MT or 440K-T. Using the 440J-A03N plate with dual actuators, a total of eight contacts, four in each switch, can be made available for the safety and control system.
The MT-GD2 with the manual latch release should be used for horizontal actuator mounting. The Trojan should only be used with vertical mounting. To use the 440K-T (Trojan 6 or T15), the head must be rotated 180. The Trojan GD2 models cannot be used with the 440J-A02N as its head cannot be rotated. The recommended method for single-switch mounting is to use the 440K-MT (MT-GD2) with the latch release. The latch holds the contacts closed when the enabling switch is bumped or rattled. An alternative is to use the 440K-T (Trojan 6 or T15) with a vertical mounting. The holding force of these interlocks is enough to keep the contacts closed under minor bumps and rattles.

R
4-21
Power
Logic
Safety Switches
The mounting plate (Cat. No. 440J-A02N) has multiple pre-drilled and tapped holes to facilitate mounting of a single 440K-MT (MTGD2) or 440K-T (Trojan) interlock. Four additional through-holes at the corners allow mounting of the plate to a flat surface.
2-Opto-electronics
In some applications, additional contacts are needed when the enabling switch is used. Two additional accessories are used to allow the enabling switch to interact with two interlocks.
1-
Shown with 440G-A27011 GD2 Actuator
Shown with 440K-A11095 Standard Actuator
General
440J-A01N Bracket Shown with GD2 Actuator
Operator Interface
Enabling Switches
Overview
Application Considerations
General
Enabling Device Enabling Device
12-Opto-electronics
440J-A04N
Dual Interlock Switches Provide Eight Contacts
Safety system designers will quickly realize that the enabling device by itself is easy to understand; it is simply a set of contacts. The application of the enabling device into a machine safeguarding system is the challenge. Consideration must be given to the following: 1. Setting the machine in reduced performance mode. In some cases, the speed or other characteristic of the machine must be reduced to allow the operator to avoid the hazard by releasing or squeezing the trigger switch. The control system must be designed so that the machine is not changed back to normal performance during the enabling task. A key-operated mode selector switch is one method of setting the machine in a reduced performance mode. The operator selects reduced mode and then removes the key from the switch, taking the key with him or her. Holding the trigger switch then allows the hazard to operate in a reduced mode. 2. Knowing the machine is in reduced performance mode Sensors can be used to determine that reduced performance of the machine is maintained. Position sensors, encoders or other devices, monitored by an appropriated logic device, provide feedback to the control system. If the performance (e.g., operating speed) were to increase beyond a predetermined limit, the control system would execute a stop command. Releasing the enabling device could also be used to execute a stop command. 3. Type of access The safety system architecture will differ depending on whether partial body or full body access is required. When partial body access is required, the enabling device must continuously bypass the primary safeguard (e.g. gate interlock, light curtain, safety mat, or safety scanner). Enabling devices must only bypass one primary safeguardbypassing multiple safeguards with one enabling device must be avoided as access to the hazard may not be detected by the other bypassed safeguards.
If full body access is required, consideration must be given to whether the primary safeguard can or must be active during the operation of the enabling device. With the primary safeguard active, additional entries into the hazard area will be detected. If the primary safeguard must remain inactive, administrative procedures must ensure that additional personnel do not enter the hazard area. 4. Multiple Personnel Access When more than one person must access the hazard, all persons must utilize their own enabling device. All enabling devices must be active to energize the hazard.
Hazard
4-22
Operator Interface
Enabling Switches
Overview
The table below summarizes when additional interlocking devices must be used in conjunction with the enabling device. For partial body access, three cases exist, depending on the type of device being bypassed and the logic unit used by the safety system. 1. The enabling switch can be connected directly across the safeguarding device that has dry contacts. 2. Devices with OSSD outputs, like the GuardShield Light curtain will need a single interlock with four contacts to avoid nuisance faults when a monitoring safety relay is used as the safety system logic device. 3. When a safety PLC is used as the logic device, the enabling device can be connected to separate inputs and internal programming logic can be used to bypass the light curtain when the enabling switch is needed.
Access Type Safeguard Type
For full body access, there are two cases, which depend on the logic device used by the safety system. 1. When a safety PLC is used, a single interlock with four contacts is needed. These four contacts are used to interlock the safety system reset function and the machine start function. 2. When a monitoring safety relay is used, two interlocks with four contacts each are needed. Four contacts are used to bypass the primary safeguarding device. Two contacts are used to reset the safety system. Two contacts are used to interlock the machine start control to prevent starting of the machine from the control panel.
Partial Body
Dry Contact Interlocks (e.g., Elf, Cadet, Trojan, MT-GD2, Monitoring Safety Relay or Safety PLC Sipha, Ferrogard, 440G-MT, TLS-GD2, Atlas) Devices with OSSD Outputs (e.g., GuardShield Light Curtain, SensaGuard, SafeZone Multizone) Safety PLC
None
Safety PLC Full Body All Types Monitoring Safety Relay
Single Interlock with Four Contacts Dual Interlocks, each with Four Contacts

R
4-23
Power
Logic
Safety Switches
2-Opto-electronics
Monitoring Safety Relay
Single Interlock with Four Contacts
1-
Logic Device
Interlocks Required
General
Operator Interface
Enabling Switches
GripSwitch
Specifications
Safety Ratings Standards Safety Classification Certifications Outputs Safety Contacts Auxiliary Contacts Jog Contact E-Stop 2 N.C. direct opening action 1 N.C. 1 N.O. 2 N.C. Direct-Opening Action 3A (Ui) 250V (jog button 125V) 5 mA @ 3V AC/DC 30V DC 2A 125V AC 3A 250V AC 0.5 A IEC/EN60947-5-8, IEC/EN 60947-5-1, IEC/EN 60204-1, NFPA 79, ANSI B11.19, ANSIR15.06, ISO 10218, ISO 11161 Cat. 1 Device per EN954-1; Dual channel suitable for Cat. 3 or 4 systems CE Marked for all applicable directives, cULus Listed, BG
The three position enabling switch can be used as part of the conditions required to allow safe working inside a machine guard, e.g., set-up, maintenance, or troubleshooting. It is lightweight and ergonomically designed for easy use. The standard model includes two independent three-position switches which are actuated by squeezing the trigger. Additional models are available with an optional jog button or dual channel e-stop button. The trigger switch has three positions. The mid-position is the enabled position. Position 1there is no pressure on the trigger switch, and the safety contacts are open. Position 2the trigger switch is squeezed to the mid-position, and the safety contacts are closed. This mid-position is the enabled position. Position 3the trigger switch is fully pressed and the safety contacts are open. When the trigger switch is released from position three back to position one, the safety contacts remain open, as it passes through position two.
Thermal CurrentIlth Rated Insulation Voltage Switching Current @ Voltage, Min. Utilization Category 3Position Switch Terminals 1-2 and 3-4 Monitor Switch Terminals 5-6 E-Stop Switch Terminals 5-6 and 7-8 DC-12 or AC12 Resistive DC-13 or AC15 Inductive DC-12 or AC12 Resistive DC-13 or AC15 Inductive DC-12 or AC12 Resistive DC-13 or AC15 Inductive
2-Opto-electronics
1A
1.5 A
0.5 A
2A 1A
2A 1A
1A 0.5 A
0.5 A
Operating Characteristics Operating Force, Min. Direct Opening Force Position 2: 15 N (3.37 lbf) approx. Position 3: 50 N (11.2 lbf) max. 90 N (20 lbf) 1200 operations per hour
Features
Dual three position enabling switches Lightweight and ergonomic Optional jog and e-stop functions
Actuation Frequency, Max. Environmental Enclosure Type Rating Relative Humidity Operating Temperature [C (F)] Vibration Shock Physical Characteristics Wire Size Cable Size Terminal Screw Torque Conduit Type Material Boot Material Weight [g (lb)] Color
IP66 Standard Switch (NEMA 6) IP65 Jog Button and E-Stop Switches 4585% -10+60 (14140) 555 Hz, 0.5 mm 10 g 0.141.5 mm2 (2414 AWG) 713 mm (0.27 0.51 in.) 0.50.6 Nm (4.45.3 ibfin) M20 Polyamide (Nylon) PA66 NBR/PVC Nitrile Blended with PVC 250 (0.55) with E-stop 210 (0.46) standard and jog Black/grey
The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started.
4-24
Operator Interface
Enabling Switches
GripSwitch
Product Selection
Cat. No. Description Standard Switch (No additional buttons) Switch with Jog Button Switch with Emergency Stop Button Note: Base plate included with all switches.
440J-N21TNPM 440J-N21TNPM-NP 440J-N2NTNPM-NE

Description MSR127RP MSR127TP Modular Safety Relays MSR210P Base 2 N.C. only MSR220P Input Module MSR310P Base MSR320P Input Module 2 N.O. MSR300 Series Output Modules 1 N.C. and 2 PNP Solid State 3 PNP Solid State 2 PNP Solid State Removable Removable Removable Removable Auto./Manual or Monitored Manual Auto./Manual Monitored Manual 24V DC from the base unit 24V DC 24V DC 24V DC from the base unit 5-82 5-86 5-102 5-106 440R-H23176 440R-H23178 440R-W23219 440R-W23218 Safety Outputs 3 N.O. 3 N.O. Auxiliary Outputs 1 N.C. 1 N.C. Terminals Removable (Screw) Removable (Screw) Reset Type Monitored Manual Auto./Manual Power Supply 24V AC/DC 24V AC/DC Cat. Page No. 5-26 5-26 Cat. No.
440R-N23135 440R-N23132
Connection Systems
Cat. No. Description Cordset Patchcord 4-Pin Micro (M12) Quick Disconnect 889D-F4AC- 889D-F4ACDM- 5-Pin Micro (M12) Quick Disconnect 889D-F5AC- 889D-F5ACDM- 8-Pin Micro (M12) Quick Disconnect 889D-F8AB- 889D-F8ABDM-
Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 1 (1 m), 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. To connect to ArmorBlock Guard I/O.

R
4-25
Power
Logic
Safety Switches
2-Opto-electronics
1-
General
M20 Conduit with Cable Strain Relief
Operator Interface
Enabling Switches
GripSwitch
Accessories
Description Cat. No. 440J-A00N
Mounting bracket suitable for single enabling switch1 Mounting bracket suitable for one actuator mounted onto switch1 Includes four flat head screws and one resistorx bit.
440J-A01N
Mounting bracket suitable for single enabling switch and single safety switch1
440J-A02N
Mounting bracket suitable for two actuators mounted onto switch1 Includes six flat head screws and one resistorx bit.
440J-A03N
Mounting bracket suitable for single enabling switch and two safety switches1
440J-A04N
NBR/PVC (silicone free) rubber boot kit
440J-A10N
1 The bracket has predrilled holes suitable for mounting either the MT-GD2, Trojan 5, or Trojan 6. Please note that the enabling switch, safety switch, and actuator
are not supplied with the mounting bracket and are available separately.

4-26
Operator Interface
Enabling Switches
GripSwitch
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. Standard Switch Emergency Stop Button
58 (2.28) 47 (1.85) 46 (1.81) 24 (0.95) 69 (2.72)
M20 x 1.5 174 (6.85)
13 (0.51) max.
Jog Button
46 (1.81)
50 (1.96)
68 (2.67)
A range of brackets are available to allow the enabling switch to be mounted alone, or with one or two safety switches. A small bracket has already been fitted to the enabling switch onto which the actuator bracket is mounted. An Application Note on the use of the enabling switch in conjunction with a safety switch is available.
20 (0.79)
5.3 (0.21) Dia. (2 holes) PVC Coating (Color: Black) 8.6 (0.34)
5.2 (0.2) thru csk 10.0 x 90.0% Dia.
M5 x 08-6H
4 x 8.0 Thru 16 x M5 x 0.8-6H 40.0 (1.57) 40.0 (1.57) 52.0 (2.04)
6.0 (0.23)
53 (2.09)
8.4 (0.33)
6.0 (0.23)
7.0 (0.27)
4.0 (0.15) 16.0 (0.62) 4.0 (0.15)
6.0 (0.23)
18.0 (0.7)
440J-A00N Enabling Switch Mounting Bracket
440J-A01N Single Actuator Bracket
440J-A02N Single Safety Switch Plate

R
4-27
Power
Logic
6.35 (0.24) 6.35 (0.24)
114.3 (4.49)
127 (4.99)
114.3 (4.49) 127 (4.99)
)91.3( 18
Safety Switches
2-Opto-electronics
86 (3.38)
1-
58 (2.28)
13 (0.51) max.
General
50 (1.97)
Operator Interface
Enabling Switches
GripSwitch
66.5 (2.611)
21.5 (0.84)
440J-A03N Double Actuator Plate
440J-A04N Double Safety Switch Bracket
Typical Wiring Diagram

Standard Contact Operation
Position Position 2 Terminal 1 No. Squeeze Safety A 1-2 5-6 3-4
Contact Open Contact Closed
With Jog Button

Position 3
9.0 (0.35)
General
82.0 (3.22) 2 x 8.0 84.0 (3.3) 65.0 (2.55)
43.0 (1.69)
6 x M5 x 0.8-6H Thru
12-Opto-electronics
100 (3.94)
With E-Stop Button

Position 3
Position Position 2 Terminal 1 No. Squeeze Safety A 1-2 Safety B 3-4 Release 1-2 3-4 Release E-Stop A 5-6 7-8 Press Position 3
Position Position 2 Terminal 1 No. Safety A 1-2 Squeeze Aux 5-6 3-4 Release 1-2 5-6 3-4 Release Jog 7-8 Safety A B
Aux Safety B
Release
1-2 5-6 3-4
Press
E-Stop B
Cable Termination
Quick Disconnect Termination
2-Safety A 3-Safety B
5-Safety B 1-Safety A
2-Safety A 1-Safety A
3-Safety B 8-Jog 4-Safety B 5-Aux 889D-F8AB-* 1 White 2 Brown 3 Green 4 Yellow 5 Grey 6 Pink 7 Blue 8 Red
2-Safety A 1-Safety A 7-Jog 6-Aux
3-Safety B 8-E-Stop B 4-Safety B 5-E-Stop A 889D-F8AB-*
2-Safety A 1-Safety A 7-E-Stop A 6-E-stop B
4-Safety B
3-N/A
4-Safety B
889D-F4AC-1 1 Brown 2 White Mating Cordsets 3 Blue 4 Black Safety B Safety A
889D-F5AC-* 1 Brown 2 White 3 Blue 4 Black 5 Grey Safety A NA Safety B
Safety A Safety B Aux Jog
1 White 2 Brown 3 Green 4 Yellow 5 Grey 6 Pink 7 Blue 8 Red
Safety A Safety B E-Stop A E-Stop B
4-28
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Specifications 22.5 mm1 Front-of-Panel (Operators)

Mechanical Ratings Description Vibration (assembled to panel) Shock Degree of protection 10 000 000 Cycles Mechanical durability per EN 60947-5-1 (Annex C) 1 000 000 Cycles 500 000 Cycles 300 000 Cycles 100 000 Cycles Operating forces (typical with one contact block) Operating torque (typical application with one contact block) Mounting torque Plastic Metal Environmental Temperature range (operating) Temperature range (short term storage) Humidity
1 Performance Data see page Important-3 of the Industrial Controls catalog.
Plastic (Bulletin 800FP)
Metal (Bulletin 800FM)
Tested at 102000 Hz, 1.52 mm displacement (peak-to-peak) max./10 G max. for 3 hr duration, no damage Tested at 1/2 cycle sine wave for 11 ms; no damage at 100 G IP65/66 (Type 3/3R/4/4X/12/13) IP65/66 (Type 3/3R/4/12/13)
Multi-function, selector switch, key selector switch, selector jog, SensEjectTM key selector switch Non-illuminated push-pull E-stop Twist-to-release E-stop, illuminated push-pull E-stop, alternate action push buttons Potentiometer, toggle switch Flush/extended = 5 N, E-stop = 36 N Mushroom = 9 N Selector switch = 0.25 Nm (2.2 lbin) 1.7 Nm (15 lbin) 4.4 Nm (40 lbin) 25+70 C (-13158 F) 40+85 C (-40185 F) 5095% RH from 2560 C (77140 F)
Momentary mushroom operators are IP65. Plastic keyed operators are IP66, Type 4/13; not Type 4X. Operating temperatures below 0 C (32 F) are based on the absence of freezing moisture and liquids, UL Recognized to 55 C (131 F) - Incandescent module Max 40 C (104 F).
Product Certifications
Certifications Standards Compliance CE Marked Terminal Identification Shipping Approvals RoHS UR/UL, CSA, CCC, CE NEMA ICS-5; UL 508, EN ISO 13850, EN 60947-1, EN 60947-5-1, EN 60947-5-5 EN/IEC 60947-1 ABS
Visit our website: www.ab.com/catalogs Publication S117-CA001A-EN-P
4-29
Power
Logic
10-Safety Applications
9-
Momentary push buttons, momentary mushroom
Principles
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Back-of-Panel Components
Electrical Ratings Standard contact block ratings Low voltage contact block ratings Nominal Voltage LED Module Ratings Thermal current Insulation voltage (Ui) Wire capacity (screw terminal) Wire capacity (spring-clamp terminal) Recommended tightening torque on screw terminals Dielectric strength (minimum) Standard blocks External short circuit protection Low voltage contact blocks Electrical shock protection 24V AC 24V DC 120V AC 240V AC Range 1029V AC 1030V DC 70132V AC 180264V AC A600, Q600 600V AC AC 15, DC 13 to IEC/EN 60947-5-1 and UL 508, 17V, 5 mA min. 5V, 1 mA DC min. C300, R150, AC 15, DC 13 to EN 60947-5-1 and UL 508 Current Draw 31 24 25 22 mA mA mA mA Frequency 50/60 Hz DC 50/60 Hz 50/60 Hz
General Principles
9-
10 A max. enclosed (40 C ambient) to UL508, EN 60947-5-1 Screw terminal = 690V, spring-clamp = 300V #1812 AWG (0.752.5 mm2) Max. (2) #14 AWG or (1) #12 AWG #1814 AWG (0.751.5 mm2) One per spring clamp, two spring clamps per terminal 0.70.9 Nm (68 lbin) 2500V for one minute 10 A type gL/gG cartridge fuse to EN 60269-2-1 or gN (Class J to UL 248-8 or Class C to UL 248-4) 6 A type gL/gG cartridge fuse to EN 60269-2-1 or gN (Class J to UL 248-8 or Class C to UL 248-4) Finger-safe conforming to IP2X Mechanical Ratings Tested at 102000 Hz, 1.52 mm displacement (peak-to-peak) max./10 G max. 6 hr Tested at 1/2 cycle sine wave for 11 ms and no damage at 100 G max. 10 000 000 cycles Slow double make and break Slow double make and break positive opening N.O.
Vibration (assembled to panel) Shock Contact durability per EN 60947-5-1 (Annex C)
10-Safety Applications 4-Emergency Stop Devices Logic Power
N.C. N.O.E.M. Contact operation N.C.L.B.
Double break / double make, early make Double break / double make, late break positive opening
Double break / double make, early break positive opening
N.C.E.B. N.C. and N.O.E.M. N.O. and N.C.L.B.
1.5 mm (0.060 in.) 2.5 mm (0.1 in.) 3.4 N 56.5 N Illumination 525 nm 629 nm 590 nm 470 nm 780 780 600 168 360 Materials mcd mcd mcd mcd mcd
Push button travel to change electrical state Operating forces (typical) Single circuit contact block Dual circuit contact block Green Red Yellow Blue White Green Red Yellow Blue White
LED Dominant Wavelength
LED Luminous Intensity
Incandescent maximum wattage Springs Electrical contacts Terminals Standard Low voltage Screw Spring-clamp
2.6 W Stainless steel and zinc coated music wire Silver-nickel Gold-plated over silver Brass Silver-plated brass
1 Performance Data see page Important-3 of the Industrial Controls catalog.
Low voltage contacts are recommended for applications below 17V, 5 mA. Wires less than #18 AWG (0.75 mm2) may not hold in terminal securely.
4-30
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Material Listing
Component Panel gasket Diaphragm seal K-seal Diaphragm retainer, return spring I Return spring II Button cap/mushroom head 2-color molded button cap Lens Lens, knob Knob Plastic bezel/bushing I Plastic bezel/bushing II, jam nut Metal bezel/bushing Diffuser Legend frames Plastic mounting ring Metal mounting ring Plastic latch Metal latch Plastic enclosure Metal enclosure Terminal screws Terminals Spring clamps Lamp socket Housing Low-voltage terminals Low-voltage spanner Spanner Boot All operators Illuminated push button, non-illuminated push button Selector switch, key selector switch, push/twist-to-release E-stop, key E-stop, push/pull mushroom Illuminated push button, non-illuminated push button, momentary mushroom Reset, selector switch, key selector switch, alternate action, push/twist-to-release E-stop, key E-stop, push/pull mushroom Non-illuminated push button, momentary mushroom, reset, push/twist-to-release E-stop, key E-stop, push/pull mushroom, multi-function Non-illuminated push button Multi-function Non-illuminated selector switch For Use with Material Used Automotive industry acceptable silicone Nitrile Stainless steel Zinc-coated music wire PBT/polycarbonate blend PBT/polycarbonate blend Acetal Glass-filled polyamide
Illuminated push button, illuminated momentary mushroom, illuminated selector switch Polyamide Non-illuminated push button, illuminated push button, momentary mushroom, selector switch, key selector switch, push/twist-to-release E-stop, key E-stop, push/pull Glass-filled polyamide mushroom, multi-function, reset Pilot light, reset jam nut, reset pushers All metal operators Illuminated push button, pilot light All plastic operators All metal operators LED module, incandescent module, contact blocks LED module, incandescent module, contact blocks LED module, incandescent module, contact blocks Incandescent module Incandescent module, LED module Contact blocks Contact blocks Contact blocks Toggle Switch, illuminated push button, non-illuminated push button, multi-function illuminated and non-illuminated Glass-filled PBT Zinc Polycarbonate Glass-filled polyamide Glass-filled polyamide Chromated zinc Glass-filled polyamide Chromated zinc + stainless steel PBT/polycarbonate blend Aluminum Brass with silver-nickel contacts Stainless steel Brass Glass-filled polyamide Gold-plated silver-nickel contacts Gold-plated silver-nickel contacts Automotive industry acceptable silicone
4-31
Power
Logic
Brass with silver-nickel contacts
Zinc-plated steel with chromate
9-
Principles
General
Nitrile, TPE
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Emergency Stop Operators1 Non-Illuminated Twist-to-Release, Push-Pull
General Principles
9-
60 mm Non-Illuminated Twist-to-Release Cat. No. 800FP-MT64
40 mm Non-Illuminated Push-Pull Cat. No. 800FP-MP44 Twist-to-Release (Trigger Action) Plastic Metal Cat. No. 800FM-MT34 800FM-MT44 800FM-MT64 Push-Pull (Trigger Action) Plastic Cat. No. 800FP-MP44 Metal Cat. No. 800FM-MP44
Color Red
Size 30 40 60
Pkg. Quantity 1
Cat. No. 800FP-MT34 800FP-MT44 800FP-MT64
Illuminated Twist-to-Release, Push-Pull
40 mm Illuminated Twist-to-Release Cat. No. 800FP-LMT44
40 mm Mushroom Push/Pull Cat. No. 800FM-LMP44 Twist-to-Release (Trigger Action) Plastic Metal Cat. No. 800FM-LMT44 800FM-LMT64 Push-Pull (Trigger Action) Plastic Cat. No. 800FP-LMP34 800FP-LMP44 800FP-LMP64 Metal Cat. No. 800FM-LMP34 800FM-LMP44 800FM-LMP64
Color Red
Size 30 40 60
Pkg. Quantity 1
Cat. No. 800FP-LMT44 800FP-LMT64
LED module required for illumination, can not use incandescent module.
Key Release Mushroom Operator
40 mm Non-Illuminated Key Release Cat. No. 800FP-MK44 Ronis Key Lock (Trigger Action) Plastic Color Red Size 40 mm Pkg. Quantity 1 Cat. No. 800FP-MK44 Metal Cat. No. 800FM-MK44
1 All emergency stop operators are EN ISO 13850 compliant with standard NC, NCLB, or self-monitoring contact blocks.
For key options, see the Industrial Controls catalog.
4-32
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
2-Position Push-Pull Operators, Non-Illuminated Twist-to-Release (Trigger Action), Push-Pull (Trigger Action)1
90 mm Half-Dome Cat. No. 800FP-MP94 40 mm Mushroom (Trigger Action) Push-Pull Plastic Cat. No. 800FP-MP44 Metal Cat. No. 800FM-MP44
40 mm Mushroom (Trigger Action) Twist-to-Release Plastic Color Red Pkg. Quantity 1 Cat. No. 800FP-MT44 Metal Cat. No. 800FM-MT44
800F
a
Operator Construction Code P M Description Round plastic operator (IP66, Type 4/4X/13) Round metal operator (IP66, Type 4/13) Code MT3 MT4 MT6 Code MP4 Code MP9
P MT4
a b
Operator Type Push, Twist-to-Release Type 30 mm color cap 40 mm color cap 60 mm color cap Push-Pull Type 40 mm color cap Half-Dome Push-Pull Type 90 mm color cap
4
c d
9Red Blue
c
Color Cap Code 2 3 4 5 6 Color Black Green Yellow
d
Engraving Code Blank LE E Description No engraving on cap EMO laser engraved EMO printed
1 All emergency stop operators are EN ISO 13850 compliant with standard NC, NCLB, or self-monitoring contact blocks. Only available with red color cap.
For EMO guards, see page 4-45. Only available on 40 mm color cap. Only available on red, 40 mm push, twist-to-release operator type (MT44). Half-dome operators only available with black, red, and yellow color caps.
4-33
Power
Logic
Principles
40 mm Trigger Action Twist-to-Release Mushroom Cat. No. 800FP-MT44
40 mm Trigger Action Push-Pull Mushroom Cat. No. 800FP-MP44
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
2-Position Push-Pull Operators, Illuminated Twist-to-Release (Trigger Action), Push-Pull (Trigger Action)1
General Principles
940 mm Mushroom Trigger Action Twist-to-Release Cat. No. 800FP-LMT44 40 mm Mushroom Push/Pull Cat. No. 800FM-LMP44 40 mm Mushroom (Trigger Action) Twist-to-Release Plastic Color Red Pkg. Quantity 1 Cat. No. 800FP-LMT44 Metal Cat. No. 800FM-LMT44 90 mm Half-Dome Cat. No. 800FP-LMP94 40 mm Mushroom (Trigger Action) Push-Pull Plastic Cat. No. 800FP-LMP44 Metal Cat. No. 800FM-LMP44
800F
a
Operator Construction Code P Description Round plastic operator (IP66, Type 4/4X/13) Round metal operator (IP66, Type 4/13) Code LMT4 LMT6 Code LMP3 LMP4 LMP6 Code LMP9
P LMP4
a b
Operator Type
3
c c
Lens Cap Color Code 3 4 5 6 Color Green Red Yellow Blue
Push, Twist-to-Release Type 40 mm color cap 60 mm color cap Push-Pull Type 30 mm color cap 40 mm color cap 60 mm color cap Half-Dome Push-Pull Type 90 mm color cap
1 LED module required for illumination, can not use incandescent module.
All emergency stop operators are EN ISO 13850 compliant with standard NC, NCLB, or self-monitoring contact blocks. Only available with red color cap. 60 mm version has black arrows; 30 and 40 mm versions have white arrows. When using LED for illumination, a white LED is recommended. Only available with 40 mm Push-Pull color cap (LMP4 from Table b). Half-dome operators only available with red and yellow lens cap colors.
4-34
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
2-Position Non-Illuminated Operators Mushroom, Key Release (Trigger Action)1
40 mm Key Release Mushroom Cat. No. 800FP-MK44 2-Position (Trigger Action) 40 mm Mushroom Key Release Plastic Color Red Pkg. Quantity 1 Cat. No. 800FP-MK44 Metal Cat. No. 800FM-MK44
Note: For Ronis replacement keys, see the Industrial Controls catalog. Key release mushroom operators use key no. 3825.
800F
a
Operator Construction Code P M Description Round plastic operator (IP66, Type 4/13) Round metal operator (IP66, Type 4/13) Code MK4
P MK4
a b
Operator Type Key Release Mushroom Type 40 mm
4
c d c
Lens Cap Color Code 4 Color Red
d
Code Blank R 01R 02R 03R 04R 05R 06R 27R 28R 29R 30R 31R 32R 33R Key No. 3825 (Standard) 455 3801 3802 3803 3804 3805 4001 4002 4003 4004 4005 4006 4007
1 All emergency stop operators are EN ISO 13850 compliant with standard NC, NCLB, or self-monitoring
contact blocks. Keyed operators are IP66, Type 4/13. Not intended for high security applications. Interoperability is possible with certain key/cylinder lock combinations. Consult your local Rockwell Automation sales office or Allen-Bradley distributor for interoperability information. For Ronis replacement keys, see the Industrial Controls catalog.
4-35
Power
Logic
3806
Ronis Key Lock
9-
Principles
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
3-Position Push-Pull Operators, Illuminated & Non-Illuminated Mushroom
Target Table and Operator Position1
General
Illuminated 3-Position Push-Pull Cat. No. 800FM-LMP44E3
Contact Type N.O. N.C.E.B. N.C.L.B.
Out O X X
Center O O X
In X O O
Note: X = Closed/O = Open Contact selection is limited to the following options, consult your local Rockwell Automation sales office or Allen-Bradley distributor for other options. Color Black Green Red Amber Green Pkg. Quantity Cat. No. 800FM-MM42E3 800FM-MM43E3 800FM-MM44E3 1 800FM-LMM40E3 800FM-LMM43E3 800FM-LMM44E3 800FM-LMM46E3 800FM-LMM47E3 800FM-MP42E3 800FM-MP43E3 800FM-MP44E3 1 800FM-LMP40E3 800FM-LMP43E3 800FM-LMP44E3 800FM-LMP46E3 800FM-LMP47E3
Principles
9-
Operator Function
Operator Type Non-Illuminated
Momentary Out, Maintained Center, Momentary In Illuminated
Red Blue Clear Black
Non-Illuminated
Green Red Amber Green
Momentary Out, Maintained Center, Maintained In

a
Operator Construction Code M Description
Illuminated
Red Blue Clear
800F
M L
a b
MM
c c
Operator Function
4
d
4
e
E3
f e
Cap Color Code 0 2 3 4 6 7 Description Amber Black Green Red Blue Clear
Code MM
Description Momentary Out, Maintained Center, Momentary In Momentary Out, Maintained Center, Maintained In
Round metal operator (IP66, Type 4/13)
b
Operator Type Code Blank L Description Non-Illuminated Illuminated Code 4 MP
d
Cap Size Description 40 mm Plastic
f
Positions Code E3 Description 3-Position
Sold as stand-alone operator only. Not available as a composite catalog number. 1 Cannot use N.C. or N.O.E.M. contact blocks with 3-position push-pull operators. Must use N.O., N.C.E.B., or N.C.L.B. contact blocks. Available in integrated LED version only. Available in illuminated only. Available in non-illuminated only.
4-36
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Momentary Push Button Operators, Non-Illuminated Mushroom1
40 mm Mushroom Plastic Color Black Green Red Yellow Blue 1 Pkg. Quantity Cat. No. 800FP-MM42 800FP-MM43 800FP-MM44 800FP-MM45
800FP-MM46
60 mm Mushroom Metal Plastic Cat. No.

800FP-MM62 800FP-MM63 800FP-MM64 800FP-MM65 800FP-MM66
Metal Cat. No. 800FM-MM62 800FM-MM63 800FM-MM64 800FM-MM65 800FM-MM66
Cat. No. 800FM-MM42 800FM-MM43 800FM-MM44 800FM-MM45

800FM-MM46
800F
a
Operator Construction Code P M Description Round plastic operator (IP65, Type 4/4X/13) Round metal operator (IP65, Type 4/13) Code MM4 MM6 MM9
P MM4
a b b
3
c c
Color Cap Code 2 3 4 5 6 Color Black Green Red Yellow Blue
Size and Operator Type Mushroom Type 40 mm momentary 60 mm momentary 90 mm momentary
1 Momentary mushroom operators are IP65 rated.
Only available with black, red, and yellow cap colors.
4-37
Power
Logic
9-
Principles
40 mm Mushroom Cat. No. 800FP-MM42
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Momentary Push Button Operators, Illuminated Mushroom1
General
40 mm Mushroom Cat. No. 800FP-LMM43 40 mm Mushroom Plastic Color Green Red Yellow Blue Clear 1 Pkg. Quantity Cat. No. 800FP-LMM43 800FP-LMM44 800FP-LMM45
800FP-LMM46 800FP-LMM47
Principles
9Code P M
Metal Cat. No. 800FM-LMM43 800FM-LMM44 800FM-LMM45

800FM-LMM46 800FM-LMM47
800F
a
Operator Construction Description Round plastic operator (IP65, Type 4/4X/13) Round metal operator (IP65, Type 4/13) Code LMM4
P LMM4
a b
Size and Operator Type Mushroom Type 40 mm momentary
3
c c
Lens Cap Color Code 3 4 5 6 7 Color Green Red Yellow Blue Clear
1 Momentary mushroom operators are IP65 rated.
When using LED for illumination, a white LED is recommended.
4-38
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Back-of-Panel Components Contact Blocks with Latch Composite
800F P
a
X
b
0
c
1
d
E
e
a
Style Code P M Description Plastic latch Metal latch Code 0 1 2 3 4 5 6
c
N.O. (Normally Open) Circuits Description No contact 1 N.O. 2 N.O. 3 N.O. 4 N.O. 5 N.O. 6 N.O. Code 0 1 2 3 4 5 6
d
Description No contact 1 N.C. 2 N.C. 3 N.C. 4 N.C. 5 N.C. 6 N.C.
b
Contact Block(s) Termination Style1 Code X Q Description Screw termination Spring-clamp termination
1 Six circuits maximum allowable.
e
Specialty Contact Block(s) Code Blank V E L B S Description Standard blocks Low voltage QuadCONNECT N.O. early make N.C. late break N.C. early break
Power Modules Power Modules with Latch Composite
800F M
a
N
b
3
c
G
d
a
Style Code P M Description Plastic latch Metal latch Code 0 1 2 3
c
Voltage Description No bulb 6V AC/DC 12V AC/DC 24V AC/DC 48V AC/DC 120V AC 240V AC Code C R G Y W B
d
Lamp Color Description Incandescent Red LED Green LED Amber LED White LED
b
Power Module Type Code D N Q Description Incandescent module, screw termination Integrated LED module, screw termination Integrated LED module, spring-clamp termination
4 5 7
4-39
Power
LED modules for use with all illuminated operators. Incandescent module for use with pilot lights, momentary push buttons, and momentary mushroom operators only. Four circuits maximum allowable when power module is used. Do not stack contact block on power module. Only available for incandescent module. Only available for integrated LED module. For best illumination results, LED color should match lens color. For yellow operator, select a white LED.
Logic
Blue LED
N.C. self-monitoring
9-
Principles
N.C. (Normally Closed) Circuits
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Back-of-Panel Components, Continued Power Modules with Contact Blocks and Latch Composite
General Principles
9P M D N Q 0 1
800F P
a a
Style Code Description Plastic latch Metal latch
N
b
5
c
R
d
X
e d
Lamp Color
1
f
0
g
E
h g
N.C. (Normally Closed) Circuits Code 0 1 2 3 4 Description No contact 1 N.C. 2 N.C. 3 N.C. 4 N.C.
Code C R G Y W B
Description Incandescent Red LED Green LED Amber LED White LED Blue LED
b
Power Module Type1 Code Description Incandescent module, screw termination Integrated LED module, screw termination Integrated LED module, spring-clamp termination
h e
Contact Block(s) Termination Style Code X Q Description Screw termination Spring-clamp termination Code Blank V E L S Specialty Contact Block(s) Description Standard blocks Low voltage QuadCONNECT N.O. early make N.C. late break N.C. self-monitoring
c
Voltage Code Description No bulb 6V AC/DC 12V AC/DC 24V AC/DC 48V AC/DC 120V AC 240V AC Code 0 1 2 3 4
f
N.O. (Normally Open) Circuits Description No contact 1 N.O. 2 N.O. 3 N.O. 4 N.O.
2 3 4 5 7
1 Four circuits maximum allowable when power module is used. Do not stack contact block on power module.
LED modules for use with all illuminated operators. Incandescent module for use with pilot lights, push buttons, and momentary mushroom operators only. Only available for incandescent module. Only available for integrated LED module. For best illuminated results, LED should match lens color. For yellow operator, select a white LED.
4-40
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Back-of-Panel Components, Continued Other
Description Metal Mounting Latch These are zinc-plated, metal die cast mounting latches. Note: Sold only in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Note: Sold only in multiples of 100. Order (quantity of) 100 to receive one package of 100 pieces. Cat. No.
10
800F-ALM
Cat. No. 800F-ALM
100
800F-ALM-BP
Plastic Mounting Latch Note: Sold only in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces.
10
800F-ALP
Cat. No. 800F-ALP
Note: Sold only in multiples of 100. Order (quantity of) 100 to receive one package of 100 pieces. Description Contact Type N.O. N.C. N.O. low voltage QuadCONNECT N.C. low voltage QuadCONNECT N.O.L.M. N.O.E.M. N.O.E.E.M. N.C.L.B. N.C.E.B. Self-Monitoring Contact Block Note: Sold only in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Latch not included. Dual circuit of 2 N.O. Dual circuit of 2 N.C. Dual circuit of 1 N.O.-1 N.C. N.O. with stab terminals N.C. with stab terminals N.O. spring-clamp N.C. spring-clamp N.O. spring-clamp low-voltage QuadConnect N.C. spring-clamp low-voltage QuadConnect N.O.E.M. spring-clamp N.C.L.B. spring clamp N.C.E.B. spring-clamp Ring lug N.O. Ring lug N.C. Note: Sold only in multiples of 100. Order (quantity of) 100 to receive one package of 100 pieces. Latch not included. N.O. N.C.
100 Pkg. Quantity
800F-ALP-BP Cat. No. 800F-X10 800F-X01 800F-X10V 800F-X01V

1
800F-X10N 800F-X10E 800F-X10M 800F-X01L 800F-X01B 800F-X01S 800F-X20D 800F-X02D 800F-X11D 800F-X10T 800F-X01T 800F-Q01 800F-Q10V 800F-Q01V 800F-Q10E
800F-Q01L
10
800F-Q01B 800F-R10 800F-R01 800F-X10-BP
100
Cat. No. 800F-X10
800F-X01-BP
For use with Cat. No. 800FP-CB_ and Cat. No. 800FP-CC_ operators.
For use with Cat. No. 800FP-CC_ operators. 1 Only for use with 4-position selector switch, 4-position toggle switch, or 3-position push-pull operator.
Cannot stack. Cannot be used in a composite catalog number. Replacement screws are available (Cat. No. 800F-ARS1)
4-41
Power
Logic
800F-Q10
9-
Principles
General
Pkg. Quantity
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Back of Panel Components, Continued Other
Description Volts No bulb Incandescent Module For use with pilot lights, push buttons, and momentary mushroom operators. Note: Sold in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Latch not included. Cat. No. 800F-D3C 6V AC/DC 12V AC/DC 24V AC/DC 48V AC/DC 120V AC/DC 24V AC/DC Integrated LED Module For use with all illuminated devices. For best results, LED should match lens color. For amber operators, use yellow LED. Note: Sold in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Latch not included. Cat. No. 800F-N3G Description 120V AC 240V AC 24V AC/DC spring-clamp 120V AC spring-clamp 240V AC spring-clamp 24V AC/DC ring lug Contact Material N.O. N.C. Base Mounted Contact Block Base mounted contact blocks can be used in plastic or metal enclosures. Note: Sold only in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Latch not included. N.O. low voltage QuadCONNECT N.C. low voltage QuadCONNECT N.O.E.M. N.C.L.B. N.O. spring-clamp Cat. No. 800F-BX01 Description N.C. spring-clamp Volts 24V AC/DC 120V AC Base Mounted Integrated LED Module Base mounted modules can be used in plastic or metal enclosures. For best illumination results, LED should match lens color. Note: Sold in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Latch not included. Cat. No. 800F-BN3R Cannot be used in a composite catalog number. Replacement screws are available (Cat. No. 800F-ARS1) 240V AC 24V AC/DC spring-clamp 10 120V AC spring-clamp
1 1 1 1 1
Pkg. Quantity
General Principles
9-
Cat. No. 800F-D0C 800F-D1C 800F-D2C
10
800F-D3C 800F-D4C 800F-D5C 800F-N3x 800F-N5x 800F-N7x 800F-Q3x 800F-Q5x 800F-Q7x 800F-R3x Cat. No. 800F-BX10 800F-BX01 800F-BX10V
10
1 1
Pkg. Quantity
10
800F-BX01V 800F-BX10E 800F-BX01L 800F-BQ10 800F-BQ01
Pkg. Quantity
1 1 1 1
Cat. No. 800F-BN3x 800F-BN5x 800F-BN7x 800F-BQ3x
800F-BQ5x
240V AC spring-clamp
800F-BQ7x
1 To complete the cat. no., replace the x with one of the following letters for the desired color: Y = Amber, R = Red, G = Green, B = Blue, W = White.
4-42
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Assembled Stations
1-Hole Yellow Enclosure E-Stop Station

Enclosure Material Quick Connect Operator Type Twist-to-Release 40 mm
Cat. No. 800F-1YP4

Contact Configuration 1 N.C. 1 N.O. / 1 N.C. 2 N.C. 1 N.C. 1 N.O. / 1 N.C. 2 N.C. 2 N.C. 1 N.O. / 2 N.C. 24V AC/DC 120V AC 240V AC 1 N.C. 2 N.C. Low voltage 1 N.O. / 2 N.C. Non-Illuminated/EMO/Guard 1 N.C. 1 N.C. 1 N.O. / 1 N.C. 2 N.C. 1 N.C. 1 N.O. / 1 N.C. 1 N.O. / 1 N.C. 1 N.O. / 1 N.C. 1 N.O. / 1 N.C. 1 N.O./1 N.C. 1 N.O./1 N.C. 1 N.O./1 N.C. Cat. No. 800F-1YP1 800F-1YP2 800F-1YP3 800F-1YP4 800F-1YP5 800F-1YP6 800F-1YP7 800F-1YP8 Non-Illuminated/EMO/Guard Non-Illuminated Non-Illuminated 24V AC/DC 24V AC/DC 120V AC 800F-1YM1 800F-1YM2 800F-1YM3 800F-1YM4 800F-1YM5 800F-1YM6 800F-1YML1 800F-1YML2 800F-1YML3
800F-1YMQ53V 800F-1YMQA 800F-NX1 800F-1YMQ1 800F-1YMQ2 800F-1YMQ3 800F-1YMQ3VEG 800F-1YMQ3V
Key Release 40 mm N/A Twist-to-Release 60 mm
Non-Illuminated
Plastic
AC Micro1
5-pin 6-pin
Non-Illuminated
DC Micro1
4-pin Twist-to-Release 40 mm 5-pin 4-pin
Non-Illuminated
800F-1YMQ41 800F-1YMQ44 800F-1YMQ4 800F-1YMQ5 800F-1YMQ6 800F-1MYMQ4 800F-1MYMQ5 800F-1MYMQ6
Mini Receptacle1 6-pin Metal
240V AC 24V AC/DC 120V AC 240V AC
Please reference Assembled Station Pin Out Chart on page 4-44
1-Hole Grey Enclosure E-Stop Station

Cat. No. Enclosure Material Quick Connect Operator Type Twist-to-Release 40 mm Metal N/A Key Release 40 mm Non-Illuminated Illumination Voltage Contact Configuration 1 N.C. 1 N.O. / 1 N.C. 2 N.C. 1 N.C. 1 N.O. / 1 N.C. 2 N.C. PG Knockouts Metric Knockouts 800F-1MM1 800F-1MM2 800F-1MM3 800F-1MM4 800F-1MM5 800F-1MM6
Grey Enclosure Assembled Stations

Cat. No. Enclosure Material Quick Connect Operator Type Black Push Button 0-1 2-Position Selector Switch "OFF-ON" 2-Position Selector Switch N/A 2-Hole Plastic 3-Hole Plastic (Flush Black) Start and Stop Push Buttons (Flush Black) O (Extended Red) (Flush Black) Non-Illuminated Illumination Voltage Contact Configuration 1 N.O. 1 N.O. 1 N.O. / 1 N.C. 1 N.O. 1 N.O./1 N.C. 4 N.O./1 N.C. PG Knockouts 800F-1PP1 800F-1PP2 800F-1PP3 800F-1PP4 800F-2PP1 800F-3PP1 Metric Knockouts 800F-1PM1 800F-1PM2 800F-1PM3
1-Hole Plastic
4-43
Power
Logic
9-
Principles
Illumination Voltage
PG Knockouts
Metric Knockouts
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Assembled Stations, Continued 90 mm Enclosed Stations
General Principles
9-
Enclosure Material
Quick Connect
Operator Type
Illumination Voltage Non-illuminated
Contact Configuration 1 N.C. 1 N.O./1 N.C. 2 N.C.
Cat. No. PG Knockouts 800F-1YP1HD 800F-1YP2HD 800F-1YP3HD 800F-1YP1M94 800F-1YP2M94 800F-1YP3M94 800F-1PP2M92 Metric Knockouts 800F-1YM1HD 800F-1YM2HD 800F-1YM3HD 800F-1YML1HD 800F-1YML2HD 800F-1YML3HD 800F-1YM1M94 800F-1YM2M94 800F-1YM3M94 800F-1PM2M92
Red half dome 1-Hole, Yellow Plastic N/A Red 90 mm momentary 1-Hole, Grey Plastic Black 90 mm momentary
24V AC/DC 120V AC 240V AC 1 N.C. 1 N.O./1 N.C. Non-illuminated 2 N.C. 1 N.O./1 N.C. 1 N.C.
Assembled Station Pin Out Chart
10-Safety Applications 4-Emergency Stop Devices

Cat. No.
800F-1YMQ53V 800F-1YMQA 800F-NX1 800F-1YMQ1 800F-1YMQ2 800F-1YMQ3 800F-1YMQ3VEG 800F-1YMQ3V
Connector Style / No. of Pins AC Micro / 5-pin AC Micro / 6-pin
Location 1 BX01V BX01 BX01 BX01
A to B to Pin # Pin # 1 1 1/4 1/4 2 1 1 1 2 1 1 1 1 1 1 1 2 5 2/3 2/3 4 3 3 2 4 J J J J J J J
Location 2 BX01V BX01 BX01V BX01V BX01V BX01V BX01 BX01 BX01 BX01 BX01 BX01 BX01
C to D to Pin # Pin # 4 2 1 2 2 4 2 6 6 6 6 6 6 5 6 3 4 4 5 4 5 5 5 5 5 5
Location 3 BX10 BN3R BN3R BN5R BN7R BN3R BN5R BN7R
E to F to G to Pin # Pin # Pin # 3 3 2 2 2 2 2 2 4 J J J J J J J 3 3 J J J J J J J
Logic Power
DC Micro / 4-pin
BX10V BX01V BX01V
DC Micro / 5-pin Mini Receptacle / 4-pin
BX01V BX01 BX10 BX10 BX10 BX10 BX10 BX10 BX10
800F-1YMQ41 800F-1YMQ44 800F-1YMQ4 800F-1YMQ5 800F-1YMQ6 800F-1MYMQ4 800F-1MYMQ5 800F-1MYMQ6 J = Jumper
Mini Receptacle / 6-pin
4-44
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Guards
Description Type Shiny metal Cat. No. 800F-AMRG Pkg. Quantity
Protective Ring for use with non-illuminated 2-position momentary and illuminated/non-illuminated 3-position mushroom operators (40 mm only)
Black
800F-AMRGB
Cat. No. 800F-AMRG
Yellow Metal
800F-AMRGY
Plastic Guard for use with the following operators: 40 mm E-stop (SEMI Standards Compliant) 40 mm illuminated/non-illuminated alternate action and momentary operators 60 mm illuminated/non-illuminated momentary operators Selector switches (standard knob and key operated) Potentiometers Cat. No. 800F-A6PR5 Narrow Plastic Guard for use with the following operators: Illuminated and non-illuminated momentary mushroom operators (40 mm) only Bul. 800FD monolithic E-stops (SEMI standards compliant) Flush/extended/guarded push buttons Alternate action operators Selector switches (standard knob and key operated) Potentiometers
Yellow, round
800F-A6PR5 1
Yellow
800F-AMEGY
Cat. No. 800F-AMEGY
Cat. No. 800F-AMMG
Emergency Stop Legend Plates
800F 15YS
a b
Cat. No. 800F-15YSE112
a
Size/Color (Yellow) Code 15Y 15YS 16Y Description 60 mm round (30.5 mm mounting hole) 60 mm round (22.5 mm mounting hole) 90 mm round (22.5 mm mounting hole) Code Blank E112 F112 G112 T112 S112 B112
b
Text Description No text EMERGENCY STOP ARRT DURGENCE NOT AUS ARRESTO EMERGENZA PARADA DE EMERGENCIA EMERGENCY STOP, ARRT DURGENCE, PARADA DE EMERGENCIA D112 N112 W112 A112 L112 H112 M112 Code
b (cont'd)
Text Description NOT AUS, ARRESTO EMERGENZA, ARRT DURGENCE
NOODSTOP NDSTOPP, EMERGENCY STOP NDSTOPP, EMERGENCY STOP NDSTOP NEYARSTOPP, NEYARSTOPP ND-STOP, HT-SEIS, ND-STOP
4-45
Power
Sold only multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Not for use with base mounted contact blocks. Not available on 15YS version. Text printed on the 15Y version only. Text printed on the 15YS & 16Y versions only.
Logic
EMERGENCY STOP, ARRT DURGENCE, NOT AUS
22.5 mm mounting hole
40 mm Protective Guard used with illuminated and non-illuminated momentary mushroom operators (40 mm) only.
Shiny Metal
800F-AMMG
9-
Principles
General
Operator Interface
Push Buttons
Bul. 800T 30.5 mm
Non-Illuminated Specifications
Electrical Ratings Contact ratings Dielectric strength 2-Pos. Push-Pull Cat. No. 800T-FX6D4 2-Pos. Push-Pull / Twist Cat. No. 800H-FRXT6D4 Electrical design life cycles Refer to the contact ratings tables below. 2200V for one minute, 1300V for one minute (Logic Reed) 1 000 000 at max. rated load, 200 000 at max. rated load (Logic Reed) Mechanical Ratings Vibration 102000 Hz 1.52 mm displacement (peak-to-peak) max./10 G max. (except Logic Reed) 1/2 cycle sine wave for 11 ms 25 G (contact fragility) and no damage at 100 G Type 1/4/12/13 (Bul. 800T); Type 1/4/4X/12/13 (Bul. 800H); EN/IEC 60529 IP66/65 250 000 min. Shallow, mini, and low voltage contact blocks: Slow, double make and break Logic Reed and sealed switch contact blocks: Single break magnetic #1812 AWG / 68 lbin 7.5 lbs max. push or pull 9 lbs max. push or pull 30 in oz. max. twist, 6 in oz. minimum return 1 lb 1 lb max. 3 lbs max. at 0.205 in plunger travel 1 lb max.
General Principles
92-Pos. Push-Pull / Twist Cat. No. 800T-FXT6D4
Shock
Illuminated
Degree of protection Mechanical design life cycles (Push-pull/twist-to-release)
Contact operation 2-Pos. Push-Pull Cat. No. 800T-FXP16RA1 2-Pos. Push-Pull/Twist Cat. No. 800H-FRXTP16RA1 Wire gauge/Terminal screw torque Typical operating forces 2-position push-pull Twist-to-release or push-pull 2-Pos. Push-Pull/Twist Cat. No. 800T-FXTP16RA1 Contact blocks Standard Logic Reed Sealed switch Stackable sealed switch
Description
The Bulletin 800T and 800H 30.5 mm Emergency Stop devices provide increased reliability. E-stops with normally closed late break contacts comply with EN418 and IEC 947-5-5 standards. This means the operator will latch when actuated before the contacts will change state. Application flexibility is offered with 2-position push-pull or 2-position push-pull/twist release configurations. Non-illuminated and illuminated operator options are available. Contact block versions are also available that provide IP2X finger-safe protection. Rockwell Automation also offers Self-Monitoring contact blocks (SMCB) which feature enhanced E-stop safety for critical process control applications. The SMCB monitors whether or not it is properly installed on the operator so that the normally closed contacts will open when the E-stop is actuated. If the SMCB is separated from the operator for any reason, the controlled circuit will automatically open.
Environment Temperature range Operating Storage 40+131 F (40+55 C) 40+185 F (40+85 C)
Note: Operating temperatures below freezing are based on the absence of moisture and liquids. Contact your local Rockwell Automation sales office or Allen-Bradley distributor for use in lower temperature applications. Humidity 5095% RH from 77140 F (2560 C) per Procedure IV of MILSTD-BIOC, Method 507.1 cycling test
Standard Contact Ratings

Minimum: 24V 24 mA Maximum thermal continuous current I 10 A AC/2.5 A DC. Bulletin 800T and 800H units with Cat. No. 800T-XA contacts have ratings as follows:
Max. Opertnl. Volts Ue AC 600 DC 600 Utilization Category IEC AC-15 DC-13 NEMA A600 Q600 Rated Operational Currents Volts Ue 120600 72120 2472 28600 2428 Make 7200VA 60 A 60 A 69VA 2.5 A Break 720VA 720VA 10 A
th
Features
30.5 mm mounting hole Type 4/13 watertight/oiltight (Bul. 800T) Type 4/4X/13 corrosion-resistant/watertight/oiltight (Bul. 800H) Heavy industrial stations and operators
For applications below 24V/24 mA, PenTUFF or Logic Reed contacts are recommended.
Self-Monitoring is a trademark of Rockwell Automation, Inc.
4-46
Operator Interface
Push Buttons
Bul. 800T 30.5 mm
2-Position Push-Pull and Push-Pull/Twist Release, Non-Illuminated
Note: A jumbo or large legend plate is recommended, if space allows.
Contact Type N.C.L.B.1 N.O. N.C.L.B.1 N.C.L.B. N.C.L.B.1 S.M.C.B.1 N.O. S.M.C.B.1 S.M.C.B. S.M.C.B1
Out X O X X X X O X X X
In O X O O O O X O O O
Button Color Red Red Red Red Red Red
Push-Pull Cat. No.

800T-FX6D4 800T-FX6A1 800T-FX6A5 800TC-FX6D4S
Push-Pull/Twist Release Cat. No.

800T-FXT6D4 800T-FXT6A1 800T-FXT6A5

800H-FRXT6D4 800H-FRXT6A1 800H-FRXT6A5
800TC-FXT6D4S 800TC-FXT6A1S 800TC-FXT6A5S
800HC-FRXT6D4S 800HC-FRXT6A1S 800HC-FRXT6A5S
800TC-FX6A1S
800TC-FX6A5S
Note: X = Closed/O = Open Note: Emergency stop push buttons are compliant with EN 418 and EN/IEC 60947-5-5 Standards when using N.C.L.B. contact blocks. Note: These caps are only available in plastic.
Note: A jumbo or large legend plate is recommended, if space allows.

Operator Position Type 4/13 Type 4/4X/13
Maintained Type Full Voltage Lamp Type Incandescent LED Incandescent Transformer LED Volts 24V AC/DC 120V AC 24V AC/DC 120V AC 240V AC 120V AC 240V AC Red N.O. N.C.L.B. 1 O X Red Color Contacts N.O. N.C.L.B. 1 Out O X
Maintained In X O
Push-Pull Release Cat. No.

800T-FXQ24RA1 800T-FXQH10RA1 800T-FXQH24RA1 800T-FXP16RA1 800T-FXP26RA1 800T-FXPH16RA1

800T-FXTQ24RA1

800H-FRXTQ24RA1
800T-FXTQH10RA1 800H-FRXTQH10RA1
800T-FXTQH24RA1 800H-FRXTQH24RA1
800T-FXTP16RA1 800H-FRXTP16RA1
X O
800T-FXTP26RA1
800H-FRXTP26RA1
800T-FXTPH16RA1 800H-FRXTPH16RA1
800T-FXPH26RA1
800T-FXTPH26RA1 800H-FRXTPH26RA1
1 Normally closed late break contact. When button is pushed from the OUT to IN position, the mechanical detent action of the operator occurs before electrical
contacts change state. When the button is pulled from the IN to the OUT position, the electrical contacts change state before the mechanical detent occurs. The Self Monitoring Contact Block (S.M.C.B.) is composed of a N.C.L.B. contact wired in series with a N.O. monitoring contact. The N.O. monitoring contact automatically closes when the S.M.C.B. is properly installed onto the E-stop operator. If the S.M.C.B. is separated from the E-stop operator, the N.O. monitoring contact will automatically open. Contact your local Rockwell Automation sales office or Allen-Bradley distributor for availability of illuminated E-stops with Self Monitoring Contact Blocks (S.M.C.B.s).
Type
Style
Color Yellow, Blank
Cat. No.
800T-X646
For 800T Buttons
Yellow, Emergency Stop
800T-X646EM
Emergency Stop Legend Plates
For 800H Buttons
Yellow, Emergency Stop
800H-W690
4-47
Power
Logic
Accessories
Note: X = Closed/O = Open Note: Emergency stop push buttons are compliant with EN 418 and EN/IEC 60947-5-5 Standards when using N.C.L.B. contact blocks.
9-
2-Position Push-Pull and Push-Pull/Twist Release Units, Illuminated
Principles
General
Operator Position
Type 4/13
Type 4/4X/13
Operator Interface
Touch Buttons
Bul. 800Z
Specifications
Description Vibration Endurance Mechanical Shock General Purpose Cat. No. 800Z-GF2Q5 General Purpose Cat. No. 800Z-GL3Q5B Degree of Protection Operating Force Electrical Ratings Input Voltage (Relay type) Input Voltage (Solid-State type) Electrical Design Life (Relay type) On-delay/Off-delay Current Draw (Solid-State type) Degree of Protection Wire Range Tightening Torque Environmental Temperature Range (Operating) Temperature Range (Storage) Humidity Housing/Guard Gasket Connector BUNA-N Materials Valox 357 1/16 in. Cork-BUNA-N Insulator material (micro connector) = nylon Insulator material (mini connector) = PVC Standards and Certifications Certifications Standards Conformity
cULus,
General Purpose Line (Cat. No. 800Z-G) Mechanical Ratings
Heavy Industrial Line (Cat. No. 800Z-H)
Rated Operating Current (A)
250V AC resistive load
Service life (x10 operations)
DC Voltage (V DC)
Operations
General Principles
Heavy Industrial Cat. No. 800Z-HF1 Heavy Industrial Cat. No. 800Z-HL1Y
Tested @ 10 G, 1.52 mm displacement Tested @ 100 G (mechanical durability) Type 4/4X/13 IP66 1200 psi Washdown Zero Low Voltage: 1040V DC, 2030V AC Full Voltage (800Z-GF): 85264V AC Low Voltage (800Z-GN/GP): 1030V DC Relay Output 200,000 Relay Output 150,000 Operations @ 2A inductive Operations @ 5A inductive 4A resistive 2.5 A resistive Off 60 ms max. On 76 ms max. 100 mA at 24V DC = 2.23 W (no external load) Terminal Block Ratings IP2X #2212 AWG (0.54 mm2) 9 lb-in. (1Nm) Type 4/13 IP66
Description
Bulletin 800Z Zero-Force Touch Buttons are designed for use by machine control systems requiring the use of two hands. An interlinked sensor surface weaves two capacitive sensors in offset planes for superior product sensitivity. Bulletin 800Z touch buttons are ergonomically designed for ease of operation. Simply touching the surface of the switch will initiate an output. The Bulletin 800Z line can detect the hand through most industrial gloves. The contour of Bulletin 800Z touch buttons serves two purposes; it easily conforms to the shape of the hand while helping prevent defeatability when two-hand control is needed. Two bi-colored diagnostic LEDs provide guidance during operation. The power/fault LED blinks at different rates to provide diagnostic information to the user. The Bulletin 800Z line detects the presence of a hand during power-up, noise, and conductive film build-up over time.
9-
25...+55C 40...+85C 95% RH from 25...50C (full operation)
10-Safety Applications 4-Two-Hand Control Device Logic Power
Features
Internationally rated ergonomic touch buttons Zero force to operate EMC protection Diagnostic LEDs Replaceable relays (heavy industrial design)
CE, C-TICK, CSA
UL508, CSA 22.2 No. 14, UL50, EN/IEC 60947-5-1, EN50081-2, EN61000-6-2, EN9541
Load Life Curves for General Purpose Product Line

Relay Output - Maximum DC Load breaking capacity
Load Life Curves for Heavy Industrial Line

Relay Output - Maximum load breaking capacity
AC resistive load
AC inductive load (pf=0.4) DC resistive load
Relay Output - Electrical endurance
Relay Output - Electrical endurance
250V AC resistive load 30V DC resistive load
resistive load
DC inductive load L/R=7 ms
250V AC inductive load (pf=0.4) 30V DC inductive load L/R=7 ms
Switching Current (A)

DC Current (A)
Rated Operating Current (A)

Rated Operating Voltage (V)
4-48
Operator Interface
Touch Buttons
Bul. 800Z
General Purpose Line Momentary Touch Buttons
No Guard Mounting Hole Size Input Voltage 85...264V AC 30.5 mm 10...40V DC and 20...30V AC 85...264V AC 22.5 mm 10...40V DC and 20...30V AC Relay Output Relay Output Relay Output Output Type Relay Output Electrical Connection 5-Pin QD 6 ft Cabled 5-Wire 5-Pin QD 6 ft Cabled 5-Wire 5-Pin QD 6 ft Cabled 5-Wire 5-Pin QD 6 ft Cabled 5-Wire Mini-Plus Style QD Cordset, 5-Pin Cat. No.
800Z-GF3Q5 800Z-GF3065 800Z-GL3Q5 800Z-GL3065 800Z-GF2Q5 800Z-GF2065 800Z-GL2Q5 800Z-GL2065
Black Guard
800Z-GF3Q5B 800Z-GF3065B 800Z-GL3Q5B
800Z-GL3065B
800Z-GF2Q5B 800Z-GF2065B 800Z-GL2Q5B 800Z-GL2065B
Recommended standard cordset, 2 m (6.5 ft). See Safety Catalog for additional lengths.
889N-F5AE-6F
889D-F5AC-2
Use the configurator below to build a Bulletin 800Z touch button to suit your application.
800Z G
a
Input Voltage and Output Type Code Description Relay Output L F Input: 1040V DC and 2030V AC Output: Relay Input: 85264V AC Output: Relay Transistor Output P 1030V DC PNP (Sourcing) Output Q4 064 244 Q5 065 245 Code
L
a c
3
b
065
c
B
d e d
Guard Option Code Blank B Y Description No Guard Black Guard Yellow Guard
Electrical Connection Description Sinking/Sourcing Output 1 4-Pin QD 6 ft (1.8 m) Cabled 24 ft (7.2 m) Cabled Relay Output 5-Pin QD 24 ft (7.2 m) Cabled
b
Mounting Hole Size Code 2 3 Description 22.5 mm 30.5 mm
1 These devices are transistor outputs.
Heavy Industrial Line Momentary Touch Buttons

No Guard Button Type Flush Mount Input Voltage 10...40V DC and 20...30V AC 85...264V AC Output Type Relay Output Relay Output Electrical Connection Terminal Block Terminal Block Cat. No.
800Z-HL1 800Z-HF1
Yellow Guard Cat. No.

800Z-HL1Y 800Z-HF1Y
800Z H
a
Voltage Code L F Description Input: 1040V DC and 2030V AC Output: Relay Input: 85264V AC Output: Relay Code 1
L
a b
Mounting Type 1 Description
1
b
Y
c
d c
Guard Option Code Blank Y Description No Guard Yellow Guard
Flush Mounting
1 Heavy industrial devices have an 8-position terminal block connection. See wiring diagrams on page 4-53 for details.
Safety relays should be used in conjunction with two relay output type Zero-Force Touch Buttons in 2-hand control applications. Order separately, safety relay 440R-D23171 for 24V, 440R-D23169 for 120V, 440R-D23168 for 240V.
4-49
Power
Logic
Use the configurator below to build a Bulletin 800Z touch button to suit your application.
4-Two-Hand Control Device
These devices have separate N.O. and N.C. output relays with a shared common. Safety relays should be used in conjunction with two relay output type Zero-Force Touch Buttons in 2-hand control applications. Order separately, safety relay 440R-D23171 for 24V, 440R-D23169 for 120V, 440R-D23168 for 240V. 22.5 mm touch buttons use micro connector, 30.5 mm touch buttons use mini connector.
6 ft (1.8 m) Cabled
9-
Principles
General
Cat. No.
Operator Interface
Touch Buttons
Bul. 800Z
Accessories General Purpose
Heavy Industrial with Guard Description Guards These guards help protect against accidental activation of the touch button surface and protect it from damage. Can be used for both the 22.5 mm and 30.5 mm mounted products. Cat. No.
General
Cat. No. 800Z-G3AG1 Cat. No. 800Z-G3AG2
Yellow Plastic
800Z-G3AG1
Black Plastic
800Z-G3AG2
Mounting Ring Nut for 22.5 mm Holes Used on 22.5 mm devices. Plastic Mounting Kit Cat. No. 800Z-G2AH1
800Z-G2AH1
Principles
9-
Mounting Ring Nut for 30.5 mm Hole Used on 30.5 mm devices. Plastic Mounting Kit Cat. No. 800Z-G3AH1 30.5 mm Swivel/Tilt Mounting Assembly This bracket allows you to orient the touch button in any position. It can be mounted on any vertical or horizontal surface. Compatible with 30.5 mm mounting only. 30.5 mm to 22.5 mm Hole Size Adapter This adapter allows a 22.5 mm push button operator to be installed in a panel with existing 30.5 mm mounting holes. Cat. No. 800E-AHA1
800Z-G3AH1
2.25 in. (57 mm)
60-2681
Swivel Assembly Cat. No. 60-2439
1.15 in. (29 mm)
60-2439
Metal
800F-AHA1
Black Metal
800E-AHA2
4-50
Operator Interface
Touch Buttons
Bul. 800Z
Accessories Heavy Industrial
Description Guard This guard helps protects against accidental activation of the touch surface and protects it from damage. Mounting screws are included. Cat. No. 800Z-HAG1 Cat. No.
Yellow Plastic
800Z-HAG1
Single Hub Base Cat. No. 800P-B1
Double Hub Base Cat. No. 800P-B2
800P-B2
Adapter This adapter is used if mounting touch button onto a 4-1/2 in. x 2-3/8 in. (114.3 x 60.3 mm) enclosure pattern. Cat. No. 800P-N150
800P-N150
Replacement Relay Note: Package quantity of 2.
10...264V
800Z-N12
Cat. No. 800Z-N12
Replacement Screws
Guard-to-Base Mounting Note: package quantity of 4
800Z-HAH1
Cat. No. 800Z-HAH1
Base Mounting Note: package quantity of 4
800Z-HAH2
4-51
Power
Logic
9-
Principles
Mounting Bases The heavy industrial line products mount directly on these bases. The conduit hub(s) come with a 3/4 inch opening.
800P-B1
General
Operator Interface
Touch Buttons
Bul. 800Z
Dimensions in in. (mm). Dimensions are not intended to be used for manufacturing purposes.
General Principles
9-
General Purpose
1.61 (40.9) 1.90 (48.3) 22 mm Version 2.75 (69.9) Micro Quick Disconnect 1.38 (35.1)
General Purpose With Guard
1.61 (40.9)
1.61 (40.9) 0.88 (22.4)
30 mm Version Mini Quick Disconnect
1.38 (35.1)
22 mm Version Cable
1.61 (40.9) 0.88 (22.4)
30 mm Version Cable
Heavy Industrial
Heavy Industrial With Guard
Replaceable Relay
Terminal Block
Cutout and Mounting Screw Locations for a Flush Mounted Cover
Cut out
4 Holes for #6-32 Screw
4-52
Operator Interface
Touch Buttons
Bul. 800Z
Wiring Diagrams Touch Button Terminations General Purpose Line Electrical Connections: 10...40V DC and 20...30V AC Input Voltage (Relay Output); 85...264V AC Input Voltage (Relay Output)
Note: Separate N.O. and N.C. output relays with shared common. 5-Conductor Cabled (Relay Output) For 800Z-GL_ _ _ For 800Z-GF_ _ _
4-Conductor Cabled
BROWN (+) L1 BLUE (-) L2

BROWN (+) L1 BLUE (-) L2 BLACK (N.O.) WHITE (N.C.) GREY (COMMON)
BLACK (N.O.) WHITE (N.C.)
BLACK (1 N.O.)
BLACK (1 N.O.) WHITE (1 N.C.) WHITE (1 N.C.) BROWN (+) L1
WHITE (1 N.C.)
WHITE (1 N.C.)
BROWN (+) L1
BLUE (-) L2
BLUE (-) L2 BROWN (+) L1 BLUE (-) L2 BLACK (1 N.O.) GREY (COMMON)
BROWN (+) L1
BLUE (-) L2
BLACK (1 N.O.)
GREY (COMMON)
Heavy Industrial Line

N.C.2 COM2 N.O.2 N.C.1 COM1 N.O.1 (-) L2 (+) L1 Terminal Block
Applications Detail
LED Blink Rate ** ** ** *** *** *** **** **** **** Diagnostic Power Up Noise Detection Margin Detection Description Device touched during power up. Device will resume 10 seconds after removal of hand. Device detected an unacceptable level of noise (>20 V/m). Device will resume once noise subsides. A conductive film is building up on the sensing surface. Device will resume once cleared.
4-53
Power
Logic
9-
Principles
General
Electrical Connections: 10...30V DC Input Voltage (Transistor Output); 150 mA Max. per Circuit Output
Operator Interface
Notes
General Principles
9-
10-Safety Applications 4-Notes Logic Power

4-54

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Available Formats

Catálogo - Interface Com Operador

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Available Formats

Operator Interface

Push Button Switches

Two-Hand Control Devices Touch Buttons

Visit our website: www.ab.com/catalogs

Cable Pull Switches

Mounting Specifications for Extended Length Models

Safety Switches 4-Emergency Stop Devices Logic Power

2-3m (6.5-9ft) 75-125m (246-410ft)

Visit our website: www.ab.com/catalogs

Cable Pull Switches

Tension Indicator Cable Grips

Reset Knob Tensioner P. Bolts

L1 Lifeline 4 Lifeline 3 300 mm (11.81 in) 125 mm (5 in)

L2 75 m (246 ft) 30 m (98 ft)

Polypropylene-covered steel cable

F d L1 2-3m (6-9ft) Reset Knob

Stainless Steel Lifeline 4

Polypropylene Covered Steel Rope

Tension 300 (11.81) Indicator Reset Knob 75 m (246 ft)

2-3 m (6.5-9 ft)

Mounting Specifications with Spring Tensioner

L1 Lifeline 4 Lifeline 3 300 mm (11.81 in) 125 mm (5 in)

L2 75 m (246 ft) 30 m (98 ft)

Stainless Steel Lifeline 4

Rope Grips (SS)

Polypropylene Covered Steel Rope

Eye Bolts (SS)

Thimble Lifeline Tensioner Spring (SS) (SS)

Tension 300 (11.81) Indicator Wall 2-3 m (6.5-9 ft) 75 m (246ft)

Visit our website: www.ab.com/catalogs

4-Emergency Stop Devices

Cable Pull Switches

Four Steps to Install

Safety Switches 4-Emergency Stop Devices Logic Power

Thread rope grip 2

Thread eyebolts & tensioner

Visit our website: www.ab.com/catalogs

Cable Pull Switches

440E-A13082 440E-A13083 440E-A13084 440E-A13085

Lifeline tensioner and Allen key only

Lifeline gripper 20 pack

Lifeline tensioner, two grippers and Allen wrench

440E-A17026 440E-A17027 440E-A17028 440E-A17129 440E-A17095 440E-A17032 440E-A14739 440E-A14740

Cable Cable Grip P. Bolts Tensioner

Note: 2D, 3D and electrical drawings are available on www.ab.com.

Visit our website: www.ab.com/catalogs

4-Emergency Stop Devices

Two Lifeline tensioners, two grippers and Allen wrench

Lifeline gripper two pack

Cable Pull Switches

Functional Safety Data 1 Note: For up-to-date information, visit http://www.ab.com/Safety/

(Ue) 600V (le) 1.2 A (Ue) 24V (le) 2 A

Safety Switches 4-Emergency Stop Devices Logic Power

Visit our website: www.ab.com/catalogs

Cable Pull Switches

Safety 2 N.C. 3 N.C.

Auxiliary 2 N.O. 1 N.O.

1/2 inch NPT

12-Pin M23 440E-D13132 440E-D13124

8-Pin Micro (M12) 440E-D21BNYH

1 For connector ratings, see page 3-9.

Description MSR127RP MSR127TP MSR126T MSR30RT