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WARNING
1. 120 volts may cause serious injury from electrical shock. Disconnect electrical power to the HVAC system before starting installation. This system is a low-voltage system. 2. Improper installation may cause serious injury from electrical shock. This system must be installed by a qualified contractor in accordance with NEC Standards and applicable local and state codes.
RS-485/422
DC +9V
Model 8811 Protocol Adapter The 8811 protocol adapter is used to convert an RS-485 communication signal to an RS-232 signal that is readable by a host computers serial port.
Automation System Controller RS-232 or RS-485 based automation system controller such as the Aprilaire System Controller.
RS-232
MODEL 8081 AND 8082 SUPPORT MODULES (OPTIONAL) Support modules can be added if you require additional temperature or humidity values. Support modules can also be used for sensor averaging in large areas. Model 8081 Support Module Provides two temperature values. One remote temperature sensor. One onboard or remote temperature sensor. Model 8082 Support Module Provides one temperature and one humidity value. One onboard humidity sensor. One onboard or remote temperature sensor.
WARNING
Use only the correct support module with each thermostat. Damage will occur if they are mixed. 8800s use only 8081 & 8082 support modules. 8870s use only 8061 & 8062 support modules.
MODEL 8051, 8052 AND 8053 REMOTE TEMPERATURE SENSORS (OPTIONAL) These sensors can be used directly with the Model 8800 thermostat or with support modules. Model 8051 Flush Mount Sensor Model 8052 Outdoor Temperature Sensor Model 8053 Wall Mount Sensor
FOR EASE OF INSTALLATION AND TROUBLESHOOTING DO THE FOLLOWING: Use Category-5 cable for all communication wiring. Check and recheck to ensure connection to the proper terminals before powering up the thermostats. Use wire color as a guide and be consistent. Use a Distribution Panel on all systems with more than one zone to simplify wiring and troubleshooting.
CAUTION
Failure to disconnect power could result in damage to the HVAC equipment or thermostats. Leave power disconnected until all other electrical connections have been made and checked for accuracy.
Model 8052 Outdoor Temperature Sensor Model 8051 Flush Mount Sensor Zone Dampers Distribution Panel Communicating Thermostat
Automation System
RS-485/422
DC +9V
HVAC System
RS-232
Support Module
Support Module
Maximum Wiring Distances From Automation or Computer System Protocol Adapter Thermostat Support Module Thermostat To Protocol Adapter Thermostat (this includes going through the Distribution Panel) Support Module Temperature Sensor Option Temperature Sensor Option Maximum Distance 3 ft. Cable Provided with Protocol Adapter 4000 ft. (cumulative) 1000 ft. (cumulative) 300 ft. 300 ft.
CAT-5 WIRE
LOCATION ADDRESS
CAT-5 WIRE
LOCATION ADDRESS
CAT-5 WIRE
CAT-5 WIRE
LOCATION ADDRESS
LOCATION ADDRESS
LOCATION ADDRESS
CAT-5 WIRE CAT-5 WIRE CAT-5 WIRE
LOCATION ADDRESS
TO DISTRIBUTION PANEL
LOCATION ADDRESS
LOCATION ADDRESS
2nd COOLING
2nd HEATING
1st COOLING
NOT USED
NOT USED
JUMPER
B+ A+ B- A- C B O Y Y2 G RC R W2 W L S2 S1 T1 T2 RSB RSA
NOT USED
COMMUNICATION TERMINALS
1st HEATING
FAN
SUPPORT MODULE
2nd COMPRESSOR
REVERSING VALVE
1st COMPRESSOR
OR
B+ A+ B- A- C B O Y Y2 G RC R W2 W L S2 S1 T1 T2 RSB RSA
FIGURE 5 Humidistat
DRY CONTACT
JUMPER
COMMUNICATION TERMINALS
FAULT DETECT
FAN
SUPPORT MODULE
OR
TRANSFORMER
W = Humidifier Control Remove jumper for dry contact control. Y = Dehumidifier Control Use Aprilaire Model 8024 relay card or equivalent for dry contact control. Note: If you use a dry contact humidifier without a dehumidifier, you will have to provide 24VAC to the RC and C terminals in order to power the thermostat.
SUPPORT MODULE
8024
DEHUMIDIFIER DEHUMIDIFIER
OR
COMMUNICATION TERMINALS
REMOVE JUMPER FOR DRY CONTACT HUMIDIFIER
B+ A+ B- A- C B O Y Y2 G RC R W2 W L S2 S1 T1 T2 RSB RSA
7
DRY CONTACT
HUMIDIFIER
CONNECT THE COMMUNICATION AND POWER WIRES TO THE DISTRIBUTION PANEL AND THERMOSTAT
1. MAKE SURE THAT ALL SWITCHES ON THE DISTRIBUTION PANEL ARE OFF! 2. Connect the communication wires. FIGURE 6 shows how each thermostat is to be wired to the distribution panel. Use the wire colors shown in FIGURE 6 to help ensure proper, consistent connections. 3. Determine the power source for the distribution panel. See FIGURE 6. FIGURE 6 System Communication Wiring
MODEL 8811 RS-485 BREAKOUT ADAPTER (PROVIDED)
A- A+ B+ B-
ORG/WHT
BLU/WHT
DO NOT CONNECT
ORG
BLU
ORG/WHT
BLU/WHT
CAT-5
BLU
ORG
24VAC
ORG/WHT
BLU/WHT
ORG
BLU
A+ A- B+ B-
B- B+ A- A+
T3 T4
ORG/WHT
BLU/WHT
B- B+ A- A+
A B OFF ON
CAT-5
BLU
ORG
B- B+ A- A+
CAT-5
ORG/WHT
GRN/WHT
BLU/WHT
FUSE
B- B+ A- A+
A B
BLU
ORG
24VAC
B+ A+ B- A- C
Y Y2 G RC R W2 W
GRN
A B OFF ON
24VAC
B+ A+ B- A- C
Y Y2 G RC R W2 W
L S2 S1 T1 T2 RSA RSB
MODEL 8052 OUTDOOR TEMPERATURE SENSOR MODEL 8051 FLUSH MOUNT SENSOR
L S2 S1 T1 T2 RSA RSB
24VAC
MAIN PWR
ON OFF
GRN GRN/WHT
HVAC EQUIPMENT
Distribution panels can be powered from thermostats, plug-in transformers, or HVAC equipment.
ORG/WHT
BLU/WHT
A+ A- B+ B-
A B
B- B+ A- A+
BLU/WHT
ORG
BLU
A+ A- B+ B-
A B
A B OFF ON PWR
A B OFF ON PWR
24VAC
MAIN PWR
24VAC
MAIN PWR
ON OFF
ON OFF
GRN GRN/WHT
TO THERMOSTAT
GRN GRN/WHT
TO THERMOSTAT
HVAC EQUIPMENT
B- B+ A- A+
A+ A- B+ B- R C
A+ A- B+ B- R C
CONNECT PROTOCOL ADAPTER TO THE DISTRIBUTION PANEL AND HOST COMPUTER OR AUTOMATION SYSTEM
1. MAKE SURE THAT ALL SWITCHES ON THE DISTRIBUTION PANEL ARE OFF! 2. Use Category-5 wire to connect the main communication terminals on the Distribution Panel to the Breakout Adapter of the protocol adapter (see FIGURE 8). 3. Connect the RS-232 cable from the protocol adapter to the computer or automation system. A 3 ft. RS-232 cable is provided. Some computers use 25-pin connectors on serial ports, which requires a DB25 connector. A DB9 connector fits a 9-pin port. DB9 to DB25 transitions are available at most computer retail stores. 4. Power up the Protocol Adapter with the plug-in transformer provided. The Power LED on the Protocol Adapter should light up when power is applied. FIGURE 8 Protocol Adapter Wiring
DO NOT CONNECT
B- B+ A+ A-
RS-485/422
DC +9V
COMPUTER OR AUTOMATION SYSTEM WITH RS232 SERIAL COMMUNICATION PORT (NOT PROVIDED)
POWER
RS-232
10
A-
A+
B+
B-
A+ A- B+ B- REF REF
RS-485/422
PIN #1
DC +9V
TXD RXD
FIGURE 9
SETTING DESCRIPTION SETTING NUMBER
11
12
5. This will bring up a Connect to dialog box. From the pull down next to Connect using:, select the Com port to which the Protocol Adapter is connected (see FIGURE 11). Start with Com port 1 (or the next lowest available number) if you are unsure which one to use. Click OK. FIGURE 11 Select Com Port
6. A COM1 Properties dialog box should appear. Use the pull-down menus or type in the following for each selection (see FIGURE 12): Bits per second: 9600 (or 19200 if thermostats are configured for this baud rate) Data bits: 8 Parity: None Stop bits: 1 Flow control: none Click OK.
13
7. From the File pull-down menu, select Properties. This will bring up a Properties dialog box. 8. Select the Settings tab. Make the following selections (see FIGURE 13): Terminal keys Ctrl+H Emulation: Auto Detect Telnet terminal: ANSI Backscroll buffer lines: 500 FIGURE 13 Terminal Settings
10. Click OK to put away both dialog boxes. 11. Verify that you have a connection between the computer and the Protocol Adapter. Have the Protocol Adapter within eyesight of the computer keyboard. Type any character and confirm that the RXD LEDs on the Protocol Adapter flash as you type (see FIGURE 8 on page 10). The LEDs flash very quickly. 12. Press Enter to clear the command line. Note: On Windows 98 computers, HyperTerminal does not echo typed characters (doesnt show them on the screen as you type) locally. Do not be concerned. This can be a little confusing, but does not affect the checkout of the thermostat communication system. If you were unable to verify a connection, specify a different com port. Go to the File pull down menu, and select Properties. Change the Connect using: setting to a different port by using the pull down menu options. Start typing and look for the Protocol Adapter RXD or TXD LEDs to flash. Repeat until you have successfully verified connection between the computer and communication system, or until you run out of com ports to choose from in the Connect using: pull down. If there is still no communication you are going to have to consult a computer professional.
9. Then select the ASCII Setup button. This will bring up an ASCII Setup dialog box. Make the following selections (see FIGURE 14): Echo typed characters locally Append line feeds to incoming line ends Wrap lines that exceed terminal width NOTE: IF USING AN EXISTING HYPERTERMINAL CONNECTION YOU MAY NEED TO UNCHECK THE SEND LINE FEEDS BOX.
14
A+ A- B+ B-
A B
A B OFF ON
B LED flashes when communications are transmitted by the host computer or automation system.
A+ A- B+ B-
15
APPENDIX 1 SPECIAL CONSIDERATIONS FOR INSTALLING THE MODEL 8800 WITH THE 8870 COMMUNICATING THERMOSTAT WARNING
WHEN REPLACING AN 8870 THERMOSTAT WITH THE MODEL 8800 THERMOSTAT THESE ADDITIONAL STEPS ARE REQUIRED IN ORDER FOR PROPER OPERATION. 1. The 8800 Thermostat cannot be powered from an 8818 Distribution Panel. The 8800 Thermostat must be powered from the HVAC 24VAC power. 2. Replace any 8061 TT Support Modules connected to the thermostat with 8081 TT Support Modules, but in cases where a single flush mount and/or outdoor sensor is used they can be directly connected to the new 8800 Thermostat and the Support Module can be eliminated. 3. Replace any 8062 TrH Support Modules connected to the thermostat with 8082 TrH Support Modules.
FIGURE 16
RC C RSB RSA T1 T2 T3 T4
CAT-5
ORG/WHT
BLU/WHT
BLU
ORG
24VAC
Y Y2 G RC R W2 W
L S2 S1 T1 T2 RSA RSB
A B
A B OFF ON PWR
B- B+ A- A+
B- B+ A- A+
B ON OFF PWR
SPARE FUSE
B- B+ A- A+
PWR FUSE
B- B+ A- A+
A+ A- B+ B- R C A+ A- B+ B- R C A+ A- B+ B- R C A+ A- B+ B- R C
CAT-5
A ON OFF OFF ON
A B OFF ON PWR
A B PWR
ORG ORG/WHT BLU BLU/WHT DO NOT CONNECT TO 8800 GRN/WHT GRN GRN
A B PWR
CAT-5
BLU/WHT BLU ORG/WHT ORG
24VAC
ON OFF
16
R W
R W W R W R
B+ A+ B- A- C B O Y Y2 G RC R W2 W L S2 S1 T1 T2 RSB RSA
R W
R W
R W R W
S1
S2
FOUR SENSOR TEMPERATURE AVERAGING WIRING WIRING SHOWN USING MODEL 8051 FLUSH MOUNT SENSORS. SAME WIRING FOR MODEL 8053 SURFACE MOUNT SENSORS.
S3 S4
90-1585
T2
R W
R W W
R W W R W R
B+ A+ B- A- C B O Y Y2 G RC R W2 W L S2 S1 T1 T2 RSB RSA
R W
R W
R W W
R W W R W R
T1
S4 S5 S6
T2
R W R W W R R W W R
S7
S8
S9
NINE SENSOR TEMPERATURE AVERAGING WIRING WIRING SHOWN USING MODEL 8051 FLUSH MOUNT SENSORS. SAME WIRING FOR MODEL 8053 SURFACE MOUNT SENSORS. NINE SENSOR TEMPERATURE AVERAGING SCHEMATIC
90-1584
17
8022 EQUIP
W Y G X R
Y G W R
K2 K2 K1
K1
4 WIRE CONDUCTOR
SEE NOTE
R W
BlK G
NOTE The thermostat terminal connected to the W lead of the diode pair must match the equipment terminal connected to the W terminal on the EQUIP side of the 8022. The thermostat terminal connected to the Y lead of the diode pair must match the equipment terminal connected to the Y terminal on the EQUIP side of the 8022. R (24V hot) and X (24V common) must be connected to the EQUIP side of the 8022, all other equipment terminals may bypass the 8022.
120 VAC
24 VAC
R G Y W
FURNACE
18
19
P.O. Box 1467 Madison, WI 53701-1467 Phone: 800/334-6011 Fax: 608/257-4357 www.aprilairepartners.com
10009416 5.11 B2205497A Printed in U.S.A. 2011 Aprilaire A division of Research Products Corporation