Operating principle, characteristics

Safety automation system solutions

0

Preventa safety modules type XPS PVK For dynamic monitoring of double-bodied solenoid valves

Operating principle
Safety module XPS PVK is specially designed for dynamic monitoring of the safety valves in eccentric presses, conforming to European standard EN 692. This standard establishes the specifications related to safety control systems for presses equipped with friction clutches. To meet the requirements of this standard, the clutch/brake control must be monitored dynamically. This function is provided by a double-bodied solenoid valve (safety valve for presses) which performs the functions of two valves mounted in one body. The position of the two valve pistons can be monitored by proximity sensors, mechanical limit switches or pressure switches. Module XPS PVK checks for the correct operation of the double-bodied safety valves at 3 points in the cycle. p Start at top dead centre: checks the rest position of the two valves. p Take-on point (transfer function): checks that the two valves are in the activated (energized) position. p Press stop trigger point: checks that the two valves return to the rest position. Return must be simultaneous for both valves within a defined time period. To set up an automatic disconnect of the XPS PVK module at the first machine stroke, a N/C auxiliary contact mounted on the main control contactor or on another contactor/relay, activated at the same time, can be wired to terminals 7 and 8 in parallel with the RESET button. If a fault is detected during the cycle, the XPS PVK module will stop the slide stroke and will also inhibit the start of another cycle.

Characteristics
Type Product designed for max. use in safety related parts of control systems (conforming to EN 954-1) Supply - voltage - voltage limits XPS PVK Category 4 max.

- frequency Consumption c 24 V a 115-230 V Outputs - voltage reference - number and type of safety circuits - number and type of additional circuits - breaking capacity in AC-15 - breaking capacity in DC-13 - max. thermal current (Ithe) - solid-state output power - output fuse protection - minimum current (volt-free contacts) - minimum voltage (volt-free contacts) Response time Electrical durability Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) LED display Operating temperature Storage temperature Degree of protection conforming to IEC 60529 Polycarbonate enclosure

Hz W VA

c 24, a 115, a 230 - 10+ 10 % (c 24 V) - 15+ 15 % (a 115 V) - 15+ 10 % (a 230 V) 50/60

<9 < 16 Volt-free 1 N/O (13-14) transfer function + 1 N/C (21-22) feedback loop 4 solid-state outputs C300: inrush 1800, maintained 180 24 V/1.5 A - L/R = 50 ms 2.5 24 V/20 mA, 48 V/10 mA 4 gG conforming to IEC 60947-5-1, VDE 0660 part 200 10 17 < 40 See page 38610/6

VA A A mA V ms

V kV

300 (degree of pollution 2 conforming to IEC/EN 60947-5-1, DIN VDE 0110 parts 1 and 2) 4 overvoltage category III, conforming to IEC/EN 60947-1, DIN VDE 0110 parts 1 and 2

C C Terminals Enclosure Type Number of terminals Type

8 - 10+ 55 - 25+ 85 IP 20 IP 40 Plug-in 32 Captive screw clamp terminals: without cable end 2 x 2.5 mm2, with cable end 2 x 1.5 mm2, min. 0.5 mm

Connection

38760-EN_Ver6.3.fm/2

References, connections

Safety automation system solutions

0

Preventa safety modules type XPS PVK For dynamic monitoring of double-bodied solenoid valves

References
Description Display Supply
c 24 V

Reference

Weight kg 0.700

Safety modules for dynamic monitoring of double-bodied solenoid valves

8 LEDs

XPS PVK1184

a 115 V

XPS PVK3484

0.900

XPS PVK

a 230 V

XPS PVK3784

0.900

Connections
XPS PVK Monitoring of a press safety valve by an XPS PVK module Key to LEDs

1 2 3 4
Safety noise damper

Double-bodied safety valve Valve body 1 Valve body 2

Compressed air supply To clutch and brake Pressure switch for valve body 1 Pressure switch for valve body 2

5 6 7 8
1 2 3 4 5 6 7 8
c internal supply no. 1 c internal supply no. 2 Valve no. 1 blocked Valve no. 2 blocked Ready for monitoring Disconnect synchronised Reset Valves 1 and 2 energised

S1

S2

Outputs Main contactor auxiliary contact Reset Condition for execution of the transfer function Feedback loop circuit relating to clutch control

S3 + A1 7 8 1 2 A 3 4 + 5 6 A 13 21

XPS PVK

38760-EN_Ver6.3.fm/3

Connections (continued), functional diagram

Safety automation system solutions

0

Preventa safety modules type XPS PVK For dynamic monitoring of double-bodied solenoid valves

XPS PVK Functional diagram of the XPS PVK module

Supply voltage Reset button activated Reset button deactivated Valve activated Cycle start Maintain function activated Maintain function deactivated Valve deactivated Valve 1 sensor activated Valve 2 sensor activated End of cycle top dead centre

Supply A1-A2

Safety valve 1 and 2

Sensor valve body 1

Sensor valve body 2

Reset 7-8

Solid-state output Y+ / Y34

Solid-state output Y+ / Y44

Solid-state output Y+ / Y54

Solid-state output Y+ / Y64

Transfer output 13-14 (N/O)

Feedback loop 21-22 (N/C) 1 Key 0 t approx. 100 ms

Connection of XPS PVK module with 3-wire (or 2-wire) proximity sensors 3-wire sensors
Sensor valve body 1 Sensor valve body 2

2-wire sensors
Sensor valve body 1 Sensor valve body 2 S2 PNP

S1 PNP
Main contactor auxiliary contact Reset

S2 PNP
Main contactor auxiliary contact

S1 PNP

+ -A

+ -A

Reset

S3 A1 7 8 1 2 3 4 5 6 13 21

S3

A1 7

13 21

XPS PVK

XPS PVK

A2

14 22

A2

14 22

38760-EN_Ver6.3.fm/4

Connections (continued)

Safety automation system solutions

Preventa safety modules type XPS PVK For dynamic monitoring of double-bodied solenoid valves

XPS PVK Connection of an XPS PVK module with an eccentric press safety valve
L1 (+) F1 P B1 PNP +
Reset S1

B1

2 4 To valve body 1 1
Main contactor auxiliary contact Condition for executing the transfer function Part of clutch control feedback loop circuit

KM

A1
c/a

1 + +

13 21

(1)
24 V a c/a

XPS PVK

(2)

24 V a

(3)

PE 4 5 6 Y+ Y34 Y44 Y54 Y64 14 22

Part of clutch control feedback loop circuit

A2

B2 + PNP Supply 1+2 Valve 1 Valve Synchronous 2 disconnect

Condition for executing the transfer function

B2 P N (-)

1 4 To valve body 2 2

To PLC

(1) Internal power supply no. 1 (2) Internal power supply no. 2 (3) For a c 24 V version: integrated c/c adaptor

38760-EN_Ver6.3.fm/5