Updated 4/28/2005 SERVICE INFORMATION UPDATES

(Formerly Known as Service Information Tune-Ups)

NEW RELEASES 00 Lubrication & Maintenance o 1/18/2005 2005 ND o Add statement in Fluid Capacities: **Add 118 ml (4 oz.) of Limited Slip Additive with Trac-Lok And add asterisk to 9 and 8 rear axle. o Add statement in Fluid types. Note: TRAC LOK differentials require Limited Slip Additive in the lubricant 03 Differential & Driveline o 3/7/2005 2005 DR o The air gap specification on the 10 electric locker differential sensor has changed to 5.5 mm plus or minus 0.25 mm ( 0.21 in. plus or minus 0.01 in.) 08 Electrical o 3/7/2005 2004-2005 KJ Liberty o Revised Caution in Restraints for ACM/OCM Removal and Installation procedures. o 3/21/2005 2005 CS Pacifica, 2005 RS Town & Country, Caravan and Voyager o Restraints. Revised warning in Removal and Installation, and Operation to include an Ignition-On time of at least one minute before replacing the ORC or OCM. Both the ORC and the OCM store OCS calibration data, which they transfer to one another during the first minute of Ignition-On time after one of them is replaced. If both modules are replaced at the same time, an irreversible fault will be set in both modules. o 3/17/2005 2001-2004 LH 300M, Concorde and Intrepid o Restraints. Service Procedure was changed since the seat back does not have to be removed from seat bottom to service the seat airbag. Seat airbag Removal and Installation procedure may be done in the vehicle with seat installed. o 2/22/2005 2005 LX SRT8 o Decklid Latch switch shown wired backwards. Cavity #2 and 3 are now corrected on page 8w-39-4 (Vehicle Theft Security System), for the Latch-Door-Decklid. 19 Steering o 1/5/2005 2005 LX SRT8 o Added 05 LX SRT8 Column Electrical Diagnosis missing in last release. 23 Body o 1/18/2005 2004-2005 HB Durango o Sunroof installation procedure. Special Tool was canceled. Removed all references to the cancelled tool and replaced with wording directing technicians to line up the alignment holes by eye.

Updated 4/28/2005
PREVIOUS RELEASES
00 Lubrication & Maintenance o 12/1/04 2005 DR Ram Truck o Change Lube Capacity Table To Include 5.7L Engine G56 Manual Transmission o 05/10/04 2002 BE Ram Truck o Maintenance Schedule Information Is Located In The Appropriate Owner's Manual. 02 Suspension o 09/8/04 2002-2005 KJ Liberty o Lower Ball Joint Installation Procedures For The Years 2002 Thru 2005 Will Have A Note Before Step #1 That Reads: The Plastic Shipping Cover Must Be In Place Over The Ball Joint Boot While Pressing The Ball Joint Into The Knuckle. o 03/24/04 2002-2004 DR Light Duty Ram Truck o Stabilizer bar to stabilizer link nut torque specs were changed from 38 N.m (27 Ft lbs) to a new spec of 27 N.m (20 Ft lbs) 03 Differential & Driveline o 12/17/04 2005 DR SRT10 o Revised 248 RBI Rear Axle Rear Pinion Bearing Installation Procedure To Reflect Use Of New Special Installation Tool #9679 05 Brakes o 03/16/04 2004 HB Durango o A Note In The Service Manual Will State: The ABS G-Sensor Can Be Mounted Incorrectly In The Area Designed For The GPS Antenna, The G-Sensor Will Be Off 90 Degrees; And Not Function Properly. The G-Sensor Is Located Under The Instrument Panel Top Cover. The Sensor Must Be Mounted With The Electrical Connector Facing The Passenger Side Of The Vehicle To Function Properly o 03/24/04 2002-2004 DR Light Duty Ram Truck o Minimum Rear Rotor Thickness Was 28.39 Mm (1.117 In) The New Minimum Rotor Thickness Should Be 20.4 Mm (.803 In) 08 Electrical o 11/11/04 2005 JR Sebring/Stratus o Revision Of Wiring Section Including But Not Limited To Consolidating Schematics, Updated Page References, Corrected Connector Face Graphics, Corrected Wire Color And Gauges, And Connector Pin Number Assignments.

Updated 4/28/2005
08 Electrical (Cont.) o 11/23/04 2005 KJ Liberty o Removed Variable Pressure Sensor From Transmission Wiring, Consolidate Schematic Pages, Update Page References, And Correct Wire Color And Gauges. o 11/23/04 2005 TJ Wrangler o Removed Variable Pressure Sensor From Transmission Wiring, Consolidate Schematic Pages, Update Page References, And Correct Wire Color And Gauges. o 10/21/04 2003-2005 ZB Viper o Corrected The Headlamp Horizontal Centerline, Fog Lamp Horizontal Centerline, And Tire Callouts In The Callout Table For The Headlamp Alignment Graphic. o 11/23/04 2005 KJ Liberty o Added Warnings And Caution To Spiral Plate Battery Charging Standard Procedure. Added A Caution In The Gasoline Battery Charging Standard Procedure To Use The Spiral Plate Procedure For All Diesel Batteries. o 12/3/04 2003-2004 AN Dakota o PCM Circuit K107 Wire Color Changed From OR To VT/WT o PCM Circuit K106 Wire Color Changed From WT/DG To VT/GY o o o o o o o o o o o o o 12/3/04 2004 DR Ram Truck 8w-10-53: Corrected Cavity Numbers On Rear Window Defogger Relay 8w-15-4: Replaced Transfer Case Selector Switch With 4wd Switch 8w-15-18: Added Electric Backlite With Ground G303 8w-31-14: Changed 4wd Switch Cavity Numbers (1, 2) To Letters (A, B) 8w-34-3: Added Wheel Speed Sensor-Left Front To This Page 8w-39-4: Updated Both Instrument Cluster Cavity Numbers From C1 To C3 8w-48-2: Corrected Rear Window Defogger Relay Internal Schematic, Added Ground Circuit To Electric Backlite 8w-53-4: Updated Front Wiper Motor Cavity Qualifiers: Cavity C Is SRT, Cavity B Is Except SRT 8w-55-2: Circuit F983 Should Be In Instrument Cluster C3, Cavity 23. Circuit X703 Should Go To Radio C2 Cavity 6. 8w-63-7, 8w-80-81, 8w-80-82, 8w-80-114: Updated Circuit Function Names In Heated Seat Sections Powertrain Control Module (SRT) Connector Images And Pinout Charts Corrected. They Were (NGC). Powertrain Control Module (NGC) Connector Images And Pinout Charts Corrected. They Were (SRT).

Updated 4/28/2005
08 Electrical (Cont.) o 12/4/04 2004 HB Durango o Made The Following Changes On 8W-15-7, 8W-64-3, 8W-80-75, 8W-80-105: o Changed Cavity Numbers 1-4 To A-D On Sunroof Switch Connector o Function Name Of Circuit Q4 Changed From Sunroof Close To Sunroof Vent. o Function Name Of Circuit Q5 Changed From Sunroof Motor B(+) To Sunroof Close. o 8W-35-2: Changed Function Name Of Circuit D65 From CAN C BUS (-) To CAN C BUS (+) o 8W-52-2: Changed Wire Color Of Circuit L61 From WT/TN To WT/DG. o 8W-40-3: Changed Wire Color Of Circuit F983 From PK/VT To PK/YL. o 12/4/04 2005 HB Durango o 8W-80-26: Switched Cavities A And H On C352 Connector Face Graphic o 10/28/04 2005 LX 300/Magnum/Charger o Nine Rain Sensor Module DTCs Have Been Added To The 05 Lx 8r-Wipers/WashersElectical Diagnostics Section. o B210d-Battery Voltage Low (Rsm), o B210e-Battery Voltage High (RSM), o B2211-Rain Sensor Module Initialization Performance o B221d-(RSM) Rain Sensor Module Internal, o B2329-Rain Sensor Optical Path 1 Performance, o B232a-Rain Sensor Optical Path 2 Performance, o B232b-Rain Sensor Optical Path 3 Performance, o B232c-Rain Sensor Optical Path 4 Performance, o U0019Can B Bus (RSM) o 6/21/04 2005 LX 300/Magnum o Added DTC's B2315 Wiper ON/OFF Control Circuit Open And B2319- Wiper HI/LOW Control Circuit Open To Wipers/Washers Diagnosis And Testing. o 8/26/04 2004 HB Durango o Non-Trouble Code Power Door Lock Symptoms Have Been Added To The 2004 HB Service Info, Diagnosis & Testing. o 04/26/04 2003 DN Durango o Multiple Wiring Changes - Removed The Word Off From Function Name Of Circuit o A81 And Circuit F11. Function Was Fused Ignition Switch Output (Off-Run-Start). It Has Been Changed To Fused Ignition Switch Output (Run-Start). 09 Engine o 11/24/04 2003-2005 JR Sebring/Stratus o 2.0/2.4L Engines. Do not use any sealer on Multi-Layer Steel (MLS) head gaskets o 11/24/04 2003-2005 PL Neon o 1.6/2.0/2.4L Engines. Do not use any sealer on Multi-Layer Steel (MLS) head gaskets

Updated 4/28/2005
09 Engine (cont.) o 11/24/04 2003-2005 PT Cruiser o 1.6/2.0/2.4L Engines. Do not use any sealer on Multi-Layer Steel (MLS) head gaskets o 11/24/04 2003-2005 RS Caravan/Town & Country o 2.4L Engines. Do not use any sealer on Multi-Layer Steel (MLS) head gaskets o 2/25/05 2004 DR 5.9L Ram Truck o Added two steps and modify one for top side removal and installation of Turbocharger o 1/14/05 2005 ZH Crossfire o In Step # 6 Of The P0410 Secondary Air Injection System Diagnostic, The Rcm A Harness Connector Cavity # 1 Was Changed To Cavity # 2. o 9/14/04 2004-2005 CS Pacifica o Added A Note To Service Manual To Use Adapters 6886 (Shorter Mounting Studs), (Compression Arm) 6887 Along With Adapter 6885, To Remove Right Cylinder Head Exhaust Valve Springs. o 9/1/04 2005 JR Sebring/Stratus 2.7L Engine o Rear Main Seal is now serviced as an assembly. Updated installation procedure to reflect assembly installation. o 9/1/04 2005 LX 300/Magnum 2.7L, 3.5L Engines o Changed Torque Spec in specification table for oil cooler fastener to 61 Nm (45-ft lbs). o Changed Torque Spec in Installation procedure for oil cooler fastener torque to 61 Nm (45-ft lbs) o 7/7/04 2003 DR Ram Truck W/NGC Controller o Added Diagnostics For P0421-Warm Up Catalytic 1/1 Efficiency Below Threshold And P0431-Warm Up Catalytic 2/1 Efficiency Below Threshold. o 10/1/04 2005 LX 300/Magnum o The P0457- Loose Fuel Cap Diagnostic Test Is Being Added To The 2005 LX Powertrain Diagnostic Information o 10/12/04 2005 LX 300/Magnum o Diagnostic Procedures For Codes: P0440-General Evap System Failure, P0441-Evap Purge System Performance, P0442-Evap Medium Leak, P0443-Evap Purge Solenoid Circuit, P0452-Nvld Pressure Switch Stuck Closed, P0453-Nvld Pressure Switch Stuck Open, P0455-Evap System Large Leak, P0456-Evap System Small Leak, P0498-Nvld Canister Vent Valve Solenoid Circuit Low, And P0499-Nvld Canister Vent Valve Solenoid Circuit High Have Been Updated.

Updated 4/28/2005
09 Engine (cont.) o 3/30/04 2004 VA Sprinter o Updated Graphic For High Pressure Pump Removal And Installation Procedure. Powertrain Diagnostics o 8/19/04 2004 JR Sebring/Stratus o The P2098 - Down Stream Fuel System 2/2 Lean And P2099 - Down Stream Fuel System 2/2 Rich Diagnostic Tests Are Being Added To The 2004 JR Powertrain Diagnostic Information. o 8/19/04 2004-2005 CS, 2003-2005 RS Caravan/Town & Country o The P0508 And P0509 Diagnostic Test Callout The Incorrect Circuit Ids For IAC Return Circuit And The IAC Motor Control Circuit. The Correct Circuit Ids Are As Followed: (K961) IAC Return Circuit And (K61) IAC Motor Control Circuit Which Is Now Reflected In The New DTC Test. o 10/04/04 2001-2003 AB, 2001-2002 BE/BR, 2001-2003 AN, 2001-2003 DN, 20012004 WJ, 2001-2004 TJ, 2001 XJ, 2001-2002 SR, 2002-2003 DR, 2003 KJ, 2003 ZB o Diagnostic Procedures For Codes: P0441-Evap Purge Flow Monitor, P0442-Evap Leak Monitor Medium (0.040) Leak Detected, P0443-Evap Purge Solenoid Circuit, P0455-Evap Leak Monitor Large Leak Detected, P0456-Evap Leak Monitor Small (0.020) Leak Detected, P1486-Evap Leak Monitor Pinched Hose Found, P1494-Leak Detection Pump Switch Or Mechanical Fault, P1495-Leak Detection Pump Solenoid Circuit, Have Been Updated. o 10/04/04 2002-2003 DN, 2003-2004 AN, 2003-2004 DR, 2004-2005 KJ, 2005 TJ, 2002-2003 LH, 2003-2005 JR, 2003-2005 RS, 2003-2005 PT, 2003-2005 PL, 2003 SRT4, 2004 LH, 2004-2005 CS o Diagnostic Procedures For Codes: P0440-General Evap System Failure, P0441-Evap Purge System Performance, P0442-Evap Medium Leak, P0443-Evap Purge Solenoid Circuit, P0452-Nvld Pressure Switch Stuck Closed, P0453-Nvld Pressure Switch Stuck Open, P0455-Evap System Large Leak, P0456-Evap System Small Leak, P0498-Nvld Canister Vent Valve Solenoid Circuit Low, And P0499-Nvld Canister Vent Valve Solenoid Circuit High Have Been Updated. o 7/7/04 2003 DR Ram Truck o Added Diagnostics For P0421 And P0431. o 8/19/04 2004 JR Sebring/Stratus o The P2098 - Down Stream Fuel System 2/2 Lean And P2099 - Down Stream Fuel System 2/2 Rich Diagnostic Tests Added To The 2004 JR Powertrain Diagnostic Information.

Updated 4/28/2005
Powertrain Diagnostics (cont.) o 8/19/04 2003-2005 RS Caravan/Town & Country, 2004-2005 CS Pacifica o The P0508 And P0509 Diagnostic Test Callout The Incorrect Circuit Ids For IAC Return Circuit And The IAC Motor Control Circuit. The Correct Circuit Ids Are As Followed: (K961) IAC Return Circuit And (K61) IAC Motor Control Circuit Which Is Now Reflected In The New DTC Test. 14 Fuel o 05/10/04 2004 VA Sprinter o Fuel System Codes Updated Fuel Quantity Solenoid Diagnostics. o Rain Sensor System Added To Body Diagnostics. o Revised High Pressure Pump Removal & Installation Procedures With Improved Graphics & Special Tool Reference. o Revised Diagnosis & Testing To Include Leak Quantity Specifications Based On New Special Tool. 19 Steering o 2/22/05 2003-2005 VA Sprinter o Added Statement To Steering Column Intermediate Shaft Installation Procedure To: Make Sure To Install The Steering Shaft Universal Joint Onto The Steering Gear Shaft All The Way Down Until The Hole Lines Up With The Radial Groove In The Steering Shaft. 21 Transmission o 9/01/04 2005 ZH Crossfire o Transmission Output Shaft Torque Changed From 120 Nm (88.5 Ft. Lbs) To 200 Nm (147 Ft. Lbs) o 11/30/04 2005 ND Dakota, DR Ram Truck o Update Specifications By Adding Gear Ratio Table For The Getrag 238 Transmission. o 11/30/04 2005 DR Ram Truck o Update Specifications By Adding Gear Ratio Table For The G56 Manual Transmission. o 11/30/04 2005 KJ Liberty, 2005 TJ Wrangler o Update Specifications By Adding Gear Ratio Table For The Nsg350 Manual Transmission. o 09/02/04 2003-2005 TJ Wrangler o After Installing The Transmission, Apply RTV To The Adapter Slot Located At The Top Of The Adapter Plate And The Engine

Updated 4/28/2005
Transmission Diagnostics o 10/12/04 2003-2004 2004 KJ Liberty, TJ Wrangler o DTC P1776 Was Modified To Assist The Technician In Identifying A Misadjusted Shifter Cable, And/Or If The Shift Lever Was Not Fully Moved Into OD When Paced In Gear Thus Causing The Manual Valve To Be In The T2 Position. 23 Body o 1/14/05 2005 CS Pacifica o Removal And Installation Procedures Were Developed For The New Header Bow And Rear Bow Service Kits. o 9/21/04 2005 PT Cruiser o Convertible Models Now Require Replacement Of The Snap-Type Retaining Clips When Removing And Reinstalling The Exterior Header Molding. o 9/01/04 2005 ZH Crossfire o Updated Door Panel Removal And Installation Procedures. o 5/10/04 2004 HB Durango, KJ Liberty o Repositioning Of Passive Restraint Warnings. o 9/1/04 2005 ZH Crossfire o Updated Door Panel Removal And Installation Procedures Body Diagnostics o 1/21/05 2005 KJ Liberty o Added The Following Dtcs To Support The Premium TPM That Is Equipped On The 2005 KJ. Left Front Tire Pressure Transponder Module Performance, Right Front Tire Pressure Transponder Module Performance, Right Rear Tire Pressure Transponder Module Performance, Left Front Tire Pressure Transponder Module Voltage High, Right Front Tire Pressure Transponder Module Voltage High And Right Rear Tire Pressure Transponder Module Voltage High. o 1/7/05 2004-2005 CS Pacifica o The No Response From Driver Door Module Diagnostic Procedure Has Been Updated. In Step 2 Of Test It Is Only Necessary To Check One Ground Circuit (Cav 8) For Continuity To Ground. o 10/2/04 2004-2005 CS Pacifica o Added A Non Trouble Code Test For An Inoperative Power Seat Motor(S) That Has No DTCs Set. o 8/25/04 2004 HB Durango o An Additional Step Has Been Added To Instrument Cluster DTC 2213 Module Internal Fault To Verify The Proper Operation Of The Instrument Cluster Before Diagnosing The DTC.

Updated 4/28/2005
Body Diagnostics (cont.) o 06/21/04 2005 LX 300/Magnum o Added DTCs B2319 And B2315 To Wiper System. 24 Heating & Air Conditioning o 2/8/05 2005 VA Sprinter o Service Procedures For The New High Performance Rear A/C System (Sales Code H08) Have Been Added To Group 24 o 9/23/04 2002-2005 RS Caravan/Town & Country o When Servicing The Front Blower Motor, It Is NOT Necessary To Remove The HVAC Assembly. The Blower Motor Can Be Serviced From Under The Instrument Panel By Repositioning The Carpet To Access All Retaining Screws. o 9/14/04 2005 LX 300/Magnum o New Fresh Air Inlet Housing Requires Stud To Be Removed From Dash Panel Prior To Installing New Design Housing. o 08/09/04 1999-2004 LH 300M/Concorde/Intrepid, 2004-2005 JR Sebring/Stratus o Revised Procedures For Diagnostic Trouble Codes For Vehicles With Auto Temperature Control Systems. The Revised Procedures Include Diagnosis Of The Sun Sensor Circuits As A Possible Cause For Setting A DTC And Diagnosing Blend Door Feedback Failure, Blend Door Stall Test Failure, Mode Door Feedback Failure, And Mode Door Stall Test Failure o 10/18/04 2005 LX 300/Magnum o Torque Specifications And Tightening Patterns For A/C Compressor Mounting Bolts Have Been Revised. (All Engines) o 9/10/04 2004 HB Durango o Added A Cautionary Note Reminding The Technician Not To Exchange A/C Heater Controls From Vehicle To Vehicle Due To Differences In Software And Hardware Between Vehicles And Model Years. Updated On-Board Diagnostics And System Test Instructions. Vehicle Data o 2/1/05 2005 VA Sprinter o Updated Vin Decoding Chart To Reflect Additional Manufacturing Codes.